LARSEN & TOUBRO LIMITED EDRC - BMH BU, MMH IC

COKE HANDLING SYSTEM PACKAGE (CHSP) FOR DOCUMENT NO DATE

PROJECT:
DCU AISHWARYA PROJECT AT IOCL HALDIA, W.B. O16086-C-BM-CS-DC-0163 04.10.2016
TRANS. TOWER TT-4 : DESIGN CALCULATION OF DSGN CHKD APP REV
TITLE:
SUPERSTRUCTURE SBK ABL ANS B

Design of Monorail
10.11.2014

O14044-C-BM-CS-DC-0033

Beam.

Sensitivity: LNT Construction Internal Use

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 L&T Construction
Water & Effluent treatment IC

Design, build, operate and maintain, and transfer DOCUMENT NO. DATE
water supply system in Belagavi city of Karnataka
PROJECT: State, India for cost effective and sustainable
upscaling to continuous (24x7) pressurized water
LE200357-C-WS-WT-DC-3011
supply

DESIGNED CHECKED REV

TITLE: Filter House
MAH CKP

Design of 0T Straight Monorail

Capacity of Monorail = 0 kN
Impact Factor = 1.1 (For manually operated)
Hoist load/ CPB weight = 2 kN
Design Capacity of Monorail = 0*1.1+2 = 2 kN
Assuming the section as ISMB250 @ 37.3
2 kN 0.373 kN/m

A B
4.5 m
Ra Rb

Ra + Rb = 3.68 kN
Taking Moments @ A, Rb = 1.84 kN KLez = 4.5 m
Ra = 1.84 kN KLey = 4.5 m
Section Properties:
Izz = 51300000 mm4 Iyy = 3350000 mm4
Zez = 410000 mm 3
Zey = 53500 mm3
Rzz = 104 mm Ryy = 26.5 mm
Zpz = 465710 mm3 Zpy = 89800 mm3
fy = 250 N/ mm2 fu = 410 Mpa d= 250 mm

Additional loads : (Design of Monorail systems - By Tomas H Orihuela Jr, PE) γmo = 1.1
Axial load on the beam = 10% of 0 KN = 0 KN γm1= 1.25
Lateral load on the beam = 20% of 0 KN = 0 KN γf= 1.5
Max Bending Moment Mz = 3.19 KN. M Mz = 4.785 My = 0
(Unit: KN &
Factored

m)

Max Bending Moment My = 0 KN. M N= 0 Vy= 2.76

Section classification Type Rolled- I Vz = 0

Flange criteria: B= 125 mm Tf = 12.5 e= 1

Limit for
Class
b= 63mm b/tf = 5.0 flange
Plastic 9.4 Plastic

Web criteria: tw = 7mm d/tw = 36.2 10.5 Compact

Plastic 15.7 Semi compact

Limit for web Class

Hence the section is classified as Plastic

Compression Capacity: 84 Plastic

Sensitivity: LNT Construction Internal Use

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 L&T Construction
Water & Effluent treatment IC

Design, build, operate and maintain, and transfer DOCUMENT NO. DATE
water supply system in Belagavi city of Karnataka
PROJECT: State, India for cost effective and sustainable
upscaling to continuous (24x7) pressurized water
LE200357-C-WS-WT-DC-3011
supply

DESIGNED CHECKED REV

TITLE: Filter House
MAH CKP

Euler buckling stress fcc = (π2E)/ (KL/r) 2 105 Compact

Effective Slenderness ratios KLz/rz = 43.3 KLy/ry = 169.81 126 Semi compact

Sensitivity: LNT Construction Internal Use

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 L&T Construction
Water & Effluent treatment IC

Design, build, operate and maintain, and transfer DOCUMENT NO. DATE
water supply system in Belagavi city of Karnataka
PROJECT: State, India for cost effective and sustainable
upscaling to continuous (24x7) pressurized water
LE200357-C-WS-WT-DC-3011
supply

DESIGNED CHECKED REV

TITLE: Filter House
MAH CKP

Max. slenderness ratio = 169.81 < 180 Hence O.K E= 200000 Mpa

fcc z = 1054.28 N/ mm2 fcc y = 68.45 N/ mm2

Non- dimensional effective slenderness ratio lz = 0.49 ly = 1.91

Buckling class: Z-Z axis a Y-Y axis b h / bf = 2

a= 0.21 a= 0.34

Ф = 0.5 [1 + a(λ – 0.2) + λ2] χ = 1/ (Ф+ (Ф2 - λ2)0.5)

fz= 0.65 fy= 2.61 cz= 0.93 cy= 0.23

fcd = χ fy / γmo A= 4750 mm2

fcd z = 211.36 Mpa fcd y = 52.27 Mpa fy / γ mo = 227.27 Mpa

Compression Capacity Pdz = 1003.96 KN Pdy = 248.28 KN

Shear Capacity:

Vdy = fy x h x tw / γ mo x 1.732 = 226.35 KN Vdy > Vy O.K

Vdz = fy x 2 x b x tf / γ mo x 1.732 = 410.06 KN Vdz > Vz O.K

Flexural Capacity:

Compression flange is Laterally unsupported

Elastic lateral torsional buckling moment:  2 EI y   2 EI w  μ= 0.3

M cr  GI t  
( LLT ) 2  ( LLT ) 2 
bi t i3
G = E/2(1+m) = 76923.08 N/mm2 It =  160022.841666667 (bfxtf3)/3+((D-2xtf)xtw3)/3
3
Iw = Warping constant = 1    f f I y hy2  f  0.5 for symetric I section hy = (D - tf) = 237.5 mm
Iw = 47240234375 mm6 Mcr = 67.809 KN- m

Non dimensional slenderness ratio(λLT):  bZ p f y ≤ Sqrt (1.2 Ze fy / Mcr)

LT 
M cr bb = 1
1.3103445 ≤ 1.347 1.31

>0.4 Therefore Lateral buckling governs

 
 
 1 
    1.0 2 aLT = 0.21
LT


 LT 
  LT
2
 2
LT 
0.5


 LT  0.5 1   ( LT  0.2)   LT

ΦLT = 1.48 c LT = 0.46 < 1

Sensitivity: LNT Construction Internal Use

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 L&T Construction
Water & Effluent treatment IC

Design, build, operate and maintain, and transfer DOCUMENT NO. DATE
water supply system in Belagavi city of Karnataka
PROJECT: State, India for cost effective and sustainable
upscaling to continuous (24x7) pressurized water
LE200357-C-WS-WT-DC-3011
supply

DESIGNED CHECKED REV

TITLE: Filter House
MAH CKP

f bd   LT f y /  mo = 104.55 N/mm2
M d   b Z p f bd = 48.69 KN- m
Flexural capacity (Mdz) = 48.69 KN- m
Flexural capacity (Mdy) =  b Zp fy 1.2 Z e f y
Md  
 mo  mo

= 20.41 > 14.59

= 14.59 KN- m
Check for Section strength:
n= N/Nd = 0 5n = 0
Nd = Ag x fy/gmo = 1079.55 a1= 1
Mndz = 54.05 > 48.69 Mndy = 14.59 KN- m a2= 2
= 48.69 KN- m
(My/Mndy)a1 + (Mz/Mndz)a2 ≤ 1.0 = 0.01 < 1 Hence O.K
(N/Nd)+(My/Mdy)+(Mz/Mdz) ≤ 1.0 0.1 < 1
Check for Overall member strength:
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny ny = 0.0000
= 1 < 1 = 1
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz nz = 0.0000
= 1 < 1 = 1
KLT = 0.1LT n y 0.1ny Assuming sway members
1 1 
CmLT  0.25   CmLT  0.25 
CmLT = 0.6+0.4y = 1 Cmy= 0.9
= 1 < 1 Therefore, KLT = 1 Cmz= 0.9

P Cmy M y Mz
 ky  k LT  1.0 = 0.1
Pdy M dy M dz

P Cmy M y Cmz M z
 0.6 k y  kz  1.0 = 0.09 Hence O.K
Pdz M dy M dz

Check for strength of bottom flange against combined Global & Local bending :
sz, local = γf k1 Pk / t2
Where,
k1 - coefficient to be taken from the following table - 1 based on c/a value
Pk - load per wheel (no. of wheels = 4)
t - flange thickness at (b-d)/4 from the flange edge, for parallel flange beams = tf

Pk

Sensitivity: LNT Construction Internal Use

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 L&T Construction
Water & Effluent treatment IC

Design, build, operate and maintain, and transfer DOCUMENT NO. DATE
water supply system in Belagavi city of Karnataka
PROJECT: State, India for cost effective and sustainable
upscaling to continuous (24x7) pressurized water
LE200357-C-WS-WT-DC-3011
supply

DESIGNED CHECKED REV

TITLE: Filter House
MAH CKP

Tf = 12.5 mm
Additional
a c e Plate @
e = 16 mm Bottom 0 mm
c = 62.5 - 16 = 46.5 mm
c/a = 46.5 / 62.5 = 0.74
Table - 1
c/a 0.67 0.7 0.75 0.8 0.85 0.9
k1 0.8 1.1 1.5 1.9 2.2 2.6

k1 = 1.42
sz, local = 1.5x1.42*(2*1000/4)/12.5^2 = 6.82 N/mm 2
Mz/Zp,zz + σz,local < fy/γm0
17.09 < 227.27 HENCE OK

Check for Deflection:

Actual deflection=PL3/48EI As per IS 800:2007 Table-

6
= 2*1000*4500^3/48/51300000/200000 = 0.37 mm Limit 500

Permissible Deflection = 9.00 mm HENCE O.K

Sensitivity: LNT Construction Internal Use

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 L&T Construction
Water & Effluent treatment IC

Design, build, operate and maintain, and transfer DOCUMENT NO. DATE
water supply system in Belagavi city of Karnataka
PROJECT: State, India for cost effective and sustainable
upscaling to continuous (24x7) pressurized water
LE200357-C-WS-WT-DC-3011
supply

DESIGNED CHECKED REV

TITLE: Filter House
MAH CKP

Sensitivity: LNT Construction Internal Use

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