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International Journal of Ambient Energy


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Solar apricot dryers and drying processes in the high-


altitude cold-arid Ladakh region of India
a a a
Anwar Hussain , Sonam Dawa & Peerzada Ishfaq Akbar
a
High Mountain Arid Agriculture Research Institute (SKUAST-K) Leh, Ladakh, Jammu &
Kashmir, 194101, India
Accepted author version posted online: 03 Apr 2013.Published online: 24 Apr 2013.

To cite this article: Anwar Hussain , Sonam Dawa & Peerzada Ishfaq Akbar (2013): Solar apricot dryers and
drying processes in the high-altitude cold-arid Ladakh region of India, International Journal of Ambient Energy,
DOI:10.1080/01430750.2013.789987

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International Journal of Ambient Energy, 2013
http://dx.doi.org/10.1080/01430750.2013.789987

Solar apricot dryers and drying processes in the high-altitude cold-arid Ladakh region of India
Anwar Hussain∗ , Sonam Dawa and Peerzada Ishfaq Akbar
High Mountain Arid Agriculture Research Institute (SKUAST-K) Leh, Ladakh, Jammu & Kashmir 194101, India
(Received 24 December 2012; final version received 24 January 2013 )

Sun drying of apricot fruit (Prunus armeniaca L.) is the oldest form of preservation technique known to the people of Ladakh
and is still practiced on a large scale. This is because of the abundance of available sunshine. Export of fresh fruits of apricot
and apple outside the region is restricted through quarantine regulations to check the entry of a noxious pest, codling moth to
other temperate fruit belts (J&K and HP) of the country. Henceforth, drying is the only possible venture in vogue to receive
income from apricot cultivation. Traditional practices followed commonly render the final produce to be unhygienic thereby
fetching low returns. The introduction of different types of solar dryers along with other novel drying processes has improved
this age-old preservation technique. A perusal of various drying practices followed and the advantages cum utilisation pattern
of various driers are discussed in the paper.
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Keywords: apricot; Ladakh; codling moth; solar dryer

1. Introduction is one of the major sources of livelihood and economy and


Ladakh, the cold-arid region of Jammu and Kashmir state is deeply associated with tradition and culture of this cold-
of India, bordering Pakistan and China, comprises Kargil arid region (Dwivedi, Karim, and Ahmad 2007). Almost
and Leh districts. It is spread over a geographical area of every part of the fruit is used by the local inhabitants. Ripe
96,701 km2 accounting for 43 % of the area of state and apricot is an excellent dessert fruit and is used for table
87.4 % of the cold-arid region of India (Sharma 2000). Leh purposes. Apart from the livestock, apricot is till date con-
district is geographically located between 32◦ N to 36◦ N sidered as the only economically viable agricultural produce
latitude and 75◦ E to 80◦ E longitude at an altitude ranging having direct influence on the upliftment of the farming
from 2900 to 5900 m above mean sea level (Ali et al. 2012). community of the region. The presence of codling moth
Intensive sunlight, high evaporation rate, strong winds and (Cydia pomonella) has rendered the development of the
fluctuating temperature, characterise the general climatic fruit industry helpless by reducing the marketing opportu-
condition along with spare vegetation, and scanty rainfall nities because of quarantine check on the export of fresh
altogether shaping a tough and inhospitable geographical fruits and the planting material outside the region (Akbar
belt of India. Because of high mountains all around and et al. 2012). The only viable option seems to be the adequate
heavy snowfall during winter, the area remains inaccessi- processing and value addition of the produce to harvest opti-
ble to the outside world for nearly six months in a year mum gains from the fruit industry. Incorporation of new
(Angchuk and Singh 2006). The growing season is very methods and technologies in apricot drying has attained a
short and limited to a few crops (Table 1). wider scope and acceptability and the dried fruit is appreci-
Apricot (Prunus armeniaca L., Rosaceae) is the most ated by foreign tourists and buyers creating outside market
important fruit crop of Ladakh and is widely grown in demands.
the region. Apricot production is mostly confined to the
lower belt (double-cropped area) of Ladakh, where climate
is milder as compared with the rest. The lower belt includes 2. Drying
area from Saspol to Batalik, Nubra valley and larger parts of Due to the highly perishable nature of apricot, nearly 85%
Kargil (Figure 1). The total production of fresh apricot fruits of the produce is dried in Ladakh to extend its availability
is 8806 tons in Ladakh (Kashmir Life 2012) with 3606 tons and marketing opportunity throughout the year (Anony-
in Leh district (Chief Horticulture Officer, LAHDC, Leh, mous 2011). Drying with the help of solar energy is the
Ladakh, India, personal communication) and 5200 tons in oldest form of preservation known to Ladakhis for apri-
Kargil district (Kaur 2012) for the year 2010–2011. Apricot cot, other fruits and vegetables, and is still practiced owing

∗ Corresponding author. Email: yokcan63101@gmail.com

© 2013 Taylor & Francis


2 A. Hussain et al.

Table 1. Altitude, cropping season and cropping duration in Ladakh.

S. No. Altitude AMSL (m) Cropping season Duration (months) Zone

1. 2400–2700 Late March to October 7.0 Lower zone


2. 2700–3000 April to mid-October 6.5
3. 3000–3300 May to September 5.0 Middle zone
4. 3300–3600 Mid-May to September 4.0
5. 3600–4000 June to August 3.0 Upper zone
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Figure 1. Map of Ladakh showing apricot growing areas.

to their utilisation for off months of severe cold with no 3. Methods of drying


or least outside supply. Dried apricots are the only horti- 3.1. Traditional method
cultural product which has a demand outside the Ladakh
Sun drying is the traditional method of apricot drying. In slip
region (Mir 2000). Availability of abundant sun’s energy
pits, the stone is removed by pressing the fruit between the
(i.e. around 5400 Wh/m2 /day on horizontal plain) makes
thumb and the finger, and the pulp is collected in heaps right
it attractive to adopt solar energy for drying in the region
on the orchard floor or near the drying site. It is spread on any
(Ladakh Ecological Development Group 2001). Apricots
available space such as flat pieces of stones, large boulders,
in the region are sun dried as whole fruits, as well as in
grasses and even parapets along the road sides. As a result,
slip pits. Whole dried apricots are termed as fating. Mostly
it gathers a lot of dust. It turns dark brown/black especially
Halman is used for this purpose since it has high-soluble
when there are rains. The sap oozing from the fruit drips
solids, less moisture content and develops an attractive
and trickles and attracts insects. The final product has dust,
colour after drying. Dried Halman has a very good demand
soil and straw clinging to it and has a blackish colour which
in the market and being sold locally as well as outside the
completely reduces the market value (Mir 2000).
region. Almost all the remaining varieties are dried in slip
Usually, the whole dried apricots are spread on wheat
pits and are known as Shali-chuli. Apricots having high-
straw, laid on the roof tops and are given several turnings
soluble solids, more than 20◦ BB means Brix are considered
during drying. A lot of inert materials, including the straw
suitable for drying. Cultivars (Halman, Rakchey Karpo,
stick, to the fruits. As they enter the final stage, they are
Tokpopa, Rogan, Nari, Shakarpara, etc.) grown in Ladakh
shifted onto cotton clothes. Sometimes these are shifted to
are often high in soluble solids (occasionally some exceed
gunny bags or chali (blanket made from goat hair), as a
30◦ B).
International Journal of Ambient Energy 3

Figure 2. Ladakhi dried Apricots.

result the jute fibre or goat hair adheres to the final product and by absorption of direct and diffuse radiation on the sur-
which reduces its value. During the process, colour is lost face of the food. The heat is partly conducted to the interior
and the product turns brownish. This practice in turn renders increasing the temperature of the food and partly used for
fruit unfit for consumption and marketing. effecting migration of water and vapour from the interior
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to the surface. The remaining amount of energy is used


for the evaporation of the water at the surface or lost to
3.2. Improved methods the ambient via convection and radiation. The evaporated
Compared with the traditional method, several improved water has to be removed from the surrounding of the food
techniques in terms of harvesting, preparation of fruits for by natural convection supported by wind forces (Bux et al.
drying and drying have been recommended for adoption 2002). Under ambient conditions, these processes continue
by the various agencies working in Ladakh. Brown discol- until the vapour pressure of the moisture held in the product
oration is a major problem in drying of apricots (Mir 2000; equals that held in the atmosphere. Thus, the rate of mois-
Dwivedi, Karim, and Ahmad 2007; Mir et al. 2009). Intro- ture desorption from the product to the environment and
duction of different types of solar dryers for drying as well absorption from the environment are in equilibrium, and the
as sulphur fumigation (sulphuring), dipping in potassium food moisture content at this condition is known as equi-
metabisulphite (KMS) solution (sulphiting) and osmotic librium moisture content. Under ambient conditions, the
dehydration before drying have added to its acceptabil- drying process is slow, and in environments of high relative
ity and market value (Figure 2). Solar dryers prevent the humidity, the equilibrium moisture content is insufficiently
fruits from browning, dust, insects and discoloration due low for safe storage (Ekechukwu 1999).
to rain. Sulphur burning at the rate of 3–4 g kg−1 whole The objective of the dryer is to supply the food product
fresh fruit or 2 g kg−1 halves in air tight chambers for 3–4 h with more heat than is available under ambient conditions,
gives good results. Sulphiting is done by dipping the fruits thereby increasing sufficiently the vapour pressure of the
in 1% solution of KMS solution. Osmotic dehydration is moisture held within the food and decreasing significantly
done by dipping the fruits in a sugar syrup of 70◦ B, having the relative humidity of the drying air and thereby increasing
citric acid (0.25 %), calcium phosphate (0.06 %) and KMS its moisture-carrying capacity and ensuring sufficiently low
(1500 ppm) for 24 h. Such pretreatments help in checking equilibrium moisture content.
brown discoloration of the product to some extent as well
as drying period.
6. Advantages of solar drying
• The higher temperature, movement of the air and low
4. Solar drying humidity, increase the rate of drying.
Solar drying is a possible replacement for open sun drying. • Food is enclosed in the dryer and therefore protected
Sun drying is by no means a perfect process with prob- from dust, insects, birds and animals.
lems arising due to potential contamination of the produce, • The higher temperature deters the insects and the
variability in drying times, rain damage and so on. faster drying rate reduces the risk of spoilage by
microorganisms.
• The higher drying rate also gives a higher throughput
5. Processes during solar drying of food hence a smaller drying area (roughly one-
For a better understanding of the solar drying processes, the third).
process of sun drying is described first. During sun drying, • The dryers are water proof and the food does not
heat is transferred by convection from the surrounding air therefore need to be moved when it rains.
4 A. Hussain et al.

• Dryers can be constructed mostly from locally avail- 7.1.1. Solar tunnel dryer
able materials and are relatively of low cost. The structure is a semi cylindrical-shaped tunnel made up
• More complete drying allows longer storage. of iron rods or pipes which can be covered by transparent
UV-stabilised polythene. The metallic frame is developed
through four hoops of MS pipes bent to 8 ft in diameter.
7. Solar dryers The hoops are placed at a distance of 5 ft from each other.
One of the greatest problems faced by the fruit growers is One end of the frame (i.e. front side of the dryer) consists of
the time taken in drying which extends from 20 to 30 days an iron door for loading and unloading the fruit, while the
depending upon the variety and the weather conditions. A other end (back side) has an air vent for intake of air from
great revolution came in the age-old preservation technique outside the dryer. The bottom as well as the inner south
of Ladakh with the introduction of different types of solar side of the dryer are covered with a black-coloured plastic
dryers. These not only minimise the drying period but also film for increasing the optimum absorption of solar energy.
improve the quality of the fruits. Solar dehydrator designed Three circular-shaped chimneys have been provided above
by Bhatia and Singh (1975) reduced the drying time to 3 the structure to expel the moist hot air from the drying cham-
days, but it could not become popular as it needed close ber. The fruits are placed on removable trays made from
monitoring of temperature and humidity. The temperature shade nets arranged in two tiers on both side of the dryer
in the dryer was around 40◦ C above the outside temper- with a path in the middle of the chamber for movement. It
ature till sunset. But the moisture condensed on the glass is suitable for commercial purpose.
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pane and dripped onto the fruit, causing spoilage. The solar
dryer developed by Kalra and Bhardwaj (1981) for drying 7.1.2. Solar cabinet dryer
of vegetables was of good use for drying of apricot, but now The drying chamber in a solar cabinet dryer is a metallic
it is no more in use. frame structure which is covered by removable transparent
The different types of solar dryers which are in used in polythene. The fruits to be dried are placed on removable
Ladakh (Figure 3) with their carrying capacity and drying trays in layers that allow the air to flow through the fruits
periods (Table 2) are described below. placed. The trays are made up of shade net with an outer
frame of wood. The inner wall of south side of the dryer
is provided with black polythene to absorb maximum sun
7.1. Tent dryer rays. An inlet at the base acts as a vent for entrance of fresh
Mountain Agriculture Research and Extension Station for- air from outside and outlet at the top of the dryer is for exit
merly Regional Agriculture Research, Sub-station, Kargil, of hot and moist air. It is portable and affordable to a small
Ladakh, in collaboration with the Division of Post Harvest farmer.
Technology, SKUAST-K (Sher-e-Kashmir University of
Agricultural Sciences and Technology of Kashmir) devel- 7.1.3. Solar polyhouse dryer
oped ‘tent dryer’. Tent dryer is cheap and simple to build and
This type of dryer has been designed by Defence Insti-
consists of a frame of wooden poles covered with a trans-
tute of High Altitude Research formerly Field Research
parent polythene sheet. Entrance is kept at the east side
Laboratory Leh. The dryer works on the principle of the
wall by giving a vertical slit on the polythene. Provision
greenhouse effect as the other dryers that are used, where
for proper ventilation is also kept to control the humid-
it traps the solar radiation and maintains the temperature
ity inside the tent. It could accommodate one quintal fruit,
inside between 55◦ C and 69◦ C. The dryer is basically a
reduce the drying time of ‘Halman’ whole fruits to 5–6
green house structure, which can be constructed of any size
days. The trays are kept raised 7.5 cm above the floor.
or capacity. There are 24 movable trays arranged in four
The fruits are protected from dust and due to high tem-
tiers on both side of the dryer with a space between them for
perature insect entry is restricted. Tent dryer can be taken
movement. A door is provided on the front wall and the ven-
down and stored when not in use. It is cheap and econom-
tilator is provided opposite to the door having exhaust fan
ical but not suitable for places where high speed wind is
working with a solar panel for the removal of hot and moist
common (Mir 2000).
air from the chamber. The structure is covered with UV-
Two types of solar dryers, which have been designed
stabilised polythene sheet to trap the radiation. The solar
and developed by the Division of Post Harvest Technol-
polyhouse dryer reduces the drying period by 40–50% as
ogy, SKUAST-K for scientific and hygienic dehydration of
compared with open sun drying (Dwivedi et al. 2005).
surplus fruits especially apricot in the cold-arid region of
Ladakh to reduce the post harvest losses and avoid their glut
in the market, are solar tunnel dryer and solar cabinet dryer 7.1.4. Sunbest solar dryer
(Programme Coordinator, Krishi Vigyan Kendra, Moun- Another type of dryer which is newly introduced in the
tain Agriculture Research and Extension Station, Kargil, region is the Sunbest Solar Dryer. Sunbest (a private com-
personal communication). pany) introduced fully solar-fan-operated dryer for drying
International Journal of Ambient Energy 5
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Figure 3. Different types of solar dryers.

of apricot. The dryer is a box-type structure (cabinet), which of a cabinet having perforated metallic trays inside it.
is black coloured on its inner side. The cabinet is covered A long slightly inclined solar collector with black coloured
with glass on its upper side. Doors are provided for loading v-corrugated base covered with glass faces the sun.
and unloading of fruits on its front side, whereas solar- An inlet allows the outside air to enter the air col-
battery-operated fans help in the removal of hot and moist lector which is heated by the solar radiations and the
air from the dryer. hot air passes up to the cabinet. A chimney at the
top works as the outlet for the hot and humid air and
7.1.5. Metallic solar dryer an exhaust fan operated by SPV (Solar Photo Voltaic)
The solar dryer was designed and introduced by the National panels helps in this process. The whole structure has
Horticulture Board (NHB), Bengaluru, India. It consists been raised above the ground and is made up of metal
6 A. Hussain et al.

Table 2. Capacity and drying period of different types of solar industry in Ladakh and making this tough terrain of the
dryers. country a self-resilient economic zone.
Capacity Drying time
S. No. Dryers (quintals) (days) References
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6. Metallic solar dryer 0.70 2–3 Methods for Storage of Vegetables in Cold Arid Region of
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11 (2): 351–353.
Angchuk, D., and P. Singh. 2006. “Traditional Irrigation and
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