Doc NO.

• PH-IMS-SP08-WI02-FR02
REVISION / ISSUE:04/01
DATE:1/08/2018
Pump Performance Report
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Model: Quintuplex Plunger Pump 217Q-4M Client: Power House Machine Code: 87 Report No. PPR ( 8 ) / 2018

Maximum pressure : 1793 PSI Driver: Engine CAT 3406 Date of Inspection: 6/2/2019

Plunger Dia.: 2.5 inch No. of plunger: 5 Engine run hours : 2236 Max Flow: 6000 BPD
Work Order No. 4/OP/19
Gear box ratio: 4.5 : 1 Ambient temp : 19 °C PUMP. SN: 63005

Engine Records Gearbox Records Pump records

Plungers Temperature °C
Oil Oil Oil Suction Discharge Suction Discharge Flow rate
Speed Exhaust Oil Temp. Duration
Pressure Water Temp. Pressure Speed r.p.m Pressure Temp Temp pressure pressure Cubic Meter
R.p.m Temp. °C Per Min
minute
Bar Bar Psi °C °C Bar Bar P1 P2 P3 P4 P5

1370 4.5 380 53 12 … 305 5 20 25 5.2 60 11.5 40.5 49 49 35 47 30

1295 4.8 340 58 18.5 …. 290 40 28.8 31.6 5.2 50 11.5 27 27.5 29 24 27 30
1295 4.8 348 61 18.2 …. 290 10 30 33 5.2 50 11.5 36 32 31 35 36 30
1295 4.8 345 63 17.5 …. 290 5 30 33 5.2 50 11.5 35 36 33 40 38.5 15

Gear Box Instruments Available Check Engine Instruments Available Check

Oil /Low Oil Pressure √ √ High Coolant Temperature √ √

Oil / low Oil Temperature X Oil / Low Pressure √ √

Vibrations murphy √ √ Water/Low water Level √ √

Emergency Stop √ √

Pump Instrument Available Check Audible Alarm X

lubrication oil Pressure / Low oil pressure X

Discharge pressure / High DP √ √

Suction Pressure / Low SP √ √

Pump oil level √ √

Front Bearing Temperature X

Rear Bearing Temperature X

Evaluation:
1- The pump achieves its flow rate according to the performance curve.
2- The vibrations of Motor are in acceptance limits.
3- Oil leakage from Rear Crankshaft Seal.
4- No Batteries.
5- No Breather.
6- Engine Wiring Control needs to systemize.
7- Radiator needs to fix.
8- Belts Protection Net is defected.
9- Fuel Leakage from Fuel Prime Pump.
10- Bases of Engine and Gearbox are not fixed.
11- Concentration of Coolant is zero.
12- Minor Oil leakage from Gearbox Seal.
13- No High Oil / low Oil Temperature Protection on Gearbox.
14- No Protection for Front and Rear Bearing Temperature of plunger Pump Crankshaft.
15- Painting of Plunger pump, Motor and Gearbox is not in good condition.
16- Water Leakage from Plungers.
17- No GPRS.
18- Discharge Relief Valve is defected.
19- Lubrication pressure gauge is defected.
20- Oil Leakage from Plunger Pump (Stuffing Box is defected).
21- Lubrication Pressure Protection is not connected.

Result:
Action

Inspected By Q C DEP Reviewed By Witnessed By

Name: Moaz Yousef Gaber Name: Mohamed wageh Name: Hossam Eldeen
Signature: Moaz Yousef Gaber Signature: Mohamed wageh DEP. Mechanical
Date : 6/2/2019 Date : 6/2/2019 Date : 6/2/2019