NETTUR TECHNICAL TRAINING FOUNDATION

DIPLOMA IN TOOL AND DIE MAKING- CP01

WORK INSTRUCTION
FOR

TOOL DESIGN DRAWING

SEMESTER 6

SUBJECT CODE: CP01 06 01

Verified By: Mr. Krishnakanth T (SME)

Approved by: Mr. Roshan Peter-(Course coordinator- CP01)

Tab Content Rev: 1 Released on: January 2018

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 SUBJECT CODE : CP01 06 01
SUBJECT NAME : TOOL DESIGN DRAWING
HOURS PER SEMESTER : 80h
Revision no. 1
Revision date 02.11.2017

GENERAL OBJECTIVES:
12.0 Training in the ability to design a Compression mould.
13.0 Training in the ability to design a Transfer mould.
14.0 Training in the ability to design a Multi stage mould with positive pull mechanism.
15.0 Training in the ability to design a Die casting Die.
16.0 Training in the ability to design multi-function Progressive Tool.

TOPICS:
Topic TIME
Major Topics
No. ALLOTED

12.0 Design of compression mould 10h

10h
13.0 Design of Transfer mould

26h
14.0 Design of Multi day light mould (advanced)

10h
15.0 Design of Die Casting die.

16.0 Design of Advanced multi stage Tool 24h

Total hours 80h

Subject content
Unit Break up
Topics/sub topics
No. hours
12 Design of compression mould 10h
12.1 Design of compression mould showing horizontal flash. 5h

12.2 Design of compression mould showing vertical flash 5h

13 Design of Transfer mould. 10h
13.1 Design of a Plunger transfer mould. 5h
13.2 Design of a Pot transfer mould 5h

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 14 Design of a Multi Day Light mould 26h
14.1 Design of a triple day light 26h
15 Design of Die casting die 10h
15.1 Design of a Die Casting Die for a Cold chamber system. 5h
15.2 Design of a Die casting Die for a hot 5h
16 Design of an Advanced Multi stage Tool. 24h

Design of a Progressive Tool with multiple operation- cutting, bending,

16.1 24h
and side cam piercing and parting.
Grand Total 80h

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 NETTUR TECHNICAL TRAINING FOUNDATION
TDD 6 Sem Exercise Drgs-CP01

12.0 Design of compression mould.

Note: All dimensions are in mm

Work instructions
1. An unambiguous fully detailed component drawing.
2. Specification of the moulding material including grade colour.
3. The moulding machine specification
4. All the estimating details including any sketches.
5. Calculate the shrinkage given component.
6. Select number of impressions.
7. Estimate cycle time
8. Select a standard plate sizes to construct a compression mould, select a pin ejection.
9. Provide cooling holes around the component in cavity plate & core plate.

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12.1 Compression mould Horizontal Flash Type

Opened condition

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Compression mould Horizontal Flash Type
Insulator

Heater
core

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 Core cavity design detail

12.2 Compression mould Vertical Flash Type

Opened condition

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Compression mould Vertical Flash Type

Bottomed condition

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13.0 Design of Transfer moulds
13.1 Plunger Transfer Type

Work instructions

1.An unambiguous fully detailed component drawing.

2.Specification of the moulding material including grade colour.

3.The moulding machine specification

4.All the estimating details including any sketches.

5.Calculate the shrinkage given component.

6.Select number of impressions.

7. Estimate cycle time

8.Select a standard plate sizes to construct a compression mould, select a pin ejection.

9.Provide cooling holes around the component in cavity plate & core plate.

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 Note: All Dimensions are in mm

Note: All Dimensions are in mm

plunger

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Opened condition

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13.2 POT TRANSFER MOULD

Pot Transfer Mould (Closed condition)

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Pot Transfer Mould (Opened condition)

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14.0 Multi day light Mould with positive pull mechanism
Work instructions

1.An unambiguous fully detailed component drawing.

2.Specification of the moulding material including grade colour.

3.The moulding machine specification

4.All the estimating details including any sketches.

5.Calculate the shrinkage given component.

6.Select number of impressions.

7. Estimate cycle time.

8.Select a standard plate sizes to construct a Three plate mould, select a sleeve ejection.

9.Provide cooling holes around the component in cavity plate & core plate.

10.During the opening sequence the first split is between the cavity plate and the stripper

plate due to spring pressure for the distance defined by limit screws.

11.At this stage the runner is exposed but held firmly to the mould by the sucker pins .

12.As the mould continues to open the 2nd split is between the cavity and the stripper

plate for a distance defined by limit screws.

13.The 3rd stage opening is between the back plate on the fixed side and the stripper plate

a distance defined by limit screws which ejects the runner off the sucker pins. The runner

falls to the ground.

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 y Y – ball lock mechanism used to retain the runner ej plate
with top plate when the mould opens.

Latch

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b – first opening c – second opening a – third opening

Puller
rod 2 Ball lock
pin

Puller
rod 1

h = height of the feed system plus min 10mm

After the first opening (b) the puller rod 1 will pull the runner ej
plate by over powering the ball catch mechanism and will push the
runner out of the runner retainer pin.

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Sectioned view

Closed condition

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15.0 Design of a Die casting die
15.1 Cold chamber

Work instructions
1. An unambiguous fully detailed component drawing.

2. Specification of the moulding material including grade colour.

3. The moulding machine specification

4. All the estimating details including any sketches.

5. Calculate the shrinkage given component.

6. Select number of impressions.

7. Estimate cycle time.

8.Select a standard plate sizes to construct a die casting mould, select a sleeve ejection.

9. Provide cooling holes around the component in cavity plate & core plate.

10. Allow hot plastic into the mould. Shape the profile of component. Conduct heat from

injected plastic. Resist temp., pressure,stress, etc. Eject the part smooth

11. Guide the sliding half w.r.t. fixed half. Have good polished surfaces. Rigid enough to

prevent deflection. Suit moulding machine specification

12.. Have all external edges rounded off. Produce consistent quality on long run. Display

identification of part,material. easy to assemble ,dismantle,repair & maintain And

project.

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 Component

Cold chamber Type

Material# Aluminium

No of cavities# 01

Note: All Dimensions are in mm

Sec AA

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 Cold chamber Die Cast die

Top View

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15.2

Note: All Dimensions are in mm

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16.0 Design of Advanced multi stage tool.
16.1 Design of a Progressive Tool with multiple operation- cutting, bending, and side
cam piercing and parting.

Component

17.6

R3.0

4.8
R3.0
R13.0 65°
66°
R3.0

3.3

PIPE CLAMP
MATERIAL # GI
SHEET THICKNESS# 1mm
Tmax#
Ø7

15.0
R1
1
11

Note: All dimensions are in mm

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Strip layout

FEED DIRECTION

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