Petre-Energy E&P Co.,Ltd.

(Sudan Branch)
WELL NAME: FN 76-2 RIG: GW 43(DQ)

10 3/4" CASING CEMENTING

CEMENTING DESIGN

Prepared By :
CEMENTING ENGINEER

Approved By :
DRILLING SUPERVISOR

From: Cementing Service of

DQE International Sudan Branch

2/27/2011
 DQE International Sudan Branch
CEMENTING

2、Well Schematic

16"Casing ×16.32m

Lead Slurry 1.51g/cm3

Top of Tail Slurry: 236.0m

Tail Slurry 1.89g/cm3

10 3/4"Casing ×484.09m

14 3/4"×486.0m

3、Mud property

Density(g/cm3) FV(s)

1.09 50

4、Basic data

Casing: K55 - 40.5 ppf - 8.89 mm

Description Data Capacity(l/m) Anunal Capacity(l/m) Inside Capacity(l/m)

Super casing 16 " 117.84

Casing and Super Casing 16 " × 10 3/4 " 59.28

Casing and Open Hole 14 3/4 " × 10 3/4 " 51.68

Casing 10 3/4 " 51.18

Open hole 14 3/4 " 110.24

 DQE International Sudan Branch
CEMENTING

5、Volume

Item Superposition Sect Casing and Open Hole Sump Hole(m3) Plug(m3) exce Total
(m3) ss (m3)

Lead Slurry 0.06 ×16 = 0.97 0.052 × 222 = 11.5 70% 20.4

Tail Slurry 0.052 × 234.1 = 12.1 0.110 × 1.9 = 0.21 ### × 12 = 0.6 30% 16.6

Displacement 0.0512 × 471.84 = 24.6 Total volume: 24.6 m3

Remark:The annular volume is according to bit size.

6、Cement
Lead Slurry
Density: 1.51 g/cm3
Yield: 1.338 m3/t
Cement: 15.28 t
Tail Slurry
Density: 1.89 g/cm3
Yield: 0.760 m3/t
Cement: 21.88 t
Total Cement: 37.16 t
Prepare Cement: 85.0 t

7、Mix water

Lead Slurry
Mix Water 15.7 m3
Access: 0 m3
Total Volume: 15.7 m3

Tail Slurry

Mix Water 9.8 m3

Access: 2 m3
Spacer: 2 m3
Total Volume: 13.8 m3

8、Chemical

Lead Slurry
Antifoam： SD52 0.30% BWOC 0.30% × ### / 1.06 × 1000 = 45 kg
Tail Slurry
Antifoam： SD52 0.30% BWOC 0.30% × ### / 0.45 × 1000 = 93 kg
 DQE International Sudan Branch
CEMENTING

9、Pilot test

Testing T: 40 Deg.C
Testing P: 0.2 Mpa
Intial/Final Setting Time:
Lead Slurry
Intial/Final Setting Time: 3 ~ 4 hrs
Tail Slurry
Intial/Final Setting Time: 1.5 ~ 2 hrs
Free Water Test
Lead slurry : Free Water: ≤ 3.00%
Tail slurry : Free Water: ≤ 1.50%
Remark:

10、Time for mix slurry and Displace

Pump slurry: 37.1 / 1.0 = 37 min

Displacement: 24.6 / 1.0 = 25 min

Others: 30 min

Total time: 92 min

11、Pressure of operation
Circulating pressure: 1.1 Mpa

Presuure diffence bet. annulus and casing: 2.0 Mpa

Additional presuure for bumping : 1.6 Mpa

Maximum presuure: ### Mpa

12、Pipe string
Discription unit QTY Length(m) Depth(m)

Float shoe ea 1 0.55 484.09

Casing pcs 1 11.2 483.54

Float collar ea 1 0.5 472.34

Casing pcs 43 471.84 471.84

 DQE International Sudan Branch
CEMENTING

13、Cementing operation program

Have a “safety meeting”

Pump spacer ahead 5 m3 .

Pressure test cementing line 15 Mpa

Mix and pump lead slurry 20.4 m ; 3

1.51 g/cm3;rate: 1.0 m3/min )

Mix and pump tail slurry 16.6 m ; 3

1.89 g/cm ;rate:
3
1.0 m /min
3
)

Drop top plug.

Pumping spacer behind with cement unit 3 m3 ;

Displace with mud by rig pump 18.6 m3 ; 1.09 g/cm3;rate: 0.8-1.0 m3/min;

Displace with mud by cement pump 3.0 1.00 g/cm3;rate: 0.5-1.0 m3/min;

and bump pressure:9.0 Mpa.

Release the pressure and check the flow return.

Job completed then WOC 24-36hrs.

14、Casing Cement material,Accessories List

ITEM Description UOM QTY Remark

1 Cement(Class G) Ton 37.16 Prepared by DQEI

2 Retarder SD21 Gal 0.00 Prepared by DQEI
3 Fluid loss SD10 Gal 0.00 Prepared by DQEI
4 Dispersant SD32 Gal 0.00 Prepared by DQEI
5 Antifoam SD52 Gal 36.21 Prepared by DQEI