You are on page 1of 11

I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q.

, 36 (3) 195–205 (2022) 195

Comparison of Sulfur Dioxide Removal Reactions Kinetics


by Na2CO3 and Other Different Sorbents from This work is licensed under a
Creative Commons Attribution 4.0

Coal-fired Power Plants


International License

I. Omidi Bibalani and H. Ale Ebrahim* doi: https://doi.org/10.15255/CABEQ.2022.2069


Department of Chemical Engineering, Original scientific paper
Amirkabir University of Technology Received: March 1, 2022
(Tehran Polytechnic), Tehran, Iran Accepted: October 26, 2022

This work deals with kinetic parameters estimation of Na2CO3+SO2 reaction em-
ploying sophisticated random pore model. The temperature of experiments ranges from
100 to 250 °C, and various SO2 concentrations are within 0.13–1.12 vol.%. According to
the results, the reaction rate concentration dependency follows the fractional function.
The values of rate constants and product layer diffusivities are expressed at various tem-
peratures. Finally, it was attempted to describe the significance of this sorbent for SO2
removal. Therefore, the kinetic results of Na2CO3+SO2 reaction were compared with oth-
er similar studies on SO2 reaction kinetics with CaO, CuO, and MgO sorbents. It was
concluded that Na2CO3 shows advantages of higher rate constants, lower operating tem-
peratures, and less possibility of incomplete conversion problem. The reported kinetic
constants are essential for design of flue gas desulfurization reactors, especially in coal-
fired power plants.
Keywords:
Na2CO3 sulfation, CaO sulfation, CuO sulfation, MgO sulfation, kinetics

Introduction The usual sorbents of dry FGD processes are


different metal oxides and metal carbonates, including
For preventing the acid rain problem, flue gas CaO, CuO, MgO, Fe2O3, Na2CO3, K2CO3, etc.4–6.
desulfurization (FGD) technologies include two The chemical reaction of Na2CO3 sorbent with SO2
main processes called throwaway and regeneration1. can be demonstrated as follows:
The throwaway process is suitable for relatively
low SO2 concentrations such as coal-fired power Na 2 CO3 + SO 2 + 0.5O 2 → Na 2SO 4 + CO 2 (1)
plants. On the other hand, regeneration methods are To survey the SO2 adsorption efficiency by
appropriate for high SO2 concentrations, especially Na2CO3, many studies have been conducted. Elec-
in copper smelters with further conversion of con- tric Power Research Institute (EPRI) were the first
centrated SO2 to sulfuric acid or sulfur1. The sulfa- to used dry sodium-based sorbent in 1977. The re-
tion reaction in coal-based power plants with SO2
lated experimental results revealed 70–90 % SO2
concentration of about 1000 ppm involves the
removal for sub-bituminous coal combustion with
throwaway method, where CaO (lime) is the most
various sodium-based sorbents containing a signifi-
common sorbent. Because of the high ratio of molar
cant amount of Na2CO37. Furthermore, multiple
volume of gypsum versus lime, pore mouth block-
studies were carried out to investigate the influence
age and even incomplete conversion occur in the
of NaHCO3 thermal decomposition on the Na2CO3
sulfation reaction of CaO2. The comparison of ki-
on SO2 absorption yield8–12. The results demonstrated
netic parameters for SO2 removal reactions by vari-
ous sorbents is of great engineering importance and that the best performance could be achieved when
is the main goal of the present work. the gas temperature ranges from 120 to 175 °C for
the sulfation reaction of SO2 with Na2CO3 sorbent.
Furthermore, to remove high SO2 concentration The enhancement effect of Na2CO3 addition on the
from some non-ferrous metallurgical plants, dry and promotion of limestone sulfate conversion, owing
wet regeneration processes are appropriate. The ele- to enlarged surface area and tuned pore size distri-
mental sulfur, as a valuable by-product, can be pre-
bution, was described by Han et al.13 A packed
pared through reduction of concentrated SO2 stream
scrubber with NaHCO3 sorbent was employed by
with CH4 as a reducing agent3. The principal sor-
Ghorbani et al. to evaluate SO2 concentration at the
bent of dry regenerative FGD process is CuO.
inlet and outlet of scrubber14. The results indicated
Corresponding author: E-mail: alebrm@aut.ac.ir
*
the improvement of SO2 removal efficiency through

I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…


195–205
196 I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022)

cation surfactant additives14. In addition, Wu et al. uct to solid reactant for sulfation reaction of CaO is
used non-isothermal thermogravimetry to character- very high (Z=3). Hence, incomplete conversion
ize the intrinsic kinetics of the thermal decomposi- phenomenon occurs owing to pore mouth blockage.
tion of NaHCO3 to Na2CO3 via graphical and Fried- On the other hand, the advantage of sulfation reac-
man’s procedures15. The first order reaction rate was tion by Na2CO3 sorbent is low operating tempera-
determined by the amount of activation energy ture (about 200 °C). The lower Z value for Na2CO3
equaling 25.3 kcal mol−1. They found that elevating sulfation reaction (Z=1.28) is another superiority of
the temperature of NaHCO3 calcination from 120 to this sorbent that offers the complete conversion
230 °C would augment the pore diameter from 180 possibility in the reaction with SO2. Consequently,
to 210 nm15. SO2 elimination by Na2CO3 can be carried out at
To remove SOx and NOx simultaneously, low temperatures with low sorbent consumption
­Mortson et al. applied a regenerated NaHCO3/­ due to its complete conversions.
Na2CO3-based sorbent on an advanced FGD tech- The sulfation reaction of solid sorbents such as
nology developed by AIRborne Technologies Inc. Na2CO3, CaO, CuO, and MgO in FGD processes is
(ATI), producing various fertilizers with high SO2 one of the significant applications of non-catalytic
removal efficiency16. In order to absorb SO2 and gas-solid reactions. To examine the kinetics of these
NO in a powder-particle fluidized bed reactor, Xu­ reactions, different mathematical models have been
et al. used an Na2CO3/Al2O3 sorbent17. Different presented in the literature. Modified grain model
­effective parameters such as temperature, mixtures and random pore model (RPM) are two comprehen-
composition, and sorbent size were tested17. sive models for consideration of solid structural
Walawska et al. studied the structural factors of variations with time and specifically incomplete
NaHCO3 and Na2CO3 sorbents such as particle size, conversion. Because of considering the real porous
surface area, and pore volume18. They reported that sorbent pore size distribution by RPM, the higher
Na2CO3 sorbent had better results in SO2 removal accuracy of RPM for prediction of conversion-time
yield and conversion rate18. Ma et al. presented a profiles in comparison with the modified grain
concept test of NOXSO flue gas treatment process model was confirmed24. As mentioned, kinetic stud-
at three scales of 0.017, 0.06, and 0.75 MW19. ies of sulfation reaction of Na2CO3 are very rare in
literature. For example, Keener et al. employed
Concerning kinetic studies, Keener et al. ap- sharp interface model for this reaction20. Because of
plied shrinking core model neglecting solid reactant neglecting Na2CO3 internal surfaces, the reported
porosity to explain the sulfation reaction of kinetic parameters were not real. On the other hand,
­NaHCO320. The model was applied to derive the Kimura et al. explored a porous model of Na2CO3
equation of reaction rate constant as a function of by assuming no diffusion resistance between sor-
temperature. The high dependency of reaction rate bent nano-grains, but this assumption is unreliable21.
on temperature was reported by calculating the acti- Ultimately, inherent kinetic parameters of
vation energy value (56.4 kJ mol–1)20. Kimura et al. ­Na2CO3+SO2 reaction are essential for the design of
studied the kinetics of Na2CO3 sulfation reaction at FGD reactors in coal-based power plants.
temperatures within 80–140 °C and 0.3 % SO2 con- Recently, our group dealt with comprehensive
centration via thermogravimetry21. Finally, rate con- kinetic study of Na2CO3 sulfation reaction by so-
stants were evaluated from the expressed mecha- phisticated RPM, evaluating concentration depen-
nism and the experimental data21. In order to dency, and applying the whole pore size distribution
develop a model based on film theory consisting of of the solid sorbent25. The resulting intrinsic kinetic
diffusion, reaction, as well as thermodynamic equi- parameters are required for reactor design of low
librium, Ebrahimi et al. used NaHCO3/Na2CO3 sor- temperature FGD systems. The current work pres-
bent for SO2 elimination in a packed column22. Be- ents a brief discussion of the conversion-time pro-
cause of its simplicity, this model cannot predict a files of Na2CO3 sulfation reaction at various tem-
wide range of situations22. Charry Prada et al. car- peratures and different concentrations from
ried out the sulfation reaction of NaHCO3 in a isothermal thermogravimetry. In addition, compre-
fixed-bed reactor for 1500 ppm SO2 and tempera- hensive mathematical modeling of this reaction by
tures above 122 °C23. A solution method was ap- applying RPM is explained. The concentration and
plied to predict the reaction performance in this sys- temperature dependencies of the reaction rate and
tem with respect to length of the reactor. Thus, this product layer diffusivities are expressed. The kinet-
study introduced an economic system in compari- ics of SO2 removal reactions by various sorbents
son with activated carbon sorbent to remove SO2 including Na2CO3, CaO, CuO, and MgO are com-
for small-scale FGD applications23. pared from the results of the literature kinetic stud-
As stated previously, lime-based FGD systems ies. Thus, the main novelty of the present work is
can be established only at high temperatures (about comparison of kinetic parameters of SO2 removal
800 oC). The value of molar volume of solid prod- reaction by different solid sorbents.
I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022) 197

Materials and methods Modeling of reaction


The powder of NaHCO3 (Chem-Lab) was pel- The SO2 removal reaction by Na2CO3 sorbent
letized at pressure of 60 bar in a 10-mm diameter is a non-catalytic gas-solid reaction. To describe the
die with a thickness of 1 mm. The pellet was placed accurate kinetics of such systems, the RPM initially
in a thermogravimeter (TG) (Rheometric Scientific) recommended by Bhatia and Perlmutter was applied
for 30 minutes within a temperature range of in this work. The RPM is the most precise and so-
100–250 °C under zero air flow of 150 cm3 min–1 to phisticated non-catalytic gas-solid reaction model
decompose and generate porous Na2CO3 for the due to considering pore size distribution and solid
reaction with SO2. After calcination, a mixture structural changes during the reaction. The main di-
of zero air and predefined concentration of SO2 mensionless coupled partial differential equations
(0.13–1.12 vol.%) was applied under an isothermal of RPM for a slab pellet with general concentration
condition to the TG, and the weight of sample pellet dependency are expressed as24,26:
was plotted versus time. The experimental plot of ∂ ∂a φ 2 f (a )b 1 − ψ ln b
conversion-time was obtained from the weight-time (δ ) = (3)
∂y ∂y βZ
profile as: 1+ [ 1 − ψ ln b − 1]
ψ
m − mi M Na 2CO3
X= t [ ] (2) ∂b f (a )b 1 − ψ ln b
mi M Na 2SO4 − M Na 2CO3 = − (4)
∂θ βZ
1+ [ 1 − ψ ln b − 1]
To evaluate the pore size distribution of ψ
Na2CO3 pellet, nitrogen adsorption (by Auto- Equation (3) is pseudo-steady state diffu-
sorb-1MP from Quantachrome) and mercury poro- sion-reaction conservation equation for gaseous re-
simetry (by Carlo Erba) tests were performed on the actant, while Equation (4) is unsteady conservation
calcined pellet. To determine the volume of mi­cro- equation for the solid reactant. In the above equa-
and meso-­­ pores, Horvath-Kawazoe (HK) and tions, a and b denote dimensionless gaseous and
Barrett-­
Joyner-Halenda (BJH) methods were em- solid reactants concentrations, ψ represents pore
ployed. Meanwhile, the macro-pores distribution structural parameter of the RPM, φ is the Thiele
was obtained by Washburn equation. The results of modulus, and β shows product layer resistance. Z is
the PSD within the range of 3–10000 A are present- a significant parameter in the RPM, which is de-
ed in Fig. 125. fined as the ratio of the molar volume of the solid

F i g . 1 – PSD of Na2CO3 pellet25


198 I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022)

product to the solid reactant. When Z>1, the poros- Ta b l e 1 – Regression coefficients of different concentration
ity diminishes during the reaction due to volume functions of Na2CO3 sulfation25
expansion. Because of the blockage of pore mouths
C Ab a
at high Z values, incomplete conversion can occur. f(ɑ) ɑ0.89 ɑ0.9 ɑ0.92 ɑ0.98 ɑ1.0 ɑ 1.15

The Z values for sulfation reactions of MgO, CuO, 1 + K ad C Ab a


CaO, and Na2CO3 are 4.0, 3.52, 3.0, and 1.28, re-
spectively. Thus, the lower Z value for Na2CO3 re- R2 0.955 0.951 0.951 0.937 0.933 0.922 0.970
action with SO2 is a positive point for the relevant
FGD reaction. Ta b l e 2 – Rate constants of Na2CO3 sulfation at various tem-
The effective axial diffusivity of SO2 along the peratures25
pores of pellet is calculated from molecular diffu- T (°C) 100 125 150 175 200 225 250
sion (DAM) and the Knudsen diffusivity (DAK) by the
following equations24,27,29: ks·106 (m s–1) 8.78 26.8 34.8 53.5 60.9 66.5 91.4

De ε ( Z − 1)(1 − ε 0 )(1 − b) 2 (5)


δ= = ( ) 2= [1 − ]
De 0 ε0 ε0 of reaction when the product layer thickness around
1 1 1 1 (6) the pores was negligible. The following formula
= 2( + ) was established by differentiation of simplified
De0 ε 0 DAM DAK
equations for initial slope of conversion-time pro-
1 1 file of the sulfation reaction:
1.859 ⋅ 10−3 T 1.5 +
M 1 M 2 (7) dX 1
DAM = [ ]θ →0 = ∫ f ( y )dy (15)
pσ Ω2
12
dθ 0

Equation (15) can be reformulated by inserting


2r 8 Rg T the relation between actual time and θ as24,27,30:
DAK = av (8)
3 πMA CB 0 (1 − ε 0 ) dX
= I = 1
[ n
]t →0 k s C Ab (16)
dt
To calculate the main RPM parameter (ψ), the S0 ∫ f ( y )dy
following formulas are used: 0



V p = ∫ ν 0 ( r )dr (9) The highest correlation coefficient of I versus
0
Ab plot, specifies the best order of reaction.
Vp Hence, to survey the concentration dependency, a
ε0 = series of experiments was conducted at 150 °C and
1 (10)
Vp + within 0.13–1.12 vol.% SO2 concentration, with the
ρB
results of correlation coefficients reported in Table
1 ∞
(11) 125.
rav =
1 ∫0
ν 0 (r )rdr
Thus, the fractional form was suggested from
Vp +
ρB Table 1 to qualify as the best concentration depen-
∞ ν (r )
dency of Na2CO3 reaction with SO2 due to higher
2 (12)
1 ∫0 r
S0 = 0
dr regression coefficient.
Vp +
ρB Rate constants
1 ∞ ν 0 (r )
L0 = ∫ dr (13) To attain the ks values at different temperatures,
1 0 r2 iteration method was established using Equation
π (V p + )
ρB (16). An Arrhenius plot was employed to estimate
the frequency factor and activation energy. For this
4π L0 (1 − ε 0 ) (14)
ψ= purpose, various experiments were carried out at
S02 0.66 vol.% SO2 concentration and temperatures
within 100–250 °C plus conversion-time curves, as
Results presented in Fig. 225. The values of ks at different
temperatures are summarized in Table 225.
Order of the reaction Fig. 3 illustrates the Arrhenius plot of these
data, where the rate constant’s temperature depen-
To estimate the best order of the reaction, the dency is expressed as follows25:
previous equations were solved by shooting meth- −22486.04
od, which replaced δ and b as unity at the zero times k s 1.8 ⋅ 10−2 exp(
= ) (17)
RT
I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022) 199

F i g . 2 – Experimental conversion-time profiles of sulfation reaction of Na2CO3 at 0.66 vol.% SO225

F i g . 3 – Arrhenius plot of Na2CO3 sulfation reaction rate constants25

Product layer diffusion ison between the conversion-time profiles obtained


from solving the governing coupled partial differen-
According to the RPM principle, SO2 radial tial RPM equations numerically (by Matlab soft-
product layer diffusivity around each pore (Dp) can ware) and experimental data. Thus, a Dp value was
be evaluated as a fitting parameter through compar- guessed and the coupled partial differential equa-
tions were solved by finite element method. The
best fit with all experimental conversion-time points
Ta b l e 3 – SO2 diffusivity through product layer of Na2CO3 generated appropriate values for SO2 diffusivity in
sulfation at various temperatures25 the product layer (Na2SO4). The obtained Dp values
T (°C) 100 125 150 175 200 225 250 at different temperatures are presented in Table 325.
The RPM conversion-time predictions and experi-
Dp·10 (m s ) 1.25 3.00 3.40 3.95 6.60 8.00 15.00
18 2 –1
mental profiles at various temperatures are plotted
200 I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022)

F i g . 4 – Comparison of RPM predictions with experimental data for Na2CO3 reaction with 0.66 vol.% SO2, a)100 °C, b) 150 °C, c)
200 °C, d) 250 °C 25

in Fig. 425. As this figure indicates, the agreement of Ta b l e 4 – Structural parameters of RPM for Na2CO3 pellet
RPM predictions and experimental data is reason- after calcination25
ably good. ε0 L0 S0
Pellet r– [cm] ψ
Table 4 presents the main structural parameters [cm–2] [cm–1]
of Na2CO3 pellet25. Na2CO3 1.92·10–5 0.64 1.36·1012 1.27·106 3.81
Finally, Dp as a function of temperature can be
stated with the following formula 25:
Table 5 reports the rate constant equations and
−23354.03 diffusion coefficients of SO2 through the product
DP= 3 ⋅ 10−15 exp( ) (18) layers for different sorbents extracted from previous
RT
works and this study.
The values of these mentioned parameters and
Discussion Z values were calculated within the range of report-
ed operating temperatures, with the results summa-
The main application of sulfation reactions of rized in Table 6. It is obvious from Table 6 that the
Na2CO3, CaO, CuO and MgO is SO2 elimination. In rate constant of Na2CO3 is higher than that of other
this part, based on the obtained results of this study similar sorbents.
and other similar investigations in the literature, To compare the rate constant of this study with
rate constants, Z values, and diffusivities of the other works, the approximate solution of RPM gov-
aforementioned sorbents are compared. erning equations was rearranged as31:

k s S0C Ab
dX rB (1 − e0 )
= (19)
dt bZ
y bZ 1 1 β Z 0.5 2
( )[( ( − ln(1 − X )))0.5 + − ] 1
−2
2
1− X y y βZ 0.5
y f (1 − X ) 3
+
βZ 1 0.5 6 ( Z − 1)(1 − e0 X ) 2
( ( − ln(1 − X ))) (1 − )
y y e0

I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022) 201
Ta b l e 5 – Rate constants of previous studies on different sorbents
Order of
Sorbent T (°C) Kinetic model Rate constant unit ref
reaction

−2
k = 1.8 ·10 exp 
 −22486 

 RT 
1 Na2CO3 100–250 Fractional Random pore model m s–1 25

D p = 3.0·10
−15
exp 
 −23354 

 RT 

k = 0.1272 exp 
 −93920 
 m s–1
 RT 
2 CaO 850–925 First order Random pore model 29

D p = 3.24·10
−11
exp 
 −1758  m s 2 –1


 RT 

−3
k = 8.169·10 exp 
 −78807 
 m s–1
 RT 
3 CuO 400–600 First order Random pore model 27

D p = 2.287·10
−11  −106519 
exp 
m s 2 –1


 RT 

k = 2.724·10 exp 
−1  −95503  m s–1

 RT 
4 CuO 400–600 First order Modified grain model 24

D p = 1.779·10
−10  −112231 
exp  m2 s–1

 RT 

m3
5 CuO 400–600 First order Volume reaction model
2
k = 2.22·10 exp 
 −81777  kmol–1
 24

 RT  s–1

−3
k = 2.38 ·10 exp 
 −38629 
 m s–1
 RT 
6 MgO 500–700 Fractional Random pore model 30

D p = 3.28 ·10
−14
exp 
 −68474  m s 2 –1


 RT 

7 NaHCO3 120–175 First order Shrinking core model


6
k = 2.262 ·10 exp 
 −13.512  cm s–1
 20

 RT 

Ta b l e 6 – Surface rate constants, Z values, and SO2 diffusivities of various sorbents


Temperature range
Sorbent S0 (m2 m–3) kS·108 (m s–1) Dp ·1019 (m2 s–1) Z ks·S0 (s–1) Ref.
(°C)
Na2CO3 100–250 1.27·108 878 – 9139 12–150 1.28 1115–11606 25

CaO 850–925 1.15·108 544 – 1023 2.3–7.8 3.0 600–1100 29

CuO 400–600 5.4·108 0.6 – 16 1.2–96 3.52 3.2–87 27

MgO 500–700 6.32·108 584 – 1998 7.8–69 4.0 3691–12627 30


202 I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022)

F i g . 5 – Conversion-time profiles for sulfation reaction of: a) CuO24, b) CaO29, c) MgO30


I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022) 203

Hence, ksS0 is the efficient kinetic term in con- Conflict of interest


version-time improvement, which is listed in the
right column of Table 6. It is clear from Table 6 that Authors state that there is no conflict of interest.
values of ksS0 for CuO sorbent are low, while those
for the CaO sorbent are within the medium range. Nomenclature
Meanwhile, ksS0 values for Na2CO3 and MgO sor-
bents are relatively high. Finally, it was concluded a = CA/CAb –  Dimensionless gas concentration
that high values of ksS0 for Na2CO3 and MgO sor- b = CB/CB0 –  Dimensionless solid concentration
bents could reduce the required residence time in an
CA – Gaseous reactant concentration in pellet,
industrial FGD reactor for these sorbents. The size kmol m–3
of these reactors can be reduced for more efficient
sorbents (Na2CO3 and MgO), and thus the capital CAb –  Bulk gas concentration, kmol m–3
cost lowered. CB –  Solid reactant concentration, kmol m–3
The values of SO2 diffusivities through the CB0 – 
Initial solid reactant concentration,
product layer generated from sulfation reactions of kmol m–3
CuO and CaO sorbents are low. The diffusion coef- DAK –  Knudsen diffusivity, m2 s–1
ficients in the product layer for MgO and Na2CO3 DAM – Molecular diffusivity of gas A in pellet,
sorbents are in the medium range. m2 s–1
As stated previously, the value of Z is an im- De – Effective diffusivity of gas A in pellet,
portant parameter for progression of the reaction m2 s–1
due to possibility of the pore mouths blockage. For De0 –  Initial effective diffusivity of gas A in pel-
the reaction of sodium carbonate sorbent with SO2, let, m2 s–1
the value of Z is 1.28, which is minimum in Table
Dp – Effective diffusivity of gas A in product
6. Conversion-time profiles of SO2 removal reac-
layer, m2 s–1
tions by CaO, CuO, and MgO sorbents are illustrat-
ed in Fig. 5. It is obvious from comparison of Fig. km –  External mass transfer coefficient, m s–1
4 and Fig. 5 that the lower value of Z for Na2CO3 ks –  Surface rate constant, m s–1
sulfation reaction is a superior condition to achieve Kad –  Adsorption constant, m3 kmol–1
higher conversions in comparison with the other Thickness of pellet, m
L – 
aforementioned sorbents.
L0 –  Pore length per unit volume, m–2
The last major advantage of Na2CO3 sorbent
for SO2 removal reaction is its ability to operate at MB – Molecular weight of solid reactant,
kg kmol–1
lower temperatures (second column of Table 6).
MD – 
Molecular weight of solid product,
kg kmol–1
Conclusion Reaction order
n – 
r – Pore radius, m
In this study, the inherent kinetic parameters of –
Na2CO3 reaction with SO2 were presented using so- r – 
Average pore radius of pellet, m
phisticated RPM. The fractional concentration de- Gas constant, J K–1 mol–1
R – 
pendency was specified for the reaction rate and its S0 – Reaction surface area per unit volume,
activation energy was obtained as 22.5 kJ mol–1. m–1
The diffusion coefficient of SO2 through the Sh = kmL/2DAM   –  Sherwood number for external mass
product layer was established as a function of tem-   transfer
perature with values ranging from 12.5·10–19 m2 s–1 t –  Time, s
to 15·10–18 m2 s–1 when temperature changed from
v0(r) –  Pore volume distribution function, m2 kg–1
100 to 250 oC. The results of Na2CO3 sulfation reac-
tion in comparison with CaO, CuO, and MgO sor- Vp –  Total pore volume, m3 kg–1
bents revealed a higher rate constant. Thus, Na2CO3 X(θ) –  Solid conversion at each time
sulfation reaction progresses significantly at initial y =2z/L – 
Dimensionless position in pellet
times. The incomplete conversion possibility for Distance from center of pellet, m
z – 
Na2CO3 was lower than for other sorbents due to its
lower Z value. Finally, Na2CO3 potential to react Z –  Ratio of molar volume of solid product to
solid reactant
with SO2 within a low temperature range is the
main superiority of this sorbent versus similar CaO, β=2ks(1–ε0)/(νBDpS0)  –  Product layer resistance
CuO, and MgO sorbents. ε –  Pellet porosity
204 I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022)

ε0 –  Initial pellet porosity 14. Ghorbani Shahna, F., Bahrami, A., Rotivand, F., Salari, S.,
Evaluation the effects of using surfactants with sodium
δ=De/De0 –  Variation ratio of pore diffusion bicarbonate and limestone for the removal of sulfur dioxide
θ=ksS0CAb t/[CB0(1–ε0)]=t/τ –  Dimensionless time
n
in packed scrubber, Ir. Occupat. Heal J. 14 (2017) 162.
νB –  Stoichiometric coefficient of solid reactant 15. Wu, Y.-L., Shih, S.-M., Intrinsic kinetics of the thermal
decomposition of sodium bicarbonate, Thermochim. Acta
νD –  Stoichiometric coefficient of solid product 223 (1993) 177.
ρB –  True density of solid reactant, kg m–3 doi: https://doi.org/10.1016/0040-6031(93)80132-T
16. Mortson, M., Telesz, R. W., Flue gas desulfurization using
ρD –  True density of solid product, kg m–3 recycled sodium bicarbonate. In The US EPA/DOE/EPRI
θ=(L/2)(ksS0CAbn–1/νBDe0)1/2 –  Thiele modulus for pellet Combined Power Plant Air Pollutant Control, The Mega
Symposium, 2001.
ψ –  Main RPM parameter
17. Xu, G., Luo, G., Akamatsu, H., Kato, K., An adaptive sor-
bent for the combined desulfurization/denitration process
using a powder-particle fluidized bed, Ind. Eng. Chem.
References Res. 39 (2000) 2190.
doi: https://doi.org/10.1021/ie9908027
1. Kirk, R. E., Othmer, D. F., Mann, C. A., Encyclopedia of
Chemical Technology, (1994), Vol. II. 18. Walawska, B., Szymanek, A., Pajdak, A., Nowak, M., Flue
2. Ale Ebrahim, H., Application of random-pore model to SO2 gas desulfurization by mechanically and thermally acti-
capture by lime, Ind. Eng. Chem. Res. 49 (2010) 117. vated sodium bicarbonate, Pol. J. Chem. Technol. 16 (2014)
doi: https://doi.org/10.1021/ie901077b 56.
doi: https://doi.org/10.2478/pjct-2014-0051
3. Mousavi, S. E., Pahlavanzadeh, H., Khani, M., Ale Ebra-
him, H., Mozaffari, A., Selective catalytic reduction of SO2 19. Ma, W., Haslbeck, J., NOxSO SO2/NOx flue gas treatment
with methane for recovery of elemental sulfur over nick- process Proof-of-Concept test, Environ. Prog. 12 (1993) 163.
el-alumina catalysts, React. Kinet. Mechanis. Catal. 124 doi: https://doi.org/10.1002/ep.670120303
(2018) 669. 20. Keener, T. C., Khang, S.-J., Kinetics of the sodium bicar-
doi: https://doi.org/10.1007/s11144-018-1360-x bonate—sulfur dioxide reaction, Chem. Eng. Sci. 48 (1993)
4. Gray, S. M., Jarvis, J. B., Process for removing SO2 from 2859.
flue gases using liquid sorbent injection, Google Patents, doi: https://doi.org/10.1016/0009-2509(93)80032-L
2020. 21. Kimura, S., Smith, J., Kinetics of the sodium carbonate–sul-
5. Tseng, H.-H., Wey, M.-Y., Study of SO2 adsorption and ther- fur dioxide reaction, AIChE J. 33 (1987) 1522.
mal regeneration over activated carbon-supported copper doi: https://doi.org/10.1016/0009-2509(93)80032-L
oxide catalysts, Carbon 42 (2004) 2269. 22. Ebrahimi, S., Picioreanu, C., Kleerebezem, R., Heijnen, J.,
doi: https://doi.org/10.1016/j.carbon.2004.05.004 Van Loosdrecht, M., Rate-based modelling of SO2 absorp-
6. Jia, Z., Liu, Z., Zhao, Y., Kinetics of SO2 removal from flue tion into aqueous NaHCO3/Na2CO3 solutions accompanied
gas on CuO/Al2O3 sorbent catalyst, Chem. Eng. Tech. 30 by the desorption of CO2, Chem. Eng. Sci. 58 (2003) 3589.
(2007) 1221. doi: https://doi.org/10.1016/S0009-2509(03)00231-8
doi: https://doi.org/10.1002/ceat.200700139 23. Charry Prada, I. D., Rivera-Tinoco, R., Bouallou, C., Flue
7. Bland, V., Evaluation of dry sodium sorbent utilization in gas desulfurization assessment by modeling and experi-
combustion gas SOx/NOx reduction; Electric Power mental work of an optimized fixed-bed NaHCO3 reactor,
Research Institute, 1990. Ind. Eng. Chem. Res. 58 (2019) 18717.
8. Carson, J. R., Removal of sulfur dioxide and nitric oxide doi: https://doi.org/10.1021/acs.iecr.9b03010
from a flue gas stream by two sodium alkalis of various 24. Bahrami, R., Ale Ebrahim, H., Halladj, R., Comparison of
sizes, 1980. random pore model, modified grain model, and volume
9. Dal Pozzo, A., Moricone, R., Tugnoli, A., Cozzani, V., reaction model predictions with experimental results of SO2
Experimental investigation of the reactivity of sodium removal reaction by CuO, J. Ind. Eng. Chem. 30 (2015) 372.
bicarbonate toward hydrogen chloride and sulfur dioxide at doi: https://doi.org/10.1016/j.jiec.2015.06.006
low temperatures, Ind. Eng. Chem. Res. 58 (2019) 6316. 25. Omidi Bibalani, I., Ale Ebrahim, H., Kinetic study of low
doi: https://doi.org/10.1021/acs.iecr.9b00610 temperature sulfur dioxide removal reaction by sodium car-
10. Erdos, E., Mocek, K., Lippert, E., Uchytilova, V., Neuzil, L., bonate using random pore model, Environ. Sci. Pollut. Res.
Application of the active soda process for removing sulphur 29 (2022) 6334.
dioxide from flue gases, JAPCA 39 (1989) 9. doi: https://doi.org/10.1007/s11356-021-16073-w
doi: https://doi.org/10.1080/08940630.1989.10466613 26. Bahrami, R., Ale Ebrahim, H., Halladj, R., Afshar, A., A
11. Knight, J. H., The use of nahcolite for removal of sulfur comprehensive kinetic study of the SO2 removal reaction
dioxide and nitrogen oxides from flue gas. The Superior Oil by pure CuO with the random pore model, Prog. React.
Company, 1977. Kinet. Mechanis 41 (2016) 385.
12. Mocek, K., Beruto, D., On the morphological nature of doi: https://doi.org/10.3184%2F146867816X14716171449503
Na2CO3 produced by thermal decomposition from NaHCO3 27. Bahrami, R., Ale Ebrahim, H., Halladj, R., Application of
and from Na2CO3 · 10H2O, Mat. Chem. Phys. 14 (1986) random pore model for SO2 removal reaction by CuO,
219. Proc. Saft. Environ. Protect. 92 (2014) 938.
doi: https://doi.org/10.1016/0254-0584(86)90035-0 doi: https://doi.org/10.1016/j.psep.2013.11.002
13. Han, R., Sun, F., Gao, J., Wei, S., Su, Y., Qin, Y., Trace 28. Bhatia, S., Perlmutter, D., A random pore model for fluid-­
Na2CO3 addition to limestone inducing high-capacity SO2 solid reactions: II. Diffusion and transport effects, AIChE J.
capture, Environ. Sci. Technol. 51 (2017) 12692. 27 (1981) 247.
doi: https://doi.org/10.1021/acs.est.7b04141 doi: https://doi.org/10.1002/aic.690270211
I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022) 205
29. Moshiri, H., Nasernejad, B., Ale Ebrahim, H., Taheri, M., A sorbent by acetic acid washing for enhancing flue gas
comprehensive kinetic study of the reaction of SO2 with desulfurization performance, Chem. Pap. 74 (2020) 2471.
CaO by the random pore model, Chem. Eng. Technol. 37 doi: https://doi.org/10.1007/s11696-020-01093-6
(2014) 2037. 31. Sohn, H., Chaubal, P., Approximate closed-form solutions
doi: https://doi.org/10.1002/ceat.201400285 to various model equations for fluid-solid reactions, AIChE
30. Bakhshi Ani, A., Ale Ebrahim, H., Theoretical and experi- J. 32 (1986) 1574.
mental investigation on improvement of magnesium oxide doi: https://doi.org/10.1016/j.enconman.2013.04.044

You might also like