World Top Class Quality HYUNDAI WIA Machine Tools Series

OPERATING

BGK14
HYUNDAI WIA CORPORATION
 OPERATING

1 Warming up .................................................................................................................... OP-3

1.1 Main Operating Panel .......................................................................................... OP-4
1.1.1 FANUC 0i-MF/30i/31i/32i Series ................................................................ OP-4
1.2 Description of Switch ........................................................................................... OP-5
1.3 Description of Select key switch......................................................................... OP-15
2 Machine Operations ..................................................................................................... OP-18
2.1 Machine Operation order ................................................................................... OP-18
2.1.1 Machine Starting ...................................................................................... OP-18
2.1.2 Set-up ...................................................................................................... OP-19
2.1.3 Procedure of Returning to the Origin Position .......................................... OP-20
2.1.4 Machine Work End................................................................................... OP-21
2.2 Manual Operation .............................................................................................. OP-22
2.2.1 Feed of Each Axis .................................................................................... OP-22
2.2.2 Rapid Feed .............................................................................................. OP-24
2.2.3 Tool Clamp and unclamp ......................................................................... OP-24
2.3 Manual Data input(MC/MDI) operation............................................................... OP-25
2.3.1 Using MC/MDI ......................................................................................... OP-25
2.3.2 Coolant .................................................................................................... OP-26
2.3.3 RPM handling of main spindle transmission ............................................ OP-27
2.3.4 Determination for main spindle position ................................................... OP-27
2.3.5 Division for Table Angle............................................................................ OP-28
2.3.6 Operation Method for Magazine Manual .................................................. OP-29
2.4 Automatic Operation .......................................................................................... OP-30
2.4.1 Operation of Program Memory ................................................................ OP-30
2.4.2 If the workpiece is machined with newly written program ........................ OP-31
2.4.3 If manual handling during automatic operation ........................................ OP-32
2.4.4 If it is operated by MC/MDI during automatic operation ........................... OP-33
2.4.5 ATC Automatic Operation Method ............................................................ OP-35
2.5 Coolant System Operation Method .................................................................... OP-35
2.6 Cutting Work Material......................................................................................... OP-36
2.6.1 Cutting Speed .......................................................................................... OP-36
2.6.2 The Number of Rotations ......................................................................... OP-37
2.6.3 Feed Rate ................................................................................................ OP-38
2.7 Mold Processing................................................................................................. OP-39
2.7.1 Selection function of the processing condition ......................................... OP-39
2.8 NC Command Value .......................................................................................... OP-42
2.8.1 Basic address and range of command Value ........................................... OP-42
2.9 Chip conveyor (option) ....................................................................................... OP-43
2.9.1 OP. panel lay-out ...................................................................................... OP-43
2.9.1.1 Switch operation ............................................................................ OP-43
2.9.1.2 Chip conveyor control .................................................................... OP-44
2.9.1.3 Wiring diagram ............................................................................... OP-45
2.9.1.4 Part list ........................................................................................... OP-45
2.9.2 Direct connection type Chip conveyor ...................................................... OP-46
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1 Warming up
If cutting is performed by driving after leaving it for long period, the faulty wear may occur in
the wear section and instability of processing occurs by heat inflation on each of machine.
If the machine is newly purchased or the machine intentionally remains for long time,
implement the warming-up by the trained person.

1. If warming-up of main spindle and feed spindle is proceeded, perform the drive for 10-20
minutes with 1/2–1/4 of max. speed automatically.

Operating Time
Div. Operating Condition
Stop within 3 day Stop beyond 3day

-1
1step 1,000 min 10 Minutes 20 Minutes

2step 25% of Max. rotating speed 5 Minutes 5 Minutes

3step 50% of Max. rotating speed 5 Minutes 5 Minutes

Spindle
4step 75% of Max. rotating speed 5 Minutes 5 Minutes

5step 80% of Max. rotating speed 5 Minutes 5 Minutes

Total 30 Minutes 40 Minutes

1step 1,000 mm/min 15 Minutes 20 Minutes

Shaft 2step 25% of Max. feed speed 15 Minutes 20 Minutes

Total 30 Minutes 40 Minutes

Ⲽ If main spindle temperature is below 20ⰌC, perform sufficient warming-up additionally.

) In the automatic operation, check the motion and function of

machine’s section simultaneously.
) If you increase the RPM of main axis suddenly with machine
lubrication is not smoothly operated, RPM should be slowly
CAUTION increased because of bearing sticking.
) Make warm-up program running all functions of machine.
) Pay attention to warm up to maximize the axis speed.

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1.1 Main Operating Panel
This chapter explains machine operation method for proper use and better understanding of
the machine, including the kinds of machine operation lever (buttons) and this function.

1.1.1 FANUC 0i-MF/30i/31i/32i Series

Figure 1.1.1-1 3000-48-181-00 Main Operating Panel (Horizontal)

Figure 1.1.1-2 3000-48-182-00 Main Operating Panel (Vertical)

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1.2 Description of Switch
Table 1.2 Description of Switch
Switch Description

Emergency Stop
Once pressed, it stops whole operation such as axes

Emergency Stop travel and spindle rotation. Turn it right to release the
button and press the Standby button, then the
machine will be ready for operation.

It makes the machine standby to enable operation.

Standby The lamp it lit up when standby is completed.
If necessary, reset alarm buzzer.

It resets all kinds of alarms and messages.

Reset
This initializes the program and all kinds of functions.

It runs the automatic operation.

Cycle Start During automatic cycle running, the green lamp is lit
up.

It holds the automatic cycle running.

During feed hold, the red lamp is lit up.

Feed Hold
•Each axis decelerate and stop
ˍ M, S, T code functions stop after finishing operation.

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Table 1.2 Description of Switch(Continued)
Switch Description

Memory This calls the saved program at memory, and run the
/Auto Mode called cutting program automatically.

It is able to run immediately after a machining program

MDI Mode
input directly.

It can move each axis manually.

When JOG/H mode is selected, and

MPG axis selection is disabled, then

JOG mode is activated.

JOG Mode In case of portable MPG, enable switch
at side is turned off, JOG mode keeps
maintaining. When JOG mode is

Jog Mode selected, the lamp is lit up.

When JOG/H mode is selected, and

MPG axis selection is enabled, then
Handle mode is activated.
HANDLE
In case of portable MPG, press the
Mode
enable switch to activate Handle mode.
When Handle mode is selected, the
lamp is flickering.

Select manual zero return or automatic zero return of

each axis.
For automatic zero return, select the mode and press
Zero Return
Cycle start button, then each axis will automatically
Mode
return home by order of Z axis -> X axis -> Y axis -> 4
axis -> 5 axis Before zero return, check interruption of
all axes.

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Table 1.2 Description of Switch(Continued)
Switch Description

Select the Coordinate in the monitor.

If this buttons is selected, the work coordinate
Coordinate system is displayed at the screen, and the indicator
(WCS/MCS) lamp is turned on. If this button is released, the
machine coordinate system is displayed, and

indicator lamp is turned off.

It is able to write and run a simple machining

Teach in program by memorizing the position information in
Mode Auto mode. Teach In Mode is available in [AUTO]

and [MDI] mode. (Siemens CNC is applied.)

When program is stopped in Auto mode by tool break

Reposition or other reason, tool can be moved in manual mode.
Mode Repositioning offset can be displayed with Machine
coordinate system or Work coordinate system.

Each lamp is lit up after each axis zero return is

Lamp
completed.

- X, + X

Use these buttons to move each axis in JOG mode,

- Y, + Y
and select feed rate with rapid traverse or feed
- Z, + Z override switch.
If axis feed button is pressed in zero return mode, the
- 4, + 4
selected axis will return to reference point.

- 5, + 5

When rapid feed is required, press this button

RAPID together with axis select switch, then axis will rapidly
move as per selected %.

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Table 1.2 Description of Switch(Continued)
Switch Description

1% for machine axis rapid traverse speed will be

1%
applied.

25% for machine axis rapid traverse speed will be

25%
applied.

50% for machine axis rapid traverse speed will be

50%
applied.

100% for machine axis rapid traverse speed will be

100%
applied.

In Auto, MDI or JOG mode, control feed rate each

10% in range from 0 to 200%.
Feed During automatic running, commanded cutting feed
Override rate is able to control by 100%.

This function is ignored during threading and tapping,

and it is fixed as 100%.

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Table 1.2 Description of Switch(Continued)
Switch Description

In case the door is closed, press Select and Start

Buttons together in manual mode, then spindle starts to

rotate.
Start
In case the door is open, the spindle runs lower than 50
min-1 only while two buttons are pressed together.
The lamp is turned on while spindle runs.

If this button is pressed in Manual mode, the spindle is

Orientation
going to move to spindle orientation position. When the
(ORT.)
orientation is completed, the lamp is turned on.

If spindle stop button is pressed at manual mode,

Stop
spindle will stop.

In case door is open, spindle rotates only at 50 min-1.

After power input at first time, command S code in

MDI or Auto mode, then the spindle will rotate in
manual mode.

In Auto or MDI mode, control spindle override each

Spindle
10% in range from 0 to 150%.
Override
But it is fixed as 100% during threading and tapping.

Manual
magazine It is to command tool index per 1 step in JOG mode.
index While the buttons are pressed, turret will keep rotating.
(Tool Index)

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Table 1.2 Description of Switch(Continued)
Switch Description

During automatic program running, it continuously

Single Block stops at each 1 block running execution.

Press Cycle start button to run next single block.

To stop the automatic operation temporarily with using

Optional Stop M01 in program. Press Cycle Start button to resume

program running.

During automatic operation, this skips a block

Block Skip beginning with ‘/’. then automatically execute a
following block.

•Door close, lamp on

Manual Door
•Door open, lamp off

This can open and close the door automatically.

(Optional accessory)
Auto Door
•Door close, lamp on
Open/Close
•Door open, lamp off
•While door close to open, lamp flash

This ignores programmed rapid feed or cutting feed

rate, and runs at override of Dry run operation speed.

Dry Run Use this to check up workpiece without tool.
To release Dry run, press the button again, and turn off
the lamp.

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Table 1.2 Description of Switch(Continued)
Switch Description

All axes do not move during program running.

Zero return should be performed after machine lock.
Machine Lock
To release machine lock, press the button again and
turn off the lamp.

Chip To operate a chip conveyor manually, press this button.

Conveyor (Optional spec)

This shut down machine power after cutting program is

completed by M02 or M30 in automatic mode and set
Auto Power
up time is passed by.
Off
To release it, press it again and turn off the lamp.
(Optional spec)

Work Light Turn on or off machine work light.

In auto and manual mode, it starts or stops coolant.

Coolant
While working, lamp is on.

In auto and manual mode, it starts or stops gun

Gun Coolant
coolant. While working, lamp is on. (Optional spec)

In auto and manual mode, it starts or stops through

Through
coolant. While working, lamp is on.

In auto and manual mode, it starts or stops Jet coolant.

Jet Coolant
While working, lamp is on. (Optional spec)

In auto and manual mode, it starts or stops bed flushing

Bed Flushing
coolant. While working, lamp is on.

In auto and manual mode, it starts or stops Air blow.

Air Blow
While working, lamp is on. (Optional spec)

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Table 1.2 Description of Switch(Continued)
Switch Description

When this button is selected during manual operation, it

turns off monitor and stops servo after the lamp finishes

flashing in setup time

While the lamp is flashing, press any button, then monitor
only turns on, and Eco function is still working.
If this button is selected during automatic operation, servo
ECO Function
will stop after cutting is finished and the lamp is flashing
in setup time.
To release it, press it again to turn off the lamp.

Refer to Chapter 5.7 Energy Saving for detail

explanation.

Use this function to control axis feed rate for spindle

Smart Function overload during automatic running.
Refer to Chapter '5.2 Spindle Monitoring' for more details.

This provides the shortcut for particular user function.

F1 & F2 Function
For more detail, refer to Chapter '5.4 F1/F2' Setting
- User
screen.

ATC Position Check lamp for enable location for automatic tool change

Check lamp for enable location for automatic pallet

APC Position
change (in case APC is supplied)

It lights up when M00, M01, M02 or M30 is executed and

program is finished at MDI or auto mode.
Program Stop
Run Cycle start or convert to Manual mode in order to
turn it off.

This indicates any abnormal status of the machine.

It lights up when any problem happens to NC, motor,
Alarm
lubrication system or other machine device.

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Table 1.2 Description of Switch(Continued)
Switch Description

Operation panel and program writing are disabled.

During automatic operation, put the key on this
Lock On
position, and have a key out for safety.

Operation panel and program writing are enabled.

Prog. Write

Operation panel and program writing are enabled.

Set Up Setting up for machine is enabled.

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Table 1.2 Description of Switch(Continued)
Switch Description

Emergency Stop of Portable MPG.

Emergency Once pressed, it stops whole operation such as axes
Stop travel and spindle rotation. This has the same function of
Emergency stop button at main operation panel.

Portable MPG
Enable S/W Following axes movement are enable only while the side
enable switch is pressed.

Select axis(X, Y, Z, 4, 5) and choose magnification

(x1/10/100). Enter Handle mode and turn manual pulse
handle, then the axis will start to move as per selected
Manual Pulse speed..
Generator

More than 5 revolutions per 1 second may make

deviation between machine axis feed distance and handle
revolution amount.

Select any axis when manual axis feeding is required by

Select switch
handle. Handle feed cannot control two axes or more at
X, Y, Z, 4, 5
the same time.

Move any required axis by axis select switch, JOG feed

Feed +, -
or manual rapid feed mode.

Use this to clamp or unclamp tool.

Tool When opened, the lamp is on.

clamp/unclamp (This is supplied only with tool clamp/unclamp as the

optional function)

Handle mode select and handle feed per 1 pulse

Ratio Feed

Handle Mode, X1 0.001 mm

Magnification, X10 0.01 mm

x1, x10, x100 X100 0.1 mm

Select JOG mode and Rapid traverse mode, and feed the

axes by pressing direction button +/ –.

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1.3 Description of Select key switch
1. Lock On

(1) Cycle Start ENABLED

(2) DATA write DISABLED

- Input setting data, program register/write disable
- Offset input enable

(3) Sheet key Switch DISABLED, Following buttons are enabled.

- Cycle start, Feed hold, Standby
- Rapid feed, Feed rate, Spindle override
- Work light, Auto power cut off, Tailstock buttons
- Chip conveyor, Coolant buttons, Air blow buttons
- Single Block button
- Other attached buttons such as foot switch

(4) The program is running door locked.

2. Program write On

(1) Cycle start ENABLED

(2) Data write ENABLED

- Input setting data, program register/write enable

(3) All Sheet key buttons ENABLED

(4) Door close during program running

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3. Set Up On

(1) Cycle start DISABLED

(2) Data write ENABLED

- Input setting data, program register/write enable

(3) All Sheet key buttons ENABLED

(4) Set up mode conversion during program running => Convert to Single block mode
- Door keep closed
- After set up mode cancel, single block keep remained => Cancel it by single block
button
- Spindle keep rotating => Stop the spindle with reset or spindle stop button
- Turret, magazine, ATC arm will stop after the current operation is completed
- Chip conveyor, Coolant buttons, Air blow hold during running => Cancel set up
mode and automatic return

(5) Door open ENABLED at door unlock enabled status

Door unlock enabled conditions
- Internal accessories like coolant devices, chip conveyor, air blow do not run.
- Spindle and each axis stop
- Turret, magazine and T-arm stop
- No running in auto mode or MDI mode

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4. Detailed operation at Set up mode

Set up mode door unlock

(open enabled status)

Remark

DOOR CLOSE DOOR OPEN

PROGRAM START Disabled

Manual rotation Inching operation

Manual inching for less
SPINDLE (Continuous,
than 50 min-1
inching)

Manual feed Feed 2 m/min and less

AXIS (Rapid feed Manual feed

enabled) (Rapid feed disabled)

Manual index by two Two buttons press

Manual index
Turret buttons press
(Speed down)
(Speed down)

Manual rotation in
Manual rotation in ATC
ATC ARM ATC maintenance

maintenance mode
mode

Manual index Manual index

MAGAZINE

in manual mode in manual mode

ᝍᦶ‫ݡ‬ Manual operation Manual inching

COOLANT

Manual operation Operation disabled
AIR BLOW

INSIDE


CHIP CONV
Manual operation Operation disabled
OUTSIDE


CHIP CONV

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2 Machine Operations
2.1 Machine Operation order
2.1.1 Machine Starting
1. Check the machine level is horizontal. Maintain to be horizontal and be balanced.

2. Check whether the power cable is moist or not before connecting power. Remove
moisture.

3. Connect power cable to the power inlet. Plug it in.

4. Turn on the power supply switch.

ON

5. Turn on the power switch in the power supply control board. OF

F

6. Push NC system power supply switch of the upper part of

Main Operating panel.

7. Turn right Emergency Stop Button of operation panel

(Emergency stop switch panel) of the machine front to release
the switch.

) NC device has closed structure, so exterior air must not mixed

directly. Therefore, do not leave the doors open for a long time of
the control panel box and the machine when power was supplied.
CAUTION ) Make sure the cooling fan motor is operating for the screen display
or inside/outside the control panel.

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8. ⷥSTANDBYⷦLamp will flash for 3 seconds. Operation is ready.
Check the Normal pressure of Oil Pressure to be set is on 3.5Mpa
(35kg/ ·⽊).

9. Before operation, move back and forth each axis for lubrication of
each slide surface. (At this time, be careful not reach SOFT O.T.)

10. Return to the Origin. Set zero.

11. Machine grid will be set and stored stroke limit will be turn valid.

12. Switch on the ship conveyor.

) Do not operate with too much chip on the conveyor track.

CAUTION

2.1.2 Set-up
This chapter describes the methods of manual operations by unit, necessary for preparations
before automatic operation of the machine.

1. Manual Rotation of Tool Magazine

No. Operation Position Remarks

1 Check the status of machine and interference. ATC

Main

2 Select the automatic mode in the operating mode. Operating

Panel

Rotate the tool one

Rotate the magazine clockwise by pressing the tool Main
by one.
3 magazine index button and the select button Operating
Check the position
simultaneously. Panel
of the tool.

) DO NOT equip or remove a tool while the tool magazine is rotating

or changing the tool.
WARNING ) Be sure to hold a heavy tool with both hands.

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Any additional tool ejector is not required, and an operator can equip or remove a
tool smoothly with both hands.

2. Mounting / Removal of Tool

(1) Stop the spindle head at a position.

(2) Select the manual mode.

(3) Select the clamp or unclamp push button on the front of the head while holding the
tool tightly.

(4) If you select the unclamp push button, the tool will be pulled out from the taper hole
of the spindle. In process of unclamping, the lamp above the push button will be on.

2.1.3 Procedure of Returning to the Origin Position

It has to be done returning to origin position manually to set the basic machine coordinate up
after power up.

1. Select theⷥZERO RETURNⷦmode.

2. Turn the toggle switch that is going to return to origin position to the mark of zero return
( ).

3. Returning to origin position with rapid traverse speed (25 % override).

Returning is stop at the origin position and the lamp for confirmation of axis’s origin is lit
up.

4. off your hand from the toggle switch when lamp is lit up. These are all procedure for
returning to origin position.

If the axis going to do Zero Return is already closed to origin position, move it to the
opposite direction around 50 mm, and then return to the origin position.
Please one by one axis for Zero Return.(Z-axis first)

(1) Please check the level of the machine and be sure to level it if necessary.

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2.1.4 Machine Work End
1. Clean all the chip and alien material in and around the machine.

2. When all the chips inside the conveyor, stop the conveyor operation.

3. Move each axis in to stop position.

ⰒX-axis - Center of distance of movement
ⰒY-axis - Center of distance of movement
ⰒZ-axis - Center of distance of movement

4. Confirm the programⷣSTARTⷤindicating lamp is lit out.

5. PushⷣEmergency Stop Switchⷤon the main operation panel.

6. Push power cut off button of the main operation panel and cut off the control power.

7. Cut off power of Power supply control board.

(1) Turn off the main power switch.

(2) Turn off power supply switch of the plant.

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2.2 Manual Operation
2.2.1 Feed of Each Axis
1. Jog Feed

(1) Change the mode to “JOG”.

(2) Set the manual feed rate dial to proper speed.

(3) Using manual feed direction button of the desired axis, move the machine to the
desired direction.

(4) Hand off when it reached the desired location.

(5) It will move only during the switch is pushed.

Figure 2.2.1 JOG FEED (FANUC 0i-MF, FANUC 30/31/32i-B)

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2. Handle feed

(1) Set mode selecting switch to ⷣREFⷤor ⷣRAPIDⷤor ⷣJOGⷤ

(2) PressⷣHANDLEⷤ button.

(3) Select the axis to be feed.

a. In case to be move to near origin.

b. In case of manual processing.

Figure 2.2.1 Handle feed

4) It can be moved little by little with the manual handle

Feed rate is as following

Ⱂ X1: 0.001 ⽆ per 1 Pulse

Ⱂ X10: 0.01 ⽆ per 1 Pulse

Ⱂ X100: 0.1 ⽆ per 1 Pulse

For NC divided table (option) and B axis, unit refers to deg.

(Example)
In case of movement over extremely short distance when determining origin by obtaining
center of Jig or object to be machined.

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2.2.2 Rapid Feed
1. Position the mode selective switch on ⷣRAPIDⷤ.

2. Operate the spindle switch to be rapidly transferred (rapid transfer is performed only
while operating). At this time, F0, 25, 50, 100% override will be loaded for rapid transfer
of data.

3. When you releases on the switch, rapid transfer will be stopped.

2.2.3 Tool Clamp and unclamp

1. Stop the main spindle head at any position.

2. Set mode selection switch to one of ⷣJOGⷤ, ⷣHANDLEⷤ and ⷣZERO RETURNⷤ

3. Holding tool firmly, set TOOL ”CLAMP” and ”UNCLAMP” button to ”UNCLAMP” , if tool
would have been clamped to spindle it is taken out of spindle taper hole as end of draw
bar presses tool shank.(Hold tool firmly not to drop.) Red lamp at the left above push
button is lit up when tool is unclamped.

Figure 2.2.3 Tool Clamp/Unclamp Change Button

4. When clamping tool, remove dust thoroughly from taper part of tool shank and clean
main spindle taper hole with cleaner.

5. When setting selection push button to clamp side after inserting tool shank into main
spindle hole tool is automatically fastened and lamp gets out.

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2.3 Manual Data input(MC/MDI) operation
2.3.1 Using MC/MDI
1. Select the MODE switch on the ⷥMC/MDIⷦ.

2. Position the soft key to function, while pressing function menu key.

3.If you press ⲳPROGRAMⲴ key, the screen display is turned over.

4. Position the soft key on the operation key, while pressing operation menu key.

5. If you want to enter the program, enter and press the EOB on the address key, using
address key and number key. The program entered in the key, had been entered in the
key input buffer.
If you press ⲳINSERTⲴ key, the program had been transmitted to buffer memory for
MC/MDI operation.
Buffer memory’s contents for MC/MDI operation will be displayed on the LCD.

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7. If you want to enter the program again, repeat operation of (6).

8. Press CYCLE START button.

2.3.2 Coolant
1. Position all of selective switches to ⷥMC/MDIⷦ.

2. Program(MC/MDI) will be displayed on screen of LCD.

3.Press M on the ⲳADDRESSⲴ key.

4.Enter number 08 and EOD as ⲳDATAⲴ key.

5. If you press INSERT button and then press CYCLE START button, coolant will be
discharged from the nozzle of main spindle stage.

6. As same method of handling, if you command M09, coolant had been stopped.

Figure 2.3.2 Coolant START

Figure 2.3.2 Coolant STOP

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2.3.3 RPM handling of main spindle transmission
1. Select ⷥIf 2.3.1 MC/MDI is usingⷦ 1~4 paragraphs.

2.Press S on the ⲳADDRESS_ key.

3.Enter RPM as ⲳDATAⲴ key.

) To keep the safety of main spindle, it is recommended to increase

by 1000 min-1.
CAUTION

4.Press EOB on the ⲳADDRESS 0 key.

5. Press INSERT key.

Figure 2.3.3 RPM handling of main spindle transmission

6. Enter M code on main spindle normal rotation (M03) or Reverse rotation (M04) as same
method.

7. Press CYCLE START button.

8. If you command M05 with same methods, such stopping method.

2.3.4 Determination for main spindle position

1. Select ⷥIf 2.3.1 MC/MDI is usingⷦ 1~4 paragraphs.

2.Press M on the ⲳADDRESS_ key.

3.Enter number 19 as ⲳDATA_ key.

4.Press EOB on the ⲳADDRESS 0 key.

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Figure 2.3.4 Determination Handling for Main Spindle Position

5. If you press INSERT key and then press CYCLE START button, it is stopped to normal
position by low rotating the main spindle.

2.3.5 Division for Table Angle

1. Select ⷥIf 2.3.1MC/ MDI is usingⷦ 1~4 paragraphs.

2.Press B on the ⲳADDRESS 0 key.

3.Enter the division angle as ⲳDATAⲴ key. (For 1ⷝDivision table, decimal point input is
not allowed.)

4. If NC index table (option), enter the division speed (GOO, F) as same method.

5.Press EOB on the ⲳADDRESS 0 key.

Figure 2.3.5 Division Handling of Table Angle

6. If you press INSERT key and then press CYCLE START button, the table will be divided
to the commanded angle and stopped.

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2.3.6 Operation Method for Magazine Manual
1. Magazine (MAGAZINE) Operation
While you turn SPINDLE ⲳSELECTⲴ switch and ⲳMAGAZINE INDEXⲴ switch to
On, the magazine will be rotated.

2. TOOL nameplate switch operation

Execute the CLAMP/UNCLAMP of tool by selecting the tool select switch to
ⲳCLAMP/UNCLAMPⲴ on the manual mode. At this time, Tool unclamp lamp will be
illuminated with air operation sound.

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2.4 Automatic Operation
2.4.1 Operation of Program Memory
1. Ensure that alarm lamp is not illuminated on main operation panel.

2. Ensure and change the tool length, compensation data for tool diameter.

3. Position the mode selective switch to ⷣMEMORYⷤ. At that time, switches for Dry run,
optional stop, machine lock and optional block skip are turned OFF in the common
operation and feed override, main spindle override, rapid feed override switches are
turned to 100%.

4. Press RESET button on setting operation panel.

OP-30
 34)6%8-2+

5. Turn the position mark of X, Y and Z to 0 by ORIGIN button on the mark panel. When
set the number except for 0, set the desired number by machine lock. (After operating
MC/MDI or manual, return to automatic mode again.)

6. Press the function menu key and position the soft key to function selective key.

7. Press the PROGRAM CHECK key and ensure initial status by calling the command in
the mark panel.

8. If you temporarily stop during operation, turn the single block to “ON” by pressing
program FEED HOLD button on the operation panel to stop the machine. Also, when
fault occurs, stop the machine by pressing emergency stop button on the operation
panel.

2.4.2 If the workpiece is machined with newly written program

1.ⲱ2.4.1 Perform (1)~(8) paragraphs on the program memory operation.

2. Turn the switch to ⲳONⲴ on the single block.

(At this time, if rapid feed override is set to 25%, it is safe).

3. Press CYCLE START button.

4. If you ensure the operation of 1 block part and press CYCLE START button again, the
program is gradually proceeded.

Figure 2.4.2 Newly written program machining

OP-31
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2.4.3 If manual handling during automatic operation
1. Press FEED HOLD button. (Red lamp will be illuminated during program operation or
stopping.) Also, Turn the switch to ⷣONⷤ on the single block and stop it.

2. Turn mode turnover switch to ⷣHANDLEⷤorⷣJOGⷤand manually operate it.

3. When manual operation is completed, return the mode selection to ⷣMEMORYⷤ.

4. If you press CYCLE START button, program is restarted.

When you press FEED HOLD button, operation of M.S.T function had been
continued until remaining operation completed. If operation is not completed, manual
operation is not allowed.

OP-32
 34)6%8-2+

2.4.4 If it is operated by MC/MDI during automatic operation
1. Turn the switch to ⲳONⲴ on the single block of operation panel.

2. When operation is stopped in the single block, turn the mode selection switch to
ⷣMC/MDIⷤ.

3. Press the function menu key and position the soft key to function selective key.

4. If you press ⲳPROGRAMⲴ key, program display screen is turned over.

5. Press the operation menu key and position the soft key to operation selective key.

6. Enter the required operation with ⲳADDRESSⲴ key and numberical key and press
INSERT button.

7. Ensure MC/MDI input data and press CYCLE START button.

8. When automatic operation is restarted, position the mode selection switch to

ⷣMEMORYⷤ and set single block switch to ⷣOFFⷤ.

OP-33
,=92(%-;-%

9. Press CYCLE START button on the operation panel.

If preceding tape command orders the operation using MC/MDI, except fixed cycle,
required G code should be designated.
If MC/MDI operation is inserted with status of Note 1, when tape command is
executed again, boring machine data command is not required before inserting the
MC/MDI.

) After converting the mode without executing input in the MC/MDI, if

automatic operation had been continued, since buffer contents is
replaced with non-executable buffer content and entered, it is not
CAUTION
operated. Because it is danger, pay attention to it.

OP-34
 34)6%8-2+

2.4.5 ATC Automatic Operation Method
1. Set Z axis to the Reference Position.

2. Set the mode to MC/ MDI.

3. Command T20(T24, T30, T40) or the maximum tool number of the current magazine,
and confirm the reference point of magazine..

4. Instruct M06 and check the operation of ATC is satisfactorily.

) Set the magazine Origin for ATC operation using tool. Check data
input from on the parameter screen before operating processing
CAUTION program.

2.5 Coolant System Operation Method

1. Coolant will be supplied from coolant tank in the base to the nozzle through hose.

2. The amount of coolant supply can be regulated by cock at the end of nozzle.

3. Using for the first time, supply oil first to the pump outlet before turning on the switch.

4. Oil supply can be done either supplying oil from the end of S/G and from bed coolant
outlet.

Coolant tank

Cutting pump

Coolant hose

Coolant nozzle

Figure 2.5 Coolant Supply Path

OP-35
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2.6 Cutting Work Material
2.6.1 Cutting Speed
Table 2.6.1 Cutting rate and the amount of material
Material Carbide alloys High speed steel
to be Quality
Roughing Regular cut Roughing Regular cut
processed

Tensile strength of under

50 kg/⽆ 2
80~150 120~200 16~25 25~40
50-70
Carbon steel
70-100

50~70 50~120 80~180 15~20 20~30

70~100 30~80 50~140 10~18 15~20

Under 80 40~80 50~120 10~15 15~20

Alloy steel
Under 80 20~50 40~80 8~12 12~18

Anti-rust steel 60~80 25~60 40~80 8~12 12~18

Cast steel 25~70 50~100 15~20 25~30

HB200 60~100 80~120 15~20 25~40

Cast iron 50~70 70~100 12~18 22~30

30~50 50~80 10~13 15~20

Tensile strength of under

Chilled stee 30~50 50~70 10~13 12~15
80 kg/mm2

Malleable cast
50~80 80~120 15~20 18~22
ironl

semi-cementated 150~200 200~350 50~60 70~90

Brass
hardened 120~150 150~300 30~40 50~60

soft 100~150 150~300 25~40 40~60

Bronze
hard 50~100 100~150 13~25 20~30

soft 400~1000 800~2000 150~300 200~500

Light Alloy medium 250~80 600~1000

hard 200~500 300~600

Pure Aluminum 1500~2000 2000~3000 200~400 300~500

Plastic 50~200 150~400

OP-36
 34)6%8-2+

) Numbers on Table 2.6.1 shall not be applied on any occasion. They
can be changed on the conditions of the following.

) Material's hardness, shape and number of material to be

processed.

) Quality, diameter, number of edge and shape of the milling tool.

) Hardness, horse power and installation condition of the milling

CAUTION machine.

) For rough cutting, relatively low feed is recommendable and vice

versa for end face cutting.

) Feed rate shall be set to be low and increase gradually considering

cutting conditions.

2.6.2 The Number of Rotations

For Head Stock rotation number, get the cutting rate according to the quality of the material to
be processed from Table 2.6.1 Calculate as the following formula.
N=1000V/ⱥd N : Head Stock rotation number (min-1)
D : Tool diameter (mm) V : Cutting rate (m/min)
CUTTING RATE

Figure 2.6.2 Relationships between Head Stock rotation number and cutting rate

The following is an example of using Figure. 2.6.2

Example) When cutting S45C with the carbide front cutter with the outer diameter of 125mm,
fine the intersection point of cutting rate 120m/min and outer diameter of 125m/min select the
most near rotation number. In this case, it will be 330 min-1.

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2.6.3 Feed Rate
Feed amount for a minute of actual processing will be based on the feed amount of an edge.
It can be calculated by the following formula

F=f遠 Z遠 N F : Feed rate (mm/min)

F : Feed per an edge (mm)

Z : Number of edges of cutter
-1
N : Head Stock rotation number (min )

Table 2.6.3 Standard Feed Amount for an Edge

<H : High speed steel, C : Carbide alloys, Unit : mm>
Grooved
Front Plane & Formed Metal
End Mill
Product Materials Cutter Cutter Angled Cutter Saw
Cutters

H C H C H C H C H C H C

Tensile strength under kg/mm2

Carbon Under 50 0.30 0.40 0.25 0.32 0.18 0.23 0.15 0.20 0.10 0.13 0.08 0.10

Steel 50~70 0.25 0.35 0.20 0.28 0.15 0.20 0.13 0.18 0.08 0.10 0.08 0.10

70~100 0.20 0.30 0.15 0.24 0.12 0.17 0.10 0.16 0.04 0.07 0.06 0.08

Alloy Under 80 0.20 0.35 0.18 0.28 0.13 0.20 0.10 0.18 0.08 0.10 0.05 0.10

Steel Up 80 0.15 0.30 0.13 0.25 0.10 0.18 0.08 0.15 0.05 0.10 0.05 0.08

Anti-rust Steel 0.15 0.25 0.13 0.20 0.10 0.15 0.08 0.13 0.05 0.08 0.05 0.08

Cast Steel,
0.30 0.35 0.25 0.28 0.18 0.20 0.15 0.18 0.10 0.13 0.08 0.10
Malleable Cast Iron

HB200 0.40 0.50 0.32 0.40 0.23 0.30 0.20 0.25 0.13 0.15 0.10 0.13

Cast Iron HB250 0.32 0.40 0.25 0.32 0.18 0.25 0.18 0.25 0.10 0.13 0.08 0.10

Up 250 0.28 0.30 0.20 0.25 0.15 0.18 0.15 0.15 0.08 0.10 0.08 0.08

Chilled Steel 0.25 0.28 0.18 0.22 0.12 0.15 0.12 0.12 0.06 0.08 0.06 0.06

Semi-
Brass 0.35 0.30 0.28 0.25 0.20 0.18 0.18 0.15 0.10 0.10 0.08 0.08
cementated
Bronze
Hardened 0.23 0.25 0.18 0.20 0.15 0.13 0.13 0.13 0.08 0.08 0.05 0.08

Light Alloy 0.55 0.50 0.25 0.40 0.32 0.30 0.28 0.25 0.18 0.15 0.13 0.13

Plastic 0.32 0.38 0.25 0.30 0.20 0.23 0.18 0.18 0.10 0.13 0.08 0.10

OP-38
 34)6%8-2+

2.7 Mold Processing
2.7.1 Selection function of the processing condition
1. Outline
Even though we have implemented the optimal parameters in the applicable
equipments, since the responsiveness must vary in accordance with the using
processing condition and the weight of the work piece, we can create the most ideal
high precise product through the optimization on the condition that the customer use it
when processing the high precise mold, but in reality because a one-to-one
correspondence is very difficult, therefore we have provided the product to use it by
selecting the applicable conditions by using the below cycle.

< Selection function of the processing condition principle >

Coarse
graph
20

Medium 40%
graph

RO R1 R2 R3 R4 R5 R6 R7 R8 Setting

Initial parameter For Coarse For Medium Fine

2.Use format of cycle

ⶺ G500 R0~10 S0.001~0.2 :
Selecting the parameter graph for coarse/medium/fine ………ⴘ
-. R0~10 : Level setting value
1) R0 : Returning to the initial parameter
2) R1~3 : Selecting the graph for coarse
3) R4~6 : Selecting the graph for medium
4) R7~10 : Selecting the graph for fine
-. S0.001~0.2 : Nano Smoothing Tolerance setting value ……….This function is the
optional function of Nano Smoothing.
1)S0.001~0.2 : Nano Smoothing Tolerance setting value
ⶺ G5 P10000 R1~10 or G5.1 Q1 R1~10 : FANUC high precise function ON ……ⴙ
1) R1~10 : Setting level value

OP-39
,=92(%-;-%

3. Example. Cycle use
ⷍ G5.1 Q1 may use to G5 P10000 in the below example.

Example Format Contents Setting value

1 G500 R0 Returning to the initial parameter

1. The fine cutting graph selected,

the parameter of level 8 set

G500 R8 automatically.
2
S0.005 2. Nano Smoothing tolerance
setting value is 0.005
(The applicable function is option.)

1. The coarse cutting graph

G500 R3 selected, the parameter of level 3
3
G5.1Q1 set automatically.
2. The high precise function is ON

1. The coarse cutting graph

selected, the parameter of level 3

G500 R3
set automatically.
4 S0.1
2. Nano Smoothing tolerance
G5.1Q1
setting value is 0.1(Option)
3. The high precise function is ON

OP-40
 34)6%8-2+


Example Format Contents Setting value

The coarse cutting graph

selected, the parameter of

level 7 set automatically.

G500 R3 The high precise function is
5 G5.1Q1 ON
R7 ⲼG500 R(1~3) selects the

coarse cutting graph,

G5.1 Q1 R7 selects level 7 on
the selected graph.

The fine cutting graph

selected, the parameter of

level 1 set automatically.

G500 R8 Nano Smoothing tolerance
S0.05 setting value is 0.05 (Option)
6
G5.1Q1 The high precise function is
R1 ON
ⲼG500 R(7~10) selects the

fine cutting graph, G5.1 Q1 R1

selects level 1

OP-41
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2.8 NC Command Value
2.8.1 Basic address and range of command Value
Table 2.9.1 Basic address and range of command Value
Function Address Rage of command value

Number of program O 1~9999

Number of sequence N 1~99999

X, Y, Z, U, W, A
Dimension word Ⰽ99999.999
B, C, I, J, K, R, Q

Feed speed
50000 mm/min
Rapid feed(X, Z/Y) F
1~50000 mm/min
Cutting feed speed

Tool function T 0~40(OP. 60/80/120 EA)

Spindle function S 15000/12000/8000

Auxiliary function M 0~99

Number of offset D, H 0~99(OP. 200)

Dwell P, X 0~99999

Repeating function L 0~9999

Specification in parenthesis refers to Option.

OP-42
 34)6%8-2+

2.9 Chip conveyor (option)
2.9.1 OP. panel lay-out

2.9.1.1 Switch operation

1. AUTO/MANU
- Chip conveyor operation mode select
- Auto : Operation switch disable, controlled machine side
- MANU : Operation switch disable

2. FORWARD ON
- Chip conveyor forward run

3. FORWARD STOP
- Chip conveyor stop

4. REVERSE ON
- Chip conveyor reverse run

5. POWER SOURCE
- Control power status

6. EMERGENCY STOP
- Chip conveyor emergency stop (unconnected machine side)

OP-43
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2.9.1.2 Chip conveyor control
1. Chip conveyor Data Bit

D22#0 D4#0 D5#4

Chip conveyor Way of start in auto mode Type of operation

0 : NON USE (*) 0 : Auto start (*) 0 : Constant operation (*)

1 : IN USE 1 : Command start (M-CODE) 1 : TIMER Operation

(*) : Standard Setting

2. Chip conveyor M-CODE

M36 CHIP CONVEYOR ON

M37 CHIP CONVEYOR OFF

3. How to operate

(1) Manual and Automatic operation

a. Manual operation : It is able to control a chip conveyor in M-code and by chip

conveyor operation panel switches.

b. Automatic operation

1) At D4#0 = 0, it starts automatically when cutting program starts.

2) At D4#0 = 1, it is able to turn on or turn off the chip conveyor by using M codes in
auto mode.

3) If D5#4 =1, a chip conveyor runs or stops as per setting timer.

(Standard setting : 20 seconds ON, 40 seconds OFF)

In case of die & mold machining, it is able to turn off a chip conveyor by using M
code and manual buttons after D4#0 = 1 setting and run the machine if machining
accuracy is not good due to chip conveyor vibration.

OP-44
 34)6%8-2+

2.9.1.3 Wiring diagram

2.9.1.4 Part list

ON SYMBOL REMARKS STANDARD MAKER

1 F71, F72 FUSE 110V 2A KS

2 SB72 AUTO/MANU B30-41L KACON

3 HL71 POWER LAMP B30-17W KACON

4 SB73 FORWARD PBL B30-27G(GREEN) KACON

5 SB74 REVERSE PBL B30-27G(GREEN) KACON

6 SB75 FORWARD STOP B30-21R(RED) KACON

7 SB71 EMG STOP S/W B30-81R KACON

8 KMR, KMF FOR/REV MCC S/W GMC-9 LG

9 FT71 0-5A TR-ON(GTH22) LG

10 KA71 ALARM MY4N(AC110V, Include socket) LG

11 3SZ71 220V common use K3NR 20471 KEM

Other part refer to the exhibit Manual.

OP-45
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2.9.2 Direct connection type Chip conveyor
1. Product configuration

Fig. 2.9.2-1 Front part

Fig. 2.9.2-2 Bottom (cable conclusion)

Table 2.9.2-1 Names and functions of each part
Button Function Button Function

Auto mode Manual mode

Normal rotation Inverse rotation

3 minutes stop SAFE mode

OP-46
 34)6%8-2+


Fig. 2.9.2-3 MAIN BOARD

2. Power Specifications

Table 2.9.2-2 Power Specifications

NO. PARAMETER VELUE UNIT

1 System of imperial power (2-phase) 110 VAC

2 Motor power (3-phase) 220 VAC

3. Connection method (see Table 2.9.2-3 and fig. 2.9.2-4)

(1) To connect TM1 terminal R of, S, and three-phase power supply line T.

(2) TM1 terminal U of, V, W and is connected to the three-phase input line of the motor.

(3) TM2 terminal A10 of the A11 is set in the case of two as follows.
- If the chip conveyor uses a proximity sensor, connected, set the desired time the
TIMER rotary switch in the "1" to "F".
- When not in use, set the TIMER rotary switch to "0".

(4) Terminal 24V and AL1 of TM2 is connected to G of MS CABLE, and B.

(5) Terminal L1 and L2 of the TM2 is connected to A of MS CABLE, and H.

(6) Terminal A5 and A6 of TM2 is connected to I of MS CABLE, and J.

OP-47
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Fig. 2.9.2-4 Connecting diagram

Table 2.9.2-3 Terminal block and MS CABLE signal connection

TM PIN SYBOL SIGNAL MS CABLE

1 R AC22V R C

2 S AC220V S D

3 T AC220V T E

4 PE PE F
1
5 U AC220V U

6 V AC220V V

7 W AC220V W

8 PE PE

1 L1 AC110V_L H

2 L2 AC110V_N A

3 A10 PROX. SENSOR BRU

4 A11 PROX. SENSOR BRN

2
5 A5 MACHINE AUTO COM I

6 A6 MACHINE AUTO NO J

7 24V ALARM 24V G

8 AL1 ALARM B

OP-48
 34)6%8-2+

4. Procedures

(1) MANUAL MODE

- Operating conditions: L1 and the power of L2 is set in AUTO mode at the time of
operation, when the MANU mode button the user clicks, can operate.

1) Press the MANU button.

2) Rotation detach the FORWARD button is pressed for about one second.

3) Reverse rotation is to press and hold the REVERSE button.

(2) AUTO MODE

- Operating Conditions: while the power of L1 and L2 is running, the signal A5 and A6
are operable in the AUTO mode during operation. If the user if the state set to MANU
mode is changed to the AUTO mode as follows.

1) Press the AUTO button.

2) When a signal A5 and A6 are inputted, it operates in set mode.

(3) 3MIN STOP

1) Detach and release the 3 minute stop button.

2) 3 minutes after the stop, rotation.

(4) SAFE MODE

1) Press and detach the SAFE button.

2) The SAFE setting time, a state in which the LED is lit, in order to operate the
reverse rotation and forward rotation when the load detection. And, when the
load to within 10 minutes is detected again, the operation is stopped, the alarm
LED flashes.

3) The SAFE is not set at the time, LED is in the OFF state, the operation is stopped
at the time of load detection, alarm LED flashes.

4) Alarm reset method, press the emergency switch, to release the emergency
switch in the OPEN situation the contact signal of the machine of the A5, A6.

OP-49
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5. Setting

(1) Timer setting

TIMER switch, refer to Table 2.9.2-4, set.
Set time, measures the rotational speed of the conveyor motor, to verify the time that
the rotation shaft of the motor is detected to the sensor, to set a greater than the
measurement time period.

Table 2.9.2-4 Proximity sensor timer settings

Setting Function

Do not check the output of the

0
proximity sensor.

1 1 sec

2 2 sec

3 3 sec

4 4 sec

5 5 sec

6 6 sec

7 7 sec

8 8 sec

9 9 sec

A 10 sec

B 11 sec

C 12 sec

D 13 sec

E 14 sec

F 15 sec

OP-50
 34)6%8-2+

(2) OCL (Over Current Limit) setting
OCL switch, refer to Table 2.9.2-5, set.
Current, to be set on the basis of the rated output of the motor.

Table 2.9.2-5 OCL setting

Setting Function

No current limit.
0
No confirmation of PHASE state.

1 0.1A

2 0.2A

3 0.3A

4 0.4A

5 0.5A

6 0.6A

7 0.7A

8 0.8A

9 0.9A

A 1.0A

B 1.1A

C 1.2A

D 1.3A

E 1.4A

F 1.5A

6. Alarm conditions

(1) If the chip has to stop hanging on the conveyor.

(2) If the emergency switch of the conveyor is pressed.

(3) When the rotation operation when the proximity sensor set is stopped.

(4) If one line of three-phase power input is disconnected.

(5) If one line of the three-phase motor of an output line is disconnected.

7. Related to the current measurement

Current measurement period: 0.3 seconds
To ignore the initial starting current, measured after one second.

OP-51