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Article history: In the present study, modified activated carbon (AC) was used in a fixed-bed column for CO2 adsorption of
Received 24 September 2014 gaseous mixtures. The adsorbents were prepared by impregnation two metals Cu and Zn on the surface of
Revised 10 December 2014
the acid modified AC using a two-stage modification. At the first stage, the samples of AC were pretreated
Accepted 8 February 2015
by oxidizing agent (nitric acid) to increase the amount of oxygen surface groups and at the second stage,
Available online 4 March 2015
the acid modified AC were impregnated by two metal salts Cu and Zn on the surface to produce a superior
Keywords: CO2 adsorbent. Metal-loaded acid modified AC was prepared by using different ratios of Cu/Zn ranging from
CO2 adsorption 4 to 20%. The CO2 adsorbed have been measured over the temperature range of (30–50 °C), pressure (100–
Modified activated carbon 200 kPa) and CO2 concentrations from 5 to 50%. An increase of 49% CO2 adsorbed was resulted by using
Metal impregnation (Cu/Zn) modified activated carbon. The breakthrough curves indicated that the breakthrough time increased with
Deactivation model increasing the operating pressure, and decreased with increasing the temperature from 30 to 50 °C and CO2
concentration from 5 to 50%. The deactivation model was successfully applied to analyze the breakthrough
curves under various operating conditions.
© 2015 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
1. Introduction surface area, microporous structure and high surface reactivity [8]. Al-
though structural properties of activated carbons are effective on their
The world is faced with the challenge of global warming and cli- adsorptive capacity but specific interactions of adsorbate/adsorbent
mate change issues due to increasing concentration of greenhouse play an important role in the adsorption process. Improvements of
gases in the atmosphere [1,2]. Carbon dioxide (CO2 ) is one of the adsorptive properties of activated carbons can be achieved by us-
main greenhouse gases responsible [3]. CO2 emission has rapidly in- ing chemical and physical methods. Metals loading such as salts of
creased over the past few decades [4]. The increase of CO2 concentra- chromium, copper, iron and zinc on activated carbon has been re-
tion has caused global warming and environmental impacts such as cently reported [9–12].
floods, droughts, increased frequency of storms and a steady increase Somy et al. [9] studied the effect of impregnation of activated
of global sea levels [5]. Studies reported that the global CO2 emissions carbon with two metal oxides Cr2 O and Fe2 O3 on its adsorptive prop-
have recently increased by about 30% and consequently, an increase erties of carbon dioxide. The results indicated that impregnation of
of temperature from 0.3 to 0.68 °C [6]. Cr2 O increased the CO2 adsorbed by about 20% in compared to un-
Many researches have been carried out in the field CO2 capture by modified activated carbon, while Fe2 O3 was not an effective impreg-
adsorption process, especially as a post-combustion treatment of flue nating species. Co-impregnation of Cr2 O with zinc carbonate hydrox-
gas. Adsorption is a simple method with low cost operation for re- ide led to another 5% increase in CO2 capture capacity.
moving process gases, and vapors from air [7]. A wide variety of solid According to literatures, the presence of copper oxide on carbon
adsorbents is used on adsorption process. Activated carbons (ACs) materials can increase the adsorption capacity of the acidic adsor-
are versatile adsorbents which are mostly utilized as adsorbents of bate [13,14], indicating that copper oxides serve as an electron donor.
liquid, gases and vapors. Their adsorptive properties are due to high Fenrong et al. [13] and Kim et al. [14] reported that activated carbon
modified by copper showed a higher adsorption capacity compared
to that of the activated carbon. Somy et al. indicated co-impregnation
∗
Corresponding author. Tel.: +60389466293; fax: +60386567120. Cr2 O/Zn on activated carbon enhanced CO2 adsorption. From tox-
E-mail address: csthomas@upm.edu.my (T.S.Y. Choong). icity viewpoint, Cr proved significantly more toxic than Cu. Thus,
http://dx.doi.org/10.1016/j.jtice.2015.02.015
1876-1070/© 2015 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
110 S. Hosseini et al. / Journal of the Taiwan Institute of Chemical Engineers 52 (2015) 109–117
the present work was aimed at investigating the adsorption of CO2 Table 1
Properties of original AC, HNO3 -treated and modified AC samples.
on the activated carbon impregnated by Cu, Zn and binary mix-
tures of Cu/Zn with different ratios. However, no literature reported Micropore Mesopore
the application of Zn and the mixture (Cu/Zn) for CO2 adsorption. Sample SBET (m2 /g) volume (cm3 /g) volume (cm3 /g)
The cubic structure of copper is more isotropic and adding hexag- AC 1316.13 0.700 0.186
onal structure of zinc forms dendrite morphology (small branches). HNO3 -treated AC 1195.32 0.697 0.130
Therefore, more dendrite structure is expected by a mixture of Cu/Zn Cu/Zn–4% AC 925.07 0.597 0.122
[15]. The adsorption capacity of CO2 on unmodified AC was com- Cu/Zn–8% AC 850.72 0.550 0.115
Cu/Zn–12% AC 790.05 0.502 0.107
pared with the modified AC that was prepared by binary mixtures
Cu/Zn–16% AC 730.53 0.486 0.102
of metals (Cu/Zn). The deactivation model can be used to model the Cu/Zn–20% AC 599.41 0.399 0.089
breakthrough curves. The deactivation model (DM) is a simplified Cu–20% AC 645.21 0.421 0.096
model used to predict the breakthrough curve. In this model, it is as- Zn–20% AC 621.90 0.407 0.094
sumed that a dense product layer over the surface of the adsorbent
formed and caused a drop in the adsorption rate due to change the
number of active sites and the possible variations in the adsorption 2.3. Characterization methods
of active sites. The deactivation model has been applied by many
researchers to model the breakthrough curves in CO2 adsorption The prepared samples were characterized by different techniques.
[16–19]. The characterization of chemical structure of AC and modified AC was
performed using FT-IR spectroscopy method. Scanning electron mi-
croscopy (SEM) was used to determine surface morphology of sam-
ples. The element analysis and weight percentage of metals impreg-
2. Experimental
nated on modified AC samples were characterized by EDX analysis
and ICP-AES. The impregnated metals amount of the prepared sam-
2.1. Chemicals and materials
ple was measured by soaking 1 g of sample in 20 mL of 65% nitric
acid for 24 h. The metal or metal oxide was dissolved from the sup-
A commercial activated carbon (Norit@ SA2, decolorizing, Sigma–
port (AC) and the filtrate was diluted in order to determine the metal
Aldrich) was used as unmodified adsorbent. HNO3 (65%) was used
concentration using inductivity coupled plasma with atomic emis-
as oxidizing agent for pre-treatment of activated carbon and was
sion spectrophotometer (ICP-AES). The specific surface area and pore
purchased from BIS chemicals company. Most of researchers be-
volume of all samples were estimated by BET analysis. Prior to the
lieved that the presence of carbon–oxygen surface functional group
start of adsorption process, the sample was degassed at 250 °C for
(due to oxidizing agent) on ACs surface is one of the most impor-
6 h under vacuum so that its porous volume can be devoid of any
tant factors that affect deposition of metals. HCl (36.5%), NaHCO3 ,
pre-adsorbed species. T-plot method was used to estimate the con-
Na2 CO3 and NaOH were used for Boehm’s titration in order to study
tribution of surface area for micropores and micropore volume. The
the functional groups of adsorbent surface that was prepared from
micropore surface area can be subtracted from the overall surface
Sigma–Aldrich, Malaysia. High purity commercial powder metal ni-
area measured by BET to evaluate the mesoporous or external surface
trate, Cu(NO3 )2 3H2 O (99.5%, Friendemann-Schmidt) and sulfate,
area.
ZnSO4 7H2 O (>99%, Sigma–Aldrich) were used as metal oxide pre-
Boehm’s titration method was used to determine the amount of
cursor to modify AC. Carbon dioxide (99.99%) and purified helium
functional groups on the adsorbent surface. 0.5 g of each sample was
(99.99%) were purchased from Global Plus Solution Company. All
mixed with solutions NaOH (0.1 M), NaHCO3 (0.1 M), Na2 CO3 (0.1 M)
other reagents and chemicals used were of analytical grade or as
and HCl (0.1 M). Each solution contains 100 cm3 (0.1 M) of NaOH,
reported.
NaHCO3 , Na2 CO3 , HCl, 0.5 g adsorbent and then was shaken for 48 h.
The mixture was then separated from the aqueous solution by vacuum
filtration. 10 mL of each filtrate was titrated until the pH of solution
2.2. Modification of adsorbent reach to the neutral point (pH 7). Samples contain NaOH (0.1 M),
NaHCO3 (0.1 M) and Na2 CO3 (0.1 M) were titrated by using HCl (0.1 M)
The initial stage of preparation method is pre-treatment of AC by whereas NaOH (0.1 M) solution was used for titrating HCl (0.1 M).
using HNO3 solution. 50 g of AC was mixed with a proper amount of
HNO3 solution (1 g carbon/3 mL HNO3 ). The mixture was continuously 2.4. CO2 adsorption procedure
stirred and heated for 2 h at temperature range 90–105 °C in a reflux
system to prevent loss of HNO3 . After oxidation, the AC was washed The CO2 adsorption was carried out in a fixed-bed column. The
several times with distilled water to remove the residual HNO3 and experimental apparatus used to measure CO2 adsorption is shown in
the sample was then filtered. The sample was then dried in an oven Fig. 1. The design of CO2 adsorption was carried out in our group
at 110 °C for 12 h and ready for loading of metals. The samples were and fabricated by local company (Solution Engineering Sdn Bhd,
impregnated with Cu(NO3 )2 and ZnSO4 by an aqueous ion-exchange Malaysia). The stainless steel fixed-bed reactor was designed with di-
process. The amounts of metal loading ranged from 2 to 10% of AC for mension 33 cm height, 2.5 cm diameter and equipped with a porous
each pure metal. The AC was first impregnated by using an aqueous plate that is located 3 cm from the base of the column. The gas
solution of the precursor (Cu(NO3 )2 3H2 O). During the impregnation, manifold system consisted of two lines fitted with mass flow con-
the solution was heated to 70 °C and stirred until the liquid was totally trollers from Bronkhorst High-Tech with flows ranging between 1
evaporated. The samples were then dried at 110 °C for 24 h and and 1000 mL/min. The controllers demonstrated an accuracy of 1%
following calcination under N2 flow at 500 °C for 4 h. The procedure full scale and a repeatability of 0.1% full scale. Two feeds lines contain
was repeated for impregnation using ZnSO4 . The percentage of metal CO2 and He was installed in the system. Different gas mixtures can be
loading was used to index samples. The prepared samples are (Cu/Zn prepared by adjusting the concentrations of both gases. Three tem-
(4%), Cu/Zn (8%), Cu/Zn (12%), Cu/Zn (16%) and Cu/Zn (20%)) and the perature sensors (type K thermocouple) are placed at the inlet, the
total metal loading is reported as 4, 8, 12, 16 and 20%. The amount of middle and the outlet of the adsorption column for temperature mea-
metals was equally considered for impregnation. The properties are surement. The thermocouples provided continuously monitoring of
summarized in Table 1. the column temperature with an accuracy of ±1.5 °C. The temperature
S. Hosseini et al. / Journal of the Taiwan Institute of Chemical Engineers 52 (2015) 109–117 111
500
300
200
Adsorption
100
Desorption
0
0 0.2 0.4 0.6 0.8 1
Relative Pressure(P/Po)
500 Table 2
Total acidic groups for original AC, HNO3 -treated and modified AC samples.
100 Cu/Zn-20%
AC
phenol, carboxylic acid, and carboxylic anhydride. The metal bands
0 were appeared at lower frequencies around 750 cm−1 .
0 0.2 0.4 0.6 0.8 1
The Boehm titration is used to describe the principle of oxygen
Relative Pressure(P/Po) groups on carbon surfaces which have different degrees of acidity
and can be neutralized by basic of different strengths. Sodium hy-
Fig. 3. N2 adsorption/desorption of unmodified (AC) and modified activated carbon
droxide (NaOH) is generally utilized in order to neutralize all Brøn-
(Cu/Zn-20%) at 77 K.
sted acids, while sodium carbonate (Na2 CO3 ) neutralizes carboxylic
and lactonic groups, and sodium bicarbonate (NaHCO3 ) neutralizes
100
carboxylic acids. Acidify and basicity of all samples was summarized
90 in Table 2. The unmodified sample demonstrated a small amount of
80 acidity groups while the acidity groups increased via HNO3 treatment.
70 Based on Boehm’s titration, the total acidity of the HNO3 treated sam-
ple is 3.18 mmol/g and it is slightly decreased when metals loaded
60
on the surface AC. Furthermore, from FT-IR spectra of the sample, the
50
most abundant oxygen groups in the sample are ketone, ester and
40 ether-type structures. On the other hand, the HNO3 oxidization treat-
30 ment and then Zn/Cu impregnation of the activated carbons showed
20
a decrease in carboxylic surface groups. As it is shown in Table 2, this
decrease may be arise due to the ability of Zn and Cu ions in the zinc
10
sulfate and copper nitrate solutions that is exchanged with H ions
0 from carboxylic acid on the activated carbon surface [11].
4000 3665 3330 2995 2660 2325 1990 1655 1320 985 650
The fine and aggregated metallic Cu/Zn particles were observed
wavenumber (cm-1) on the surface of carbon (Fig. 5). As shown in Fig. 5, the aggregated
metallic Cu/Zn particles are clearly seen and loaded on activated car-
Fig. 4. FTIR pattern for unmodified AC (solid line) and acid modified AC (dashed line).
bon. Comparing unmodified samples, the modified AC revealed the
distribution of fine Cu/Zn particles. The EDX and ICP results proved
transport into the adsorptive sites. Also commercial ACs may contain that the content of Cu/Zn on activated carbon increased with increas-
inorganic species which can be removed by HNO3 oxidation. Fig. 3 ing the percentage of Cu/Zn in the impregnating solution (ions), as
demonstrates that the volume of N2 adsorbed in sample Cu/Zn– seen in Table 3. ICP analysis of the samples revealed that the metal
20% is much less unmodified AC. As seen in Table 1, after treat- ratios obtained are very close to those predicted from the prepa-
ment, the surface area decreased slightly from 1316 to 1195 m2 /s ration (Table 3). The quantitative measurements (ICP-AES) are not
and more diminish from 925 to 599 m2 /s was appeared when the in accordance with those found by EDX. It may be to select fewer
metals were loaded from 4 to 20%. However, no change was oc- points to find the metals loading on modified activated carbon via EDX
curred in the micropore volume of the activated carbon, suggesting method.
that the HNO3 treatment does not affect significantly in the microp- Acid treatment of carbon was employed to oxidize the porous
ores [24,25]. The reduction in surface area, total pore volume, micro carbon surface as it increases the acidic property and improves the
and mesopore volumes were dependent on the amount of loaded hydrophilic nature of surface. Oxygen functional groups containing
metals. proton donors (acidic functional groups) on carbon surface was found
Fig. 4 shows FTIR spectra of both unmodified and modified AC to be highly favorable to link with metal ions to form metal com-
in the range 600–4000 cm−1 . The wide peaks at 3457 cm−1 and plexes with the negatively charged acid groups. In other word, after
3451 cm−1 illustrated the expanding vibration of O–H bond involving HNO3 treatment (Table 3), more oxygen atoms were formed and the
hydrogen bonds for unmodified and modified AC, respectively. The oxygen functional groups are more polar than the original carbon
band appearing around 3000 cm−1 is assigned to alkenyl C–H stretch. surface; which caused to increase the wettability of activated carbon
The band at 2850 cm−1 is revealed as alkyl C–H stretch. The most sig- samples.
nificant differences in the surface functional groups were appeared A variety of interactions between cationic species (Cu2+ ) and the
during the acidic treatment and it can be easily seen in the range activated carbon surface might occur, such as formation of surface
of 1600–1800 cm−1 . The appeared peak at 1750 cm−1 in modified complexes, redox reactions and ion-exchange processes. This process
AC spectrum is assigned to stretching vibrations C═O bond in car- is considered to be an ion exchange reaction with the participation of
boxylic acid functional group. The bands at 1589 cm−1 , 1374 cm−1 and strong acidic surface groups which could be described by the follow-
1232 cm−1 are appeared due to C═C aromatic, C−OH and the C−O−C ing mechanism [26].
stretch, respectively. Moreover, the intense peak at 1056 cm−1 is as-
cribed to C−O stretching vibrations which may be caused by ether, AC(nH+ ) + Mn+ (aq) = AC(Mn+ ) + nH+ (aq) (4)
S. Hosseini et al. / Journal of the Taiwan Institute of Chemical Engineers 52 (2015) 109–117 113
Table 3
EDX and ICP analysis of original AC, HNO3 -treated and modified AC samples.
Element AC HNO3 -treated Cu/Zn–4% Cu/Zn–8% Cu/Zn–12% Cu/Zn–16% Cu/Zn–20% Cu 20% Zn 20%
Here, two hydrogen (H+ ) ions from the surface of the activated car- also considered as a promising parameters of CO2 adsorption over
bon can be replaced by a copper ion (Cu2+ ), which leads to a decrease modified AC.
in the acidity of the AC as shown in Table 2. The negatively charged
acid groups on AC and Cu-loaded AC are surrounded with Zn2+ ions. 3.2. CO2 adsorption breakthrough curve
These ions are adsorbed on to the substrate surface, which allows
surface diffusion and consequently, the reduction of ions at more fa- The CO2 adsorption capacity was studied in a fixed-bed setup.
vorable sites. The reduction of Zn2+ involves gaining two electrons to The breakthrough curves were obtained by passing the standard gas
form zero-valent Zn metal deposition the Cu particles. mixture (CO2 /He) at different temperatures 30, 40, and 50 °C, dif-
ferent pressures (100, 150 and 200 kPa), CO2 concentration from 5
to 50% and the gas flow rate was 250 mL/min. The results showed
Zn2+ + 2e− = Zn (5)
that activated carbons would be practical for use in CO2 adsorption.
However, CO2 could be considerably adsorbed by modified activated
The porous structure and surface chemistry govern the adsorption carbon due to the heterogeneity of the adsorbent surface. A variety of
properties of carbonic adsorbents. CO2 can be physically adsorbed on surface complexes appeared via combining carbon atoms with other
the surface sites and pores of porous carbons and the appropriate sur- elements such as oxygen, hydrogen, nitrogen and metals. After modi-
face functional groups is usually used to adsorb CO2 via chemisorption fication, the metals loaded are linked to functional groups in order to
process [27]. Generally, a catalytic surface has surface sites, on each provide active sites for adsorbing CO2 .
of which a single gaseous molecule can adsorb. Two metals Cu and Two parameters were calculated to estimate the CO2 column dy-
Zn indicated catalytic activity and the surface coverage of CO2 chem- namics: the experimental CO2 adsorption capacity and the break-
ically adsorbed on the surface of Cu and Zn of AC. Smykowski et al. through time tb , which is the time it takes for adsorbent material that
reported analysis of the adsorption process of the CO2 molecule on is not fully saturated with CO2 . In a typical operation, the flow would
the cationic sites Cu, Zn, Ni, Pd over zeolite [28]. They concluded a be stopped when the CO2 concentration reached to saturation state.
chemical structure in which each of the two oxygen atoms of the ad- During the desorption step, the adsorbent was fully regenerated so
sorbing CO2 molecule is assumed to contact Cu or Zn atoms of the that the repeatability of the breakthrough curves could be assessed. In
support. The shorter the distance between CO2 and cations, the lower the present study, breakthrough curves of CO2 for unmodified ACs at
adsorption energy would be favored in adsorption process. Metals different conditions are given in Figs. 6–8. The breakthrough times and
over acid modified AC were caused to decrease surface area. How- adsorption capacities of various operating conditions are also sum-
ever, the porous structure indicated physically to contribute to CO2 marized in Table 4. The breakthrough curves were analyzed using the
capture by physical adsorption. Catalytic activity of two cations can Deactivation model. The parameters of ks τ and kd were obtained by
114 S. Hosseini et al. / Journal of the Taiwan Institute of Chemical Engineers 52 (2015) 109–117
1 1
0.8 0.8
0.6
0.6
C/C0
200 Kpa
30C
C/C0
0.4
150 Kpa 0.4 40C
0
0 20 40 60 80 100 120
0
t(min) 0 20 40 60 80
t(min)
Fig. 6. Breakthrough curves (15% CO2 concentration, temperature 30 °C with varying
pressure from 100 to 200 kPa, unmodified AC). Fig. 7. Breakthrough curves (15% CO2 concentration, temperature 30–50 °C, pressure
100 kPa, unmodified AC).
showed that the deactivation model was a good representation of the 35%
CO2 breakthrough curves obtained in a fixed bed column. 0.4 25%
To express the effect of pressure, the breakthrough curves were 15%
obtained in the range of pressure from 100 to 200 kPa (Fig. 6). As 10%
0.2
seen, the breakthrough curve was shifted toward the left when the 5%
pressure of gaseous mixture is at lower value 100 kPa and a shift of the
breakthrough curves was observed with an increase in pressure. This 0
0 20 40 60 80
shift corresponds to an increase in the CO2 adsorption capacity from
t(min)
1.52 to 3.61 mol/kg. The gaseous molecules are packed more tightly
together with increasing pressure. Moreover, more molecules have a Fig. 8. Breakthrough curves (15–50% CO2 concentrations, temperature 30 °C, pressure
better chance to adsorb the available adsorption sites, and increasing 100 kPa, unmodified AC).
the number of molecules adsorbed [29].With increase in pressure in
the bulk phase, the kd values are observed to decrease and the ks
values increased. As shown in Fig. 6, the CO2 adsorption reached to shorter breakthrough times (Fig. 7) and the adsorbed amounts on
the bed outlet after 30.2 min and this time increased to 40.4 min when the AC decreased significantly since CO2 adsorption is an exothermal
the pressure increased from 100 to 200 kPa at temperature 30 °C, 15% process and the molecule’s speed also enhance due to increase the
CO2 concentration and flow rate 250 mL/min. temperature. In fact, the breakthrough capacities obtained at higher
To study the effect of temperature, breakthrough curves of CO2 temperature were also very low (Table 4). The deactivation constant
were measured for three different temperatures, i.e. 30, 40 and 50 °C. kd is a function of temperature as given by Arrhenius equation [30].
The effect of temperature on CO2 adsorption was studied at pressure With increasing temperature from 30 to 50 °C, deactivation constant
100 kPa, flow rate 250 mL/min and 15% CO2 feed concentration. Fig. 7 started to rise from 0.1826 to 0.446 s−1 . The activity of the adsorbent
shows that the breakthrough curves shifted toward the left with an for CO2 removal was significantly decreased and a steady decrease
increase in temperature. A higher adsorption temperature caused a was observed in the deactivation rate constants with an increase in
Table 4
Deactivation model parameters for original AC.
1 1
0.8
0.8
0.6
20%
C/C0
16% 0.6
0.4 12% 20%Zn
C/C0
8%
4% 20%Cu/Zn
0.2 0.4
20%Cu
0
0 40 80 120 160 0.2
t(min)
Fig. 9. Breakthrough curves (15% CO2 concentration, temperature 30 °C, pressure from
100 kPa and different amount of metal loading on modified AC). 0
0 50 100 150
t(min)
temperature due to the less favorable thermodynamics of adsorption
process at higher temperatures. The breakthrough times are 24.4, 18.3 Fig. 10. Breakthrough curves (15% CO2 concentration, temperature 30 °C, pressure
and 12.9 min for temperatures 30, 40 and 50 °C, respectively. from 100 kPa and modified AC with single and bi-metals).
Table 5
Deactivation model parameters for modified AC.
Adsorbent Temperature (°C) Pressure (kPa) CO2 concentration (%) Deactivation model
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