Professional Documents
Culture Documents
Installation Manual
Series PV
Design series ≥ 40, PVplus
Contents Page
Note: The compensator ordering code is represented by the last three digits of the pump
ordering code (digit 13 to 15).
Note
This document and other information from Parker Hannifin GmbH, its
subsidiaries, sales offices and authorized distributors provide product
or system options for further investigation by users having technical
expertise. Before you select or use any product or system it is important
that you analyse all aspects of your application and review the
information concerning the product or system in the current product
catalogue. Due to the variety of operating conditions and applications
for these products or systems, the user, through his own analysis and
testing, is solely responsible for making the final selection of the
products and systems and assuring that all performance and safety
requirements of the application are met. The products are subject to
change by Parker Hannifin GmbH at any time without notice.
IA PVI016 UK.PMD RH
Flushing port
The PV pumps of design series 40 (PVplus) are The flushing flow should be taken from the return
equipped with a flushing port. This port is smaller flow of the separate cooling and filter circuit. Pre-
in diameter than the drain port(s) and is located load at 1 to 2 bar, consider orifice corresponding
opposite to these ports in the bottom of the pump to preload pressure and recommended flushing
case. The flushing flow can - depending on the flow.
actual working conditions - be used to keep the
pump case filled, to warm up the pump (during Drive input
cold temperature operation) or for a better heat For direct drive use elastic coupling free of axial
dissipation. Permanent dead head operation and radial reaction forces. Please follow strictly
(>15min) either for pumps of frame size 3 and the instructions of the coupling supplier regard-
larger (PV063 and higher) or at high input speeds ing axial clearance, axial displacement and an-
above 1,800rpm as well as high environmetntal gular tolerances. Couplings never shall be mount-
temperatures flushing are recommended. Also ed using a hammer. Threads in the shaft end al-
dead head operation with HFC fluids (water gly- low smooth mounting of the coupling.
cole) requires flushing of the pump case, to avoid The drive shaft should only carry true torque.
high fluid temperatures. Contact Parker for allowable side loads or axial
The flushing flow depends on the frame size forces.
of the pump: PV pumps are normally for one direction of rota-
Frame size 1 4 to 6 l/min tion only. Therefore check rotation of drive motor
prior to installation.
Frame size 2 5 to 8 l/min
Frame size 3 7 to 10 l/min
Frame size 4 9 to 12 l/min
Frame size 5 13 to 17 l/min
IA PVI016 UK.PMD RH
Minimum adjustable
equipped with an adjustable displacement limiter.
change per mm
Displacement c
(approx. cm³/U)
(approx. cm³/U)
(approx. cm³/U)
hange per turn
The servo piston stroke is limited at full displace-
Displacement
displacement
ment by a screw, guided in the end cover plug of
the servo piston bore. The screw is protected
against unintentional adjustment by a self-sealing
lock nut. Size
The factory setting of the displacement is accord- PV016 1.5 1.5 9
ing to the nominal displacement of the pump. An PV020 1.5 1.5 13
adjustment may only be made to a lower displace- PV023 1.5 1.5 16
ment (turning screw in). An adjustment to a higher
PV032 2.2 2.2 17
than the nominal displacement can destroy the
pump. PV040 2.2 2.2 25
Adjustment should only be made with the pump PV046 2.2 2.2 30
working at full displacement (not compensated) PV063 3.4 3.4 35
and at a low output. At full displacement the piston PV080 3.4 3.4 50
area of the servo piston is under case pressure. PV092 3.4 3.4 65
Opening the self-sealing nut will only cause a neg- PV140 5.6 8.4 20
ligible leakage under these conditions.
PV180 5.6 8.4 60
PV270 6.8 10.2 120
Adjustment screw
Lock nut 3. Standard pressure compensator, code ...F*S
The adjustment of the compensating pressure is
performed for the standard pressure compensa-
tor directly at the compensator.
To adjust the pressure, the lock nut (SW 19) is to
be loosened and the adjustment spindle is to be
turned. Turning clockwise will increase the com-
pensating pressure, turning counter-clockwise will
decrease the compensating pressure. The adjust-
ment spindle has a thread pitch of 1mm (thread
M 12 x 1).
The following limits exist for the three spring op-
tions:
Minimum pressure
Pressure variation
Nominal pressure
Note! Maximum
Pressure range
adjustment
possible
setting
IA PVI016 UK.PMD RH
Snap ring
Adjustment
spindle
Lock nut
Although for all three springs the min. adjustable The max. possible pressure adjustment is
pressure is approx. 8 - 10bar (min. compensating reached, when the spindle is completely turned
pressure of a PV pump), for the spring code H a in (snap ring touches the lock nut). In this situa-
min. pressure adjustment of 40 bar and for the tion there is a danger of spring overload depend-
spring code W a min. pressure adjustment of ing of manufacturing tolerances. If such a high
70bar is recommended. Adjusting lower pressures adjustment should be prohibited, washers can be
with these springs can lead to an extremely slow placed between lock nut and snap ring.
compensator response.
4. Remote pressure compensator, code FRC
Snap ring
Adjustment
spindle
Lock nut
Remote port
For the remote pressure compensator the pres- The pilot valve can be mounted as far as 15m
sure adjustment is done at a pressure pilot valve away from the pump. Please note for a distance
(not included in the shipment of the pump). The above 5m, that low temperatures and a high fluid
pilot valve is connected to the remote port. viscosity can significantly increase the compen-
The pressure pilot valve must be capable of hand- sating pressure.
ling securely a pilot flow of approx. 1.2l/ The pilot connection should be dimensioned to
min.Therefore a nominal flow of 3 - 6l/min is re- avoid any considerable pressure drop in this line.
commended for the pilot valve. Selection of a pi- The pressure adjustment and the max. pressure
lot valve too small or too large can result in com- setting are given by type and setting of the pilot
pensator instability. valve.
The pilot port thread can be determined from the The min. compensating pressure can be calcu-
ordering code of the pump (threads and port lated from the min. adjustable pressure of the pi-
code): lot valve plus the differential pressure setting at
the compensator.
Threads and Port Factory setting for the compensator differential
port code dimensions pressure is 15 ±1bar. This adjustment should only
be modified, if specifically required. To change
1 G 1/4 BSPP
the adjustment the lock nut is to be loosened and
3 7/16-20 UNF the adjustment spindle to be turned. Clockwise
7 M12 x 1.5 ISO 6149-1 turning will increase the differential pressure set-
8 M12 x 1.5 ISO 6149-1 ting.
IA PVI016 UK.PMD RH
For the remote pressure compensator the pres- The min. compensating pressure can be calcu-
sure adjustment is done at a pressure pilot valve lated from the min. adjustable pressure of the pi-
(not included in the shipment of the pump). This lot valve plus the compensating differential pres-
pilot valve is mounted to the NG6 interface on sure adjusted at the compensator.
top of the compensator valve. Parker offers a wide Factory setting for the compensator differential
variety of compensator accessories (pilot valves) pressure is 15 ±1bar. This adjustment should only
under ordering code PVAC* . be modified if necessary. To change the adjust-
The pressure pilot valve must be capable of hand- ment the lock nut is to be loosened and the ad-
ling securely a pilot flow of approx. 1.2l/ justment spindle to be turned. The adjustment
min.Therefore a nominal flow of 3 - 6l/min is re- range reaches from approx. 8bar to approx. 80
commended for the pilot valve. Selection of a pi- bar. The actual compensating pressure is given
lot valve too small or too large can result in com- by the pressure setting of the pilot valve at nom-
pensator instability. inal pilot flow (approx. 1.2l/min) plus the compen-
The pilot valve is mounted directly on top of the sator differential pressure.
compensator valve (mounting interface NG6, DIN At factory setting and fully unloaded remote cham-
24340 on compensator topside). The mounting ber (compensator spring chamber) the min. com-
threads for the pilot valve are M5 for threads and pensating pressure is 15bar.
port code 1 and 8 or #10 - 24 UNC for threads For differential pressure adjustment the true dif-
and port code 3 and 7. ferential pressure should be measured (pump
Beside a manual operated pilot valve (e. g. code outlet pressure minus pilot pressure). An adjust-
PVAC1P*) also a proportional pressure valve (e. ment when only measuring the pump outlet pres-
g. DSAE* or RE*) or a multiple pressure pilot cir- sure requires an absolutely pressure free com-
cuit (e.g. PVAC2P*) can be installed. pensator spring chamber.
Compensator accessories see Catalogue HY11- Functional descriptions and circuit diagrams of
2500/UK, chapter 1. all compensators see Catalogue HY11-2500/UK,
Proportional pressure pilot valves and driver elec- chapter 1.
tronics to operate these valves see Catalogue
HY11-2500/UK, chapters 4 and 10.
The pressure adjustment, and the max. pres-
sure are defined by type and nature of the pres-
sure pilot valve.
IA PVI016 UK.PMD RH
Snap ring
Adjustment
spindle
Lock nut
The load sensing or flow compensator primarily The pressure pilot valve must be capable of hand-
controls the pump output flow. To achieve this the ling securely a pilot flow of approx. 1.2l/
load pressure after a main stream throttle valve min.Therefore a nominal flow of 3 - 6l/min is re-
(load sensing valve, not included in the shipment commended for the pilot valve. Selection of a pi-
of the pump) is connected to the load sensing lot valve too small or too large can result in com-
port of the compensator. The compensator con- pensator instability.
trol strategy is, to keep the pressure drop con- The pressure adjustment and the max. pressure
stant across this main stream throttle valve. are defined by type and nature of the pressure
To add pressure compensation to the load sens- pilot valve.
ing function, an orifice (Ø 0.8mm) is to be added The minimum compensating pressure can be
into the load sensing line and a pressure-pilot calculated from the min. adjustable pressure of
valve must be connected between orifice and the pilot valve plus the compensating differential
compensator valve (see circuit diagram). pressure adjusted at the compensator.
Circuit diagram of a load sensing compensator with external pressure pilot valve
IA PVI016 UK.PMD RH
Adjustment spindle
Lock nut
The load sensing or flow compensator primarily The pressure pilot valve must be capable of hand-
controls the pump output flow. To achieve this the ling securely a pilot flow of approx. 1.2l/
load pressure after a main stream throttle valve min.Therefore a nominal flow of 3 - 6l/min is re-
(load sensing valve, not included in the shipment commended for the pilot valve. Selection of a pi-
of the pump) is connected to the load sensing lot valve too small or too large can result in com-
port of the compensator. The compensator con- pensator instability.
trol strategy is, to keep the pressure drop across The thread at the load sensing port is given by the
this main stream throttle valve constant. threads and port option of the pump ordering code:
In addition the compensator with the code FF1
Threads and Port
comes with a top side mounting interface NG6
port code dimensions
DIN 24340 and a pilot orifice Ø 0.8mm in the load
sensing port. Directly on the mounting interface 1 G 1/4 BSPP
a pressure pilot valve can be mounted. The mount- 3 7/16-20 UNF
ing threads for the pilot valve are M5 for threads
7 M12 x 1.5 ISO 6149-1
and port code 1 and 8 or #10 - 24 UNC for threads
and port code 3 and 7. 8 M12 x 1.5 ISO 6149-1
IA PVI016 UK.PMD RH
The pressure adjustment and the max. pressure At factory setting and fully unloaded remote cham-
are defined by type and nature of the pressure pi- ber (compensator spring chamber) the min. com-
lot valve. pensating pressure is 10bar.
The min. compensating pressure can be calculat- For differential pressure adjustment the true differ-
ed from the min. adjustable pressure of the pilot ential pressure should be measured (pump outlet
valve plus the compensating differential pressure pressure minus pilot pressure). An adjustment only
adjusted at the compensator. measuring pump outlet pressure requires an absolu-
Factory setting for the compensator differential tely pressure free compensator spring chamber.
pressure is 10 ±1bar. This adjustment should only The pressure adjustment also influences the effec-
be modified if necessary. To change the adjustment tive output flow of the pump. The higher the differ-
the lock nut is to be loosened and the adjustment ential pressure setting is, the higher the flow is go-
spindle to be turned. The adjustment range is from ing to be at a given setting of the load sensing
approx. 8bar to approx. 80bar. The actual compen- valve.
sating pressure is given by the pressure setting of Functional descriptions and circuit diagrams of
the pilot valve at nominal pilot flow (approx. 1.2l/ all compensators see Catalogue HY11-2500/UK,
min) plus the compensator differential pressure. chapter 1.
Adjustment spindle
Lock nut
ssure
remote pre Snap ring
pe nsa tor
com
Adjustment spindle
The two spool compensator, code FT1 has two sep- is 15 ±1bar. These adjustments should only be
arate compensator valves for flow and pressure. modified, when necessary.
The flow compensation is done with the lower valve. To change the adjustment the lock nut is to be
It is connected to the load sensing port of the hy- loosened and the adjustment spindle to be turned.
draulic circuit. The adjustment range reaches from approx. 8 bar
The remote pressure compensator is mounted on to approx. 80bar. The actual compensating pres-
top of the flow compensator and it overrides the sure is given by the pressure setting of the pilot
flow compensation, when pressure setting is valve at nominal pilot flow (approx. 1.2l/min) plus
reached. On the mounting interface NG6, DIN 24340 the compensator differential pressure.
on top of the pressure compensator stage – as At factory setting and fully unloaded remote cham-
described for the remote pressure compensator FR1 ber (compensator spring chamber) the min. com-
– any pressure pilot valve can be mounted, as long pensating pressure is 10bar.
as is fulfills the requirements described there. For differential pressure adjustment the true dif-
Mounting interface, threads and port dimensions ferential pressure should be measured (pump out-
see Catalogue HY11-2500/UK, chapter 5. let pressure minus pilot pressure). An adjustment
The factory setting of the flow compensator is 10 ± only measuring pump outlet pressure requires an
1bar, the adjustment for the pressure compensator absolutely pressure free compensator spring
chamber.
IA PVI016 UK.PMD RH
Adjustment spindle
Lock nut
A horse power compensator with ordering codes requirements. Valve selection, requirements and
*LA resp. *CA has a compensator valve with a mounting dimensions see Catalogue HY11-2500/
topside mounting interface NG6, DIN 24340. Any UK, chapter 4.
pilot valve can be mounted when it fulfills the
9.2 Horse power compensator, ordering codes *LB resp. *CB
Snap ring
Adjustment spindle
Lock nut
Remote resp.
load sensing port
For horse power compensators with ordering If another compensating pressure or a closer tol-
codes *LB resp. *CB the compensator valve has erance is required, an external pilot valve can be
a pilot port on its side. If no pilot valve pilot valve connected. External pilot valve, requirements and
for adjustable pressure compensation is con- adjustment procedures see Catalogue HY11-
nected, the compensating pressure is defined by 2500/UK, chapter 3.
the design of the contour sleeve and can be in Functional descriptions and circuit diagrams of
the range of 370 ± 20bar, depending on the ad- all compensators see Catalogue HY11-2500/UK,
justment of the horse power pilot valve. chapter 1.
9.3 Horse power compensator, ordering codes *LC resp. *CC
Lock nut With horse power compen-
sator ordering code *LC
Set screw resp. *CC an adjustable
pressure pilot valve is includ-
ed in the shipment. The valve
pilot valve
pressure is mounted on top of the
C 1 P C MNS
PVA compensator valve. After
loosening the lock nut, turn-
. ing of the adjustment screw
ssure resp
remote pre allows a setting of the com-
n g
load sensi pensating pressure between
tor Load sensing
compensa approx. 20bar and 350bar
port, for code
(adjustment B in figure on
*LC plugged
previous page).
IA PVI016 UK.PMD RH
Cap nut
The electrohydraulic proportional displacement After that the zero setting of the LVDT must be
control consists of the proportional displacement controlled. The LVDT must be connected to ter-
control valve shown above and the inductive po- minals 23, 24 and 25 of the electronic control mod-
sition transducer (LVDT) used for the displace- ule and the solenoid to terminals 14 and 15.
ment feedback.
Series 42
LVDT and proportional displacement control valve When the pump is running the input command for
are factory set and the adjustment is secured. Any the displacement is to be set to 0 and the pressure
new or re-adjustment is only necessary after re- relief valve of the system / test rig should be set to
pair or service. a pressure > 25bar. All other valves of the system
Prior to an adjustment first the setting dimension of must be closed.
the LVDT probe is to be checked (see figure and The pump then will compensate at the min. com-
table above). The adjustment is secured with an ad- pensating pressure (10 ± 2bar) to its min. displace-
hesive. ment. By adjusting the zero adjustment potentiom-
Any new adjustment must be secured with an ad- eter at the LVDT the voltage at the diagnosis output
hesive, to avoid unintentional variation of the ad- must be adjusted to 0V, because this situation rep-
justment. resents the absolute minimum working displace-
ment of the pump.
IA PVI016 UK.PMD RH
Basic compensator
setting
Electrical connection
Basic adjustment of the proportional displacement See also installation manuals for electronic mod-
control valve (lower valve) see Catalogue HY11- ules PQ0*-P00, Bulletin 3241-M1/UK and PQ0*-
2500/UK, chapter 10. Q00, Bulletin 3242-M1UK.
For adjustment of the remote pressure compen- Functional descriptions and circuit diagrams of
sator stage, see remote pressure compensator all compensators see Catalogue HY11-2500/UK,
FR1 in Catalogue HY11-2500/UK, chapter 4. chapter 1.
Lock nut
Set screw
IA PVI016 UK.PMD RH
Set screw
Lock nut
For code PVAC2P* a single-solenoid directional When energizing solenoid A (B-side) the spring
control valve is included for pressure selection. The chamber is connected to the A-side pilot cartridge;
valve switches between low pressure setting and the pressure adjusted here controls the pump.
high pressure setting. During low pressure both pi- When solenoid B is energized the spring cham-
lot cartridges are connected to the compensator, in ber of the compensator is connected to pilot car-
the high pressure situation (solenoid energized) only tridge B; then the pressure adjusted on this car-
the A-side cartridge is connected. Therefore the B- tridge defines the pump compensating pressure.
side pilot needs to be set for low pressure. The di- With this version the pressure settings can be
rectional control valve series D1VW has spool code adjusted independently; no high / low preference
6. is to be observed. The DCV of the series D1VW
For code PVAC2E* for pressure selection a two- has spool code 2.
solenoid directional control valve is included, which This version should be used, when between high
switches between low pressure setting, high pres- and low pressure selection the standby opera-
sure setting and standby pressure. In neutral posi- tion is used in the machine cycle.
tion both cartridges are connected to the compen- Code PVAC1E* is similar to code PVAC2P*, with
sator valve. The lower pressure defines the com- the exception, that only one pilot cartridge is in-
pensating pressure of the pump. When the A sole- stalled. In neutral position of the D1VW the
noid (B-side) of the DCV is energized only the A- standby pressure is selected.
side cartridge is connected; the (higher) pressure
Please consult our main Catalogue HY11-2500/
adjusted there defines the compensating pressure.
UK for all further information and functional de-
When solenoid B is energized the valve spool con- scriptions.
nects all four ports. Then the spring chamber of the
compensator valve is directly connected to the case
drain of the pump, the pump compensates works
at minimum compensating pressure (standby).
The directional control valve series D1VW has spool
code 55. This spool code is used to avoid a blocked
spool position during transient. For more information, spare parts or service
This version is recommended, when during a ma- please contact:
chine cycle the pressure is to be switched between
high and low. Parker Hannifin GmbH & Co. KG
For code PVAC2M* also a dual solenoid valve is Pump and Motor Division
used. In neutral position all four ports are connected. Neefestraße 96
The compensator spring chamber is connected to 09116 Chemnitz, Germany
the case drain, the pump is compensating at min. Phone: +49 371 3937 0
compensating pressure (standby). Fax: +49 371 3737 488
E-mail: infopmd@parker.com
IA PVI016 UK.PMD RH
IA PVI016 UK.PMD RH
IA PVI016 UK.PMD RH