SERVICE - MANUAL

MASTERPULS MP50
D-ACTOR 50

1. Introduction
2. System Description
3. Block Diagrams
4. Removal / Installation
5. Diagnostics
6. Wiring Diagrams
7. Maintenance
8. Spare Parts Catalogue
9. Modifications
10. For Future Use

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 SERVICE - MANUAL

MASTERPULS MP50
D-ACTOR 50

Chapter 1

Introduction

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 Table of contents

1.1 Copyright ............................................................................................................................5

1.2 Foreword.............................................................................................................................5
1.3 Modification state of the units..........................................................................................5
1.4 Format of the service documentation..............................................................................6
1.5 Application of CAUTION, ATTENTION and COMMENT headings.................................8
1.6 Safety instructions.............................................................................................................8
1.7 Further product names......................................................................................................9

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1.1 Copyright
STORZ MEDICAL reserves all rights to the published service documentation. Without the
written permission of the originator, it is not permitted to copy, duplicate or to input and process
by electronic means, the service documentation complete as listed in the contents page or
excerpts therefrom.
The receiver is committed not to make the service documentation accessible to third parties.

1.2 Foreword
The published service documentation is intended as an aid for all personnel authorized by
STORZ MEDICAL to carry out repairs, maintenance and technical modifications on the
MASTERPULS MP50.

Authorized personnel are personnel that have attended the STORZ MEDICAL service training
and were awarded the certificate confirming successful completion. Apart from this
classification, authorized personnel are limited to those sufficiently trained by personnel already
authorized.
The service documentation is produced in-house by STORZ MEDICAL. All organizational and
technical queries should be addressed to:

STORZ MEDICAL AG
Training & Documentation
Lohstampfestrasse 8
CH-8274 Tägerwilen
Switzerland
Tel : 0041 71 677 4587
Fax : 0041 71 677 4509
e-mail: service@storzmedical.com

1.3 Modification state of the units

The installed units may have different modification states.

Before performing any service activities, please check the actual modification state of your
MASTERPULS MP50. Parts of the manual may not be valid for some units. They are replaced
by chapter 9 MODIFICATIONS. Please look up chapter 9 for further information.

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1.4 Format of the service documentation
The service manual you are reading contains all necessary information for the speedy, reliable
maintenance and repair of the MASTERPULS MP50. The manual contains 10 chapters which
are arranged in logical sequence. All chapters are subdivided into sections.

Fig. 1 - 1 Chapter overview

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Chapter 1 Introduction

It is recommended that this chapter is consulted before using the manual. The chapter contains
information that is important for the correct usage of the manual.

Chapter 2 System Description

This chapter gives a general description of the technical features and functions of the equipment. The
descriptions range from complete overviews down to detailed clarifications of all individual
components.

Chapter 3 Block Diagrams

Clearly presented block diagrams compliment chapter 2 and simplify complicated interrelationships.

Chapter 4 Removal / Installation

Clear instructions with supporting illustrations describe the removal / installation of the most important
assemblies and components.

Chapter 5 Diagnostics

If a fault cannot be localized immediately, the cause of the fault must be isolated by methodical action.
Electrical measurements are an integral part of these activities, as are the following of systematic test
processes. This chapter is indispensable for troubleshooting.

Chapter 6 Wiring Diagrams

Comprehensive wiring diagrams of the MASTERPULS MP50 are provided for servicing specialists.

Chapter 7 Maintenance

The individual maintenance steps are documented in the operating manual.

Chapter 8 Spare Parts Catalog

Please use the spare parts catalog to order spare parts. With its help parts can easily be identified and
part numbers found for the order.

Chapter 9 Modifications

The MASTERPULS MP50 is subjected to some upgrades, which are implemented in the systems.
The upgrades are documented in this chapter. The documents partly replace the corresponding
section in the documentation.

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1.5 Application of CAUTION, ATTENTION and
COMMENT headings
The CAUTION, ATTENTION and COMMENT headings in the documentation are in accordance
with the legal specifications.

CAUTION

This heading is used when injury or death to personnel can result if the following
instructions and/or advice regarding processes are not exactly complied with or are
ignored.

ATTENTION

This heading is used when damage to the unit and/or system can result if the following
instructions and/or advice regarding processes are not exactly complied with or are
ignored.

COMMENT

This heading is used when a special point must be observed and/or advice on a work
step is given.

1.6 Safety instructions

The following safety instructions must be observed when making physical contact with possible
sources of danger in the MASTERPULS MP50:

ATTENTION

Perform only repair, exchange or adjustments which are trained by STORZ MEDICAL and
mentioned in the MASTERPULS MP50 service manual.

Use only original parts supplied and designated by STORZ MEDICAL AG.

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1.7 Further product names
The devices specified below are similar to the device mentioned in this service documentation
as MASTERPULS MP50:

 MASTERPULS MP50 vet

 D-ACTOR 50

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 SERVICE - MANUAL

MASTERPULS MP50
D-ACTOR 50

Chapter 2

System Description

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 Table of contents

2.1 System overview ................................................................................................................5

2.1.1 Overall dimensions ..............................................................................................................5
2.1.2 Major components ...............................................................................................................6
2.2 General................................................................................................................................7
2.3 Hardware.............................................................................................................................7
2.3.1 Power supply .......................................................................................................................7
2.3.2 User interface.......................................................................................................................7
2.3.3 DIP switch ............................................................................................................................7
2.3.4 Pressure sensor...................................................................................................................7
2.3.5 Service connector ................................................................................................................8
2.3.6 Applied part ..........................................................................................................................8
2.3.7 Stop and ventilation valve ....................................................................................................8
2.3.8 Compressor .........................................................................................................................8
2.3.9 Foot switch ...........................................................................................................................8

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2.1 System overview

COMMENT

The MASTERPULS MP50 is, dependent on which options are selected, equipped with a
number of external devices such as foot switch etc. This manual covers the basic unit of
the MASTERPULS MP50 only. Included are those parts which are necessary for the
interaction with the external devices.

 For detailed information on the external devices, please refer to their separate
documentation.

2.1.1 Overall dimensions

36 cm

BA1703AL

41 cm

Fig. 2 - 1 Overall dimensions top view

22 cm

17 cm

BA1704AL

Fig. 2 - 2 Overall dimensions with and without handpiece. Front view

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2.1.2 Major components

1 2 3 4

16
6

15
7

14
AS1769AL

13 12 11 10

Fig. 2 - 3 Major components

1 Handpiece connector
2 Signal lamp
3 Display MP50
4 Board main MP50
5 Pressure regulator
6 Safety relief valve
7 Ventilation valve
8 Check valve
9 Power supply
10 Mains connector with fuse carrier
11 Service unit
12 Condensate collector
13 Cooling fan
14 Compressor
15 Silencer unit
16 Stop valve

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2.2 General
Task of the board main MP50 is to control internal components as valves, pressure sensor, a
compressor and the external applied part. To communicate with the operator a numeric display and
some buttons are provided.

2.3 Hardware
The display and the complete electronic is mounted on a single board. The external components, the
membrane keyboard and the power supply are connected to this board.

2.3.1 Power supply

The board main MP50 is supplied with 5V for the micro controller and glue logic and 24V to drive the
solenoid valves and the compressor.

2.3.2 User interface

The user interface consists of some 7-segment displays to indicate the actual working pressure, a
treatment counter and the working frequency of the handpiece. Three push buttons (up/down) one the
membrane keyboard are provided to modify the frequency and to reset the treatment counter.

By pressing the up/down buttons simultaneously the operator can enter a info menu where the total
counter and a working hour counter can be accessed.

2.3.3 DIP switch

An internal DIP switch SW1 is foreseen to enter service options. Fore more details see chapter 5 of
the service manual.

2.3.4 Pressure sensor

A single chip pressure sensor with pressure port is located on the board to detect the actual working
pressure of the applied part. The pressure is represented by a corresponding voltage. This voltage is
feed into the on chip 10 bit AD converter of the micro controller.

A reference device IC10 ensures a precision voltage presetting for the converter.

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2.3.5 Service connector
The service connector X5 is foreseen for board testing and setting some basic software options.

2.3.6 Applied part

The applied part consists of a solenoid pressure valve, a trigger switch and a handpiece type
detection, connected to X3. The valve is controlled by an integrated driver IC7. A diagnostic output
allows the software to register any malfunction of the valve. The trigger switch signal is adapted to the
board logic voltage.

Basically, the handpiece detection is accomplished by a voltage measurement depending on an

appropriate resistor build in the handpiece. The voltage is looped via the AD Converter to software.

2.3.7 Stop and ventilation valve

Stop and ventilation valve can be controlled by the software via connector X9/X13. A driver with
diagnostic output supplies the valves.

2.3.8 Compressor
The compressor is energized by the smart driver IC4 with diagnostic output to the software. A NTC
limits the high inrush current of the motor.

2.3.9 Foot switch

For future expansion a connection of a food switch is provided to trigger the unit from external.

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MASTERPULS MP50
D-ACTOR 50

Chapter 3

Block Diagrams

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3.1 System overview ................................................................................................................5

3.2 Pneumatic system .............................................................................................................7

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3.1 System overview

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3.2 Pneumatic system

1 Sound absorber
2 Compressor
3 Cooling fan
4 Ventilation valve
5 Check valve
6 Service unit
7 Safety relief valve
8 Pressure regulator
9 Pressure sensor
10 Stop valve
11 Handpiece connector
12 Handpiece
13 Housing
14 Air hose 6 x 4 mm.
15 Air hose 4 x 2.5 mm.

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 SERVICE - MANUAL

MASTERPULS MP50
D-ACTOR 50

Chapter 4

Removal / Installation

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 Table of contents

4.1 Introduction ........................................................................................................................5

4.2 Handpiece ...........................................................................................................................6
4.3 Housing ...............................................................................................................................6
4.4 Electrical system ................................................................................................................7
4.4.1 Display with keypad .............................................................................................................8
4.4.2 Board main MP50 ................................................................................................................9
4.4.3 Keypad ...............................................................................................................................10
4.4.4 Power supply......................................................................................................................11
4.4.5 Signal lamp ........................................................................................................................11
4.4.6 Mains connector with fuse carrier ......................................................................................12
4.4.7 Cooling fan .........................................................................................................................13
4.5 Pneumatic system ...........................................................................................................14
4.5.1 Air hose connectors ...........................................................................................................15
4.5.2 Compressor........................................................................................................................15
4.5.3 Silencer unit .......................................................................................................................16
4.5.4 Stop valve ..........................................................................................................................16
4.5.5 Handpiece connector .........................................................................................................16
4.5.6 Pressure regulator .............................................................................................................17
4.5.7 Safety relief valve ...............................................................................................................17
4.5.8 Ventilator valve...................................................................................................................18
4.5.9 Service unit ........................................................................................................................18
4.5.10 Condensate collector .........................................................................................................18

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4.1 Introduction
Before performing any service action on the system, note the values of hand-held trigger counter, total
trigger counter and total operating hours for further use.

Most parts of the system are labelled with an identification number. This number contains the part
number (X), release (Y) and serial number (Z) of the part. The part numbers are consisting like shown:
XXXXX – YY – ZZZZ. If a replacement of a part with such a number is necessary, note the number of
the old and new part.

For accurate and fast spare part supply and return, a repair label should be attached to the old part
and a service report completed including:

- Serial number of the system

- Date of replacement
- Total operating hours at replacement
- Hand-held trigger counter at replacement
- Total trigger counter at replacement
- Part number and serial number of the old part
- Part number and serial number of the new part
- Name of the service technician

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4.2 Handpiece

COMMENT

For cleaning, maintenance and overhaul of the handpiece please refer to the
appropriated chapter in the operation manual.

4.3 Housing

CAUTION

The device is supplied with 230 VAC. To avoid electrical hazard switch off and
disconnect the device from the mains supply before starting any service action on the
device.

The device operates with compressed air too. Ensure that no compressed air is left in the
pneumatic system and wear protective goggles before starting any service action on the
device.

To get access to the different components of the device, unscrew the top screws from the rear side of
the housing. Slide the top cover a few centimeter to the front and lift it away.

Top cover screws

Fig. 4 - 1 Rear side

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4.4 Electrical system

CAUTION

The device is supplied with 230 VAC. To avoid electrical hazard switch off and
disconnect the device from the mains supply before starting any service action on the
device.

The electrical system consists of the following components:

1 2 3

6 5
AS1761AL

Fig. 4 - 2 Electrical system

1 Signal lamp
2 Display with keypad
3 Board main MP50
4 Power supply
5 Mains connector with fuse carrier
6 Cooling fan

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4.4.1 Display with keypad
The display with keypad is used as the input/output-port for the user. To exchange the display proceed
as follows:

 Unscrew the feet from the bottom of the housing and remove the bottom cover.
 Disconnect the cables from X3, X7 up to and including X12 at the board main MP50.
 Carefully draw-off the air hose from the pressure sensor at the board main MP50.

Display

Fixing
screws
Fixing
screws
AS1762AL

Pressure regulator

Fixing screws
Fig. 4 - 3 Fixing screws

 Unscrew the fixing screws of the pressure regulator and pull it back, so that the shaft of the
regulator is disconnected from the shaft of turning knob.
 Unscrew the fixing screws of the frame of the display and remove it carefully from the
housing.
 To install the display proceed in reverse order. For cable connection refer to Fig. 4 - 4.
 Check system for proper function.

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4.4.2 Board main MP50
The board main MP50 contains the program and controls the components of the device. To exchange
the board main MP50 proceed as follows:

 Remove the display with keypad (refer to chapter 4.4.1).

 Remove the ribbon cable from X1 at board main MP50.
 Unscrew the fixing screws of the board main MP50 and remove it from the frame.
 To install the board main MP50 proceed in reverse order. Verify that the serrated washers
are between the frame and the board.
 Check system for proper function.

Pressure sensor

X3
X12

X1

X9

X13 X8

X10 X7

Fig. 4 - 4 Board main MP50

X1 Keypad
X3 Handpiece connector
X7 Cooling fan
X8 Compressor
X9 Stop valve
X10 Signal lamp
X12 Power supply
X13 Ventilation valve

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4.4.3 Keypad
To exchange the keypad proceed as follows:

 Remove the display MP50 as described in chapter 4.4.1.

 Remove the board main MP50 as described in chapter 4.4.2.
 Loose the grub screw of the turning knob and remove it from the front.
 Remove the shaft from the rear side of the frame.

Shaft of turning knob

Excentric
disc Excentric
disc

Fig. 4 - 5 Excentric discs

 Open the nuts of the excenter discs.

 Carefully slide out the keypad from the frame.
 To install the keypad proceed in reverse order.
 Check system for proper function.

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4.4.4 Power supply
The power supply has a wide input range of 90 – 264 VAC and generates +5 and +24 VDC. To
exchange the power supply proceed as follows:

 Unscrew the fixing screws of the power supply from the bottom side of the housing and
carefully lift it.
 Unscrew the earth protection of the power supply and disconnect the cables from TB1 and
TB2 at the power supply.

Earth TB2:
protection 1: + 5 VDC
2: GND
3: GND
TB1: 4: GND
90 – 264 VAC 5: GND
6: + 24 VDC
7: + 24 VDC
8: + 24 VDC
9: + 24 VDC
10: NC

Fig. 4 - 6 Power supply

 To install the power supply proceed in reverse order.

 Check system for proper function.

4.4.5 Signal lamp

The signal lamp indicates if the device is switched on. To exchange the signal lamp proceed as
follows:

 Disconnect the cable from X10 at the board main MP50.

 Unscrew the signal lamp from the rear of the front side and remove it.

Fig. 4 - 7 Signal lamp with LED-bulb

 To install the signal lamp proceed in reverse order.

 Check system for proper function.

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4.4.6 Mains connector with fuse carrier
The mains connector with fuse carrier contains the main fuse of the device. To exchange the main
fuse proceed as follows:

 To pull out the fuse carrier, press first the locking lever before pulling out the fuse carrier.

Fuse carrier

Locking lever

Fig. 4 - 8 Mains connector

 The fuse carrier contains two fuses 4 ampere slow blow.

 Exchange the blown fuse and place back the fuse carrier.
 Check system for proper function.

To exchange the mains connector proceed as follows:

 Disconnect the cables from mains connector.

 Push down the locking levers on the left and right side of the mains connector to pull it out.
 To install the mains connector proceed in reverse order.
 Check system for proper function.

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4.4.7 Cooling fan
The cooling fan is used to cool down the compressor. To exchange the cooling fan proceed as follows:

 Disconnect the cable from X7 at the board main MP50.

Cooling Fan

Fixing
screws

L
67A
AS17

Fig. 4 - 9 Cooling Fan

 Loose the two fixing screws of the angle support and remove it with the cooling fan
together.
 Unscrew the cooling fan from the angle support.
 To install the cooling fan proceed in reverse order.
 Check system for proper function.

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4.5 Pneumatic system

CAUTION

The device is supplied with 230 VAC. To avoid electrical hazard switch off and
disconnect the device from the mains supply before starting any service action on the
device.

The device operates with compressed air too. Ensure that no compressed air is left in the
pneumatic system and wear protective goggles before starting any service action on the
device.

The pneumatic system consists of the following components:

5
3

2 6

1 7

8
AS1769AL

10 9

Fig. 4 - 10 Pneumatic system

1 Compressor
2 Silencer unit
3 Stop valve
4 Handpiece connector
5 Pressure regulator
6 Safety relief valve
7 Ventilation valve
8 Check valve
9 Service unit
10 Condensate collector

The path of the air: Safety valve Pressure sensor

Silencer unit ─ Compressor ─ Ventilation valve ─ Service unit ┴ Pressure regulator ┴ Stop valve ─
Handpiece connector ─ Handpiece.

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4.5.1 Air hose connectors
The interconnection between the different pneumatic components is done by air hoses, which are
mostly plugged into air hose connectors. To handle the air hose connectors proceed as follows:

 To disconnect an air hose from an air hose connector, press and hold down the releasing
ring completely before pulling the air hose out of the connector (Fig. 4 - 11).

Releasing ring
Releasing ring
Connector

Fig. 4 - 11 Different air hose connectors

 To connect an air hose just press down the hose completely into the connector.
 Check system for leakages and proper function.

4.5.2 Compressor
The compressor generates the compressed air to operate the handpiece. To exchange the
compressor proceed as follows:

 Disconnect the cable from X8 at board main MP50.

 Disconnect the two air hoses at the compressor connecting it to the silencer unit and
ventilation valve.
 Unscrew the fixing screws of the compressor from the bottom side of the housing and
remove it.
 To install the compressor proceed in reverse order.
 Check system for leakages and proper function.

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4.5.3 Silencer unit
The silencer unit reduces the noise of the air suction of the compressor. To exchange the silencer unit
proceed as follows:

 Disconnect the air hose at the compressor connecting it to the silencer unit.
 Open the pipe clamp with a large screwdriver and remove the silencer unit.
 To install the silencer unit proceed in reverse order.
 Check system for leakages and proper function.

4.5.4 Stop valve

The stop valve connects the compressed air to the handpiece as long as the device triggers. When
the triggering stops, the stop valve stops the air flow and releases the remaining air off the handpiece.
To exchange the stop valve proceed as follows:

 Disconnect the cable from X9 at board main MP50.

 Disconnect the small air hose at the stop valve connecting it to the handpiece connector
and the large air hose to the pressure regulator.
 Unscrew the fixing screws of the stop valve from the bottom of the housing and remove it.
 To install the stop valve proceed in reverse order.
 Check system for leakages and proper function.

4.5.5 Handpiece connector

The handpiece connector connects the air pressure and control signals to the handpiece. To
exchange the handpiece connector proceed as follows:

 Disconnect the cable from X3 at the board main MP50.

 Disconnect the small air hose from the stop valve.
 Unscrew the handpiece connector from the rear of the front side and remove it.
 To install the handpiece connector proceed in reverse order.
 Check system for leakages and proper function.

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4.5.6 Pressure regulator
With the pressure regulator the pressure is adjustable by turning the shaft of the regulator. To
exchange the pressure regulator proceed as follows:

 Disconnect the four air hoses at the regulator to the stop valve and pressure sensor at right
side, the safety valve and service unit at the left side.
 Unscrew the fixing screws from the angle support of the regulator and remove it.
 Unscrew the regulator from the angle support.
 To install the regulator proceed in reverse order.
 Check system for leakages and proper function.

4.5.7 Safety relief valve

The safety relief valve opens at a pressure of 6.5 bar to protect the handpiece from overpressure. The
valve is factory-set, so do not disassemble the valve itself. To exchange the safety relief valve proceed
as follows:

Safety relief valve 16853:

 Disconnect the air hose from the safety relief valve.

 Take out the safety relief valve of the plastic clip holder.
 To install the safety relief valve proceed in reverse order.
 Check system for leakage and proper function.

Safety relief valve 20561:

 Disconnect the air hose from the safety relief valve.

 Open the pipe clamp with a large screwdriver and remove the safety relief valve.
 Unscrew the fixing screw of the plastic clip holder from the bottom of the housing and
remove it.
 To install the safety relief valve proceed in revers order.
 Check system for leakage and proper function

Safety relief valve

plastic clip holder

Fig. 4 - 12 safety relief valve 20561

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4.5.8 Ventilator valve
The ventilation valve connects the compressor to the rest of the pneumatic system as long as the
triggering is active. It the triggering stops, the ventilation valve depressurises the compressor. To
exchange the ventilation valve proceed as follows:

 Disconnect the cable from X13 at the board main MP50.

 Disconnect the air hoses at the ventilation valve connecting the compressor and service
unit.
 Unscrew the valve from the bottom side of the housing and remove it.
 To install the ventilation valve proceed in reverse order.
 Check system for leakage and proper function.

4.5.9 Service unit

COMMENT

For cleaning, maintenance and overhaul refer to the appropriated chapter in the
operation manual.

To exchange the service unit proceed as follows:

 Remove the condensate hose from the condensate collector.

 Disconnect the air hoses from the ventilation valve and pressure regulator.
 Unscrew the fixing screw from top of the housing and remove it.
 To install the service unit proceed in reverse order. Verify that the protective shielding is
between the aperture of the housing and the air hoses.
 Check system for leakage and proper function.

4.5.10 Condensate collector

 To exchange the condensate collector just remove the condensate hose and remove it
from the plastic clip.
 To install the condensate collector proceed in reverse order.
 Check system for leakage and proper function.

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MASTERPULS MP50
D-ACTOR 50

Chapter 5

Diagnostics

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 Table of contents

5.1 Overview of menu functions .............................................................................................5

5.1.1 Info menu .............................................................................................................................5
5.1.2 Service menu .......................................................................................................................6
5.2 Fuses ...................................................................................................................................6
5.3 Measurements ....................................................................................................................7
5.3.1 Power supply ........................................................................................................................7
5.3.2 Board main MP50 ................................................................................................................7
5.4 Error codes .........................................................................................................................8
5.5 Troubleshooting .................................................................................................................8

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5.1 Overview of menu functions
Valid for software release 04.

5.1.1 Info menu

The info menu informs the user about the status of the device. To get access to the info menu press
button up and down simultaneously for 3 seconds. Navigate through the menu with the same button.
To leave the info menu press the up and down button again for 3 seconds.

Menu number

Information Set button

Button up

Button down

Fig. 5 - 1 Info menu

For the different menu information refer to the table below.

Menu number Information

1 Shot counter (x1000. Resettable with set button)
2 Total shot counter (x1000)
3 Total hour counter
4 Hardware number
5 Hardware index
6 Serial number
7 Software number
8 Software index

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5.1.2 Service menu
With the service menu some components of the device can be controlled manually. To get access to
the service menu set DIP-Switch 1 to ON position at board main MP50 and switch on the device.
Navigate through the menu with the up and down button (see Fig. 5 - 1). To leave the service menu
use menu 11 and confirm with the set button.

DIP-
Switchs

Fig. 5 - 2 DIP-switches on board main MP50

For the different menu information refer to the table below.

Menu number Information

1 Ventilation valve on/off (toggle with set button)
2 Stop valve on/off (toggle with set button)
3 Handpiece valve on/off (toggle with set button)
4 Compressor on/off (toggle with set button)
5 no function
6 Display pressure [bar]
7 Display pressure [Volt]
8 Display VMON24 [Volt]
9 Display VMONC24 [Volt]
10 no function
11 Handpiece recognition:
3 = handpiece (18800) is connected
12 End

5.2 Fuses
The MASTERPULS MP50 contains two fuses:

No. Sizes Dimension Location

1 5 x 20 mm 4 A slow blow Main switch with line connector
2 5 x 20 mm 4 A slow blow Main switch with line connector

5-6 11-026-02-0512
5.3 Measurements

5.3.1 Power supply

Measurement points TP1 and TP2 on the power supply:

Earth TB2:
protection 1: + 5 VDC
2: GND
3: GND
TB1: 4: GND
90 – 264 VAC 5: GND
6: + 24 VDC
7: + 24 VDC
8: + 24 VDC
9: + 24 VDC
10: NC

Fig. 5 - 3 Power supply

5.3.2 Board main MP50

Measurement points at X5 on the board main MP50
+24 V +5 V

GND +24 V +5 Vref

Motor

Fig. 5 - 4 X5 on board main MP50

11-056-02-0512 5-7
5.4 Error codes
Error code Description Solution
1 Memory fault. Press reset button to confirm. Restart device.
If error persists change board main MP50.
10 Trigger button activated. Release trigger button.
If error persists change handpiece.
11 No handpiece connected. Connect handpiece.
If error persists change handpiece.

5.5 Troubleshooting
Problem Possible cause Solution
Device without function. No power supply. Check mains power supply.

Main fuse defective. Change main fuse.

Cable power supply defective. Change power supply cable.

Handpiece does not trigger. Handpiece not connected Check handpiece connection from
correctly or cable leaking. proper connection and cable for
leakage.

Service unit contaminated. Change filter.

Trigger waves without power. No compressed air supply of Call service.
handpiece.

Projectile is blocked of worn Revise handpiece.

out.

Device malfunction. Call service.

Handpiece defective. Change handpiece.

Problem:
Water inside the service unit is rising up and doesnot flow out to the condensat collector.

Solution:

• Disconnect the main cable and the handpiece and turn the device on the top.
• Turn the black knob clockwise carefully out of the filter glass (see Fig. 5 - 5)
• Put the washer (19426) over the thread of the black knob (see Fig. 5 - 6)
• Screw the black knob (unclockwise) finger-tight into the filter glass.
• Check system for leakage and proper function.

5-8 11-026-02-0512
 black knob
To open

Fig. 5 - 5 Service unit

black knob washer 19426 filter glass

Fig. 5 - 6 Service unit with washer

11-056-02-0512 5-9
SERVICE - MANUAL

MASTERPULS MP50
D-ACTOR 50

Chapter 6

Wiring Diagrams

11-057-02-0211
 This page is left blank.

11-057-02-0211
 Table of contents

6.1 Board main MP50

6.2 Signal lamp
6.3 Cables

11-057-02-0211
 This page is left blank.

11-057-02-0211
6.1 Board main MP50
017356_01_B31 Board main MP50 and Board main MP50-3

11-057-02-0211
 U_MP50_uP U_MP50_BPS_BPV
MP50_uP.SchDoc MP50_BPS_BPV.SchDoc
BPV VENT BPV VENT
DIAGPV VENT DIAGPV VENT

BPSWTRIG BPSWTRIG
PHPDET PHPDET
BPVPULSE BPVPULSE
DIAGPVPULSE DIAGPVPULSE
BPVSTOP BPVSTOP
DIAGPVSTOP DIAGPVSTOP

U_HW2
HW2.SchDoc
VMON24 VMON24
VMONC24 VMONC24
DIAGCOMP DIAGCOMP
BCOMP BCOMP
BFSW BFSW

U_HW1 U_DISPLAY and Keyboard

HW1.SchDoc DISPLAY and Keyboard.SchDoc
PRESSNOM PRESSNOM O0 O0
PRESS(RES) PRESS(RES) O2 O2

P0 P0
P1 P1
SDA SDA P2 P2
SCL SCL P3 P3

SCL
SDA

IRQ IRQ

Komponenten für Stückliste SC1 SC2 SC3 SC4

M3 M3 M3 M3

GND GND GND GND

PCB 119x130mm

M1 M2 M3

n.m.= not mounted

geprüft: Datum / Unterschrift Stromlaufplan - wiring diagram Zeichn.-Nr. :

Benennung

03
02 Overview 017356_01_B31
01 p05/05 Update 01 20.10.06 beb gezeichnet: Datum / Unterschrift  Storz Medical AG / 2006 Board Main-2 MP50 PCB-Nr. : Blatt : 1
Änderung Datum Schutzvermerk ISO 16016 Datei : MP50_TOPSHEET.SchDoc 017355_01 von : 6
 +5V +5V +5V +5V +5V +VCOMP +24V +5V +5V

C19 C20
R18 R19 GND GND R27 R20 R21 R22
2k2 2k2 100n 100n R0 2k2 2k2 13k

28
7
IC9 X5
19 15 1
PHPDET RA0/AN0 RB5/KBI1/PGM

VDD

VDD
37 16 2
SCL RC3/SCK/SCL RB6/KBI2/PGC
20 17 3
PRESSNOM RA1/AN1 RB7/KBI3/PGD
42 18 4
SDA RC4/SDI/SDA MCLR/Vpp/RE3
5
GND
8 44 6
RB0/INT0/FLT0/AN12 RC6/TX/CK
9 1 7 Service
IRQ RB1/INT1/AN10 RC7/RX/DT
10 22 8
BPVPULSE RB2/INT2/AN8 RA3/AN3/VREF+
11 9
BPVSTOP RB3/AN9/CCP2
14 10
BCOMP RB4/KBIO/AN11 C21 11
32 100n 12
BPSWTRIG
35
RC0/T1OSO/T13CKI
21 +24V
R28 13
BFSW RC1/T1OSI/CCP2 RA2/AN2/VREF-/CVREF
36 14
DIAGPVPULSE RC2/CCP1/P1A 1k
23
RA4/T0CKI/C1OUT C22
BPV VENT
38
RD0/PSP0
R23 Stiftleiste14pol.
39 GND
DIAGPV VENT RD1/PSP1
40 34 100R 100n
RD2/PSP2 NC GND
41 33
RD3/PSP3 NC C23
2 13
RD4/PSP4 NC
3 12 GND
RD5/PSP5/P1B NC
4 C24
RD6/PSP6/P1D 1uF/35V
5 31

2
RD7/PSP7/P1D OSC2/CLKO/RA6 GND IC10
24
VMONC24 RA5/AN4/SS/HLVDIN/C2OUT 8 1 REF-02

4
25 15p NC NC

Vin
VMON24 RE0/RD/AN5 Q1 7
26 NC
PRESS(RES) RE1/WR/AN6 10MHz VREF 6 3
27 Vout Tout
DIAGCOMP RE2/CS/AN7

GND
C25 5
VSS

VSS

1
43 30 TRIM
DIAGPVSTOP RC5/SDO OSC/CLKI/RA7 GND
PIC18F4520PT 15p +5V

4
VREFRET
6

29

C26
GND GND GND GND
IC5A 100n

2
1 IC11 MCP121T-450E/TT
3
2 &

VDD
MCLR R24
14
+5V VCC 1
7 RST
GND 1k

VSS
74HC00

C27

3
100n

GND GND GND

geprüft: Datum / Unterschrift Stromlaufplan - wiring diagram Zeichn.-Nr. :

Benennung

03
02 MP50 uP 017356_01_B31
01 p05/05 Update 01 20.10.06 beb gezeichnet: Datum / Unterschrift  Storz Medical AG / 2006 Board Main-2 MP50 PCB-Nr. : Blatt : 2
Änderung Datum Schutzvermerk ISO 16016 Datei : MP50_uP.SchDoc 017355_01 von : 6
 +5V +5V +24V

LL4148

LL4148
D17

D18
X3
IC5B
6
5 R13 3k9
6 5
BPSWTRIG & 4
4
R12
3 Pneu./Handpiece
74HC00
2
3k92/0,1%

909R/0,1%

LL4148
1

LL4148

SMBJ24A

SMBJ24A
C16

D19
R14

R15
100n

D20
1k

D21

D22
Molex 6pol.(90130)
PHPDET
GND GND GND GND GND GND GND GND

+5V +24V
C17
R16 GND
2k2 100n

5
6
7
8
2 IC7
BPVPULSE IN
BSP742R

3
OUT
4
DIAGPVPULSE ST

1
+5V +24V
GND C18
R17 GND
2k2 100n

5
6
7
8
2 IC8
BPVSTOP IN
BSP742R
X9
3 1
OUT
2
4 3 Stop Valve
DIAGPVSTOP ST
4

1
MTE4

IC5D +5V +24V GND GND

12 C28
11
13 &
R25 GND
74HC00 2k2 100n

5
6
7
8
2 IC12
BPV VENT IN
BSP742R
X13
3 1
OUT
2 Ventilation Valve
4
DIAGPV VENT ST
GND MTE2
1

GND GND

geprüft: Datum / Unterschrift Stromlaufplan - wiring diagram Zeichn.-Nr. :

Benennung

03
02 BPS and BPV 017356_01_B31
01 p05/05 Update 01 20.10.06 beb gezeichnet: Datum / Unterschrift  Storz Medical AG / 2006 Board Main-2 MP50 PCB-Nr. : Blatt : 3
Änderung Datum Schutzvermerk ISO 16016 Datei : MP50_BPS_BPV.SchDoc 017355_01 von : 6
 X1
1 +5V
COM O0
2 D1 LL4148
Keyboard

Key0 P0
3 D2 LL4148 C4
Key1 P1
4 D3 LL4148
Key2 P2 GND
5 D4 LL4148
Key3 P3 100n

3
DUBOX5

LL4148
LL4148
LL4148
LL4148
4 IC2
NC

VCC
5 XFPM700
NC
6 2
R3
Vout PRESSNOM
100R

GND
D5
D6
D7
D8
C5 C6
8
7
6
5

1
680p 100n
SW1
DIPSW4 GND GND GND
1
2
3
4

O2

+5V

+5V C30
GND
C7
100n
GND

3
100n 4 IC13 n.m.= not mounted
NC

VCC
8

IC3 5 n.m.
NC
1 5 24LC32A/SN n.m.
A0 SDA SDA R26
VCC

6 2
Vout PRESS(RES)
2 6 100R
A1 SCL SCL

GND
VSS

3 7
A2 WP
C29 C31
4

1
680p 100n

GND GND GND GND GND GND

geprüft: Datum / Unterschrift Stromlaufplan - wiring diagram Zeichn.-Nr. :

Benennung

03
02 Hardware 1 017356_01_B31
01 p05/05 Update 01 20.10.06 beb gezeichnet: Datum / Unterschrift  Storz Medical AG / 2006 Board Main-2 MP50 PCB-Nr. : Blatt : 4
Änderung Datum Schutzvermerk ISO 16016 Datei : HW1.SchDoc 017355_01 von : 6
 +5V +5V +VCOMP +24V(Motor)

D9
LL4148 V1
R4
VMONC24
10k
NTC 1,0
C8 R5 R6 D10 1,0 Ohm/9A
100n 2k2 2k2 C9 C10
100n SMBJ24A
47u/35V

3
GND GND
GND GND GND
2 IC4
BCOMP IN
BTS428L2
X8
5 1
OUT
2 Compressor
4
DIAGCOMP ST
MOL2
GND

1
+5V +24V
GND
R7
D11 2k
LL4148 X4
IC5C
1
8
10 R8 2 Foot Switch
BFSW & 9
2k
MTE2
74HC00

SMBJ24A
R9
1k D12

D13
LL4148 +24V +5V
IC6
GND GND GND 22 14
+IN +OUT
23
+IN
+5V +24V 11
NC/-OUT
9
D14 NC/COM
R10 2
LL4148 -IN
10k/0,1% 3 16
-IN -OUT
VMON24
n.m.
R11 GND GND
C11 2k21/0,1%
100n

GND GND
n.m.= not mounted

+24V(Motor) +5V +24V

X12 D24
F1 30R135
1 1 2 I-hold 1,35A
2
3 SK14 X7 X10 X11
Supply NC
4 1 1 1
C15 C14 D16 C13 C12 C32 D15
5 1 2 2 Fan 1 2 Oper.Lamp 2 Reserved
6 F2 100n SMBJ5.0A 100n SMBJ24A
1uF/35V 220u/35V 220u/35V
30R135 MTE2 MTE2 n.m.
Molex 2x3(5566) I-hold 1,35A
GND GND GND GND GND GND GND GND GND GND GND

geprüft: Datum / Unterschrift Stromlaufplan - wiring diagram Zeichn.-Nr. :

Benennung

03
02 Hardware 2 017356_01_B31
01 p05/05 Update 01 20.10.06 beb gezeichnet: Datum / Unterschrift  Storz Medical AG / 2006 Board Main-2 MP50 PCB-Nr. : Blatt : 5
Änderung Datum Schutzvermerk ISO 16016 Datei : HW2.SchDoc 017355_01 von : 6
 O0
O2

+5V O[0..18] O[0..18]

IC1
19 7 O0 O7 O18
V+ O0
21 8 O1
V+ O1
9 O2
O2

9
4

9
4
10 O3 D01 D01A
C1 C2 O3
11 O4 O10 17 7 O10 O17 17 7 O17
O4 G1 G2 G1 G2

DP2
DP1

DP2
DP1
47u/35V 100n 12 O5 O9 18 12 O9 O16 18 12 O16
O5 F1 F2 F1 F2
18 13 O6 O8 1 5 O8 O15 1 5 O15
GND O6 E1 E2 E1 E2
16 14 O7 O6 2 6 O6 O14 2 6 O14
GND O7 D1 D2 D1 D2
15 O8 O5 3 8 O5 O13 3 8 O13
O8 C1 C2 C1 C2
3 22 O9 O4 15 10 O4 O12 15 10 O12
AD0 O9 B1 B2 B1 B2

CC0
CC1

CC0
CC1
6 23 O10 O2 16 11 O2 O11 16 11 O11
AD1 O10 A1 A2 A1 A2
24 O11
O11
GND 25 O12 HDSP523G HDSP523G
O12

14
13

14
13
26 O13
O13
4 27 O14 O1 O0
SDA SDA O14
5 28 O15 O0 O1
SCL SCL O15
29 O16
O16
32 30 O17 O7 O18
BLINK O17
33 31 O18
OSC_OUT O18

9
4

9
4
1 D23 D23A
P0
20 2 O10 17 7 O10 O17 17 7 O17
OSC P1 G1 G2 G1 G2

DP2
DP1

DP2
DP1
34 O9 18 12 O9 O16 18 12 O16
P2 F1 F2 F1 F2
17 35 O8 1 5 O8 O15 1 5 O15
ISET P3 E1 E2 E1 E2
36 O6 2 6 O6 O14 2 6 O14
P4 D1 D2 D1 D2
O5 3 8 O5 O13 3 8 O13
C3 R1 C1 C2 C1 C2
MAX6955AAX O4 15 10 O4 O12 15 10 O12
B1 B2 B1 B2

CC0
CC1

CC0
CC1
22p 56k O0 16 11 O0 O11 16 11 O11
A1 A2 A1 A2
HDSP523G HDSP523G

14
13

14
13
GND GND
O3 O2
IRQ
O2 O3
P3
P2
O7
P1
P0

9
4
D45
O10 17 7 O10
G1 G2

DP2
DP1
O9 18 12 O9
F1 F2
O8 1 5 O8
E1 E2
O6 2 6 O6
D1 D2
O3 3 8 O3
C1 C2
O2 15 10 O2
B1 B2

CC0
CC1
O0 16 11 O0
A1 A2
HDSP523G

14
13
O5
O4

geprüft: Datum / Unterschrift Stromlaufplan - wiring diagram Zeichn.-Nr. :

Benennung

03
02 Display and Keyboard 017356_01_B31
01 p05/05 Update 01 20.10.06 beb gezeichnet: Datum / Unterschrift  Storz Medical AG / 2006 Board Main-2 MP50 PCB-Nr. : Blatt : 6
Änderung Datum Schutzvermerk ISO 16016 Datei : DISPLAY and Keyboard.SchDoc 017355_01 von : 6
 This page is left blank.

11-057-02-0211
6.2 Signal lamp
017129_01_C35 Signal lamp

11-057-02-0211
 This page is left blank.

11-057-02-0211
6.3 Cables
017124_02_C31 Cable handpiece
017499_02_C31 Cable power supply

017124_02_C31 Cable handpiece

017499_02_C31 Cable power supply

11-057-02-0211
 This page is left blank.

11-057-02-0211
 SERVICE - MANUAL

MASTERPULS MP50
D-ACTOR 50

Chapter 7

Maintenance

11-058-02-0211 7-1
 COMMENT

For cleaning, maintenance and overhaul please refer to the respective chapter in the
operating manual.

7-2 11-058-02-0211
 SERVICE - MANUAL

MASTERPULS MP50
D-ACTOR 50

Chapter 8

Spare Parts Catalogue

11-059-02-0512 8-1
 This side is left blank.

8-2 11-059-02-0512
 Table of contents

8.1 Consumables......................................................................................................................5
8.1.1 Handpiece ............................................................................................................................5
8.1.2 Accessories ..........................................................................................................................6
8.2 Electrical components .......................................................................................................7
8.2.1 Main components .................................................................................................................7
8.2.2 Cables ..................................................................................................................................8
8.3 Pneumatic system .............................................................................................................9
8.4 Mechanical components .................................................................................................10
8.5 Service tools .....................................................................................................................10
8.6 Documentation .................................................................................................................10

Before performing any service action on the system, read out the operating counter values. Note the
values of handpiece trigger counter, total trigger counter and total operating hours for further use.

Most parts of the system are labelled with an identification number. This number contains the part
number (X), release (Y) and serial number (Z) of the part. The part numbers are consisting like shown:
XXXXX – YY – ZZZZ. If a replacement of a part with such a number is necessary, note the number of
the old and new part.

For accurate and fast spare part supply and return, a repair label should be attached to the old part
and a service report completed including:

- Serial number of the system

- Date of replacement
- Total operating hours at replacement
- Handpiece trigger counter at replacement
- Total trigger counter at replacement
- Part number and serial number of the old part
- Part number and serial number of the new part
- Name of the service technician

11-059-02-0512 8-3
 This side is left blank.

8-4 11-059-02-0512
8.1 Consumables
8.1.1 Handpiece

R-SW handpiece set BT w/o 18800

applicator

D-Actor I Set (D20-S) with cap 21004 15mm applicator with cap 17638

Revisionskit 17212
15mm appl. with cap 17638
C15 applicator with cap 19222
D-Actor I Set (D20-S) with cap 21004
D-Actor II Set (D35-S) 22667
Focus Applicator 21356
AkuST Set 6mm 17675
Deep Impact Set 21374

Appl. protective cap (50pcs.) 13470

Part no. Name

15570 O-ring for connector of handpiece

11-059-02-0512 8-5
8.1.2 Accessories
Part no. Name

15323 F-Meter set

2231 Sonogel bottle
17415 Case for MASTERPULS MP50 / D-ACTOR 50
13455 Power cable CEE7, 4 meter
13448 Power cable Swiss, 3 meter
16453 Power cable USA, 3 meter

11-059-02-0512 8-6
8.2 Electrical components
8.2.1 Main components
1 2 3
Part no. Pos. Name

17129 1 Signal lamp cpl.

18210 2 Keypad
17486 3 Board main MP50 (up to sn AS.0973)
21335 3 Board main MP50-3 (from sn AS.0974)
17345 4 Power supply
17727 5 Mains connector with fuse carrier
15224 6 Cooling Fan
14483 - Fuse 4 ampere, slow blow

6 5
AS1761AL

11-059-02-0512 8-7
8.2.2 Cables
Part no. Name

17124 Cable with connector handpiece

17126 Cable mains connector – power supply
17499 Cable power supply – board mains MP50

11-059-02-0512 8-8
8.3 Pneumatic system 4

Part no. Pos. Name

5
17502 1 Compressor 3
16956 2 Silencer unit
17417 3 Stop valve
2 6
17124 4 Cable with connector handpiece
16714 5 Pressure regulator (up to sn AS.0973)
21180 5 Pressure regulator (from sn AS.0974)
16853 6 Safety relief valve 1 7
20561 6a Safety relief valve (incl. plastic clip holder)
17552 7 Ventilation valve
17448 8 Service unit
18034 - filter 5μm
14156 9 Condensate collector
7593 - Air hose Ø 4mm. Order 350mm
14865 - Air hose Ø 6mm. Order 1000mm

AS1769AL
9 8

6a

11-059-02-0512 8-9
8.4 Mechanical components
Part no. Name

18050 Holder handpiece

16770 Turning knob
16614 Screw for turning knob

8.5 Service tools

Part no. Name

10104 cleaning brush for tube inside r-sw handpiece

19265 Filterhousing nippers for service unit
19685 Balistometer

8.6 Documentation
Part no. Name

17579 Operating manual MASTERPULS MP50 de / en / fr / it / sp

17667 Operating manual D-ACTOR 50 USA only
17663 Service manual MASTERPULS MP50 / D-ACTOR 50, English
17668 CD Service manual MASTERPULS MP50 / D-ACTOR 50, English

11-059-02-0512 8-10
 SERVICE - MANUAL

MASTERPULS MP50
D-ACTOR 50

Chapter 9

Modifications

11-060-02-0211 9-1
 Space for additional information and modification.

9-2 11-060-02-0211
 SERVICE - MANUAL

MASTERPULS MP50
D-ACTOR 50

Chapter 10

For Future Use

11-061-02-1106 10-1
 This page is left blank.

10-2 11-061-02-1106