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This work deals with kinetic parameters estimation of Na2CO3+SO2 reaction em-
ploying sophisticated random pore model. The temperature of experiments ranges from
100 to 250 °C, and various SO2 concentrations are within 0.13–1.12 vol.%. According to
the results, the reaction rate concentration dependency follows the fractional function.
The values of rate constants and product layer diffusivities are expressed at various tem-
peratures. Finally, it was attempted to describe the significance of this sorbent for SO2
removal. Therefore, the kinetic results of Na2CO3+SO2 reaction were compared with oth-
er similar studies on SO2 reaction kinetics with CaO, CuO, and MgO sorbents. It was
concluded that Na2CO3 shows advantages of higher rate constants, lower operating tem-
peratures, and less possibility of incomplete conversion problem. The reported kinetic
constants are essential for design of flue gas desulfurization reactors, especially in coal-
fired power plants.
Keywords:
Na2CO3 sulfation, CaO sulfation, CuO sulfation, MgO sulfation, kinetics
cation surfactant additives14. In addition, Wu et al. uct to solid reactant for sulfation reaction of CaO is
used non-isothermal thermogravimetry to character- very high (Z=3). Hence, incomplete conversion
ize the intrinsic kinetics of the thermal decomposi- phenomenon occurs owing to pore mouth blockage.
tion of NaHCO3 to Na2CO3 via graphical and Fried- On the other hand, the advantage of sulfation reac-
man’s procedures15. The first order reaction rate was tion by Na2CO3 sorbent is low operating tempera-
determined by the amount of activation energy ture (about 200 °C). The lower Z value for Na2CO3
equaling 25.3 kcal mol−1. They found that elevating sulfation reaction (Z=1.28) is another superiority of
the temperature of NaHCO3 calcination from 120 to this sorbent that offers the complete conversion
230 °C would augment the pore diameter from 180 possibility in the reaction with SO2. Consequently,
to 210 nm15. SO2 elimination by Na2CO3 can be carried out at
To remove SOx and NOx simultaneously, low temperatures with low sorbent consumption
Mortson et al. applied a regenerated NaHCO3/ due to its complete conversions.
Na2CO3-based sorbent on an advanced FGD tech- The sulfation reaction of solid sorbents such as
nology developed by AIRborne Technologies Inc. Na2CO3, CaO, CuO, and MgO in FGD processes is
(ATI), producing various fertilizers with high SO2 one of the significant applications of non-catalytic
removal efficiency16. In order to absorb SO2 and gas-solid reactions. To examine the kinetics of these
NO in a powder-particle fluidized bed reactor, Xu reactions, different mathematical models have been
et al. used an Na2CO3/Al2O3 sorbent17. Different presented in the literature. Modified grain model
effective parameters such as temperature, mixtures and random pore model (RPM) are two comprehen-
composition, and sorbent size were tested17. sive models for consideration of solid structural
Walawska et al. studied the structural factors of variations with time and specifically incomplete
NaHCO3 and Na2CO3 sorbents such as particle size, conversion. Because of considering the real porous
surface area, and pore volume18. They reported that sorbent pore size distribution by RPM, the higher
Na2CO3 sorbent had better results in SO2 removal accuracy of RPM for prediction of conversion-time
yield and conversion rate18. Ma et al. presented a profiles in comparison with the modified grain
concept test of NOXSO flue gas treatment process model was confirmed24. As mentioned, kinetic stud-
at three scales of 0.017, 0.06, and 0.75 MW19. ies of sulfation reaction of Na2CO3 are very rare in
literature. For example, Keener et al. employed
Concerning kinetic studies, Keener et al. ap- sharp interface model for this reaction20. Because of
plied shrinking core model neglecting solid reactant neglecting Na2CO3 internal surfaces, the reported
porosity to explain the sulfation reaction of kinetic parameters were not real. On the other hand,
NaHCO320. The model was applied to derive the Kimura et al. explored a porous model of Na2CO3
equation of reaction rate constant as a function of by assuming no diffusion resistance between sor-
temperature. The high dependency of reaction rate bent nano-grains, but this assumption is unreliable21.
on temperature was reported by calculating the acti- Ultimately, inherent kinetic parameters of
vation energy value (56.4 kJ mol–1)20. Kimura et al. Na2CO3+SO2 reaction are essential for the design of
studied the kinetics of Na2CO3 sulfation reaction at FGD reactors in coal-based power plants.
temperatures within 80–140 °C and 0.3 % SO2 con- Recently, our group dealt with comprehensive
centration via thermogravimetry21. Finally, rate con- kinetic study of Na2CO3 sulfation reaction by so-
stants were evaluated from the expressed mecha- phisticated RPM, evaluating concentration depen-
nism and the experimental data21. In order to dency, and applying the whole pore size distribution
develop a model based on film theory consisting of of the solid sorbent25. The resulting intrinsic kinetic
diffusion, reaction, as well as thermodynamic equi- parameters are required for reactor design of low
librium, Ebrahimi et al. used NaHCO3/Na2CO3 sor- temperature FGD systems. The current work pres-
bent for SO2 elimination in a packed column22. Be- ents a brief discussion of the conversion-time pro-
cause of its simplicity, this model cannot predict a files of Na2CO3 sulfation reaction at various tem-
wide range of situations22. Charry Prada et al. car- peratures and different concentrations from
ried out the sulfation reaction of NaHCO3 in a isothermal thermogravimetry. In addition, compre-
fixed-bed reactor for 1500 ppm SO2 and tempera- hensive mathematical modeling of this reaction by
tures above 122 °C23. A solution method was ap- applying RPM is explained. The concentration and
plied to predict the reaction performance in this sys- temperature dependencies of the reaction rate and
tem with respect to length of the reactor. Thus, this product layer diffusivities are expressed. The kinet-
study introduced an economic system in compari- ics of SO2 removal reactions by various sorbents
son with activated carbon sorbent to remove SO2 including Na2CO3, CaO, CuO, and MgO are com-
for small-scale FGD applications23. pared from the results of the literature kinetic stud-
As stated previously, lime-based FGD systems ies. Thus, the main novelty of the present work is
can be established only at high temperatures (about comparison of kinetic parameters of SO2 removal
800 oC). The value of molar volume of solid prod- reaction by different solid sorbents.
I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022) 197
product to the solid reactant. When Z>1, the poros- Ta b l e 1 – Regression coefficients of different concentration
ity diminishes during the reaction due to volume functions of Na2CO3 sulfation25
expansion. Because of the blockage of pore mouths
C Ab a
at high Z values, incomplete conversion can occur. f(ɑ) ɑ0.89 ɑ0.9 ɑ0.92 ɑ0.98 ɑ1.0 ɑ 1.15
∞
V p = ∫ ν 0 ( r )dr (9) The highest correlation coefficient of I versus
0
Ab plot, specifies the best order of reaction.
Vp Hence, to survey the concentration dependency, a
ε0 = series of experiments was conducted at 150 °C and
1 (10)
Vp + within 0.13–1.12 vol.% SO2 concentration, with the
ρB
results of correlation coefficients reported in Table
1 ∞
(11) 125.
rav =
1 ∫0
ν 0 (r )rdr
Thus, the fractional form was suggested from
Vp +
ρB Table 1 to qualify as the best concentration depen-
∞ ν (r )
dency of Na2CO3 reaction with SO2 due to higher
2 (12)
1 ∫0 r
S0 = 0
dr regression coefficient.
Vp +
ρB Rate constants
1 ∞ ν 0 (r )
L0 = ∫ dr (13) To attain the ks values at different temperatures,
1 0 r2 iteration method was established using Equation
π (V p + )
ρB (16). An Arrhenius plot was employed to estimate
the frequency factor and activation energy. For this
4π L0 (1 − ε 0 ) (14)
ψ= purpose, various experiments were carried out at
S02 0.66 vol.% SO2 concentration and temperatures
within 100–250 °C plus conversion-time curves, as
Results presented in Fig. 225. The values of ks at different
temperatures are summarized in Table 225.
Order of the reaction Fig. 3 illustrates the Arrhenius plot of these
data, where the rate constant’s temperature depen-
To estimate the best order of the reaction, the dency is expressed as follows25:
previous equations were solved by shooting meth- −22486.04
od, which replaced δ and b as unity at the zero times k s 1.8 ⋅ 10−2 exp(
= ) (17)
RT
I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022) 199
F i g . 4 – Comparison of RPM predictions with experimental data for Na2CO3 reaction with 0.66 vol.% SO2, a)100 °C, b) 150 °C, c)
200 °C, d) 250 °C 25
in Fig. 425. As this figure indicates, the agreement of Ta b l e 4 – Structural parameters of RPM for Na2CO3 pellet
RPM predictions and experimental data is reason- after calcination25
ably good. ε0 L0 S0
Pellet r– [cm] ψ
Table 4 presents the main structural parameters [cm–2] [cm–1]
of Na2CO3 pellet25. Na2CO3 1.92·10–5 0.64 1.36·1012 1.27·106 3.81
Finally, Dp as a function of temperature can be
stated with the following formula 25:
Table 5 reports the rate constant equations and
−23354.03 diffusion coefficients of SO2 through the product
DP= 3 ⋅ 10−15 exp( ) (18) layers for different sorbents extracted from previous
RT
works and this study.
The values of these mentioned parameters and
Discussion Z values were calculated within the range of report-
ed operating temperatures, with the results summa-
The main application of sulfation reactions of rized in Table 6. It is obvious from Table 6 that the
Na2CO3, CaO, CuO and MgO is SO2 elimination. In rate constant of Na2CO3 is higher than that of other
this part, based on the obtained results of this study similar sorbents.
and other similar investigations in the literature, To compare the rate constant of this study with
rate constants, Z values, and diffusivities of the other works, the approximate solution of RPM gov-
aforementioned sorbents are compared. erning equations was rearranged as31:
k s S0C Ab
dX rB (1 − e0 )
= (19)
dt bZ
y bZ 1 1 β Z 0.5 2
( )[( ( − ln(1 − X )))0.5 + − ] 1
−2
2
1− X y y βZ 0.5
y f (1 − X ) 3
+
βZ 1 0.5 6 ( Z − 1)(1 − e0 X ) 2
( ( − ln(1 − X ))) (1 − )
y y e0
I. Omidi Bibalani and H. Ale Ebrahim, Comparison of Sulfur Dioxide Removal…, Chem. Biochem. Eng. Q., 36 (3) 195–205 (2022) 201
Ta b l e 5 – Rate constants of previous studies on different sorbents
Order of
Sorbent T (°C) Kinetic model Rate constant unit ref
reaction
−2
k = 1.8 ·10 exp
−22486
RT
1 Na2CO3 100–250 Fractional Random pore model m s–1 25
D p = 3.0·10
−15
exp
−23354
RT
k = 0.1272 exp
−93920
m s–1
RT
2 CaO 850–925 First order Random pore model 29
D p = 3.24·10
−11
exp
−1758 m s 2 –1
RT
−3
k = 8.169·10 exp
−78807
m s–1
RT
3 CuO 400–600 First order Random pore model 27
D p = 2.287·10
−11 −106519
exp
m s 2 –1
RT
k = 2.724·10 exp
−1 −95503 m s–1
RT
4 CuO 400–600 First order Modified grain model 24
D p = 1.779·10
−10 −112231
exp m2 s–1
RT
m3
5 CuO 400–600 First order Volume reaction model
2
k = 2.22·10 exp
−81777 kmol–1
24
RT s–1
−3
k = 2.38 ·10 exp
−38629
m s–1
RT
6 MgO 500–700 Fractional Random pore model 30
D p = 3.28 ·10
−14
exp
−68474 m s 2 –1
RT
RT
ε0 – Initial pellet porosity 14. Ghorbani Shahna, F., Bahrami, A., Rotivand, F., Salari, S.,
Evaluation the effects of using surfactants with sodium
δ=De/De0 – Variation ratio of pore diffusion bicarbonate and limestone for the removal of sulfur dioxide
θ=ksS0CAb t/[CB0(1–ε0)]=t/τ – Dimensionless time
n
in packed scrubber, Ir. Occupat. Heal J. 14 (2017) 162.
νB – Stoichiometric coefficient of solid reactant 15. Wu, Y.-L., Shih, S.-M., Intrinsic kinetics of the thermal
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ρD – True density of solid product, kg m–3 recycled sodium bicarbonate. In The US EPA/DOE/EPRI
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