TNB Repair And Maintenance Sdn.

Bhd
1223MW BALLOKI, CCPP
HAZARD IDENTIFICATION AND RISK ASSESSMENT REPORT
Risk Assess No. 10976 Area: GT 01 Date : 23.10.2019 SEVERITY FACTOR
Low: Acceptable
Work order/PM No. WO/19/10976 Team Leader: Ibrahim Team Members: faheem , Asim , Aslm , Kamran, 1 2 3 4 5

LIKELIHOOD FACTOR
Framan

PROBABILITY or
1 1 2 3 4 5 No further actions required.
2 2 4 6 8 10

S=SEVERITY P= PROBABILITY 3 3 6 9 ###15 Medium: Unacceptable

Description Factor Description Factor 4 4 8 12###20 No work until controls applied or

Death/ Major Injury/ Permanent incapacity 5 Almost Certain 5 5 5 10 15###25 improved.
Unfit for normal duties for more than 3 days with complete recovery 4 Very Likely 4
Unfit for normal duties for less than 3 days with complete recovery 3 Likely 3 High: Unacceptable
Trivial injury. Fit for normal duties 2 Unlikely 2
No injury 1 Highly Unlikely 1 No work until controls applied or improved. Method Statement must be reviewed

Task: GTG-1 NDE Crane Scaffolding Installation to rectify limit switch issue
Residual RAN
Describe steps of method statement
Existing Risk Risk K
/Activity or Name of equipment /location / Details of Hazard / Harm Existing Controls Additional Control REMARKS
Rating Rating (H/M
Area being Risk Assessed
S P S*P S P S*P /L)

High noise use ear pugle 2 2 4

Use proper platform at working position, use safety

Working at height 2 2 4
harness

Slip/ trip/ fall Move carefully and aware of equipment nearby 2 1 2

Live system keep away sacffolding from high voltage bar 3 3 9 All the time electrical tech on side to make
sure safe distance all the time maintain high
1 Scaffolding errection voltage 3 2 6 M

Cover your body properly, do not wear half sleeve

Skin Irritation 2 1 2
shirt. Use cotton gloves & dust mask.

Sharp Edges Use Cut resistance gloves 2 1 2

Work with right posture don't pose your muscle for

Muscular Stretch 2 1 2
overstretch

Remove waste & clean the area as much as

2 Housekeeping after completion of inspection Waste 2 1 2
possible

Risk Assessment Completed By: Reviewed by: Approved by:

Name
Sign __________________ _______________________
HSEQ-0015
 RISK ASSESSMENT CHECKLIST
CONTR
RA Reference No:
Date of Assessment:
Workplace Location:
Task:
Assessor:

1.0 Mechanical Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
Entanglement Additional Required Control Mea
Trapping
Friction /
Abrasion 1.1 Guarding

Cutting 1.3 Barriers

Shearing 1.5 Secure Work

Stabbing /
Puncturing 1.7 Hair Net/Jewellery

Impact 1.9 Goggles

Crushing 1.11 Tools

Drawing In 1.13 Cartridge Operated Tools

Fluid Injection 1.15 Compressed Air Usage

Ejection 1.17 Vibrating Equipment

Compressed Air 1.19 Isolation Procedure

Tools
Pressure /
Vacuum Systems
Stored Energy
System Leakage
Pressure Energy
HP Jetting /
Steam Cleaning
Rotational
Energy
Abrasion of Skin
and eye
Other: Other:

2.0 Transport Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
Fork Lift Trucks /
Mobile Cranes Additional Required Control Mea
Reversing
Vehicles
Manouveing
Vehicles 2.1 Training
Loading and
Unloading 2.3 Flashing Lights/Audible Horn
Pedestrian /
Vehicle Interface 2.5 Designated Route
 Overhead
Conductors 2.7 Barriers

2.9 Method Statement

Other: Other:

3.0 Access Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
Lighting Additional Required Control Mea
Scaffolding
Slips, Trips & 3.1 Fixed
Falls Scaffold
Objects Falling or
Moving 3.3 Ladder
Confined Space
3.5 Barriers
Obstruction or 3.7 Good
Projection Housekeepin
g
Dangerous Parts
of Machinery 3.9 Lighting
Falling from
Heights 3.11 Safe
Roof Work
Drowning 3.13
Prevention of
Drowning
Excavation 3.15 Method
Statement
Hot / Cold
Surfaces
Other: Other:
.

4.0 Electricity Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
Work on Exposed
Live Conductors Additional Required Control Mea
Work Adjacent to
Live Exposed
Conductors
Damage to
Electrical
Apparatus 4.1 Competent People

Incorrect
Installation of
Equip’t 4.3 Test Equipment

Electric Shock 4.5 Intrinsically Safe

Burns 4.7 Method Statement

Ultra Violet
Radiation
Arcing /
Overheating
Other: Other:

5.0 Substances /
Chemicals Existing Risk A (Harm) x B (Likelihood) = C (R
Hazards A B C
Toxic Additional Required Control Mea
Irritant
Sensitising 5.1 Safe Handling

Flammable 5.3 Labelled Containers

Corrosive 5.5 Warning Notices

Explosive 5.7 Prevention of Fumes / Particles / Dust

Carcinogen 5.8 Spillage Containment

Fumes 5.10 PPE

Inhalation 5.12 First Aid Availability

Particles / Dust 5.14 Liquid / Solid / Waste Disposal

Ingestion 5.15 Cleaning Operations

Other: Other:

6.0 Handling / Lifting Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
Safe Storage /
Stacking Additional Required Control Mea
Manual Handling
Operations
Rigging &
Slinging 6.1 Manual Handling Awareness

Mechanical Aids 6.3 Correct Equipment

6.5 Intrinsically Safe

6.7 Lifting Plan

Other: Other:
.

7.0 Fire & Explosion Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
Combustible
Materials Additional Required Control Mea
Flammable
Liquids/Gases
Spraying of
Flammable
Liquids 7.1 Awareness

Gas Cylinders 7.3 Welding Equipment

 Hot Work 7.5 Fire Extinguisher

Ignition Sources 7.7 Screens

7.9 Warning Notices

7.11 Storage of Flam materials

7.13 Method Statement

Other: Other:
.

8.0 Radiation Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
Ionising /
Radioactive
Sources Additional Required Control Mea
Non-ionising
Radiography 8.1 NDT by Radiography

Ultra Violet Light 8.3 Lasers

Microwaves &
Radio Fequencies 8.5 Method Statement

Lasers
Fibre Optics

Other: Other:
.

9.0 Biological Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
Bacterial Additional Required Control Mea
Fungal
Food Hygiene 9.1 PPE

Legionella 9.3 Health Awareness

Leptospirosis
Animals

Other: Other:
.

10.0 Environmental (Work

Area Conditions) Existing Risk A (Harm) x B (Likelihood) = C (R
Hazards A B C
Noise Additional Required Control Mea
Vibration
Light 10.1 Work Environmental Temp

Humidity 10.3 Wet Conditions

 Ventilation 10.5 Temporary Lighting

Temperature 10.7 Method Statement

Pressure/Vacuum
Climate
Other: Other:
.

11.0 Organisational Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
Poor
Maintenance Additional Required Control Mea
Lack of
Supervision
Lack of Training 11.1 Site Induction Course

Unfamiliarity 11.3 Site PPE

Lack of
Information 11.5 Stop for Advice
Inadequate
Infrastructure 11.7 Method Satement

Poor
Man/Machine
Interface
Unsafe Systems
Unsuitable
Equipment
Inadequate
Monitoring
Other: Other:
.

12.0 Individuals Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
Person Not
Suited to Work Additional Required Control Mea
Excessive
Working Hours
Poor Shift Pattern 12.1 Working Pattern

Source of Stress 12.3 Method Statement

High Work Rate
[Rep Strain Inj]
Repetitive Work
Violence to Staff
Unsafe
Behaviour
Illness

Other: Other:
.

13.0 Ergonomics Existing Risk A (Harm) x B (Likelihood) = C (R

Hazards A B C
 Poor
Access/Egress Additional Required Control Mea
Manual Material
Handling
Physical Energy
Demands 13.1 Access/Egress Control

Musculoskeletal
Demands 13.3 Manual Handling Training
Computer
Workstation 13.5 Suitable Quality PPE
Environmental
Conditions 13.7 Controlled Work Duration
13.9 Good Material Storage
Glove Suitability Facilities

Repetitive Work
Other: Other:

13.0 Environmental
impacts Existing Risk A (Harm) x B (Likelihood) = C (R
Hazards A B C
Hazardous spills. Additional Required Control Mea
Noise.
14.1 Assessment of bunding
Energy use. requirements
14.3 Management of waste QAP17-
Waste. EMS04.

Odour. 14.5 Odour management .

Use of pesticides 14.7 Environmental risk assessment

Gases 14.9 Management of refrigerants & SF6.

Chemicals
Other: Other:
NT CHECKLIST FORM
CONTROL MEASURE LIST REVISION:

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C
dditional Required Control Measures

1.2 Screens

1.4 Warning Notices

ork 1.6 Overalls

ewellery 1.8 Gloves

1.10 Hearing Protect

1.12 Powered Tools

e Operated Tools 1.14 Using Abrasive Wheels

ssed Air Usage 1.16 Mobile Air Systems

g Equipment 1.18 Specialist Contractor

Procedure 1.20 Method Statement

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C

dditional Required Control Measures

2.2 Driving Standards

Lights/Audible Horn 2.4 Banksman

ed Route 2.6 Road Cones

 2.8 Specialist Vehicle

tatement

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C
dditional Required Control Measures

3.2 Zip Up
Scaffold

3.4 Safety
Harness
3.6 Warning
Notices
3.8 Secure
Loose
Objects

3.10 Burn
Prevention
3.12
Evacuation
Procedure
3.14
Confined
Spaces

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C

dditional Required Control Measures

nt People 4.2 Safe Handling of Equipment

pment 4.4 Safe Electrical Tools/Equip’t

ly Safe 4.6 Fire Retardant PPE

tatement
A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C
dditional Required Control Measures

dling 5.2 Ventilation

Containers 5.4 Barriers

Notices 5.6 Personal Hygiene

n of Fumes / Particles / Dust

ontainment 5.9 Eliminate Ignition Sources

5.11 RPE

Availability 5.13 Lagging Contractor

Solid / Waste Disposal

g Operations 5.16 Method Statement

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C

dditional Required Control Measures

andling Awareness 6.2 Competent People

quipment 6.4 Fork Lift Truck

ly Safe 6.6 Mobile Crane

n 6.8 Method Statement

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C

dditional Required Control Measures

s 7.2 Training

quipment 7.4 Gas Bottle Storage

guisher 7.6 Welding Blanket

7.8 Barriers

Notices 7.10 Fire Watcher

of Flam materials 7.12 Eliminate Ignition Source

Statement

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C

dditional Required Control Measures

adiography 8.2 Ultra Violet [UV] Light

8.4 Fibre Optics

tatement

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C
dditional Required Control Measures

9.2 Personal Hygiene

wareness 9.4 Method Statement

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C
dditional Required Control Measures

vironmental Temp 10.2 High Wind Conditions

ditions 10.4 Icy Conditions

 ry Lighting 10.6 Hearing Protection

Statement

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C
dditional Required Control Measures

uction Course 11.2 Safe Systems of Work

11.4 Incident/Near Miss Report

Advice 11.6 Supervision of Visitors

Satement

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C

dditional Required Control Measures

Pattern 12.2 Repetitive Strain Injury

Statement

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C
dditional Required Control Measures

Egress Control 13.2 Lifting Equipment

13.4 Ergonomically designed
Handling Training work-equipment

Quality PPE 13.6 Method Statement

ed Work Duration 13.8 Adjustable Workstations

aterial Storage

A (Harm) x B (Likelihood) = C (Risk) Residual Risk

A B C
dditional Required Control Measures

ent of bunding 14.2 Environmental noise management

QAP17-EMS02.
ment of waste QAP17-
14.4 Energy management

management . 14.6 Method Statement

mental risk assessment 14.8 Use of pesticides .

ment of refrigerants & SF6.