Incoming Inspection Report of

GE-F5 Second Stage Nozzle

Customer: Gheshm Movalled Co.

Date: 1400-11-30
Order no: 5028
 Title: Incoming Inspection Report
Of 1set GE-F5 2nd Stage Nozzle

Customer: Gheshm Movalled Co.

Date: 1400-11-20
Order no: 5028
Ring Serial Number: 21335

Author: S. Ahmadian
Approved: E. Jahedi

Number of received parts: 1set

Number of irreparable parts: ---

Report is published in two copies for

First: Gheshm Movalled Co.
Second: Niroo Pajooh Shargh Co.

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  Introduction

Niroo Pajooh Shargh Co received a set of GE-F5 2nd stage nozzle from Gheshm
Movalled Co. for inspection and repair.
This report details the initial condition of the components in as received condition.

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  Table of contents

1. INCOMING INSPECTION REPORT................................................................................. 5

1. WORK SCOPE .................................................................................................................... 6

2. METALLOGRAPHIC INSPECTION ................................................................................. 7

3. DIMENSIONAL INSPECTION .......................................................................................... 8

4. TYPICAL DEFECTS ........................................................................................................... 9

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 1. Incoming Inspection Report

Ring No: 5028

Part: GE F5 2nd Stage Nozzle
Costumer: Gheshm Movalled Co.
Quantity: 1 set

IDENTIFICATION INFORMATION:

1. Material: N155
2. Is the heat treatment required? YES  No 
3. Applied coating? YES  No 

4. CRACKS: can not seen  low  medium  heavy  special 

5. FOD: can not seen  low  medium  heavy  special 
6. CORROSION/EROSION: can not seen  low  medium  heavy  special 
7. BREAK OFF: can not seen  low  medium  heavy  special 
8. DEFORMATION: can not seen  low  medium  heavy  special 
9. WEAR: can not seen  low  medium  heavy  special 

Estimated repair category (approximately): low  medium  heavy  special 

INCOMING INSPECTION INFORMATION:

10. CRACKS: does not exist  low  medium  heavy  special 
11. FOD: does not exist  low  medium  heavy  special 
12. CORROSION/ EROSION does not exist  low  medium  heavy  special 
13. BREAK OFF: does not exist  low  medium  heavy  special 
14. DEFORMATION: does not exist  low  medium  heavy  special 
15. WEAR: does not exist  low  medium  heavy  special 

Estimated repair category: low  medium  heavy  special 

REMARKS:

Technical Engineer:

Date:

Approved by:

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 1. Work Scope
GE-F5 Second Stage Nozzle Work Scope

1 Nozzle Ring 1.23 Penetrant test for crack detection

1.1 Registration and identification 1.24 Visual inspection

1.2 Visual inspection of assembly 1.25 Dimensional inspection

Roundness check, inter segment gaps Correct if

1.3 Dimensional & Roundness inspection 1.26
necessary
1.4 Dismount nozzle from diaphragms 1.27 Apply coating

1.5 Removal of organic dirt 2 Diaphragm

1.6 Removal of corrosion and/or oxidation products 2.1 Removal of organic dirt

1.7 Penetrant test for crack detection 2.2 Removal of corrosion and/or oxidation products

1.8 Visual inspection 2.3 Visual inspection

Dimensional inspection
1.9 Outer wall deflection 2.4
(diameters and joint gaps)
1.10 Dimensional inspection 2.5 Correct diaphragm out of roundness

1.11 Reporting and evaluation of damage extend 2.6 Remove damaged seal teeth

1.12 Removal of cracks and crack indication 2.7 Replace wheel space seals

1.13 Grinding of corroded and/or eroded surface 2.8 Grinding seal teeth to dimensions
Straightening of bowed trailing edges and distortion, if Check and repair diaphragm packing screw
1.14 2.9
necessary threads

1.15 Restoration of the airfoils by welding 2.10 Repair thermocouple holes

1.16 Weld repair of cracks 3.1 Re-assemble nozzle to diaphragm

Fix new joint bolts, dowels, plugs and helicoils,
1.17 Weld repair of foreign object damages 3.2
as found necessary
Weld repair of defective partitions and side walls, Check and correct inter segment seal fitting
1.18 3.3
restoration of partitions and side walls

1.19 Build up nozzle horizontal joint faces 3.4 Final dimensional inspection

1.20 Non-destructive evaluation of welded segments 3.5 Concentricity

1.21 Penetrant test for crack detection 3.6 Visual inspection

Profiling and grinding to restore airfoil dimensions and
1.22 contours complete reconditioning of partitions and side 3.7 Certification of compliance
wall contours to re-establish dimensions

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 2. Metallographic Inspection

AS-RECEIVED MICROSTRUCTURE

200X

400X

Part name: GE-F5 Second Stage Nozzle

Repair code: 5028
Costumer: Gheshm Movalled Co.
Base Alloy: N155
Description: Microstructure consists of amounts of carbides that participated along grain
boundaries that are neglect able.
Heat treatment: Not Necessary

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 3. Dimensional Inspection
MS 5001 – 2nd Stage Nozzle (5028)
Nozzle Ellipticity Check

 Incoming

Vertical dimension V: 1640.5 mm

Horizontal dimension H: 1637.5 mm
(Average of H1:1637 and H2:1638)
Ellipticity (difference between V and H): 3 mm

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4. Typical Defects

Crack on airfoil and side wall of Nozzle

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Crack on airfoil and side wall of Nozzle

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Crack on airfoil and side wall of Nozzle

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Crack on airfoil and side wall of Nozzle

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Crack on airfoil and side wall of Nozzle

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Crack on airfoil and side wall of Nozzle

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Crack on airfoil and side wall of Nozzle

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Crack on airfoil and side wall of Nozzle

Corrosion on outer wall of Nozzle

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Fretting & FOD on diaphragm seal

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Fretting & Wear on diaphragm seal

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