Rigging Plan 1671493342

PERTAMINA
GEOTHERMAL ENERGY RIGGING PLAN

INSTALLING FOR Separator
CLIENT : PERTAMINA GEOTHERMAL ENERGY DATE : JULY 17, 2011
PROJECT : REINJEKSI FLUIDA PANAS BUMI UNIT-IV 20MW SCALE : 1:1
CONTRACTOR : PT. INTI KARYA PERSADA TEKNIK DRAWING NO. : GKE-HG-002
LOCATION : AREA GEOTHERMAL LAHENDONG PART NO. : 01 / 04
RIGGING DEPARTMENT
THINK SAFE
DO SAFELY
SAFETY FIRST
DIMENSIONS IN MILLIMETERS
APPROVED. BY
PREPARED BY PT. GAKA KARYA ENGINEERING
PT IKPT
H GUNAWAN
RIGGING ENGINEER CONSTRUCTION MANAGER SITE MANAGER

Installing
Document Number Separator Tank Rev. : A
17 July 2011
GKE-HG-RIG-0002
Page 1 of 2
OWNER : PRTAMINA GETHERMAL ENERGY

CONTRACTORS : INTIKARYA PERSADA TECHNIC
PROJECT NAME : REINJEKSI FLUIDA PANAS BUMI UNIT-IV 20MW
LOCATION : GORONTALO-SULAWESI
17 July
A Issued For Review HaGun SAFETY CM
2011
Reviewed Approved Reviewed Approved

Made By
By By By By
REV DATE DESCRIPTION
GAKA KARYA ENGINEERING IKPT
Installing
Document Number Separator Tank Rev. : A
17 July 2011
GKE-HG-RIG-0002
Page 2 of 2
TABEL OF COUNTENT
No Chapter Number Title
1 CHAPTER 1 Method Of Work
2 CHAPTER 2 Job Safety Assessment Procedure
3 CHAPTER 3 Safe Work Method Statement
4 CHAPTER 4 Risk Management Safe Work Method Statement (SWMS)
5 CHAPTER 5 Rigging Plan
6 CHAPTER 6 Rigging Tools
7 CHAPTER 7 Critical Lift Worksheet
8 CHAPTER 8 Lift Study
9 CHAPTER 9 Crane Lift Study
10 CHAPTER 10 General Scaffolding Safety Checklist

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GKE-HG-RIG-0002 Separator Tank Page 1 of 14
CHAPTER 1
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TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1 GENERAL ...........................................................................................................................4
2 PURPOSE ..........................................................................................................................4
3 GENERAL NOTE ................................................................................................................4
3.1 Inspection .....................................................................................................................4
3.2 Safety ...........................................................................................................................4
3.2.1 A safety officer presents all times Safety Briefing. .................................................4
3.2.2 Job Safety Assessment (JSA) must be carried out for all crane lifts and all other
tasks that have potential risk to personnel of equipment. ....................................................4
3.2.3 Install scaffolding where necessary to install bolt in trestles / support legs
connection...........................................................................................................................4
3.2.4 Pre lift study before any lifting activity. ...................................................................4
3.2.5 Lift briefing and Safety briefing before any lift; assign responsibility to all personnel
involved. (Hand signals, Rigger to crane driver, etc.) ..........................................................4
3.2.6 Insure all equipment required for installation is on hand and in position before lift
i.e. Chain blocks, Level blocks, Podgy, Drifts, Hammer, Spanners. Etc. ..............................4
3.2.7 Tag lines must be used to control lift. .....................................................................4
3.2.8 Ground conditions must be ready before activities. ................................................4
3.2.9 Set up safety rope around lifting area of Separator Tank area and put notice
board entered “KEEP OFF EXCEPT PERSONEL CONCERNED”. .....................................4
3.3 Lifting ............................................................................................................................4
3.4 Assembly and erection .................................................................................................5
4 RESPONSIBILITY...............................................................................................................5
4.1 Construction Manager ..................................................................................................5
4.2 Field Engineer ..............................................................................................................5
4.3 Field Superintendent and Supervisor ............................................................................5

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4.4 Quality Control Engineer ...............................................................................................5
4.5 Supporter Activities ......................................................................................................5
5 BASIC REQUIREMENT .....................................................................................................5
5.1 Schedule and Planning .................................................................................................5
5.2 Erection Drawing and Erection Manual .........................................................................5
5.3 Packing List ..................................................................................................................5
5.4 Storage Area and Warehouse ......................................................................................6
5.5 Resources ....................................................................................................................6
6 PREPARATION WORK ......................................................................................................6
6.1 Checking of Separator Tank Erection Drawings ...........................................................6
6.2 Checking of Client Supplied Material and Equipment....................................................6
6.3 Checking of Erection Materials, Equipment, Tools and Machinery ................................6
6.4 Checking of Labour.......................................................................................................6
7 SEPARATOR TANK ERECTION SEQUENCE ...................................................................7
7.1 Preparation ...................................................................................................................7
7.2 Step of Works ...............................................................................................................8
7.2.1 Moving Separator Tank from lay down to site area. ...............................................8
7.2.2 Preparation tailings using two cranes .................................................................. 10
7.2.3 Hanging objects to a safe altitude for the tailings ................................................. 11
7.2.4 Tailing Process .................................................................................................... 12
7.2.5 Put the object on the surface of the work floor for stabilization ............................. 13
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1 GENERAL
This procedure provides information about the erection of Separator Tank at REINJEKSI
FLUIDA PANAS BUMI UNIT-IV 20MW Project.
2 PURPOSE
This Procedure is to make sure that all people involve in the erection, assembly and
welding of Separator Tank activity understand and familiar to doing the work with quality
control system for getting quality result as per client specification and requirement,
drawing, standard and code.
3 GENERAL NOTE
3.1 Inspection
As per the works required inspection, carry out inspection under attendance of
Superintendent / Engineer and as surreally record is result.
3.2 Safety
3.2.1 A safety officer presents all times Safety Briefing.
3.2.2 Job Safety Assessment (JSA) must be carried out for all crane lifts and all other tasks
that have potential risk to personnel of equipment.
3.2.3 Install scaffolding where necessary to install bolt in trestles / support legs connection.
3.2.4 Pre lift study before any lifting activity.
3.2.5 Lift briefing and Safety briefing before any lift; assign responsibility to all personnel
involved. (Hand signals, Rigger to crane driver, etc.)
3.2.6 Insure all equipment required for installation is on hand and in position before lift i.e.
Chain blocks, Level blocks, Podgy, Drifts, Hammer, Spanners. Etc.
3.2.7 Tag lines must be used to control lift.
3.2.8 Ground conditions must be ready before activities.
3.2.9 Set up safety rope around lifting area of Separator Tank area and put notice board
entered “KEEP OFF EXCEPT PERSONEL CONCERNED”.
3.3 Lifting
All conditions adapted to the lifting procedure. Prior to commencement of lifting works,
assuredly carry out check of lifting equipment.
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3.4 Assembly and erection

Assembly and erection of Separator Tank accordance to manual book of Separator Tank
and relevant drawing.
4 RESPONSIBILITY
4.1 Construction Manager

Responsible for the overall planning, coordination and control of erection work.
4.2 Field Engineer
Responsible for field erection work implementation and maintaining acceptable quality
standard.
4.3 Field Superintendent and Supervisor
Responsible for the actual performance of the erection crew and examine the actual
progress of work to ensure that it fit the drawing specifications and standards.
4.4 Quality Control Engineer
Responsible to monitor and inspect the erection activities to ensure it is being done in
compliance with procedure, ITP (Inspection and Test Plant), drawing, Project specification
and other reference standard document and procedures.
4.5 Supporter Activities
These activities will support by Material Control, Quality Control, Welding Section, and
others section related with these activities.
5 BASIC REQUIREMENT
5.1 Schedule and Planning

Master schedule is usually provided by IKPT. The detailed schedule is prepared by Gaka
Karya Engineering according to his planning which is based on IKPT’s master schedule.
The milestone and the critical path can be identified which require proper planning. The
sequence of erection activities and the resources required is included in the planning.
5.2 Erection Drawing and Erection Manual
Erection drawing and manual usually provided by IKPT. The Field Engineer and
Superintendent shall check all drawings intended for Separator Tank Erection. All the
information required is completed and all drawings shall be of current revision.
5.3 Packing List
Packing List shall be made available by IKPT to Gaka Karya Engineering. This included
all the listing of materials, equipment and parts that are supplied.
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The Packing List should indicate the quantity of the material and equipment supplied and
its specification as described in the erection drawing. This will also indicate the size and
the total weight of the component and the method of storage. Also the packing number
and material coding is very essential.
5.4 Storage Area and Warehouse
Upon a thorough check on the drawing and the packing list, the quantity of materials and
equipment is already known, including the method of storing, the size of the storage area
and the warehouse can be identifies.
5.5 Resources
Identification of resources is integral part of planning and scheduling is the most essential
part of the basic requirement in undertaking REINJEKSI FLUIDA PANAS BUMI UNIT-IV
20MW Project in particular and in all jobs in general. Resources means, the materials,
labour and equipment needed to perform REINJEKSI FLUIDA PANAS BUMI UNIT-IV
20MW Project.
6 PREPARATION WORK
6.1 Checking of Separator Tank Erection Drawings

This has to be done by the Construction Manager, Field Engineer, Superintendent and
Supervisor to determine the correct resources needed to perform the job.
6.2 Checking of Client Supplied Material and Equipment
Checking and inspection of the materials and equipment including the spare parts is to be
done by the material control. He will make sure that all materials, equipment and spare
parts received from IKPT, conform to the quantity and the specifications started in the
packing list or shipping.
6.3 Checking of Erection Materials, Equipment, Tools and Machinery
In the early stage of planning, these resources had been already identified. The schedule
of mobilization is as planed schedule made by the Construction Manager and Engineer.
6.4 Checking of Labour
Labour requirement for every stage of erection job is prepared by the Chief Engineer and
his erection team, which is in accordance to their planning.
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7 SEPARATOR TANK ERECTION SEQUENCE
It is assumed in this procedure that before starting the erection of the Separator Tank, the
supporting structure were already erected and checked by others and clearance to proceed with
the Separator Tank System erection had been obtained.
The following sequences are for reference only. During actual field assembly, refer to lifting
procedure and erection drawing (Rigging plan).
7.1 Preparation
 Make sure the job site in a safe condition for the installation work, in accordance with the
requirements of Health Safety Environment department.
 Prepare equipment and materials that will be done.
 All equipment in good condition. In accordance with the Safety Equipment Checklist.
 All man power associated with lifting and installation job, certainly in good health.
 Make sure if the main frame for support of Separator Tank in ready for supporting.
 Make sure that if the rough terrain crane 75 ton in good condition. In accordance with the
results inspection crane safety checklist. This use for main crane for lifting.
 Make sure that if the rough crane 45 ton in good condition. In accordance with the
results inspection crane safety checklist. This use for main crane for tailing.
 Ensure the use of 20 millimetre thick steel plate to the floor where the position of out
rigger cranes for work.
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7.2 Step of Works

7.2.1 Moving Separator Tank from lay down to site area.
Figure 1
These activities:
1. Separator Tanks were taken from the lay down to the job site using a low bed.
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17 July 2011
2. After arriving at work sites, Separator Tank will be derived from the low bed using Rough
terrain crane 75 tons and Rough terrain crane 45 tons.
3. Connected all sling to Separator Tank.
4. All connected must be safety, refer to Safety lifting checklist.
5. Lift Separator Tank until 1 meter up to low bed.
6. Low bed moves left the job site.
7. Separator Tank is placed on the work floor.
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7.2.2 Preparation tailings using two cranes
Figure 2
These activities:
1. Prepare a Rough terrain crane 75 tons out rigger cranes and Rough terrain crane 45
tons at the work site.
2. Make sure conditions are safe cranes for lifting jobs.
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17 July 2011
3. Crane placed on the safe radius for the appointment, in accordance with the crane load
chart provided by the factory cranes.
4. Separator Tank connected to the crane by a sling and Shackle.
7.2.3 Hanging objects to a safe altitude for the tailings
Figure 3
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17 July 2011
These activities:
1. Lift the Separator Tank until 1 meter up to the level before.
2. Rough terrain crane 45 tons stop lifting.
3. Rough terrain crane 75 tons is continued to lift.
7.2.4 Tailing Process
Figure 4
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These activities:
1. Continue tailings so that the Separator Tank is in the position of 90 degrees.
7.2.5 Put the object on the surface of the work floor for stabilization
Figure 5
These activities
1. Lift the object up to 1 meter above the drift in Separator Tank support.
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2. Object is slowly lowered.

3. Rigger and Fitter are positioning the Separator Tank to target placement.
4. After the Separator Tanks are in correct position, connected it by using bolts and nuts
are recommended. Strengthen all the connector.
5. Make sure the Separator Tanks have been strong enough to stand alone. Refer to lifting
safety checklist.
6. Disconnect all the connectors to the Separator Tank crane.
7. Crane left the job site.
8. Welcome to the Quality Control to do the inspection.
Job Safety
Assessment
Procedure
Document Number
Installing Rev. : A
17 July 2011
GKE-HG-RIG-0002
Separator Tank Page 1 of 10
CHAPTER 2
Job Safety
Assessment
Procedure
Document Number
Installing Rev. : A
17 July 2011
GKE-HG-RIG-0002
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1 GENERAL ...........................................................................................................................3
2 DEFINITIONS .....................................................................................................................3
3 RESPONSIBILITIES ...........................................................................................................4
3.1 MANAGERS .................................................................................................................4
3.2 SUPERVISORS ............................................................................................................4
3.3 RESPONSIBLE OFFICER ............................................................................................4
3.4 PERMIT AUTHORISER ................................................................................................4
3.5 PERMIT HOLDER ........................................................................................................5
3.6 TEAM MEMBERS (WORKERS PERFORMING THE TASK) ........................................5
3.7 SAFETY ADVISOR AND TRAINING IMPROVEMENT COORDINATOR ......................5
3.8 SHIFT SUPERVISOR ...................................................................................................6
3.9 SAFETY REPRESENTATIVES ....................................................................................6
3.10 COMPLIANCE TEAM................................................................................................6
4 JOB SAFETY ANALYSIS (JSA) PROCESS ........................................................................6
4.1 PROCESS STEP DETAILS ..........................................................................................7
5 NOTICE ............................................................................................................................ 10
Job Safety
Assessment
Procedure
Document Number
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17 July 2011
GKE-HG-RIG-0002
1 GENERAL
This document applies to all employees and Contractors of Gaka Karya Engineering, and
full compliance is required by 17 July 2011, in the erection of Separator Tank at
REINJEKSI FLUIDA PANAS BUMI UNIT-IV 20MW Project.
2 DEFINITIONS
Task A segment of work that requires a set of specific and distinct actions,
which has a definable goal or outcome.
Job A specific task that is performed in a particular location. A job’s hazards
are a combination of the task hazards and the work area hazards.
Minor Job A task of negligible risk (typically a single step) that is planned to be
performed in a work area such that it:
 does not involve moving off a walkway,
 is within handrails,
 does not have the potential to make contact with moving parts or
hazardous substances (i.e. no additional PPE),
 does not require isolations, and
 Does not require additional support equipment (e.g. ladder,
scaffolding, harness).
For example:
 Opening or closing a Valve.
 Visual inspection of equipment.
 Lubrication.
 Plant cleaning, where no isolation is required.
 Non-intrusive condition monitoring etc.
JSA Job Safety Analysis is a structured risk assessment used for tasks of
substantial size; ideally developed by those conducting the work.
TBRA Team Based Risk Assessment. A risk assessment structured that is
used for complex and high hazard situations on work.
Standard Procedure A document, which contains detailed instruction regarding a
particular task (routine or non-routine) and will over time, come to
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contain a risk assessment document (where there is any risk other than
negligible). The types of Standard Procedures include:
 Standard Operating Procedure held in Document Management
System.
 Standard Maintenance Procedure / PM’s / Work Orders that are
used on a scheduled or as needed basis.
A personal safety check, completed by an individual, and which identifies hazards and
encourages review of risks before carrying out a task.
3 RESPONSIBILITIES
3.1 MANAGERS
Managers shall ensure compliance with this guide manual within their area of
responsibility
3.2 SUPERVISORS
Supervisors shall:
1. Ensure their personnel are competent in basic risk assessments and comply with
the requirements of this guide manual.
2. Ensure all tasks are risk assessed in accordance with this guide manual.
3. Authorise JSA’s that are used to create or revise Standard Procedures.
3.3 RESPONSIBLE OFFICER
The Responsible Officer (RO) shall:
1. Ensure Contractors have an adequate risk assessment in accordance with this
guide manual.
2. Review and endorse (by signature) all JSA’s, Standard Procedure or other generic
risk assessments to be used. This task-based risk document is then supplemented
by risk assessing the hazards associated with the work environment just prior to the
work by:
a. updating the JSA
b. working under a new Work Permit
3.4 PERMIT AUTHORISER
The Permit Authoriser shall:
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1. Ensure risk assessment for the task is adequate before authorizing the Work
Permit.
2. Understand the hazards and controls that have been put in place to minimize the
risk of incidents.
3. Discuss additional area specific hazards and controls with the Permit Holder as
identified on the new Work Permit or ensure that these are identified by “Take 5”
or revised JSA.
3.5 PERMIT HOLDER
The Permit Holder shall:
1. Ensure the appropriate level of risk assessment for the type of job is completed.
2. Walk through the work area escorted by an operational person if they are not
familiar with the hazards and layout.
3. Ensure all hazard controls are maintained during the task and personnel working
on the task follow the requirements of all the risk management documentation:
Standard Procedures (SOP’s, PM’s, Work Orders), JSA, Work Permit
3.6 TEAM MEMBERS (WORKERS PERFORMING THE TASK)
The Team Members shall:
1. Participate in developing risk assessment or read, review and include any
additional risk controls to existing JSA / Standard Procedure / Work Permit.
2. Understand the hazards and controls that have been put in place to minimize the
risk of incidents and their responsibility in maintaining those hazard controls.
3. Where a JSA risk assessment is used, write the date, their name and sign onto the
document before commencing the task every day / shift they are on that task to
indicate their acceptance to work in line with the risk assessments on the job.
3.7 SAFETY ADVISOR AND TRAINING IMPROVEMENT COORDINATOR
The Safety Advisor and Training Improvement Coordinator shall:
1. Provide support to all aspects of the risk assessment process.
2. Audit risk assessments in their area of responsibility to ensure compliance with
this guide manual.
3. Facilitate JSA’s is being absorbed into Standard Procedures.
4. Deliver Basic Risk Assessment training sessions.
5. Approve use of a contractor’s own format of risk assessment (Safety Advisor and
Shift Supervisors only).
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3.8 SHIFT SUPERVISOR

The Shift Supervisor shall:
1. Approve use of a contractor’s own format of risk assessment outside of normal
working hours.
3.9 SAFETY REPRESENTATIVES
The Safety Representatives shall:
1. Facilitate and support the JSA process for their area of responsibility.
3.10 COMPLIANCE TEAM
The Compliance Team shall:
1. Verify the implementation of this guide manual by:
a. Review of documentation.
b. Interview of personnel.
4 JOB SAFETY ANALYSIS (JSA) PROCESS
There are eight (8) steps in preparing a JSA as follows.

Step 1
Select the job to be analyzed
Step 2
Using the JSA worksheet, break down the job into logical steps and in
the correct sequence that the work will be carried out
Step 3
Identify all the hazards in each step
Step 4
Develop Hazard Controls required
Step 5
Measure the Residual Risk
Step 6
Sign JSA Acknowledgement Sheet
Step 7
Review and Update the JSA
Step 8
File the JSA
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4.1 PROCESS STEP DETAILS

1. Select the job to be analysed.
2. Using the JSA worksheet, break down the job into logical steps and in the correct
sequence that the work will be carried out.
3. Identify all the hazards in each step.
This can be done by:
a. Reviewing the listing of hazards on the JSA worksheet itself.
b. Considering any additional hazards that may arise.
c. Considering pollution of the environment, competency of workers, fitness
issues, fatigue of workers, simultaneous operations in the area and other
personnel in the area and damage to equipment.
4. Develop Hazard Controls required
When determining hazard control measures use the following preferred order of
controls:
a. Elimination of the hazard.
b. Substitution with a less hazardous process or substance.
c. Engineering controls (guarding, interlocks, mechanical aids, barriers).
d. Administration controls (operating or maintenance procedures, JSA,
reducing exposure time).
e. PPE – Personal Protective Equipment (refer checklist on front of JSA
form).
5. Measure the Residual Risk
In order to check that the hazards have been sufficiently controlled by the actions
nominated, it is a requirement to assess the residual risk that exists with the
controls in place.
“Risk” is the combination of the likelihood of an incident resulting from a hazard
and the potential consequences if it occurs. Refer Table 2.
“Consequence” is the outcome that can be reasonably expected, refer Table 1.
“Likelihood” is how possible it is for the incident to occur, refer Table 1.
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DESCRIPTION
CONSEQUENCE
Injury / Illness Environment
Insignificant Minor Injury / Illness Little or no environmental impact
Minor Medical Treatment Injury / Illness Small and/or localized impact
Moderate Restricted Duties Injury / Illness Substantial environmental impact
Major Lost Time Injury / Illness Serious environmental impact
Fatality or Permanent Disability Injury / Widespread environmental
Catastrophic
Illness impact
LIKELIHOOD DESCRIPTION ….. RISK RANK IMPACT

Rare Only by exception E Extreme risk
Unlikely Could occur at some stage H High risk
Possible Might occur at some time M Medium risk
Likely Will probably occur L Low risk
Almost certain Is expected to occur
Table 1 – JSA Risk Assessment: Consequence, Likelihood and Risk Ranking Definitions
a. Once the reasonable consequence and likelihood of each potential

unwanted event is determined, the risk can be ranked using the “Risk
Matrix” below and recorded on the JSA Worksheet
CONSEQUENCE
LIKELIHOOD
Insignificant Minor Moderate Major Catastrophic
Rare L L M H H
Unlikely L L M H E
Possible L M H E E
Likely M H H E E
Almost
H H E E E
certain
Table 2 – JSA Risk Matrix: Likelihood versus Consequence

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b. The risk ranking is then used to determine those risks that have an
“acceptable” level of risk i.e. are controlled.
c. An Extreme risk outcome is not acceptable and the job cannot commence.
Risk rank scores of Extreme require additional risk reduction strategies to
be implemented. Risk rank scores of High need to be highlighted to both
the workers in the team and the Permit Authorizer.
d. Responsible Officers shall be made aware of any High risk work planned
by the Contractors.
e. Potential work that results in an Extreme risk ranking shall not go ahead.
Additional hazard controls need to be implemented. If these are not known
to those planning to undertake the work, an additional risk assessment tool
is required, such as Team Based Risk Assessment. The Business Unit
Manager (or their designate) shall authorize the outcome of the TBRA as it
relates to the planned work.
6. Sign JSA Acknowledgement Sheet

Construction Manager, Safety Manager and Rigging Supervisor, shall sign the
JSA Acknowledgement Sheet to confirm that they have read and understood the
risk reduction measures specified in the JSA.
This is done every day that the work is being progressed under the JSA. This is
completed after revalidation of the Work Permit by the Permit Authorizer and
briefing by the Permit Holder to their team on any changed conditions.
The person in charge of a job, signs to endorse the JSA as appropriate for the
task, on the day of the task.
7. Review and Update the JSA
The JSA is to be reviewed and updated whenever there are changes to the job or
the hazards and controls required. This may trigger changes to the Standard
Procedure.
8. File the JSA
There is no regulatory requirement to retain a completed JSA unless there has
been an incident on that task and then it forms part of the investigation documents.
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GKE-HG-RIG-0002
The only exception to this is confined space activities where JSA’s shall be
retained for 5 years as required under legislation.
As a business decision, once the JSA has been used on the task, the JSA is to be
retained as a controlled document in CSBP’s Document Management System for
future reference. Refer to Section 10: JSA’s and Standard Procedures for further
details
5 NOTICE
The other things which not be coverage and included in this regulation will be added and
described in the other documents.
SAFE WORK METHOD STATEMENT
Rev. : A
Document Number 17 July 2011
INSTALLING SEPARATOR TANK
GKE-HG-RIG-0002 Page 1 of 8
CHAPTER 3
Rev. : A
Work activity: Location: ITP Reference:
Project: Project No.: SWMS No.:
Prepared by:
Name: Signature: Position: Name: Signature: Position:
Gunawan, H Rigging Engineer Gunawan, H
HaGun Project Engineer HaGun
Reviewed and Approved by:
Name: Signature: Position Date:
HaGun
Gunawan
Hg
Gunawan, H
HaGun Gunawan
Date safe work method prepared: 17 July 2011 Date work to be commenced:
Rev. : A
Action before work commences:

 All QR and S2K Alliance inductions complete.
 All environmental permits obtained.
 Cultural Heritage Areas identified and Cultural Heritage inductions undertaken (if required).
 All PUPs and Services located.
 Client Liaison Coordinator advised (if applicable).
 Warning signage for overhead electrical power to be placed on every mast and gantry.
 Work method shall be explained to all personnel participating in the task prior to the commencement of the activity, all personnel to sign the
Work Method Statement.
 Daily Pre-start meetings to be undertaken and recorded.
 Identify the proximity to overhead power lines and the existing track prior to commencing work on each task.
 Safety Clarification Advice or C-Form obtained as required by site walkout with TPE Representative
 Daily plant pre-start checklist completed.
 All personnel advised of first aid location.
Action during work:
 All PPE must be correctly worn at all times.
 Work site to be kept clean and tidy at all times.
 Safety Pins to be installed on all Quick Hitch attachments.
 Regular review and assessment of controls shall be carried out.
 Positive communication shall be established with the crane operator using 2-way radios or precise hand signals.
 When issued all work to adhere to SCA conditions
Action after works is complete:
 All plant to be securely locked up at conclusion of each workday.
 All tools and equipment to be cleaned, and securely stored away at conclusion of each workday.
 Work area to be kept clean and tidy.
 All barricading, fencing (min. height = 900mm) to be restored at conclusion of each workday.
 Storm water and environmental protection to be restored at conclusion of each workday.
 All gates to be locked after all personnel have exited.
Rev. : A
Personnel qualification & experience required: Engineering details/certificates authority approval required:
Crane Operators, Riggers, Protection Officer, Supervisors, Labourers Lifting Assembly to be fully certified. Anti Drop valves to be fitted to
excavator.
Supervision: Permits e.g., confined spaces, hot work etc:

Foreman, Protection Officer Environmental Permits, Cultural Heritage Areas plan.
Plant, equipment & materials to be used and the maintenance checks to Warning signs and control measures:
be completed: Clear zones are to be established around the crane and where the
Rough terrain crane 120 ton, trailers, Separator Tanks will be lowered on the piers.
All loads are to be lifted and slung by a Qualified Rigger or Dogman.
Spotter present when working close to the track (overhead power lines).
All lifting equipment must be checked and tagged current.
Warning signage for overhead electrical power to be placed on every
mast and gantry.
Lift plan to be provide before commencement works and approved.
Training and Instruction: Personal protective equipment requirements:

All Operators and Riggers must be suitably trained and carryall relevant PPE according to the S2K standard.
certificates.
Tool Box on Safe Work Method, Daily Pre-start Brief.
Legislation, codes of practice, standards applicable: List of attachments (e.g. material safety data sheets, diagrams etc):
AS 2550 - 1 Cranes Safe Use General Required Lind ores SWMS: Lifting and positioning of Separator Tank units onto that
AS 2550 - 5 Cranes Safe Use Mobile & Vehicle position.
AS 2550 - 6 Cranes Safe Use - Guided St & Ret App
AS 2550 - 10 Cranes Safe Use – EWPs
AS 1891 3 Industrial Fall Arrest Devices
Crane Book by Crane Vendor
Rev. : A
How severely could it hurt How likely is it to occur?

someone or how ill could it Unlikely Very unlikely
Very likely Likely
Could happen but very Could happen, but probably
make someone? Could happen any time Could happen sometime
rarely never will
Kill or cause permanent
1/H 1/H 1/H 2/M
disability or ill health
Long term illness or serious
1/H 1/H 2/M 2/M
injury
Medical attention and
1/H 2/M 2/M 3/L
several days off work
First aid needed 2/M 2/M 3/L 3/L

Rev. : A
RISK
POTENTIAL RANKING HAZARD CONTROLS WHO WILL
ITEM WHAT ARE THE BASIC STEPS HAZARDS 1 (H), 2 ENSURE THAT
(What controls can be put in place to prevent an injury/illness)
(What may cause an (M), OR 3 THIS IS DONE
N.B. Control measures must not raise or create an increased risk
injury/illness to occur)
(L)
Plant in unsafe
condition  All work group to be made aware of scope of
1 Daily Pre-Start Safety Brief All personal
causing slips works
trips, falls
 Ticketed/certified personnel to carry out pre

2 Daily Pre-Start Plant Check Plant failure Plant Operators
start check
Electro
3 Start up plant Plant Operators
conduction
Ensure that Live Overhead Traction  Obtain Isolation & “C” Form before Green Card
4 Wires at Stable Swamp Creek have commencing work. Holder.
been isolated  Supervisor
Position rough terrain crane 75 in

accordance with Gaka Karya
5 Gaka Personnel
Engineering Safe Work Method
Statement
Load required amount of counter

6 weights of rough terrain crane, install Gaka Personnel
and secure weights in accordance with
Rev. : A
Gaka Karya Engineering Safe Work

Method Statement
Check all lifting equipment. Raise crane

boom to a safe radius. Check all
motions, limits and operation of
7 Gaka Personnel
controls in accordance with Gaka
Karya Engineering Safe Work Method
Statement
 Ensure appropriate care is taken. Ensure

good manual handling techniques are
Position elastomeric bearings on new  Limb injuries employed and work process communicated
8 piers (off scaffolding next to blade  Fall from to workers. Gaka Personnel
piers) scaffolding  Ensure workers are wearing safety
harnesses attached to horizontal safety bar
(edge protection) of scaffold
Lift Separator Tanks, attach specified

tag line & static line and place
9 Separator Tanks on piers in Gaka Personnel
accordance with Gaka Karya
Engineering Safe Work Method
Statement
 Fall from
10 Remove lifting chains from Separator  Ensure dogman is wearing safety harness Gaka Personnel
Separator
Tank attached to static line on Separator Tank.
Tank
11 Repeat steps 7-9 until all 2 Separator Gaka Personnel
Rev. : A
Tanks have been placed
 Ensure appropriate care is taken while

 Collision with
operating plant and adequate safety
Move plant to a designated shutdown personnel,
12 distance is adhered while moving vehicles. Operators
area at the conclusion of each work structures
 Shutdown plant in accordance with
day etc.
manufacturer's recommendations and/or
 Limb injuries
specifications.
 Limb injuries
 Ensure good manual handling techniques
13 Move temporary fencing back to from poor Foreman S2K
are employed and communicated to all
original position manual
workers
handling
RISK MANAGEMENT SAFE WORK
METHOD STATEMENT (SWMS)
Rev. : A
CHAPTER 4
Rev. : A
COMPANY NAME: PROJECT:
Work Activity: Lifting Separator Tank Developed by:

Principal Contractor: H Gunawan Approved by:
SWMS number: Position:

Date:
GKE-HG-
RESORCES:
Equipment Used:
Trades Involved: Riggers. Crane Operators Relevant certificates of competency and General Induction certificate. Pink card.
Maintenance checks: Current lifting chain test certificates, all crane log books to be up to date.
Materials used: Rigging equipment, Appropriate warning signs & Barricade tape. Relevant tag line.
Relevant Personnel Protection Equipment required: Hard hats. Steel caped safety boots, Harness with double lanyard, eye and sun protection. High
vies clothing or vests, Gloves.
LIST THE RELEVANT OHS ACT and REGULATIONS: LIST THE RELEVANT CODES OF PRACTICE APPLICABLE TO YOUR WORK:
AS 2550 - 1 Cranes Safe Use General Required

AS 2550 - 5 Cranes Safe Use Mobile & Vehicle
AS 2550 - 6 Cranes Safe Use - Guided St & Ret App
AS 2550 - 10 Cranes Safe Use – EWPs
AS 1891 3 Industrial Fall Arrest Devices
.
Rev. : A
JOB STEP POTENTIAL HAZARDS EXISTING CONTROLS ADDITIONAL CONTROLS PERSON/S

 Break the job down into  Identify the Hazards  List the existing controls  If the risk rating is too RESPONSIBLE
CONSEQUENCE
PROBABILITY
Steps (where practical in associated with each we currently have in high add additional
RANKING
sequence) step. place to address the controls and nominate
 Examine each to find identified hazard for each Person/s
possibilities that could job step Responsible.
lead to an incident  Conduct a risk
involving injury. assessment utilising the
Equipment damage or attached Matrix
environmental harm.
 Toolbox meeting and Not understanding the job in Ensure all personnel involved All work to carry out by Gaka personnel
signing of JSA in relation hand in the unloading and qualified personnel.
to the unloading and positioning of Separator Tank No unauthorised personnel
positioning of Separator understand procedure and permitted in the work area.
Tank units. sign SWMS Gaka personnel to clearly
 Boom configuration identify all potential
Weight of load being underground and over
lifted Separator Tank head hazards and services
units. in relation to work and
 Radius required: 8m. access areas of crawler
 Boom length: 33.5m. cranes and relevant
 Rough terrain crane 75 transport.
 SWL @ 12m 39.9t
 Note; weight of lifting
hook, lifting equipment
and spreader to be in
overall weight.
Rev. : A
Use of relevant PPE Equipment failure Personnel Ensure that all personnel are PPE required; eye Gaka personnel
equipment and up to date injury crushing and pinch trained and competent in the protection, safety boots,
Pink card points. Back strain, Muscular relevant use of PPE. sun protection, hard hats,
injuries, and falling objects. Ensure all relevant PPE and harness with double
equipment is used at all times. layer high vis vests and
Harnesses are to be worn and cover all.
lanyards attached at heights All personnel working on
greater than 2m or in the ground and round plant or
event of no edge protection or machinery are to wear
risk of falling exists. high vis clothing or vests.
All personnel to comply
with Pink card induction
requirements.
Ensure that all GAKA
personnel are conversant
with GAKA safe working
policies
Establish exclusion zone. Falling objects and protection All loads to be contained No unauthorised access Gaka personnel
of site personnel and public. within exclusion zone Gaka to will be permitted into areas
notify of required exclusion during the rigging and de-
zone and notify site personnel rigging of the rough terrain
of work activity. crane 75.
Exclusions zones to be
barricaded of using If access is required during
appropriate signage & the lifting of units, Gaka
barricading tape to ensure an personnel are to be
exclusion zone is set. notified of access.
All loads are to be slung
and directed by a qualified
rigger or Dogman.
Rev. : A
Manual handling Back strain, Muscular injuries Seek assistance if required, Ensure that all Gaka Gaka personnel
use correct manual handling personnel are conversant
techniques. with Gaka safe working
policies.
Organize communication Communications Failure to All two way radios to be Riggers to carry or have Gaka personnel
understand directions tested before starting. access to fresh battery
when required, whistle to
be used in the event of
radio failure.
Establish rough terrain crane Ground failure, Structural Crane to be set up as per An audible wind speed Gaka personnel
75 at required radius from failure, and personnel injury. manufactures specifications. indicator is installed to
centre of rift on head stocks. indicate if wind speed is
Riggers to observe position of too great to continue lifts
boom at all times when safely, Operator to monitor
working in close proximity to conditions and to notify
overhead obstructions. relevant supervisors.
Crane counters weight radius Impact of counter weight Check swing radius and Gaka personnel to clearly
and clearance. resulting in load swing or sling clearances. identify all potential
breakage and catastrophic underground and over
load fall. head hazards and services
in relation to work and
Ground conditions. Crane base tracks sink Ground compaction report to access areas of crawler
resulting in uneven lift, load be supplied before the setting cranes and relevant
shift and excess boom stress up of crawler crane, use steel transport.
and collapses. ground pads under crane
tracks.
Rev. : A
Check all lifting gear and Mechanical Failure, Personal All lifting equipment must be Any lifting equipment that Gaka personnel
relevant equipment on rough injury, sling breaks, load checked and tagged current. has been supplied by other
terrain crane 75 required for drops, and boom collapses. Any faults must be reported parties is to be compatible
lift being performed immediately to site supervisor. for required lifts and to be
All loads are to slung and of Australian Standards
directed by a qualified rigger and have required test
or dogman certificates.
Attach lifting equipment to Structural failure, personnel Ensure all personnel involved All loads are to be slung Gaka personnel
required lift as per injury, and inclement weather in the lifting of the Separator and directed by a qualified
manufactures specified lifting conditions. Load Falls from Tank understand the rigger.
points on Separator Tank. height. procedure and sign SWMS.
All work to be carried out
Harnesses are to be worn and by qualified personnel.
Lugs on units not suitable to lanyards attached at heights
take the weight of the load on greater than 2m or in the No unauthorised personnel
the lift being performed. event of no edge protection or permitted in the work area
risk of falling exists. or access onto crane.
Lugs on Separator Tank

have been engineered to
withstand the required
weights that are required
for the lift being performed
In the event of any deviation Stop all work activities Hold a toolbox meeting record To be authorised by Gaka Gaka personnel
from this Safe Work Method and adjust SWMS variations safety representative
Statement
Rev. : A
THIS SWYIS HAS BEEN DEVELOPED THROUGH CONSULTATIONS WITH LCR EMPLOYEES AND HAS BEEN READ AND UNDERSTOOD
THEN SIGNED BY ALL EMPLOYEES INVOLVED WITH THIS ACTIVITY
NAME SIGNATURE NAME SIGNATURE
PERSONNEL QUALIFICATIONS AND SPECIFIC TRAINING REQUIRED TO APPROVALS:

EXPERIENCE REQUIRED TO COMPLETE COMPLETE THIS TASK:
THE TASK:
PERTAMINA
RIGGING DEPARTMENT
THINK SAFE
DO SAFELY
SAFETY FIRST
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA
RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR
LIFTING AND ERECTION WORK
START
DATA MATERIAL
1. DIMENSION
2. WEIGHT
REFERENCE
1. RIGGING BOOK
2. EQUIP. MANUAL
3. B30.24-2003 Safety Standard
4. B30.21-2005 manually lever operated hoist
5. Australian Standard, AS 3569--1989, Wire ropes
6. Australian Standard, AS 2759--1985, Wire ropes
7. NAVFAC P-307, June 2003
8. Construction Industry Crane Safety Summit, 2009
Yes
NEED DUO CRANE
No TAILING DESIGN
MONO CRANE
Risk
JOB SAFETY ANALISYS
Safe
RIGGING PLAN
ACTION
CONTROL
Final Inspection by No
GKE & IKPT
Yes
Prepare Final Report for ApprovaL
Handover
FINISH
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA
RIGGING PROCEDURE
01. OBJECTIVE
Rigging Study of INSTALL Separator
02. SCOPE OF APPLICATION

Rigging study is describe the guidelines and operating step of lifting Separator
03. REFERENCE
1. PT GAKA KARYA ENGINEERING RIGGING DEPARTMENT REFERENCE
04. EQUIPMENT
No Equipment Qty Capacities Remark
01 MOBILE CRANE 1 unit 75 ton New
02 MOBILE CRANE 1 unit 30 ton New
05. RIGGING TOOLS

No Equipment Qty Capacities Remark
01 Wire Sling 1.5 inch x 13.500m 2 pcs 17.7 ton
02 Omega Type Shackle 4 pcs 10 ton
03 Chain BLock 4 pcs 5 ton
04 Hydraulic Jack 4 pcs 5 ton
06. SAFETY REQUIREMENTS

No Equipment Qty
01 Safety Barricade Red White 77 mtr
02 Safety Cone 7 pcs
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA
SEPARATOR INSTALLATION
PREPARING ACTIVITY IN SITE LAY DOWN ACTIVITY
START
Moving Preparation by Rigger Crew
Move Separator by Trailer to Site
Control Position of Separator

to be Lifted by Rigging Supervisor
Cleaning Separator
Inspection Quality No
by QC & Safety
Yes
Connected all Sling
for Lifting
Lifting Separator
by RawLer Crane
ERECTION ACTIVITY
to Target Elevation
From ELev. 0.000
Connected Separator Foundation
Object on Target Position
FINISH
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA
PROJECT : REINJEKSI FLUIDA PANAS BUMI UNIT-IV 20MW SCALE : 1 : 150
LOCATION : AREA GEOTHERMAL LAHENDONG PART NO. : / 05
RIGGING ANALIZE: STEP 1

LIFT CRANE DATA
CRANE MOBILE
CRANE TYPE Terex T775
CAPACITIES 75 ton
BOOM LENGTH 16.460 m
SLING REEVES 2
OPERATING RADIUS 4.500 m Max
CAPACITY 45631 Kg
DESIGN ERECTION WEIGHT 27000 Kg
RIGGING WEIGHT 500 Kg
TOTAL ERECTION WEIGHT 27500 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CRANE TYPE Terex RT230
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
ER
ET
M
,5
=4
R
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
ER
ET
M
,5
=4
R
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
ER
ET
M
,5
=4
R
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
ER
ET
M
,5
=4
R
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
ER
ET
M
,5
=4
R
APPROVED. BY
PT IKPT
H GUNAWAN

PERTAMINA

LIFT CRANE DATA
CRANE MOBILE
CAPACITIES 75 ton
SLING REEVES 2
CAPACITY 45631 Kg
SAFETY FACTOR 1.49
TILING CRANE
CRANE MOBILE
CAPACITIES 30 ton
APPROVED. BY
PT IKPT
H GUNAWAN

Rigging Tools
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Separator Tank 17 July 2011
Page 1 of 10
CHAPTER 6
Rigging Tools
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 2 of 10
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1 WORKING LOAD LIMIT - 1770 GRADE W.R.C. .................................................................3
2 GRADE 'S' SHACKLES.......................................................................................................4
3 POLYESTER ROUND SLINGS & FLAT WEB SLINGS QUALITY AUSTRALIAN MADE ....6
4 3G Industrial Chain Block - 5 tonne Capacity ............................................................7
5 Model SB900-G Chain Lever Block - 9 tonne Capacity .............................................9

Rigging Tools
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 3 of 10
1 WORKING LOAD LIMIT - 1770 GRADE W.R.C.
http://www.activelifting.com.au/liftingEquipment/slingsWireRope.htm
DIRECT CHOKE 2-LEG ASSEMBLY 4-LEG ASSEMBLY

LOADED HITCH
METHOD
OF
LOADING
Round Rect. Angle a is between opposite legs

load load
Rigid load Flexible load
Included
30° 45° 60° 90° 120° 45° 60° 90° 120° 45° 60° 90° 120°
angle a
0.50 1.93 1.85 1.73 1.41 1.00 1.85 1.73 1.41 1.00 3.70 3.46 2.83 2.00
Loading 1.00 0.75
x x x x x x x x x x x x x x
factor x 0.95 x 0.95
0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Nominal
rope dia. Working Load Limit -- tonnes
mm
1.5
8 0.78 0.58 0.39 1.4 1.4 1.4 1.1 0.78 1.4 1.4 1.1 0.78 1.9 2.7 2.3
2.0
9 0.99 0.74 0.49 1.8 1.7 1.7 1.4 1.0 1.7 1.7 1.4 1.0 3.6 3.4 2.8
2.4
10 1.2 0.92 0.61 2.4 2.3 2.1 1.7 1.2 2.3 2.1 1.7 1.2 4.6 4.2 3.4
2.8
11 1.5 1.1 0.74 2.8 2.7 2.6 2.1 1.5 2.7 2.6 2.1 1.5 5.4 5.1 4.1
3.5
12 1.8 1.3 0.88 3.4 3.1 3.0 2.5 1.8 3.1 3.0 2.5 1.8 6.5 6.1 4.9
4.1
13 2.1 1.5 1.0 3.9 3.8 3.6 2.9 2.1 3.8 3.6 2.9 2.1 7.6 7.1 5.9
4.8
14 2.4 1.8 1.2 4.6 4.4 4.2 3.4 2.4 4.4 4.2 3.4 2.4 8.8 8.2 6.7
6.2
16 3.1 2.3 1.6 4.9 5.7 5.4 4.4 3.1 5.7 5.4 4.4 3.1 11.5 10.7 8.8
7.9
18 4.0 3.0 2.0 7.6 7.3 6.8 5.6 4.0 7.3 6.8 5.6 4.0 14.5 13.7 11.2
9.8
20 4.9 3.7 2.4 9.4 9.0 8.4 6.9 4.9 9.0 8.4 6.9 4.9 18.0 16.9 13.9
11.8
22 5.9 4.4 3.0 11.4 10.8 10.2 8.3 5.9 10.8 10.2 8.3 5.9 21.9 20.5 16.7
14.1
24 7.0 5.3 3.5 13.6 12.9 12.2 9.9 7.0 12.9 12.2 9.9 7.0 25.9 24.3 19.9
16.5
26 8.3 6.2 4.1 15.9 15.3 14.3 11.6 8.3 15.3 14.3 11.6 8.3 30.5 28.6 23.4
19.2
28 9.6 7.2 4.8 18.4 17.7 16.6 13.5 9.6 17.7 16.6 13.5 9.6 35.4 33.2 27.1
25.1
32 12.5 9.4 6.3 24.1 23.1 22.0 17.6 12.5 23.1 22.0 17.6 12.5 46.3 43.3 35.4
31.7
36 15.8 11.9 7.9 30.6 33.1 27.0 22.0 15.8 33.1 27.0 22.0 15.8 58.6 54.9 44.8
39.0
40 19.6 14.7 9.8 37.7 36.1 34.0 28.0 19.6 36.1 34.0 28.0 19.6 72.2 67.7 55.3
47.3
44 24.0 17.7 11.8 45.7 43.7 41.0 33.0 24.0 43.7 41.0 33.0 24.0 87.4 81.9 66.9
56.5
48 28 21.0 14.0 54.6 52.2 49.0 40.0 28.0 52.2 49.0 40.0 28.0 104.4 97.8 79.9
66.1
52 33.0 25.0 16.6 63.8 61.1 57.0 47.0 33.0 61.1 57.0 47.0 33.0 122.2 114.6 93.6
76.6
56 38.0 29.0 19.2 74.0 70.8 66.0 54.0 38.0 70.8 66.0 54.0 38.0 141.6 132.6 108.3
88.0
60 44.0 33.0 22.0 84.8 81.2 76.0 62.0 44.0 81.2 76.0 62.0 44.0 161.5 152.3 124.4
Rigging Tools
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 4 of 10
2 GRADE 'S' SHACKLES
http://www.activelifting.com.au/liftingEquipment/shackles.htm
 Material: body and pin high tensile steel, quenched and tempered.
 Safety factor: 6 times W.L.L. = minimum breaking strength.
 Generally conforms to AS 2741
Anchor Shackle with Chain Shackle with Safety Anchor Shackle Safety Chain Shackle
screw pin bow screw pin Dee bolt type bow bolt type Dee
INSIDE LENGTH
INSIDE WIDTH APPROX. WEIGHT
WORKING LOAD LIMIT DIA BOW DIA PIN CHAIN ANCHOR
WIDTH OF BOW EACH
TYPE TYPE
D d a C C 2r in kgs
metric SCREW SAFETY

mm mm mm mm mm mm
tons PIN PIN
0.33 5 6 10 22 16 0.02 -
0.5 6 8 12 29 20 0.06 0.07
0.75 8 10 13.5 27 32 21 0.11 0.13
1 10 11 16 31 36 26 0.15 0.17
1.5 11 13 18 37 43 29 0.21 0.25
2 13 16 22 43 51 32 0.37 0.44
3.25 16 19 27 51 64 43 0.65 0.79

4.75 19 22 31 59 76 51 1.06 1.26
6.5 22 25 36 73 83 58 1.56 1.88
8.5 25 28 43 85 95 68 2.32 2.78

9.5 28 32 47 90 108 75 3.28 3.87
12 32 35 51 94 115 83 4.51 5.26
13.5 35 38 57 115 133 92 5.93 6.94

17 38 42 60 127 146 99 7.89 8.79
25 45 50 74 149 178 126 13.40 14.99
35 50 57 83 171 197 146 18.85 20.65

42.5 57 65 95 190 222 160 26.06 29.01
55 65 70 105 203 254 185 37.86 41.05
85 75 80 127 230 330 190 62.24

58.68
120 89 95 146 267 381 238 110
Rigging Tools
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 5 of 10
 Grade S Shackles are used in lifting applications as removable links to connect wire rope
chain and other fittings.
 Screw Pin Shackles are mainly used for non permanent applications.
 Bolt type Shackles are used preferably for long term or permanent applications and in
circumstances where the pin of the shackle may rotate during loading.
 Dee Shackles are used mainly in a one-leg system while bow shackles are used in multi-
leg systems.
Rigging Tools
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 6 of 10
3 POLYESTER ROUND SLINGS & FLAT WEB SLINGS QUALITY AUSTRALIAN MADE
http://www.activelifting.com.au/liftingEquipment/polyesterRoundSlings.htm
FLAT WEB ROUND SLEEVE

SLING WIDTH SLING WIDTH
CODE MM CODE MM KG KG KG KG KG
FS-2-1000 50 SRS-1000 47 1,000 800 2,000 1,900 1,400
FS-2-2000 65 SRS-2000 51 2,000 1,600 4,000 3,800 2,800
FS-2-3000 90 SRS-3000 66 3,000 2,400 6,000 5,700 4,200
FS-2-4000 120 SRS-4000 70 4,000 3,200 8,000 7,600 5,600
FS-2-5000 150 SRS-5000 80 5,000 4,000 10,000 9,500 7,000
FS-2-6000 200 SRS-6000 80 6,000 4,800 12,000 11,400 8,400
FS-2-8000 240 SRS-8000 86 8,000 6,400 16,000 15,200 1,1200
FS-2-10000 300 SRS-10000 100 10,000 8,000 20,000 19,000 14,000
Safe Lifting is Never Guessing

Test certificates supplied with every Sling in accordance with Australian Standards
 Generally have extremely
*Slings available to 100 tonne W.L.L. high chemical resistance.
(for further details check
*Effective lengths from 0.5m to 18m with Active Lifting)
 Excellent handling
capabilities.
 Tighter weave reducing
grit penetration.
 Protects what you lift.
 Adaptable to odd shapes
& applications.
3 types of protective sleeves
 Withstands temps -40°C
- PVC - Woven Polyester - Polyurethane to +90°C
 Easy to wash.
 Colour coded and tested
according to Australian
Standards AS1353 (Flat
Webbing Slings)
 Colour coded and tested
according to Australian
Standards AS4497 1998
(Round Slings)
Rigging Tools
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 7 of 10
4 3G Industrial Chain Block - 5 tonne Capacity
http://www.activelifting.com.au/liftingEquipment/3GindustrialChainBlock5tonne.htm
The latest range of colour coded 3G Industrial Chain Blocks from Active Lifting offer you a new
system of identification for hoisting and lifting that makes choosing the correct capacity block
much easier and safer.
This is particularly important when working in harsh or muddy environments where rated
capacity 'ID' plates on this type of equipment can become obscured or severely damaged.
Our 3G Industrial Chain Blocks are ideally suited to applications in the mining, construction,
engineering and logging industries.
The colors in this range have been matched to those used for synthetic lifting slings to ensure a
standardizing of colors for lifting products in the capacity needed to be used.
Features:
 The 3G Industrial Chain Block has improved design features to ensure full protection of
the vital gears, shafts and bearings.
 The side covers are made from reinforced heavy duty steel.
 The load chain is calibrated alloy Grade T(80) material which guarantees safety when
lifting loads, and the chain is marked according to AS1418.2.
 The industrial strength bearings ensure minimum lifting effort even under full load.
 Hand chain is supplied electro-galvanised (silver) finish.
 Superior Weston type friction braking system with high strength twin pawls for additional
safety.
 Roller chain guides top and bottom to help eliminate tangling and jamming of the load
chain, ensuring trouble-free service.
 Revised design ball bearing retention system on top and bottom hooks to ensure a safe
coupling. Both hooks swivel and are complete with safety catches.
Rigging Tools
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 8 of 10
 Traceability of each 3G Chain Block is by means of an individual serial number, which co-
relates directly to the test certificate.
 Each 3G Chain Block is individually tested to its rated capacity and is supplied with a test
certificate.
 'ID' plates and rivets are supplied in stainless steel material in order to avoid dangerous
sparking.
 Yellow plastic Safety and Warning cylinder supplied with all Chain Blocks.
 A comprehensive range of spare parts are available, complete with full repair facilities
and re-testing to NATA specifications.
 Complies with AS1418.2
Product Code 500503M
Rated Capacity 5 tonne
Colour Code Red
Standard Lift 3m
Falls of Chain 2
Efforts to lift full load 42kg
Net Weight 39kg
Hand Chain Overhauled

154m
to lift load one metre
Load Chain diameter 10mm
Clearance Dimensions
A (Headroom) 620
B (Width) 240
C (Depth) 178
D (Diameter) 218
Hook opening (upper) 45
Hook opening (lower) 45

Rigging Tools
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 9 of 10
5 Model SB900-G Chain Lever Block - 9 tonne Capacity
http://www.activelifting.com.au/liftingEquipment/ModelSB900-GchainLeverBlock9tonne.htm
This high capacity Active Lifting Chain Lever Block is an extremely efficient, versatile and
portable hand operated hoisting unit which has been designed for tensioning, securing, pulling,
towing and lifting. Active Lifting Chain Lever Blocks have a wide application in industries such as
mining, shipbuilding, construction, engineering and logging.
Features:
 The Chain Lever Block is made of steel: Mechanism and gears are enclosed in a robust
steel compact shell.
 The load chain is made of high resistance, alloy steel Grade T(80), black finish, heat
treated and calibrated.
 Weather protected automatic Weston brake that works with load pressure and a sprocket
wheel that incorporates twin pawls for added safety.
 All gears and shafts run on roller bearings.
 The short arm lever and the particular gear ratio allows minimum effort to raise
maximum load with maximum security.
 Freewheeling gear system, giving greater ease of operation.
 Top and bottom hooks swivel and come complete with safety catches.
 Traceability of each 3G Industrial Chain Lever Block is by means of an individual serial
number, which is stamped on the identification side plate - this number relates directly to
a test certificate.
 Every Chain Lever Block is operationally tested to its rated capacity and comes with a
test certificate.
 'ID' plates and rivets are supplied in stainless steel material in order to avoid dangerous
sparking.
Rigging Tools
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 10 of 10
 A comprehensive range of spare parts are available, complete with full repair facilities
and re-testing to NATA specifications.
 Complies with AS1418.2
Product Code 504900
Rated Capacity 9 tonne
Colour Code Orange
Standard Lift M 1.5m
Test Load kN 7.3
Headroom (min. distance between

H mm 770
hooks)
Effort on lever to lift full load N 420
No. of load chain falls - 3
Diameter of load chain mm 10
Length of lever handle D mm 388
A 200
B 122
Dimensions mm C 338
67
E 53
Net Weight kg 45
Critical Lift
Worksheet
17 July 2011
CHAPTER 7
Critical Lift
Worksheet
17 July 2011
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................1
CRITICAL LIFT WORKSHEET ...................................................................................................3

Critical Lift
Worksheet
17 July 2011
CRITICAL LIFT WORKSHEET
Title: Date:
Project: Job Number:
Description:
Jobsite Address:
Customer: P.O./ Contract#:
Lift Plan Drawings and Load Placement

YES / NO
Drawing attached?
Notes:
Crane Information Lift Information
Manufacturer: Crane Radius:
Model: Crane Capacity at Radius:
Serial #: Capacity at Pick Point:
Capacity at Set Point:
Notes:
Notes:
Crane Configuration Load Configuration
Crane Carrier: Net Load Weight
Counterweigh: Description:
Chart Capacity: Dimensions:
Main Boom Length: Load Weight:
Boom Sections: Rigging Weight:
Parts of Line: Hook Weight:

Critical Lift
Worksheet
17 July 2011
Line Size: Block Weight:
Capacity of Line @ Parts: Load Line Weight:
Radius: Hook Height:
Boom Angle: Sling Length:
Tip Height: Sling Angle:
Jib Used? Sling Equipment #:
Jib:
Jib offsets: Sling Type:
Jib Angle from Ground:
Ground Bearing Pressure (Worst Case): Spreader Bar #:
Spreader Bar Capacity:
Hook Block:
Setup Information Shackle Type:
Crane Setup (Over Rear) Shackle Qty:
Shackle Capacity
Setup Distance Additional Rigging
Mat Used? Additional Rigging Capacity:
Mat dimensions: % of Chart Capacity
Ground Bearing Pressure Below Mat: Chart Capacity Deduction
Notes: Deduct Capacity
Notes:
Not for construction use. For pre-planning only.
Title: Date:
Critical Lift
Worksheet
17 July 2011
Project: Job Number:
Notes: Notes:
Pre-Lift Checklist
Crane Operator: Name:
Signalperson Assigned: Name:
Communication Method:
Crane Inspected by Operator? YES / NO
Rigging Inspected? YES / NO
All Permits Obtained? YES / NO
Are weather conditions OK? YES / NO
Wind OK? YES / NO
Are there Power Lines? YES / NO
Is Operators Certification Card current? YES / NO
Is area OK for entry and exit of jobsite? YES / NO
Has a pre-lift meeting between operator,

signalperson, supervisor, and any and all other YES / NO
persons occurred?
Other Considerations:
Critical Lift
Worksheet
17 July 2011
Signatures
Engineer:
Supervisor:
Operator:
Client:
Not for construction use. For pre-planning only.

Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 1 of 21
CHAPTER 8
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 2 of 21
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1 LIFT PLAN – METHOD AND PROCEDURE .......................................................................3
2 Personnel - Equipment List ................................................................................................4
3 Rigging/Slinging Equipment List ..........................................................................................5
4 Crane Load Chart................................................................................................................6
4.1 Rough Terrain Crane Capacities 75 ton ........................................................................6
4.2 Rough Terrain Crane Capacities 45 ton ........................................................................7
5 Rigging/Slinging –Diagram ..................................................................................................7
6 Planning Process Check List ............................................................................................. 12
7 Operational Progress - Check List..................................................................................... 13
8 Main Specification ............................................................................................................. 14
8.1 Rough Terrain Crane Capacities 75 ton ...................................................................... 14
8.2 Rough Terrain Crane Capacities 45 ton (Model TR-450XL-4) ..................................... 18
9 Landfill - Check List ........................................................................................................... 21

Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 3 of 21
1 LIFT PLAN – METHOD AND PROCEDURE
Customer: Job No.:

Customer Contact: Phone:
Project Title:
Project Address:
Commencement
Date: Completion Date:
Task Description
Rough terrain crane 75 used to lift of Separator Tank to position while installing.
Load Description
Dimensions:
Weight Load: Lift Equipment: Total:

Weight Distribution: Equal
Centre of Gravity:
Prepared by: Gunawan, H Supervisor / Controller: Date

HaGun
Issued to: Date
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 4 of 21
2 Personnel - Equipment List
Personnel
Name Classification Cart Number
Crane Operator
Rigger
Cranes
Unit Make Capacity Plan Inspect Proposed Boom Jib Hook Max Load
No Reg Date CWT Length Length Riving SWL Share
No.
Transport
Unit No. Prime Trailer Reg No. Inspect Max Load Proposed
Mover Date Cap Load
Other:

HaGun
Issued to: Date
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 5 of 21
3 Rigging/Slinging Equipment List
Chains
Lift Point Diameter Length SWL Inspected Load Share Details
No
Slings
Lift Point Diameter Length SWL Inspected Load Share Details
No
Shackles
Lift Point No Size SWL Inspected Load Share Details
Other – Lifting Beams, Spreader, Equal sling Sheaves, etc.

Lift Point No Description SWL Inspected Load Share Details

HaGun
Issued to: Date
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 6 of 21
4 Crane Load Chart
4.1 Rough Terrain Crane Capacities 75 ton

Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 7 of 21
5 Rigging/Slinging –Diagram
Sketch the Load and mark: Nominated Lift Points, Weight at each Lift Point, Centre of Gravity,
Load Sharing Calculation, and Rigging Arrangement.
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 8 of 21
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 9 of 21
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 10 of 21
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 11 of 21

HaGun
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Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 12 of 21
6 Planning Process Check List
Item Checked
Access on site is suitable for cranes and transport vehicles
Cranes standing and working area is level. compacted and suitable for assembly
Outrigger point loadings calculated
Outrigger packing identified and prepared to suit ground conditions
Adequate and suitable area identified to unload, assemble, handle and store the load
All overhead obstructions, power wires, structures etc, identified and controlled
All underground obstructions, pipes drains, manholes etc, identified and controlled
All permits, authorities, etc, identified and organised
Methods are designed and implemented to control unauthorised entry of others
Barriers, barricades, signage. warning lights, etc, identified and prepared
Scaffold, ladders, access platforms, to all work areas identified and prepared
Communication and control methods established and instructed
Clearances for tail swing, boom operation and load movement are confirmed
All appropriate P.P.E. is identified and provided
All hazards are identified and control measures prepared
All necessary information and instruction is given to all persons involved
The supervisor or lift controller is identified to all persons involved
All arrangements are confirmed with the customer representative

HaGun
Issued to: Date
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 13 of 21
7 Operational Progress - Check List
Item Checked
Personnel
On arrival at site all personnel are briefed and delegated particular tasks
The site area is cleared of all persons and equipment not involved
Barricades, signage warning devices installed
Access to work areas installed - P.P.E.
Control measures applied to hazardous areas or situations
CRANES
Crane/s positioned in accordance with plan, radius and S.W.L. confirmed
Outrigger packing positioned, outrigger beams extended, outrigger jacks extended
Crane jacked level, locking pins and devices fitted, as per crane manual
Boom assembled or extended to required length, pins, wedges, safety devices etc., fitted
Counterweight fitted, hooks revved, bolts, pins, wedges, safety devices etc. fitted
Boom erected, brakes, pawls, lock outs, weigh gauges, etc. tested
Tail swing and boom clearances confirmed, communications system tested
LOAD
Item is positioned or assembled, supported and brace, in a safe stable manner
Rigging/Slinging is fitted, protection for gear installed as per plan
Load is lifted clear of ground, slinging checked, outriggers checked
Observance for hazards is made, confirmation to proceed is given
Load is lifted and placed in final position and safely secure
Rigging / Slinging equipment disconnected and lowered to ground
MOVE OUT
All equipment is safely dis-assembled, stowed loaded and tied on transport
Cranes are prepared for travel in accordance with manuals and permits
Inspection made to ensure no hazards remain as a result of activity
All personnel and equipment depart from site in a safe. orderly manner

HaGun
Issued to: Date
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 14 of 21
8 Main Specification

Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 15 of 21
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 16 of 21
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 17 of 21
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 18 of 21
8.2 Rough Terrain Crane Capacities 45 ton (Model TR-450XL-4)

Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 19 of 21
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 20 of 21
Lift Study
Document Number
Installing Rev. : A
GKE-HG-RIG-0002
Page 21 of 21
9 Landfill - Check List
ITEM Checked
Are all surface encumbrances that may create a hazard re-moved or supported?
Have all underground utility installation been located?
Are employees exposed to vehicular traffic wearing warning vests made of reflector
zed or high visibility material?
Is a warning system such as barricades, hand or mechanical signals or stop logs
used when mobile equipment approaches the edge of the excavation?
Is there Settlement (Low spots) in the ground?
Are there Cracks in the ground?
Is there Erosion in the ground?
Are there Alternative Cover (armoured rock, concrete, etc.) in the ground?
Whether the soil has a horizontal surface?

HaGun
Issued to: Date
Crane Lift
Study
17 July 2011
CHAPTER 9
Crane Lift
Study
17 July 2011
TABLE OF CONTENT
Crane Lift
Study
17 July 2011
1 Rough Terrain Crane Capacities 75 ton

Crane Lift
Study
17 July 2011
Crane Lift
Study
17 July 2011
Crane Lift
Study
17 July 2011
Crane Lift
Study
17 July 2011
Crane Lift
Study
17 July 2011
2 HYDRAULIC ROUGH TERRAIN CRANE

Crane Lift
Study
17 July 2011
Crane Lift
Study
17 July 2011
Crane Lift
Study
17 July 2011
Crane Lift
Study
17 July 2011
Crane Lift
Study
17 July 2011
Crane Lift
Study
17 July 2011
3 ACTUAL CONDITION
Figure 1Tiling Position

Crane Lift
Study
17 July 2011
Figure 2 On Base Position

General Scaffolding
Safety Checklist
GKE-HG-RIG-0002 Separator Tank 17 July 2011

Page 1 of 8
CHAPTER 10
General Scaffolding
Safety Checklist

Page 2 of 8
TABLE OF CONTENT
TABLE OF CONTENT ................................................................................................................2
1 Documentation: ...................................................................................................................3
2 Supporting structure: ...........................................................................................................3
3 Foundation: .........................................................................................................................3
4 Openings in scaffolding e.g. driveways: ..............................................................................4
5 Steel wire mesh/shade cloth/containment sheeting/signage: ...............................................4
6 Over head power lines (OHPL): ..........................................................................................4
7 Mixed components: .............................................................................................................5
8 Ties: ....................................................................................................................................5
9 Temporary ladders: .............................................................................................................6
10 Platforms (general):.............................................................................................................6
11 Temporary stairways: ..........................................................................................................7
12 Bracing:...............................................................................................................................7
13 Access: ...............................................................................................................................7
14 Edge protection: ..................................................................................................................8
15 Trades using the scaffolding: ..............................................................................................8

General Scaffolding
Safety Checklist

Page 3 of 8
General scaffolding safety checklist
Site address: yes no n/a
1 Documentation:
Is a hand over certificate available on site or such things as scaffolding tag
Has steel wire mesh/ shade cloth or containment sheeting been provided
where members of the public exposed to a risk of falling materials from the
scaffolding
Has steel wire mesh/ shade cloth or containment sheeting been provided
where workers are exposed to a risk of falling materials from the scaffolding
Where the working platform is less than 4m was it erected by a competent

person
Are procedures in place to inspect scaffolding every 30 days
System in place to inspect the scaffolding after trades have used it e.g. form
workers, concreters, bricklayers, tillers
Is a work method statement or appropriate documentation available for the

management of scaffolding on site once erected
Is there a system in place to prevent damage from loads suspended from a

crane and is it recorded in SWMS
Have trades been inducted on the safe use of the scaffolding
2 Supporting structure:
Is the supporting structure in good condition and adequate strength/has it

been assessed by a competent person/ engineers certificate obtained
Is there a risk of the supporting structure being overloaded from other

sources adequately controlled
3 Foundation:
Scaffolding erected on suitable foundation/footings e.g. not adjacent to

trenches, excavation, underground services, soft ground
Base plates used are a minimum 100mm x 100mm and 6mm thick
If on soft ground are sole boards being used to distribute the load evenly
General Scaffolding
Safety Checklist

Page 4 of 8

e.g. unstable ground, gaps
Are the sole boards continuous and where ever possible support 2
standards. and a minimum 220mm wide
Are the sole boards a minimum 220mm wide
Is packing used under sole boards suitable e.g. hard wood
Screw Jacks not to extend more than 600 mm or as per manufacturers

requirements
4 Openings in scaffolding e.g. driveways:
System in place to prevent scaffolding being struck by vehicles and or plant

e.g. concrete blocks, guards, fenders, traffic management
5 Steel wire mesh/shade cloth/containment sheeting/signage:
Has the scaffolding been designed for wind loading where signage is being
tied to the scaffolding
Are the sheets adequately fixed/tied
Are there any rips or gaps in sheeting
Is there an engineer’s certificate for the ties
Is there a minimum 50mm overlap
Signs on scaffolding – any engineering calculations - wind loading design
6 Over head power lines (OHPL):
Is the scaffolding erected close to OHPL
Has the OHPL been de energized
If the OHPL have not been de energized is there a system of work to

ensure the scaffolding complies with local requirements during erection,
altering, use and dismantling
General Scaffolding
Safety Checklist

Page 5 of 8
7 Mixed components:
Are mixed components being used
Are they compatible
Engineers certificate available if required
8 Ties:
Have ties been installed as per manufacturers/suppliers instructions/

information and AS/NZS 1576
System in place to monitor ties as other trades progress e.g. form workers,
bricklaying, tillers etc
System in place to monitor ties as the structure is demolished
Do the ties pick up 2 standards or ledgers
Are single leg ties used –is relevant documentation available
0
Have 90 fittings been used (swivel fittings not to be used)
Are ties provided every 4m (vertically) in height
rd
Are ties provided as per AS 1576 - Vertical = every 4m Horizontal = 3 bay
Height of Between ground Between 15m Between 30

scaffolding
And 15m And 30m And 45m
rd
< 15m Every 3 - -
standard
nd rd
15m – 30m Every 2 Every 3 -
standard standard
nd rd
> 30m Every standard Every 2 Every 3
standard standard
Where drilled in anchors being used are engineering drawings/calculations

etc available on site
General Scaffolding
Safety Checklist

Page 6 of 8
Do the ties obstruct access along the full length of the working and access
platforms
9 Temporary ladders:
Are ladders adequately secured at the top and bottom
Is the ladder in good condition
Are ladders no less than 1:4 or no more than 1:6 slope
Is the ladder extended 900- 1000 mm above the landing platform
Are temporary ladders no > 6m between successive ladder landings
10 Platforms (general):
Are platforms free from obstruction
Are planks in good condition and a minimum 220mm wide
Do planks overhang supports by 150-300mm
Are planks adequately secured where they overlap
Are loads on any given platform evenly distributed
Are standards correctly positioned i.e. staggered
Is the duty of the scaffolding suitable for the task i.e. heavy, medium or light
Is the scaffold width appropriate for the duty e.g. heavy duty 5 planks
Are signs erected on the bays indicating duty of the bay/s (i.e. scaffold tag)
Are any of the platform bays being used to stack/store materials e.g. bricks,
F. Work
Does the weight of these material exceed the rated WLL per platform bay
Is there any materiel etc being stacked/stored above the height of the
General Scaffolding
Safety Checklist

Page 7 of 8

guardrail
Is there any signage indicating scaffolding incomplete where required
Are openings at working platform level covered and secured e.g. plywood
(17mm), planks
11 Temporary stairways:
Has separate stairway access been provided to access scaffolding
Is the stairway a minimum 500mm wide
Is the access landing a minimum 500mm x 450mm
Is a handrail provided along each the stairway
12 Bracing:
Has face bracing been provided i.e. longitudinal at no more than 3 bays
apart, unless otherwise specified
Has been provided at the end of the scaffolding i.e. transverse bracing
Does the bracing extend the full height of the scaffolding
Hop up brackets:
If hop up brackets are 500mm above or below the working platform has
adequate fall prevention been provided
13 Access:
Is the access along the working platform - minimum 450mm wide for
persons and tools only (2 planks)
Is the access along the working platform - minimum 675mm wide for
persons and materials (3 planks)
Are incomplete scaffolding platforms etc blocked off and or signs used
Is there suitable access to and from the working platform e.g. from the
building to the scaffold
General Scaffolding
Safety Checklist

Page 8 of 8
Is there safe access between working platform during use, erection and
dismantling
14 Edge protection:
Is edge protection provided where a person or object could fall (2m or) more
Handrail, mid rail and toe board or brick guard provided
Where guardrails and toe boards (150mm) only are being used is a
suitable infill such as brick guards or infill panels being used
Are guardrails erected between 900mm and 1100mm above the platform
Where brick guards are being used is the mesh aperture no > 50mm x
50mm
Where the gap between scaffolding and supporting structure is > 225mm
has edge protection been provided
15 Trades using the scaffolding:
Do the trades on site using the scaffolding alter the scaffolding themselves
Are the trades on site that are using the scaffolding aware that any
alterations to the scaffolding are to be done by a scaffolder.

Rigging Plan 1671493342

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Rigging Plan 1671493342

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PERTAMINA

GEOTHERMAL ENERGY RIGGING PLAN

RIGGING ENGINEER CONSTRUCTION MANAGER SITE MANAGER

OWNER : PRTAMINA GETHERMAL ENERGY

Reviewed Approved Reviewed Approved

No Chapter Number Title

1 CHAPTER 1 Method Of Work

2 CHAPTER 2 Job Safety Assessment Procedure

3 CHAPTER 3 Safe Work Method Statement

4 CHAPTER 4 Risk Management Safe Work Method Statement (SWMS)

5 CHAPTER 5 Rigging Plan

6 CHAPTER 6 Rigging Tools

7 CHAPTER 7 Critical Lift Worksheet

8 CHAPTER 8 Lift Study

9 CHAPTER 9 Crane Lift Study

10 CHAPTER 10 General Scaffolding Safety Checklist

TABLE OF CONTENT ................................................................................................................2

3 GENERAL NOTE ................................................................................................................4

3.1 Inspection .....................................................................................................................4

3.2 Safety ...........................................................................................................................4

3.2.1 A safety officer presents all times Safety Briefing. .................................................4

3.2.4 Pre lift study before any lifting activity. ...................................................................4

3.2.7 Tag lines must be used to control lift. .....................................................................4

3.2.8 Ground conditions must be ready before activities. ................................................4

3.3 Lifting ............................................................................................................................4

3.4 Assembly and erection .................................................................................................5

4.1 Construction Manager ..................................................................................................5

4.2 Field Engineer ..............................................................................................................5

4.3 Field Superintendent and Supervisor ............................................................................5

4.4 Quality Control Engineer ...............................................................................................5

4.5 Supporter Activities ......................................................................................................5

5 BASIC REQUIREMENT .....................................................................................................5

5.1 Schedule and Planning .................................................................................................5

5.2 Erection Drawing and Erection Manual .........................................................................5

5.3 Packing List ..................................................................................................................5

5.4 Storage Area and Warehouse ......................................................................................6

5.5 Resources ....................................................................................................................6

6 PREPARATION WORK ......................................................................................................6

6.1 Checking of Separator Tank Erection Drawings ...........................................................6

6.2 Checking of Client Supplied Material and Equipment....................................................6

6.3 Checking of Erection Materials, Equipment, Tools and Machinery ................................6

6.4 Checking of Labour.......................................................................................................6

7 SEPARATOR TANK ERECTION SEQUENCE ...................................................................7

7.1 Preparation ...................................................................................................................7

7.2 Step of Works ...............................................................................................................8

7.2.2 Preparation tailings using two cranes .................................................................. 10

7.2.3 Hanging objects to a safe altitude for the tailings ................................................. 11

7.2.4 Tailing Process .................................................................................................... 12

3.4 Assembly and erection

4.1 Construction Manager

5.1 Schedule and Planning

6.1 Checking of Separator Tank Erection Drawings

7 SEPARATOR TANK ERECTION SEQUENCE

7.2 Step of Works

7.2.2 Preparation tailings using two cranes

7.2.3 Hanging objects to a safe altitude for the tailings

7.2.4 Tailing Process

2. Object is slowly lowered.

TABLE OF CONTENT ................................................................................................................2

3.1 MANAGERS .................................................................................................................4

3.2 SUPERVISORS ............................................................................................................4

3.3 RESPONSIBLE OFFICER ............................................................................................4

3.4 PERMIT AUTHORISER ................................................................................................4