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* Corresponding author
Structural Engineering Department, Faculty of Engineering, Ain Shams University, Egypt.
ABSTRACT
There is a considerable number of existing reinforced concrete structures worldwide which are not
meet the current design standards because of inadequate design and/or construction or need for
structural upgrading. Inadequate performance of this type of structures are a major concern from a
public safety standpoint. This paper presents an experimental research program aimed at evaluating
a retrofitting technique that utilizes high strength, lightweight, corrosion resistance advanced
composites for retrofitting of existing reinforced concrete slabs. The proposed technique consists of
applying basalt textile reinforced mortar to increase the stiffness and flexural strength of concrete
slabs. A total of seven full scale reinforced concrete slabs were constructed and tested under four
points loading. An increase of 177% to 266% in slabs’ flexural strength were achieved using basalt
textile reinforced mortar depending on the amount of the textiles. This study clearly demonstrated the
effectiveness of the proposed technique in retrofitting reinforced concrete buildings.
Keywords: Tensile properties, basalt, textile reinforced mortar, BTRM.
1. Introduction
There have been major advancements in composite materials used for the repair,
retrofit, and reconstruction of civil infrastructure in the last thirty years. A composite
system is made of two or more materials with different properties that, when
combined, form a material with properties that are superior to those of its
components. A matrix and a reinforcing fiber are commonly used in composites. To
improve the safety and sustainability of civil structures, composite materials for
structural applications have been produced. There will come a period in the life of a
building when it needs to be repaired or demolished. Due to cost and inconvenience,
the latter is usually the least appealing choice. Among the several composite
systems used, especially for the repair of reinforced concrete, fabric-reinforced
cementitious matrix (TRM) and fiber-reinforced polymer (FRP) have presented
promising research and are considered viable strengthening as alternatives to
traditional strengthening techniques such as steel sections and concrete jackets.
FRP is comprised of fibers embedded into a polymeric resin matrix. The great
success of FRP composites is determined by their high tensile strength, high
strength-to-weight ratio (lightweight), and non-corrosive properties [1]. The use of
FRP in the repair industry has grown in popularity as a result of numerous studies
performed and published to better understand the properties of FRP systems and
their best applications. Despite its many benefits, FRP has some drawbacks: Lack of
vapor permeability, failure to bond to a wet surface, and poor behavior at higher
temperatures [2]. Although the use of FRP is more well-established.
A newly developed TRM method is gaining the spotlight in the field of composites for
structural application. TRM recognizes the drawbacks of FRP and compensates for
these shortcomings with its high heat resistance and excellent compatibility with the
concrete substrate. TRM consists of a continuous arrangement of fibers commonly
known as a fabric embedded in an inorganic cement-based matrix. The mechanical
characterization and structural assessment of TRM have progressed significantly.
TRM systems offer favorable tensile behavior, bond properties, and durability
performance, which are necessary for a successful repair system. The flexural,
shear and axial behavior of RC components strengthened with TRM are reported to
be significantly improved in the technical literature [3]–[5]. Schladitz et al. [6]
investigated the effect of the number of plies on the flexural load capacity of
reinforced concrete (RC) slabs strengthened with carbon TRM. The results showed
that the load-bearing capacity increased significantly compared to unreinforced
reference slabs. Also, it was observed that the load increased uniformly with
increasing plie numbers. For the four-plie strengthening of the textile reinforcement,
as compared to its unreinforced equivalent, the load-bearing capacity of the
reinforced concrete slab could be increased by 3.5 times. Aljazaeri et al. [7] studied
the flexure performance of reinforced concrete one-way slabs strengthened with
composite materials. It was concluded that TRM composite can decrease the
application cost substantially and overcome the concerns of fire endurance. Also, it
was concluded that increasing the number of strengthening composite plies did not
correspondingly increase the flexural strength of the strengthened slabs as a result
of the premature debonding failure mode. Loreto et al. [8] investigated the
performance of RC slab strengthened with TRM. The test variables considered were
the number of plies and the strength of concrete. It was found that using one-ply and
four-ply of PBO (Polyphenylene benzobisoxazole)-TRM, the strength enhancement
was 141% and 205% for specimens with low-strength concrete strengthened using
one and four plies, respectively. Also, it was observed that the strength
enhancement was 135% and 212% for specimens with high-strength concrete using
one and four plies, respectively. There is no doubt that TRM systems have shown
superior mechanical and structural performance. However, due to the wide range of
fibers (from low to high modulus) and fabric weights (from low to high equivalent
thickness) available in the market, as well as the ability to create multi-fabric
structures, there is still a significant demand for experimental and theoretical
research to confirm mechanical effectiveness. While TRM has undeniable potential
as a repair system, its full potential has yet to be validated because it is relatively
new material. The literature review has revealed that the behavior of RC slab type
strengthened with basalt TRM was not investigated. Furthermore, the effect of mesh
size, mortar type as well as the mechanical anchorage was not studied before. To
bridge the current dearth of knowledge related to strengthening using basalt textile
reinforced mortar, this research was conducted. This paper contains a description of
the experimental and analytical research program.
2. Experimental Program
The experimental program was conducted to assess the flexural behavior of
reinforced concrete slabs strengthened using basalt textile reinforced mortar
(BTRM). Seven full-scale reinforced concrete slabs were constructed and tested as a
one-way slab under four points loading. The details of the test specimens are shown
in Table (1) and Figure (1). One of the tested specimens C1 served as the control
slab which was loaded continuously till failure without retrofitting. The other six slabs
were strengthened then tested under static load. The main test variables included
the textile mesh size, number of plies, mortar type, and mechanical anchorage.
Figure (2): Configuration of the mechanical anchors at the bottom surface of slabs
Two types of mortar were considered in the study. The first type (M1) consists of
Portland cement, sand with a maximum grain size of 2.36 mm, water, and latex. The
second type addition to glass fibers with a length of 6 mm and an aspect ratio of 461.
The second type was commercially available fiber reinforced polymer modified
cement mortar (M2). The mixing proportions and mechanical properties of the used
mortars are given in Table (3). The mechanical properties of the different used
mortar types were obtained by casting and testing of three 50 mm cubes at 28 days
for compressive strength, according to ASTM C109 [10]. In addition, the tensile
strength was obtained by testing three 50 mm cubes at 28 days using an indirect
tension test according to IS 5816. The mechanical properties of the used mortar are
listed in Table (4).
The 28-day design strength of the concrete used in constructing the slabs was 25
MPa. During casting, six cubes were prepared and tested at the time of testing the
slabs. All slabs were reinforced using high-strength steel bars of plain surface. The
measured mechanical properties of the reinforcing bars are summarized in Table
(5). The anchors used for mechanical anchorage was 10 mm diameter.
Load Load
C1 3.30 6.03 1.88 0.20 10.79 --- ---
M34-3-M1 4.80 10.34 1.88 0.20 19.15 1.45 1.77
M34-5-M1 7.90 14.36 1.88 0.20 24.42 2.39 2.26
M34-8-M1 8.80 27.09 1.88 0.02 28.40 2.67 2.63
M34-8-M1-A 7.80 ----* 1.88 0.04 34.00 2.36 3.15
M34-8-M2 7.30 ----* 1.88 0.20 29.60 2.21 2.74
M5-8-M1 7.70 22.06 1.88 0.20 24.37 2.33 2.26
* No yield load was detected for these specimens.
** Strain at yield load.
*** Strain of concrete at failure.
C1
M34-3-M1
M34-5-M1
M34-8-M1
M34-8-M2
M5-8-M1
Figure (6): Failure Modes
C1 M34-3-M1
M34-5-M1 M34-8-M1
M34-8-M2 M5-8-M1
M34-8-M1-A
Figure (8): Experimental strain readings at different load levels
4. Analytical Study
The analytical study was implemented according to the proposed model by ACI
549.4 [12]. The effective tensile strain level in the TRM fabric attained at failure (εfe)
is limited to the design tensile strain of the TRM fabric (εfd), as defined in Eq. [1]
[1]
Also, the effective tensile stress level in the TRM fabric attained at failure (ffe) in the
TRM composite is calculated in accordance with Eq. [2]
[2]
Nominal flexural strength was calculated by using ACI 318 [13] and ACI 549.4 [12].
First, the neutral axis depth (cu) satisfying the internal force equilibrium expressed by
Eqs. [3-8] was determined by the trial-and-error method:
[3]
[4]
[5]
[6]
[ ]
[7]
[8]
[9]
√ [10]
[11]
[12]
Where:
Ts : Tensile force provided by tensile rebar
Tf : Tensile force provided by the TRM composite
C : Compressive force provided by concrete
As: Area of tensile steel rebar
Af: Area of the FRP fabric
fy : Yielding strength of steel rebar
n : Number of FRP fabrics
α1, and β1: Concrete stress block factor
εc: Compressive strain in the concrete
ε′c: strain attained in the maximum compressive strength of unconfined concrete
Ec: Elastic modulus of concrete
ffe: Strength of the TRM composite
εfe: Strain in the TRM composite
Ef: Elastic modulus of the TRM composite
The nominal flexural strength (Mn) can be calculated in accordance with the following
equations:
[13]
( ) [14
( ) [15]
Where d and h are the effective depth and height of specimen cross section,
respectively.
Table (7): shows the comparison between the predicted and the experimental load
Experimental Predicted
Experimental/
No. Code ultimate load ultimate load
Predicted
(kN) (kN)
1 C1 10.79 9.88 1.09
2 M34-3-M1 19.15 15.1 1.26
3 M34-5-M1 24.42 21.0 1.16
4 M34-8-M1 28.40 27.0 1.05
5 M34-8-M1-A 34.00 27.0 1.25
6 M34-8-M2 29.60 27.0 1.09
7 M5-8-M1 24.37 11.3 2.15
Average 1.29±0.36
The ratios of the test result to the predicted ultimate load by ACI 549 [12] were
ranged from 1.05 to 2.15. The predicted values were underestimated compared to
experimental as the ACI549 [12] takes into consideration factor of safety.
References
[1] ACI 440.3-12, “Guide Test Methods for Fiber-Reinforced Polymers (FRPs) for
Reinforcing or Strengthening Concrete Structures,” pp. 1–23, 2012.
[2] Y. A. Al-Salloum, N. A. Siddiqui, H. M. Elsanadedy, A. A. Abadel, and M. A.
Aqel, “Textile-reinforced mortar versus FRP as strengthening material for seismically
deficient RC beam-column joints,” J. Compos. Constr., vol. 15, no. 6, pp. 920–933,
2011.