Service Manual MP200

SERVICE MANUAL
MASTERPULS MP200
D-ACTOR 200
Art.-Nr.: 17617
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SERVICE - MANUAL
MASTERPULS MP200
D-ACTOR 200
Chapter 1
Introduction
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Table of contents
1.1 Copyright ............................................................................................................................5

1.2 Foreword.............................................................................................................................5
1.3 Modification state of the units..........................................................................................5
1.4 Format of the service documentation..............................................................................6
1.5 Application of CAUTION, ATTENTION and COMMENT headings.................................8
1.6 Safety instructions.............................................................................................................8
1.7 Further product names......................................................................................................9
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1.1 Copyright
STORZ MEDICAL reserves all rights to the published service documentation. Without the
written permission of the originator, it is not permitted to copy, duplicate or to input and process
by electronic means, the service documentation complete as listed in the contents page or
excerpts therefrom.
The receiver is committed not to make the service documentation accessible to third parties.
1.2 Foreword
The published service documentation is intended as an aid for all personnel authorized by
STORZ MEDICAL to carry out repairs, maintenance and technical modifications on the
MASTERPULS MP200.
Authorized personnel are personnel that have attended the STORZ MEDICAL service training
and were awarded the certificate confirming successful completion. Apart from this
classification, authorized personnel are limited to those sufficiently trained by personnel already
authorized.
The service documentation is produced in-house by STORZ MEDICAL. All organizational and
technical queries should be addressed to:
STORZ MEDICAL AG
Training & Documentation
Lohstampfestrasse 8
CH-8274 Tägerwilen
Switzerland
Tel : 0041 71 677 4587
Fax : 0041 71 677 4509
e-mail: service@storzmedical.com
1.3 Modification state of the units

The installed units may have different modification states.
Before performing any service activities, please check the actual modification state of your
MASTERPULS MP200. Parts of the manual may not be valid for some units. They are replaced
by chapter 9 MODIFICATIONS. Please look up chapter 9 for further information.
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1.4 Format of the service documentation
The service manual you are reading contains all necessary information for the speedy, reliable
maintenance and repair of the MASTERPULS MP200. The manual contains 10 chapters which
are arranged in logical sequence. All chapters are subdivided into sections.
Fig. 1 - 1 Chapter overview
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Chapter 1 Introduction
It is recommended that this chapter is consulted before using the manual. The chapter contains
information that is important for the correct usage of the manual.
Chapter 2 System Description
This chapter gives a general description of the technical features and functions of the equipment. The
descriptions range from complete overviews down to detailed clarifications of all individual
components.
Chapter 3 Block Diagrams
Clearly presented block diagrams compliment chapter 2 and simplify complicated interrelationships.
Chapter 4 Removal / Installation
Clear instructions with supporting illustrations describe the removal / installation of the most important
assemblies and components.
Chapter 5 Diagnostics
If a fault cannot be localized immediately, the cause of the fault must be isolated by methodical action.
Electrical measurements are an integral part of these activities, as are the following of systematic test
processes. This chapter is indispensable for troubleshooting.
Chapter 6 Wiring Diagrams
Comprehensive wiring diagrams of the MASTERPULS MP200 are provided for servicing specialists.
Chapter 7 Maintenance
The individual maintenance steps are documented in the operating manual.
Chapter 8 Spare Parts Catalog
Please use the spare parts catalog to order spare parts. With its help parts can easily be identified and
part numbers found for the order.
Chapter 9 Modifications
The MASTERPULS MP200 is subjected to some upgrades, which are implemented in the systems.
The upgrades are documented in this chapter. The documents partly replace the corresponding
section in the documentation.
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1.5 Application of CAUTION, ATTENTION and
COMMENT headings
The CAUTION, ATTENTION and COMMENT headings in the documentation are in accordance
with the legal specifications.
CAUTION
This heading is used when injury or death to personnel can result if the following
instructions and/or advice regarding processes are not exactly complied with or are
ignored.
ATTENTION
This heading is used when damage to the unit and/or system can result if the following
instructions and/or advice regarding processes are not exactly complied with or are
ignored.
COMMENT
This heading is used when a special point must be observed and/or advice on a work
step is given.
1.6 Safety instructions

The following safety instructions must be observed when making physical contact with possible
sources of danger in the MASTERPULS MP200:
ATTENTION
Perform only repair, exchange or adjustments which are trained by STORZ MEDICAL and
mentioned in the MASTERPULS MP200 service manual.
Use only original parts supplied and designated by STORZ MEDICAL AG.
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1.7 Further product names
The devices specified below are similar to the device mentioned in this service documentation
as MASTERPULS MP200:
 MASTERPULS MP200 vet

 D-ACTOR 200
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SERVICE - MANUAL
MASTERPULS MP200
D-ACTOR 200
Chapter 2
System Description
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Table of contents
2.1 System overview ................................................................................................................5

2.1.1 Overall dimensions ..............................................................................................................5
2.1.2 Major components ...............................................................................................................6
2.2 Control circuit.....................................................................................................................7
2.3 Interaction with pneumatic devices .................................................................................7
2.3.1 Compressor control ..............................................................................................................7
2.3.2 Handpiece control ................................................................................................................7
2.4 Graphical user interface (GUI) ..........................................................................................8
2.5 Pneumatic system .............................................................................................................9
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2.1 System overview
COMMENT
The MASTERPULS MP200 is, dependent on which options are selected, equipped with a
number of external devices such as external air compressor, foot switch etc. This
manual covers the basic unit of the MASTERPULS MP200 only. Included are those parts
which are necessary for the interaction with the external devices.
 For detailed information on the external devices, please refer to their separate
documentation.
2.1.1 Overall dimensions
36 cm
BA1703AL
41 cm
Fig. 2 - 1 Overall dimensions top view
22 cm
17 cm
BA1704AL
Fig. 2 - 2 Overall dimensions with and without handpiece. Front view
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2.1.2 Major components
6 7 8
5 9
10
11
3
2
1 13 12
Fig. 2 - 3 Major components of table top model
1 Graphical user interface (GUI)

2 NetDCU
3 Board Interface
4 Power supply
5 Mains connector with fuse carrier
6 Footswitch connector (optional)
7 USB / LAN connector
8 Compressor connector
9 Safety relief valve
10 Pressure control valve
11 Air distributor valve
st nd
12 1 and 2 Handpiece connector
13 Signal lamp
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2.2 Control circuit
The MASTERPULS MP200 is controlled by a Windows CE operating system, running on a single
board computer called NetDCU. This board is directly plugged on the board interface which is
described in the following chapter 2.3. A touch panel with a colour display is provided for the operator
interface (GUI).
The board interface represents a gateway between the application and the electrical / physical
peripheral components as valves, actuators, DA- or AD-converter etc. The NetDCU communicates
with the board interface by a multiplexed parallel interface. This interface consist of 8 bi-directional
address/data lines, an address latch enable signal /ALE, a read signal /RD, a write signal /WR and an
acknowledge signal /ACK. All functions of the hardware can be either activated by writing to or reading
from this parallel interface.
2.3 Interaction with pneumatic devices

The control software uses the GPIO (general purpose I/O) interface of the NetDCU to send commands
and receive status information to and from the compressor control (valves, power supply, pressure
regulator).
2.3.1 Compressor control

According to the set energy level the control software sets the required pressure value and issues
valve open/close commands with the adjusted frequency and pulse length as long as:
- The trigger signal from the release button is set (handpiece or foot switch),
- there is no active error condition concerning an involved device and
- the set SW number (or a multiple of it) is not reached.
Handpiece and foot switch may not be used at the same time, i.e. using the trigger from a second
device while treatment is running will stop it. In single shock mode (set frequency = 0) the button has
to be pressed and released for each trigger.
At start-up the compressor is switched on to set up an initial pressure level. There are no status / error
signals processed by the control software.
2.3.2 Handpiece control

The trigger signal is set as long as the release button is pressed. The control software then executes
the treatment procedure as specified in chapter 2.3.1.
To generate continuous trigger signals the user can keep the button pressed all the time or has to
release it immediately (less then approximately 2 sec.) to enable the auto trigger. In the latter case he
has to push the button again to stop triggering.
The number of SW released is stored at the control device and can be reset manually by a menu
function. The operation mode display at the status line is flashing as long as there is no handpiece
detected.
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2.4 Graphical user interface (GUI)
The MASTERPULS MP200 is operated using a 640x480 pixels colour TFT LCD monitor with touch
screen function and a graphical user interface (GUI). The GUI of the MASTERPULS MP200 is divided
into various areas for displaying different information. The individual controls are arranged in function
groups (see Fig. 2 - 4).
The GUI will be started automatically when the main device is switched on and is terminated
(uncontrolled) when the device is switched off. There will be one single instance and it will be the only
application on the device. It cannot be restarted or stopped manually by the user.
Fig. 2 - 4 GUI Layout
The GUI consists of the following elements:
- Control buttons for navigation, function activation and value adjustment (up / down) at the top and
bottom.
- Parameter display on the left side (set/actual values).
- Status line above the parameter display (mode display, configuration display and alarm / language
icons).
- Main control area on the right side (contents depends on function selection) where graphical
elements will be indicated like buttons, parameters, specific function (e.g. error list, confirmation
inquiries), symbols (e.g. application type, alarm icon, language flags), text input (soft keyboard) or
cursers (waiting / busy).
To simplify control operations, all buttons and lists always have a similar style. The user can push the
displayed controls to activate the assigned functions but can not change their layout (e.g. resize,
move). If a function is not available or locked then it will be either not displayed or marked as not
accessible (greyed text).
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The default GUI view will be the parameter adjustment function, i.e. it will be shown at start-up and
when other views are closed. All other functions may be closed by “Menu exit” and “Back” buttons
from the top control row. The current selection is highlighted at the status line. A new selection
immediately updates all mode dependent GUI elements, e.g. the parameter display and the error
message display. The selection is stored permanently and will be loaded at start-up.
2.5 Pneumatic system

The pneumatic system consists of the pressure control valve (4), air couplers (1,6), safety relief valve
(5), air distributor valve (3) and the R-SW handpiece which consist of the air valve (8) and the
handpiece itself (7).
7 7
8 8
6 6
2 2
1 air coupling
2 sound absorber
4 3 air distr butor valve
4 electro-pneumatic regulator
2 5 safety relief valve
6 air coupling r-sw handpiece
7 r-sw handpiece
8 air valve handpiece
1
Fig. 2 - 5 Pneumatic system (without compressor)
The output pressure of the pressure control valve (4) is operated by a 0 - 5 V signal from the controller
which is connected to the NetDCU. A pressure sensor inside the pressure control valve controls the
output pressure. This output signal of the control valve (0 - 5 V) is additionally checked by the
NetDCU. If the NetDCU triggers the air valve (8) inside the handpiece (7), a therapy wave is
generated.
The safety relief valve (5) checks the pressure to the handpiece. If the input pressure is greater than
5.5 bar, the valve opens and limits the input pressure to the handpiece. The minimum output pressure
of the pressure control valve to trigger the air valve inside the handpiece is 1.0 bar. The maximum
output pressure is 5.0 bar.
The air distributor valve (3) switch the air pressure to R-SW handpiece connector 1 or 2.
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SERVICE - MANUAL
MASTERPULS MP200
D-ACTOR 200
Chapter 3
Block Diagrams
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Table of contents
3.1 System overview ................................................................................................................5

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3.1 System overview
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7 7
8 8
6 6
2 2
4
2
11
2 sound absorber
st nd
6 1 and 2 Handpiece connector
7 Handpiece
8 Air valve
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SERVICE - MANUAL
MASTERPULS MP200
D-ACTOR 200
Chapter 4
Removal / Installation
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Table of contents
4.1 Introduction ........................................................................................................................5

4.2 Handpiece ...........................................................................................................................6
4.3 Housing ...............................................................................................................................6
4.4 Electrical system ................................................................................................................7
4.4.1 Graphical user interface (GUI) .............................................................................................8
4.4.2 NetDCU / board interface .....................................................................................................9
4.4.3 Power supply......................................................................................................................10
4.4.4 Signal lamp ........................................................................................................................10
4.4.5 Mains connector with fuse carrier ......................................................................................11
4.4.6 USB / LAN connection .......................................................................................................11
4.4.7 Footswitch connector (optional) .........................................................................................12
4.5 Pneumatic system ...........................................................................................................13
4.5.1 Pressure control valve .......................................................................................................14
4.5.2 Safety relief valve ...............................................................................................................14
4.5.3 Compressor connector .......................................................................................................15
4.5.4 Handpiece connector .........................................................................................................15
4.5.5 Air distributor valve ............................................................................................................16
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4.1 Introduction
Before performing any service action on the system, read out the operating counter values in the
mode ‘Menu’ – ‘Setup’ – ‘Info’. Note the values of hand-held trigger counter, total trigger counter and
total operating hours for further use.
Most parts of the system are labelled with an identification number. This number contains the part
number (X), release (Y) and serial number (Z) of the part. The part numbers are consisting like shown:
XXXXX – YY – ZZZZ. If a replacement of a part with such a number is necessary, note the number of
the old and new part.
For accurate and fast spare part supply and return, a repair label should be attached to the old part
and a service report completed including:
- Serial number of the system

- Date of replacement
- Total operating hours at replacement
- Hand-held trigger counter at replacement
- Total trigger counter at replacement
- Part number and serial number of the old part
- Part number and serial number of the new part
- Name of the service technician
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4.2 Handpiece
COMMENT
For cleaning, maintenance and overhaul of the handpiece please refer to the
appropriated chapter in the operation manual.
4.3 Housing
CAUTION
The device is supplied with 230 VAC. To avoid electrical hazard switch off and
disconnect the device from the mains supply before starting any service action on the
device.
The device operates with compressed air too. Ensure that no compressed air is left in the
pneumatic system and wear protective goggles before starting any service action on the
device.
To get access to the different components of the device, unscrew the top screws from the rear side.
Slide the top cover a few centimeter to the front and lift it away.
Top cover screws
Fig. 4 - 1 Rear side
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4.4 Electrical system
CAUTION
device.
The electrical system consists of the following components:
1 2 3 4
8 7 6
Fig. 4 - 2 Electrical system
1 Signal lamp
2 Graphical user interface (GUI)
3 NetDCU
4 Board Interface
5 Power supply
6 Mains connector with fuse carrier
7 Footswitch connector (optional)
8 USB / LAN connector
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4.4.1 Graphical user interface (GUI)
The graphical user interface is used as the input/output-port for the user. To exchange the GUI
proceed as follows:
 Unscrew the feet from the bottom of the housing and remove the bottom cover.
 Disconnect the cables from X2, X3 or X14a, X4 (optional), X5, X7, X12, X13, X16, X22
and X27 or X27a at the board interface.
Fixing
screws
Fixing
screws
Fig. 4 - 3 GUI fixing screws
 Unscrew the GUI fixing screws and lift carefully the frame with the electronic out of the
housing.
EMC protection
Fig. 4 - 4 EMC protection of data cable
 Remove the EMC protection of the data cable.

 Disconnect the cables form X6, X8 and X28 the board interface.
 Unscrew the two screws on top of the board interface and remove it.
 To install the graphical user interface proceed in reverse order.
 Check system for proper function.
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X8
X28 X12
X2 X28 close
X3
X27
X5
X7
X13
X6
X16
X4 X27a X14a X22
X28 open
Fig. 4 - 5 Board interface 20324
X2 Pressure control valve

X3 Handpiece connector 1 for cable 17124
X4 Footswitch (optional)
X5 Air distributor valve 1
X6 GUI power supply
X7 Signal lamp
X8 GUI data cable
X12 Power supply
X13 Board mains connector
X16 Air distributor valve 2
X14a Handpiece connector 1 for cable 19379
X22 USB / LAN connector
X27 Handpiece connector 2 for cable 17124
X27a Handpiece connector 2 for cable 19379
X28 Touch screen
4.4.2 NetDCU / board interface

The NetDCU contains the program and controls the device. The NetDCU is mounted pickaback at
board interface. To exchange the NetDCU / board interface proceed as follows:
 Remove the EMC protection of the data cable (see Fig. 4 - 4).
 Disconnect all cable at the board interface.
 Unscrew the two screws on top of the board interface and remove it.
 Carefully remove the NetDCU from the board interface
 To install the NetDCU / board interface proceed in reverse order.
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4.4.3 Power supply
The power supply has a wide input range of 85 – 264 VAC and generates +5 and +24 VDC and -12
VDC which is not used. To exchange the power supply proceed as follows:
 Disconnect the cables from J1 and J2 of the power supply.
J1: J2:
85 – 264 VAC + 5 VDC
+ 5 VDC
GND
GND
- 12 VDC
Earth
+ 24 VDC
protection
Fig. 4 - 6 Power supply
 Unscrew the earth protection of the power supply.

 Unscrew the four screws fixing the power supply to the housing and remove it.
 To install the power supply proceed in reverse order.
4.4.4 Signal lamp

The signal lamp indicates if the device is switched on. To exchange the signal lamp proceed as
follows:
 Disconnect the cable from X7 at the board interface.

 Unscrew the signal lamp from the rear of the front side and remove it.
Fig. 4 - 7 Signal lamp with LED-bulb
 To install the signal lamp proceed in reverse order.

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4.4.5 Mains connector with fuse carrier
The mains connector with fuse carrier contains the main fuse of the device. To exchange the main
fuse proceed as follows:
 To pull out the fuse carrier, press first the locking lever before pulling out the fuse carrier.
Locking lever Fuse carrier

Fig. 4 - 8 Mains connector
 The fuse carrier contains two fuses 5 ampere slow blow.

 Exchange the blown fuse and place back the fuse carrier.
The mains connector has a separate mains-operated output for an optional compressor. This output is
only switched on for approximately 30 seconds when the device is switched on and continuously when
the device triggers. To exchange the mains connector proceed as follows:
 Disconnect the cables at mains connector.

 Push down the locking levers on the top and bottom side to pull out the mains connector
with the board together.
 To install the mains connector proceed in reverse order.
4.4.6 USB / LAN connection

The USB / LAN connection is present to exchange data with the device. To exchange the USB / LAN
connection proceed as follows:

 Unscrew the board USB / LAN connection and remove it.
 To install the board USB / LAN connection proceed in reverse order.
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4.4.7 Footswitch connector (optional)
The footswitch could be used instead of the trigger button at the handpiece. To exchange the
footswitch connector proceed as follows:

 Unscrew the footswitch connector from the rear side and remove it.
 To install the footswitch connector proceed in reverse order.
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CAUTION
device.
The device operates with compressed air too. Ensure that no compressed air is left in the
pneumatic system and wear protective goggles before starting any service action on the
device.
The pneumatic system consists of the following components:
Fig. 4 - 9 Pneumatic system

5 Air coupler
6 Handpiece connector
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4.5.1 Pressure control valve
The pressure control valve controls the output air pressure and the level of energy. To exchange the
pressure control valve proceed as follows:
 Unscrew the connected cable from the pressure control valve and remove it.
 To disconnect the air hoses from the pressure control valve press and hold down the
releasing ring completely before pulling the air hose out of the connector (Fig. 4 - 10).
Releasing ring
Connector
Fig. 4 - 10 Air hose connector
 Unscrew the pressure control valve from the bottom side of the hosing and remove it.
 To install the pressure control valve proceed in reverse order.
 Check system for leakage and proper function.
4.5.2 Safety relief valve

The safety relief valve opens at a pressure of 5.5 bar to protect the handpiece from damage. The
valve is factory-set, so do not disassemble the valve itself. To exchange the safety relief valve proceed
as follows:
 To disconnect the air hose from the safety relief valve press and hold down the releasing
ring completely before pulling the air hose out of the connector (Fig. 4 - 11).
Releasing ring
Fig. 4 - 11 Connector safety relief valve
 Take out the safety relief valve of the plastic clip holder.
 Unscrew the air tube connector from the safety relief valve (see Fig. 4 - 12)
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 To install the safety relief valve proceed in reverse order.
Valve washer air tube connector
Fig. 4 - 12 Safety relief valve
4.5.3 Compressor connector

The compressor connector connects the air pressure to the pressure control valve. To exchange the
compressor connector proceed as follows:
 Unscrew the lock nut of the compressor connector completely and pull-off the air hose.
 Unscrew the compressor connector from the rear side and remove it.
 To install the compressor connector proceed in reverse order.
4.5.4 Handpiece connector

The handpiece connector connects the air pressure and control signals to the handpiece. To
exchange the handpiece connector proceed as follows:
 Disconnect the cable from X3 or X14a and X27 or X27a at the board interface.
 To disconnect the air hose from the air coupler press down the releasing ring completely
before pulling the air hose out of the coupler (Fig. 4 - 10).
 Unscrew the handpiece connector from the front side and remove it.
 To install the handpiece connector proceed in reverse order.
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4.5.5 Air distributor valve
The air distributor valve switches the compressed air to handpiece connector 1 or handpiece
connector 2.
 Unplug the connector X5 and X16 from board interface

 Remove the air hoses as shown in Fig. 4 - 10.
 Unscrew the two fixing screws (see Fig. 4 - 13) and remove the valve holder with the air
distributor valve together.
 Unscrew the air distributor valve from the holder.
 To install the air distributor valve proceed in reverse order.
Hoses to
handpiece connector 1
Hoses to
handpiece connector 2
Cable to
connector X5
board interface
Cable to Fixing screws

connector X16
board interface
Fig. 4 - 13 Air distributor valve
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SERVICE - MANUAL
MASTERPULS MP200
D-ACTOR 200
Chapter 5
Diagnostics
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Table of contents
5.1 Overview of menu functions .............................................................................................5

5.1.1 Parameter adjustment ..........................................................................................................7
5.1.2 Main menu ...........................................................................................................................9
5.1.3 Setup menu ........................................................................................................................13
5.1.4 Service menu .....................................................................................................................19
5.2 Status messages ..............................................................................................................23
5.3 Trouble-shooting..............................................................................................................24
5.3.1 Main test .............................................................................................................................25
5.3.2 Check Touch functionality (only GUI 18252) .....................................................................26
5.4 Service LEDs ....................................................................................................................27
5.4.1 NetDCU ..............................................................................................................................27
5.5 Fuses .................................................................................................................................27
5.6 Measurements ..................................................................................................................28
5.6.1 Power supply......................................................................................................................28
5.6.2 Board interface ...................................................................................................................28
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5.1 Overview of menu functions
Valid for software release 15.0.0.
st nd
1 sub menu 2 sub menu
Info English
Language German
Time Spanish
Touch-screen calibration Italian
Main menu Reset trigger counter French
Actual val. reset Warning history Portuguese
Save configuration Software update Russian
2)
Load configuration Predef. Indications Polish
1)
Setup Service Czech
Warnings Dutch
Print Configuration report Norwegian
Data transfer Warnings report Swedish
Exit user interface Treatment protocol Danish
Chinese
Export treatment data Turkish
Backup settings
Restore settings Orthopaedic. Ind.
3)
Aesthetic ind.
Pneumatics
Safety circuit
Log data
Log printout
Mode setup
Compressor startup time
Compressor min. runtime
Pulse length
rd
3 sub menu (see next page)
1)
Hardware and password protected
2)
only Masterpuls 200
3)
if enabled in service menu
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nd rd
2 sub menu 3 sub menu
4)
Mode setup R-SW 2 on/off
R-SW 5 bar on/off
R-SW 21Hz on/off
ISWL on/off
D-Actor on/off
Predef. Indications
Orthopaedic ind.
Orthop. ind. (USA)
Aesthetic ind.
Veterinary ind.
2)
VAS
Treatment codes
4) nd
only for models with a 2 R-SW connector
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5.1.1 Parameter adjustment
At start-up a daily reminder window is opened to check/empty the compressor condensate. Confirm
with the ok-button.
Fig. 5 - 1 Daily reminder to check/empty the compressor condensate
The last used set values for the current application type will be displayed. They are displayed flashing
until the user confirms them by pushing the configuration shortcut at the bottom control row or the
figures itself. Consequently changed values have to be stored permanently.
The following set values will be displayed:

- Shock wave energy (applied pressure per shock wave)
- Shock wave number (alternatively total energy)
- Shock wave frequency
The following actual values will be displayed:

- Shock wave number
Fig. 5 - 2 Parameter adjustment
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The parameter adjustment function displays at the main control area is a selection of all adjustable
parameters. If a parameter is selected (one at a time), it is highlighted and the assigned set value at
the parameter view can be altered with the up/down buttons from the top/bottom control row (during
treatment only F-SW energy and frequency may be changed):
- Shock wave number setting ranges from 0 to 19.999 (default = 0) and can be adjusted in steps of
10 (below 100) or 100 (above 100). Attempts to adjust a value outside this range will be ignored. If
the up/down buttons are held for 1-2 seconds then the value is increased/decreased automatically
(auto-repeat function). Setting the shock wave number to 0 turns off limit monitoring (displayed as
“-“). Otherwise treatment stops automatically when each time the actual value reaches a multiple
of the set value.
- Shock wave energy level setting ranges from 1.0 bar to 5.0 bar and can be adjusted in steps of
0.2 bar. Attempts to adjust a value outside the valid range will be ignored.
- Shock wave frequency setting ranges from 0 to 21 Hz and can be adjusted in steps of 0.5 Hz
(below 4 Hz) or 1 Hz (above 4 Hz). Attempts to adjust a value outside the valid range will be
ignored. Setting the frequency to 0 turns off automatic frequency control, i.e. each shock wave
requires a separate trigger signal (“single shock mode”, displayed as “-”).
5-8 11-026-02-0313
5.1.2 Main menu
Fig. 5 - 3 Main menu
The menu is opened by a button “Menu” from the top control row. It displays at the main control area a
selection of the following functions:
- Actual value reset: This function resets the actual values for shock wave number to 0 and disables
(unloads) the current parameter set
- Save configuration (Store current parameter settings)
- Load configuration (Reload stored parameter settings)
- Setup
- Warnings
- Print
- Data transfer
- Exit user interface
5.1.2.1 Setup
For detailed information refer to chapter Setup menu 5.1.3.
11-026-02-0313 5-9
5.1.2.2 Warnings
The status messages generated by the MP200 are classified in three different types:
- Information
An informal reply is used to inform the user about treatment conditions. Further use of the
machine is possible.
- Warnings
A warning reply is used to inform the user about circumstances that may or will lead to a situation
in which an error is generated. After acknowledgement, further use of the machine is possible.
- Errors
An error reply is used whenever a defect or failure of a part of the device is detected or this defect
or failure does not allow completing a user command. This implies that major parts of the machine
are still working properly and the machine can be used without danger for patient or operator for
certain uses.
Fig. 5 - 4 Warnings
Errors inhibit further treatment, warnings only interrupt current treatment. The warning / error
messages will be signalled by an alarm icon at the status line:
The user can push the icon to display a list of all currently active warnings at the main control area.
The messages are displayed in the order they were detected and the user can scroll through the list
with the up/down buttons from the top/bottom control row. The scroll position will be initialized to show
the latest entry.
If a new warning is detected then it is automatically displayed to be acknowledged by the user

(Ok/back buttons). If all warning conditions disappear then the alarm icon is removed.
For detailed information of the warnings refer to chapter Status messages 5.2.
5-10 11-026-02-0313
5.1.2.3 Print
Fig. 5 - 5 Print menu
The following reports may be printed to a PCL3 capable printer (medical grade only) connected via
USB:
- Configuration report
- Warnings report
- Treatment protocol
Report generation is started by selecting the assigned menu entry and pushing the “Ok” button from
the bottom control row.
The treatment protocol also may be exported to a memory stick (similar to the software update
function). The export function will create a .csv file (comma separated values) which may be viewed
e.g. with MS Excel. If there is an active (loaded) configuration, then only the assigned protocol is
printed/exported, otherwise all available protocols.
11-026-02-0313 5-11
5.1.2.4 Data transfer
Fig. 5 - 6 Data transfer menu
The following data can be stored on a USB stick connected via the USB connector:
- Export treatment data

- Backup settings
- Restore settings
Data storage is started by selecting the assigned menu entry and pushing the “Ok” button from the
bottom control row.
The export function will create a .csv file (comma separated values) which may be viewed e.g. with
MS Excel. If there is an active (loaded) configuration, then only the assigned protocol is
printed/exported, otherwise all available protocols.
The backup/restore function allows to save all settings (configuration, treatment data) to an USB
memory stick to be reloaded later, e.g. when the control unit needs to be replaced. The procedure is
similar to the software update function. It is recommended to do this regularly.
5.1.2.5 Exit user interface

The Exit button / function finishes the running process of netdcu and saves all data. The screen gets
white. The Masterpuls 200 is ready to switch off.
5-12 11-026-02-0313
5.1.3 Setup menu
Fig. 5 - 7 Setup menu
The setup function displays another menu with maintenance operations:
- Info display
- Language selection
- Time adjustment
- Touch-screen calibration
- Reset trigger counter
- Warning history of the last warnings
- Software update
- Predef. Indications settings
- Service functions
Each function is started by selecting the assigned entry and pushing the “Ok” button at the bottom
control row. During treatment all menu functions are locked, i.e. only the shortcuts for warning display
and language selection may be used.
11-026-02-0313 5-13
5.1.3.1 Info menu
Software release
Fig. 5 - 8 Info menu
The info menu displays the version information for several system components along with the
following figures:
- Hand-held trigger counter

- Total trigger counter
- Total operating hours
- Software release number
- Hardware release number
- Device network address (IP)
Version data also will be included in treatment protocol and warnings report printouts.
Fig. 5 - 9 Info components
If the menu is scrolled down, details of different components are visible: The number indicated beside
the component consists like shown: XXXXX – YY – ZZZZ. The number contains the part number (X),
release (Y) and serial number (Z) of the component. In case of a replacement of a component, the
number should be updated manually by selecting the component on the screen (if service menu
enabled). An edit function will be indicated where the number can be set. This number can be found
on a label on the component.
5-14 11-026-02-0313
5.1.3.2 Language menu
This function displays at the main control area a selection of all available languages and the user can
select an entry and can scroll through the list with the up/down buttons from the top/bottom control
row. A new selection is activated by pushing the ok button at the bottom control row which
immediately updates all language dependent GUI elements, e.g. all fix labels and message texts. User
provided labels (e.g. configuration names or treatment comments) will always be displayed in its
native language.
The language selection is stored permanently and will be restored at startup. The following languages
are available: English, German, Spanish, Italian, French, Portuguese, Russian, Polish, Czech, Dutch,
Norwegian, Swedish, Danish, Chinese and Turkish.
5.1.3.3 Time menu

This function displays at the main control area a number of fields for each time portion, initialized to
the actual time. The user can select a field and alter it with the up/down buttons from the top/bottom
control row. The adjustment is activated with the ok button from the bottom control row while the back
button from the top control row cancels the changes and closes the view.
Unless a portion is changed by the user the displayed time is periodically updated (every minute).
11-026-02-0313 5-15
5.1.3.4 Touch-screen calibration
Fig. 5 - 10 Touch-screen calibration menu
This function starts the operating system procedure to adjust the touch screen behavior, i.e. the
correct recognition of contact coordinates. Before the calibration procedure is activated, a user
information window is displayed.
This function can also be started by switching the dip switch number 3 at the interface board to ON-
position or with USB-keyboard shortcut CONTROL+ALT+SHIFT+ESC (see chapter 5.1.4).
Fig. 5 - 11 Touch-screen calibration
5-16 11-026-02-0313
5.1.3.5 Reset trigger counter
This function resets the hand-held trigger counter at the info menu to 0.
5.1.3.6 Warning history

Similar to the active warning list (see chapter 5.1.2.2) this function displays at the main control area
the last 100 warning messages. Warning messages are stored permanently and thus are still available
after restarts. At the bottom control row a delete button is displayed to clear the history storage
(protected by a confirmation inquiry).
Fig. 5 - 12 Clear warning history
For detailed information refer to chapter Status messages 5.2.
11-026-02-0313 5-17
5.1.3.7 Software update
This function reads a new version of the control software from an USB memory stick plugged into the
port at the device backside. The user is prompted to connect the memory stick. When the expected
format is recognized, the new files are copied and the program restarts itselfs. After restart the user
can select “Treatment pictures” or “Chinese language” to copy. After the file copy, the user is promted
to disconnect the USB memory stick.
Fig. 5 - 13 Software update
5.1.3.8 Service
See chapter 5.1.4 below.
5-18 11-026-02-0313
5.1.4 Service menu
ATTENTION
The changeable functions in the menu pneumatic control can lead to a malfunction or
destruction of the device if not handed with utmost care.
This function provides access to technical maintenance functions not related to regular operation and
therefore is protected by hardware and password. The service menu enable following functions:
- Pneumatics control
- Safety circuit display
- Log data
- Log printout
- Mode setup
- Compressor startup time
- Compressor min. runtime
- Pulse length
Main functions available via USB-keyboard shortcuts:

- CONTROL+ALT+SHIFT+4: switch 5 bar compressor option on/off
- CONTROL+ALT+SHIFT+5: switch 21 Hz bar compressor option on/off
- CONTROL+ALT+SHIFT+6: switch predefined indications on/off
- CONTROL+ALT+SHIFT+DEL: open service functions menu (password protected)
- CONTROL+ALT+SHIFT+ESC: open the touch-screen calibration
Main functions available via USB-mouse

- PRESS BOTH MOUSE BUTTONS: open the touch-screen calibration
- INSIDE INFORMATION MENU PRESS BOTH MOUSE BUTTONS: open service functions menu
(password protected)
Fig. 5 - 14 Service menu
The component control functions (see following chapters) display at the main control area fields to
show the current status and to enter values to write to the interface board. The user can select
writable fields and alter numerical values with the up/down buttons from the top/bottom control row.
Read-only fields are updated continuously. The write operation will be executed with the ok button
from the bottom control row. Automatic control is suspended as long as the service functions are
active.
11-026-02-0313 5-19
5.1.4.1 Pneumatics
Control area (on/off)
Indication area
Set air pressure (0 - 5 bar)

Handpiece recognition [V]
st nd
(1 and 2 handpiece connector)
Air Pressure [bar]

Fig. 5 - 15 Pneumatics menu
The following functions are indicated. Some of them can be manipulated:
pv = pulse valve (on/off)

com = External compressor (on/off)
sv1= air distributor valve 1 (on/off)
sv2= air distributor valve 2 (on/off)
pv2= pulse valve 2 (on/off) (only for models with a second R-SW connector)
nd
For devices with deactivated 2 R-SW connector:
sel = output select valve (on/off)
pvi = pulse valve for ISWL (on/off)
pv = pulse valve diagnostics

stp = stop valve diagnostics
trg = hand held trigger signal
trg2 = hand held trigger signal 2 (only for models with a second R-SW connector)
pv2 = pulse valve diagnostics 2 (only for models with a second R-SW connector)
sv1 = air distributor valve 1 diagnostic
sv2 = air distributor valve 2 diagnostic
com = mains connector diagnostics
nd
For devices with deactivated 2 R-SW connector:
sel = output select valve diagnostics
pvi = pulse valve for ISWL diagnostics
Pset = air pressure set value (0 - 5 bar)

Pact = air pressure actual value (0 - 5 bar)
st
uHH = control voltage for recognition of 1 handpiece (R-SW: 4,24V - 4,79V / R-SW (18800) 2,71V –
3,08V / V-Actor: 3,18V - 3,61V / without handpiece: 0,00V)
nd
uHH = control voltage for recognition of 2 handpiece (R-SW: 4,24V - 4,79V / R-SW (18800) 2,71V –
3,08V / V-Actor: 3,18V - 3,61V / without handpiece: 0,00V)
5-20 11-026-02-0313
5.1.4.2 Safety circuit
Indication area
Voltage control [12V]

Fig. 5 - 16 Safety circuit menu
The following functions are indicated:
esw = not connected

fsw = foot switch trigger signal (2 channels)
ph = R-SW hand held detect signal (deposited blue, if handpiece
connected)
con = not connected
pst = R-SW stop valve signal
ovt = not connected
ph2 = R-SW hand held detect signal 2 (deposited blue, if handpiece

connected)
u24 = voltage control at board interface [24V]

5.1.4.3 Log data

Similar to the warnings history, this function displays internal logging information and allows clearing
the logging storage. The last 250 messages will be stored, but multiple messages with the same text
only once a minute.
5.1.4.4 Log printout

This function creates a printout with the collected logging data (see chapter 5.1.4.3).
11-026-02-0313 5-21
5.1.4.5 Mode setup
This menu allows enabling other modes than R-SW which is available per default. It displays the
current settings and the user can alter the authorization by pushing the items on the touch screen.
Changes are activated with the Ok button from the bottom control row while the back button from the
top control row cancels the new setting and closes the view. This adjustment is stored permanently
and will be restored at startup.
5.1.4.6 Pulse length menu

This function displays at the main control area a field with the current value of the pulse length, i.e.
how long the pneumatic pulse valve is opened for each trigger. The service user can alter it with the
up/down buttons from the top/bottom control row and activate the new setting with the ok button from
the bottom control row while the back button from the top control row cancels the change and closes
the view. This adjustment is stored permanently and will be restored at startup.
5-22 11-026-02-0313
5.2 Status messages
The status messages generated by the MP200 are classified in three different types:
- Information
An informal reply is used to inform the user about treatment conditions. Further use of the
machine is possible.
- Warnings
A warning reply is used to inform the user about circumstances that may or will lead to a situation
in which an error is generated. After acknowledgement, further use of the machine is possible.
- Errors
An error reply is used, whenever a defect or failure of a part of the device is detected or this defect
or failure does not allow completing a user command. This implies that major parts of the machine
are still working properly and the machine can be used without danger for patient or operator for
certain uses.
Type Message Action

Information Pulse number set value Further treatment possible.
reached
Information SW sequence completed Further treatment possible.
Warning Cannot read / write Check cable joints and connection at interface
permanent data board / GUI / NetDCU.
Warning Printer not ready Connect printer, feed paper and switch printer
on.
Error Control device failure Check all cable joints and connection. Check
interface board / GUI / NetDCU.
11-026-02-0313 5-23
5.3 Trouble-shooting
Fault description Possible cause Corrective action
Device does not work Power failure Check power supply
Defective mains fuse Replace mains fuse
Defective mains plug Replace mains cable
Display stays white NetDCU does not start Restart device
Check all cables and connectors
Change cpl. Frontpanel with
NetDCU and Board Interface
Display stays dark Defective inverter cxa Change inverter cxa
Software update not No correct software on USB-stick Upload correct software on USB-
possible stick
Check all cables and connectors
Change NetDCU
No compressed air Defective foot switch / connecting Check cable connection
supply cable
Leaks on handpiece cable or cable Check existence of o-ring at
not properly connected handpiece connector
Compress air tube not connected or Check tube connection
not correctly fastened with safety
coupling
Blocked air filter Check air filter of compressor
No correct recognition of No correct main board voltage Check board voltage (5.1V)
Handpiece (R-SW / No correct voltage of handpiece Check handpiece voltage
V-Actor) in service menu
Negative handpiece voltage in Change pressure regulator
service menu
No shock wave power No compressed air supply Check compressed air supply
output Blocked or worn projectile Clean guide tube and projectile of
handpiece
Overhaul or replace handpiece
Malfunction in control system Check cables and connectors
Change NetDCU or board
interface
5-24 11-026-02-0313
5.3.1 Main test
switch on device
check power supply

incl. Voltage supply
N cable
N supply voltage on
Display backlight on? „Board Interface“ o.k.?
change „Board Inverter exa“
Y N
Display backlight on?
replace complete
N Restart device again (possibly frontpanel unit incl.
start display correct?
NetDCU start problem) „NetDCU and „Board
Interface“
Y
N
start display correct?
N perform touch Y
touch callibration ok?
calibration
Y N
only
check touch
GUI: functionality
18252
default and user N

replace NetDCU
settings ok?
N
System functional? check submodules
end
11-026-02-0313 5-25
5.3.2 Check Touch functionality (only GUI 18252)
start
Y
mechanical damage visible?
Remove touch flat cable from „Board Interface“ (X9) and adapt
service tool (touchpanel testadapter Part no. 19611)
Measure resistance between pins with ohmmeter

Don’t touch the screen!
N
R between 1-2 existent?
Y
N
Y
Y
touch screen at the left lower corner
N
Touch the screen at the left lower corner and move while keeping
touched along the frame sequentially to the right lower, to right upper,
the left upper and back to the left lower corner.
In each case the resistance must increase steadily from left to right
and from bottom to up.
Check accordingly the inner section of the screen.
Y
R correct?
replace front plate cpl.
end
5-26 11-026-02-0313
5.4 Service LEDs
5.4.1 NetDCU
The following table describes the function of the LEDs on board NetDCU.
Fig. 5 - 17 LEDs on board NetDCU
LED Signal Function

1 RUN CPU in run mode
2 STATUS Status message
3 LINK Ethernet connection established (not used)
5.5 Fuses
The MASTERPULS MP200 contains two fuses:
No. Sizes Dimension Location

1 5 x 20 mm 5 A slow blow Main switch with line connector
2 5 x 20 mm 5 A slow blow Main switch with line connector
11-026-02-0313 5-27
5.6 Measurements
5.6.1 Power supply

Measurement points J1 and J2 on the power supply:
J1: J2:
85 – 264 VAC + 5 VDC
+ 5 VDC
GND
GND
- 12 VDC
Earth
+ 24 VDC
protection
Potentiometer for
5.1V adjustment
Fig. 5 - 18 Power supply
5.6.2 Board interface

Measurement points at X1 on the board interface:
+5 Vref +5.1 V +24 V
GND +3.3 V +12 V
Fig. 5 - 19 X1 on board interface
5-28 11-026-02-0313
SERVICE - MANUAL
MASTERPULS MP200
D-ACTOR 200
Chapter 6
Wiring Diagrams
11-027-02-0211
Table of contents
6.1 Board interface

6.2 Board mains connector
6.3 Signal lamp
6.4 Cables
11-027-02-0211
6.1 Board interface
020324_02_B31 Board interface mp200-2 with BL-Control
11-027-02-0211
U NetDCU8 U Power
NetDCU8.SchDoc Power.SchDoc
DIPSW0 DIPSW0
DIPSW1 DIPSW1
DIPSW2 DIPSW2
DIPSW3 DIPSW3
U Hardware1
Hardware1.SchDoc
SCL SCL
SDA SDA
TXD1 TXD1
RXD1 RXD1
TXD2 TXD2
RXD2 RXD2
TxD-1 TxD-1
RxD-1 RxD-1
TxD-2 TxD-2
RxD-2 RxD-2
M1 M1
P1 P1
W1 W1
USB GND USB GND
BFSW
PHPDET1
PHPDET2
U Hardware2
Hardware2.SchDoc
PHPDET2
BFSW PHPDET1
BCOM BCOM
BCOMDIAG BCOMDIAG
BPSWTRIG1 BPSWTRIG1
BPSWTRIG2 BPSWTRIG2
BPVPULSE1 BPVPULSE1
BPVPULSE2 BPVPULSE2
BPVPULSEDIAG1 BPVPULSEDIAG1
BPVPULSEDIAG2 BPVPULSEDIAG2
BPV1 BPV1
BPV2 BPV2
BPV1DIAG BPV1DIAG
BPV2DIAG BPV2DIAG Zusätzliche mech. Komponenten Zusätzliche Komponenten auf PCB
in Stückliste
SC1 SC2 SC3 SC4
Leiterplatte (175x120mm)
M3 M3 M3 M3
GND GND GND GND
STORZ MEDICAL
Logo
M1 M2 M3
geprüft: Datum / Unterschrift

Benennung
03 Stromlaufplan wiring diagram Zeichn.-Nr. : Druckdatum:
02 pvv 09/108, Zustätzlicher Touch Connector X28 29.03.10 beb Overview 020324_02_B31 29 03 2010
01 pvv 09/108, Modifiziertes Board 19639 01 03.11.09 beb gezeichnet: Datum / Unterschrift ¤ Storz Medical AG / 2009 Board Main MP200-2 with BL-Control PCB-Nr. : Blatt : 1
beb 03.11.09
Änderung Datum Schutzvermerk ISO 16016 Datei : MP200-2 TOPSHEET.SchDoc 20325_01 von : 5
A1C Display NetDCU8 X8 Stiftleiste34pol.IDC34-1,27
X3_1
X3_2
X3_3
X3_4
X3_5
X3_6
X3_7
X3_8
X3_9
X3_10
X3_11
X3_12
X3_13
X3_14
X3_15
X3_16
X3_17
X3_18
X3_19
X3_20
X3_21
X3_22
X3_23
X3_24
X3_25
X3_26
X3_27
X3_28
X3_29
X3_30
X3_31
X3_32
X3_33
X3_34
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
+3V3
GND
VEEK
GND
GND
R5
1 JP1 R4
2 n.m. R3 U16 C37
R2 15 16
OE VCC GND
LIP SEL157 1
A/B 100nF
M
FRP 2 4 BPSWTRIG
BPSWTRIG1 1A 1Y
CLP 3
BPSWTRIG2 1B
B4 5 7 BPVPULSEDIAG
BPVPULSEDIAG1 2A 2Y
B5 6
BPVPULSEDIAG2 2B
G0 11 9 BPVDIAG
BPV1DIAG 3A 3Y
G1 10
BPV2DIAG 3B
B0 14 12
4A 4Y
B1 13
4B
B2
B3 8
GND
G2
G3 SN74LVC157AD
G4
G5
R0
R1 GND
GND GND
+12V +5V
A1E A1F C38 C39 A1D A1A
X5 1 X7 1 n.m. X4 1 X1 1
X9
X5 2 SEL157 X7 2 n.m. X4 2 X1 2
YD/YL 1
X5 3 X7 3 X4 3 X1 3
BPVPULSE2 YU/YH 2
X5 4 X7 4 X4 4 X1 4
BPVPULSE1 XL/XL 3 Touch 1(3M) R36
X5 5 X7 5 X4 5
BPV1 XR/XH 4 10R
X5 6 X7 6 X4 6
BCOM Power
X5 7 X7 7 X4 7
BPV2 G2
X5 8 X7 8 R37 X4 8
C40 C41
X5 9 X7 9 150k X4 9
BFSW
X5 10 X7 10 X4 10
SDA n.m. n.m.
X5 11 X7 11 X4 11
SCL GND GND
X5 12 X7 12 GND GND GND X4 12
RXD2
X5 13 X7 13 X4 13
X5 14 X7 14 X28 X4 14
TXD2 +12V Zusätzliche mech. Komponenten
X5 15 X7 15 XR/XH 4 X4 15
in Stückliste
X5 16 X7 16 YU/YH 3 X4 16
X5 17 X7 17 XL/XL 2
DIPSW3 L3 B
X5 18 X7 18 YD/YL 1 FS-Bus
DIPSW2 22uH/1,2A
X5 19 BPVPULSEDIAG X7 19 G2a
X5 20 BPVDIAG X7 20 Touch Hitachi Display A1B X6
USB GND C42
X5 21 X7 21 X2 1 1 A1 J1
BCOMDIAG M1 RxD-1 GND
X5 22 BPSWTRIG X7 22 X2 2 2 n.m.
P1 RxD-2
X5 23 X7 23 X2 3 3 A1 J2
DIPSW1 RXD1 +5V
X5 24 X7 24 X2 4 4
DIPSW0
X5 25 X7 25 X2 5 5 A1 J3
W1 TXD1 R38
X5 26 X7 26 X2 6
+3V3
X2 7 A1 J4
TxD-2 Inverter 47k
Keyboard/IO/COM2 Audio/Touch/USB/Analog X2 8 GND
TxD-1
X2 9 A1 J5
X2 10
A1 J7
Ethernet/COM1

Benennung
02 pvv 09/108, Zustätzlicher Touch Connector X28 29.03.10 beb NetDCU8 020324_02_B31 29 03 2010
beb 03.11.09
Änderung Datum Schutzvermerk ISO 16016 Datei : NetDCU8.SchDoc 20325_01 von : 5
Stepdown Out 12V/1,5A
U14
X12 L2 C26 C27 330pF R45
1 +24V 3 16
VIN BST GND2
2 22uH/1,2A
100nF 10R, 1W
3
+12V L1
4 2 14
SD SW +12V
5 C28 C29 R46
+5V 33uH/2,68A +2/-2%
6 100k
V4
1uF/35V
1uF/35V
100nF 100nF 2.2uF/50V 4 15
SMBJ5.0A
SYNC PRE SS34
SMBJ12A
C12
C13
2.2uF/50V
C15
C16
Molex 6pol. LM25575 C30 C31
D10
D11
8 13 10uF/25V 10uF/25V
GND2 GND2 RAMP IS
GND GND GND GND GND GND GND
7 11
RT OUT GND2 GND2
+24V R47
X7 X15 X10 X11 13k 10 6 R48
SS FB
COMP
AGND
PGND
1 1 1 1 10k
VCC
R49
2 2 2 2 C32
7.5k
C33 0
SMBJ24A
1uF/35V
10nF
C14 100nF C34 R50
12
5
10nF GND2
470pF 22k R52 R51

C17 D12
C35 D22 C36 1.1k 33R
GND GND GND GND GND GND GND 330pF LL4148 470nF
GND2 GND2 GND2 GND2 GND2 +12V GND2 GND2 GND2

+5V
R53 R54
100R, 1W 100R, 1W
GND GND
+24V +12V
U13
22 14
+3V3 +Vin +Vout
23
+Vin 1 2
9 X20
NC
1
4
3
2
1
ext E/A 1 2
S1 11
NC X21
DIPSW4
2
-Vin GND GND2
3 16
-Vin -Vout
n.m. BRÜCKE auf PCB
5
6
7
8
DIPSW0 GND2 GND2

alternative Bestückung
DIPSW1
DIPSW2
DIPSW3
1k
1k
1k
1k
R32
R33
R34
R35
GND

Benennung
02 pvv 09/108, Zustätzlicher Touch Connector X28 29.03.10 beb Power Supply 020324_02_B31 29 03 2010
beb 03.11.09
Änderung Datum Schutzvermerk ISO 16016 Datei : Power.SchDoc 20325_01 von : 5
+3V3 +3V3 +3V3 +5V +5V
C1 +5V
GND C2
R1 R2 R3 R4
GND
1k5 1k5 100nF 2k2 2k2
U1 100nF
1 8 U2 +24V
NC VCC
2 7 4 1 X2
SCL SCL0 SCL1 SCL VDD
3 6 5 8 1
SDA SDA0 SDA1 SDA OUTB
4 5 PRESNOM 2
VSS EN Pressure relief valve
7 PRESRAT 3
OUTA
PCA9515A 6 4
GND REF
+5V
2 3
GND ADD R5 GND
MAX5821MEUA 100R D19
GND alternative:: MAX5822(12Bit) GND LL4148
Adr.0xB0
C4 +5V
R6 C5
+5V C3
+12V GND 100nF
C19 100nF 100nF +24V +5V
100R GND
U3 1uF/35V
12
GND
M24C32 C6 U15
GND
8
R11
VDD
GND D20
9 1 10k/0,1%
VCC
2 SCL AIN0 LL4148

1 5 100nF U4 10 2
A0 SDA SDA AIN1 PHPDET1
1 8 REF-02 3
Vin
NC NC AIN3 PHPDET2
2 6 7 13 4
A1 SCL NC AIN11/REF AIN3
3 6 UREF 5
Tout Vout AIN4
3 7 14 6 C20
GND
GND
A2 WP AIN10 AIN5 R14

5 15 7
TRIM AIN9 AIN6 2k21/0,1%
16 8 100nF
GND
C7 AIN8 AIN7
Adr.0xA2
4
100nF
MAX1138EEE GND GND
11
GND GND GND GND Adr.0x6A
+5V +12V +5V
GND GND GND
R22
R23 D21
274R/0,1%
3k92/0,1% LL4148
+3V3 +5V +12V +24V
C21 R26
R7 R8 R9 R10 2k21/0,1% R27 C22
330R 470R 1k 2k2 100nF 2k21/0,1% 100nF
X1 X22
1 1
TxD-2 GND GND GND GND
2 2
TxD-1
3 3 +3V3 +24V
RxD-2
4 4
RxD-1
5 5
Service-Connector W1 USB-Connector R12
LL4148
6 6
TXD1 M1
7 7 2k2
D1
RXD1 P1
8 8 U6B X4
TXD2 USB GND
9 9 1
RXD2 R15
10 10 4 3 2
BFSW
2k2
LL4148
74LVC14 Footswitch
SMBJ24A
680R
GND GND
D4
R17
D5
GND GND GND

Benennung
02 pvv 09/108, Zustätzlicher Touch Connector X28 29.03.10 beb HARDWARE 1 020324_02_B31 29 03 2010
beb 03.11.09
Änderung Datum Schutzvermerk ISO 16016 Datei : Hardware1.SchDoc 20325_01 von : 5
+3V3 +3V3
C8 C23
GND GND
14
14
100nF 100nF
U6A
+3V3 +5V +24V 74LVC14 +3V3 +5V +24V
2 1 2 1
BPSWTRIG1 BPSWTRIG2
LL4148
LL4148
LL4148
LL4148
D13
D14
X3 X27
D2
D3
74LVC14 U5A
7 6 6
R13 4k3 R30 4k3
5 5
GND 4 4
R16 Handpiece1 R31 Handpiece2
3 3
PHPDET1 PHPDET2
2 2
3k92/0,1% 3k92/0,1%
SMBJ24A
SMBJ24A
SMBJ24A
SMBJ24A
909R/0,1%
909R/0,1%
LL4148
LL4148
LL4148
LL4148
1 1
D15
D16
680R
680R
D6
D7
D17
D18
R18
R19
R39
R40
D8
D9
X14a X27a
6 6
GND GND GND GND GND GND 5 GND GND GND GND GND GND 5
4 4
+3V3 C9 Handpiece1 +3V3 C24
+3V3 3 +3V3 3 Handpiece2
+24V GND 2 +24V GND 2
R20 1 R41 1
U6F R21 100nF 74LVC14 R42 100nF
5
6
7
8
5
6
7
8
2k2 2k2
2k2 GND 2k2 GND
13 12 2 U7 5 6 2 U10
BPVPULSE1 IN BPVPULSE2 IN
BSP742R BSP742R
74LVC14 U6C
U6E 3 3
OUT OUT
74LVC14
10 11 4 8 9 4
BPVPULSEDIAG1 ST BPVPULSEDIAG2 ST
U6D
1
1
74LVC14
GND GND
+3V3 C10 +3V3 C25
+3V3 +3V3
+24V GND +24V GND
R24 100nF R43 74LVC14 100nF
U5C R25 R44
5
6
7
8
5
6
7
8
2k2 2k2
2k2 2k2
5 6 2 U8 11 10 2 U11
BPV1 IN BPV2 IN
BSP742R BSP742R
X5 X16
74LVC14 U5E
U5D 3 1 3 1
OUT OUT
2 Valve1 74LVC14 2 Valve2
8 9 4 12 13 4
BPV1DIAG ST BPV2DIAG ST
GND GND
74LVC14 U5F
1
1
+3V3 GND GND
+3V3 C18 C11
+3V3
GND +24V GND
14
R28 100nF 100nF

R29 U5B U12C U12E
5
6
7
8
2k2
2k2
1 2 2 U9 3 4 5 6 11 10
BCOM IN
BSP742R
74LVC14 X13 74LVC14 74LVC14 74LVC14
U12A
3 1
7
OUT U12D U12F
2 Compressor
4 3 4 GND 9 8 13 12
BCOMDIAG ST
74LVC14 GND 74LVC14 74LVC14
U12B
1
7
GND GND
GND GND
Benennung
02 pvv 09/108, Zustätzlicher Touch Connector X28 29.03.10 beb HARDWARE 2 020324_02_B31 29 03 2010
beb 03.11.09
Änderung Datum Schutzvermerk ISO 16016 Datei : Hardware2.SchDoc 20325_01 von : 5
6.2 Board mains connector
016810_01_B31_01_02
11-027-02-0211
6.3 Signal lamp
017129_01_C35
11-027-02-0211
6.4 Cables
017127_01_C35 Cable power internal
017126_02_C35 Cable line internal
017128_01_C31 Cable pressure
019379_01_C35 Cable pneu/handpiece
017127_01_C35 Cable power internal
017126_02_C35 Cable line internal
11-027-02-0211
017128_01_C31 Cable pressure
019379_01_C35 Cable pneu/handpiece
11-027-02-0211
SERVICE - MANUAL
MASTERPULS MP200
D-ACTOR 200
Chapter 7
Maintenance
11-028-02-0211 7-1
COMMENT
For cleaning, maintenance and overhaul please refer to the respective chapter in the
operating manual.
7-2 11-028-02-0211
SERVICE - MANUAL
MASTERPULS MP200
D-ACTOR 200
Chapter 8
Spare Parts Catalogue
11-029-02-0313 8-1
8-2 11-029-02-0313
Table of contents
8.1 Consumables......................................................................................................................5
8.1.1 Handpiece ............................................................................................................................5
8.1.2 Accessories ..........................................................................................................................6
8.2 Electrical components .......................................................................................................7
8.2.1 Main components .................................................................................................................7
8.2.2 Cables ..................................................................................................................................8
8.4 Mechanical components .................................................................................................10
8.5 Service tools .....................................................................................................................10
8.6 Documentation .................................................................................................................10
Before performing any service action on the system, read out the operating counter values. Note the
values of handpiece trigger counter, total trigger counter and total operating hours for further use.
Most parts of the system are labelled with an identification number. This number contains the part
number (X), release (Y) and serial number (Z) of the part. The part numbers are consisting like shown:
XXXXX – YY – ZZZZ. If a replacement of a part with such a number is necessary, note the number of
the old and new part.
For accurate and fast spare part supply and return, a repair label should be attached to the old part
and a service report completed including:
- Serial number of the system

- Date of replacement
- Total operating hours at replacement
- Handpiece trigger counter at replacement
- Total trigger counter at replacement
- Part number and serial number of the old part
- Part number and serial number of the new part
- Name of the service technician
11-029-02-0313 8-3
8-4 11-029-02-0313
8.1 Consumables
8.1.1 Handpiece
R-SW handpiece set BT w/o 18800

applicator
D-Actor I Set (D20-S) with cap 21004 15mm applicator with cap 17638
Revisionskit 17212 V-Actor handpiece 20212

15mm appl. with cap 17638
C15 applicator with cap 19222 V-Actor ball V10 21348
D-Actor I Set (D20-S) with cap 21004
D-Actor II Set (D35-S) 22667
Focus Applicator 21356
AkuST Set 6mm 17675
Deep Impact Set 21374
Appl. protective cap (50pcs.) 13470
Part no. Name
15570 O-ring for connector of handpiece
11-029-02-0313 8-5
8.1.2 Accessories
Part no. Name
15323 F-Meter set

2231 Sonogel bottle (850 ml)
17415 Case for MP200 / D-ACTOR 200
13463 Compressed-air hose 1 meter
13447 Compressed-air hose 3 meter
13546 IEC coupling (interconnection MP200 – Energy)
13455 Power cable CEE7, 4 meter
13448 Power cable Swiss, 3 meter
16453 Power cable USA, 3 meter
11-029-02-0313 8-6
8.2 Electrical components
8.2.1 Main components
Part no. Pos. Name
17129 1 Signal lamp cpl. 1 2 3 4

20244 2 Graphical user interface 2 cpl. (up to sn BS.1690)
21179 2 Graphical user interface 2 (from sn BS.1691)
20360 3 NetDCU (only for 21179 or 20244)
20324 4 Board interface mp200-3 (only for 21179 or 20244)
23052 5 Power supply
16810 6 Mains connector with fuse carrier
14482 - Fuse 5 ampere, slow blow
16783 7 Board USB / LAN
7 6
11-029-02-0313 8-7
8.2.2 Cables
Part no. Pos. Name
17128 1 Cable pressure control

19379 2 Cable handpiece connector. Order with 16412 (1x) together.
17127 3 Cable power intern
17126 4 Cable line intern
17132 5 Cable 2pol board mains connector
11-029-02-0313 8-8
Part no. Pos. Name
15766 1 Compressor connector

15749 2 Air hose Ø 6mm. Order 100mm.
23183 3 Safety relief valve. Order with 9409 (1x) together
17615 4 Pressure contol valve
20362 5 Air coupler
19407 6 Air distributor valve
8
7593 7 Air hose Ø 4mm. Order 205mm
7593 8 Air hose Ø 4mm. Order 280mm (2x). 7 9
7593 9 Air hose Ø 4mm. Order 145mm.
6
11-029-02-0313 8-9
8.4 Mechanical components
Part no. Name
18050 Holder handpiece
8.5 Service tools

Part no. Name
19685 Balistometer
10104 cleaning brush for tube inside r-sw handpiece
8.6 Documentation
Part no. Name
17436 Operating manual MASTERPULS MP200 de / en / fr / it / sp

17526 Operating manual D-ACTOR 200 USA only
17617 Service manual MASTERPULS MP200 / D-ACTOR 200, English
17618 CD Service manual MASTERPULS MP200 / D-ACTOR 200, English
11-029-02-0313 8-10
SERVICE - MANUAL
MASTERPULS MP200
D-ACTOR 200
Chapter 9
Modifications
11-030-02-0211 9-1
Space for additional information and modification.
9-2 11-030-02-0211
SERVICE - MANUAL
MASTERPULS MP200
D-ACTOR 200
Chapter 10
For Future Use
11-031-02-0906 10-1
10-2 11-031-02-0906

Service Manual MP200

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SERVICE MANUAL

1.1 Copyright ............................................................................................................................5

1.3 Modification state of the units

Fig. 1 - 1 Chapter overview

Chapter 2 System Description

Chapter 3 Block Diagrams

Chapter 4 Removal / Installation

Chapter 6 Wiring Diagrams

The individual maintenance steps are documented in the operating manual.

Chapter 8 Spare Parts Catalog

1.6 Safety instructions

 MASTERPULS MP200 vet

2.1 System overview ................................................................................................................5

2.1.1 Overall dimensions

Fig. 2 - 1 Overall dimensions top view

Fig. 2 - 2 Overall dimensions with and without handpiece. Front view

Fig. 2 - 3 Major components of table top model

1 Graphical user interface (GUI)

2.3 Interaction with pneumatic devices

2.3.1 Compressor control

2.3.2 Handpiece control

Fig. 2 - 4 GUI Layout

The GUI consists of the following elements:

- Parameter display on the left side (set/actual values).

2.5 Pneumatic system

Fig. 2 - 5 Pneumatic system (without compressor)

3.1 System overview ................................................................................................................5

4.1 Introduction ........................................................................................................................5

- Serial number of the system

Top cover screws

Fig. 4 - 1 Rear side

The electrical system consists of the following components:

Fig. 4 - 2 Electrical system

Fig. 4 - 3 GUI fixing screws

Fig. 4 - 4 EMC protection of data cable

 Remove the EMC protection of the data cable.

X4 X27a X14a X22

Fig. 4 - 5 Board interface 20324

X2 Pressure control valve

4.4.2 NetDCU / board interface

 Disconnect the cables from J1 and J2 of the power supply.

Fig. 4 - 6 Power supply

 Unscrew the earth protection of the power supply.

4.4.4 Signal lamp

 Disconnect the cable from X7 at the board interface.

Fig. 4 - 7 Signal lamp with LED-bulb

 To install the signal lamp proceed in reverse order.

Locking lever Fuse carrier

 The fuse carrier contains two fuses 5 ampere slow blow.

 Disconnect the cables at mains connector.

4.4.6 USB / LAN connection

 Disconnect the cable from X22 at the board interface.

 Disconnect the cable from X4 at the board interface.

The pneumatic system consists of the following components:

Fig. 4 - 9 Pneumatic system

1 Air distributor valve

Fig. 4 - 10 Air hose connector

4.5.2 Safety relief valve

Valve washer air tube connector

Fig. 4 - 12 Safety relief valve

4.5.3 Compressor connector

4.5.4 Handpiece connector

 Unplug the connector X5 and X16 from board interface

Cable to Fixing screws