Pneumatic Impact Wrench #505106, JAT-106 #505107, JAT-107 IRT-407 shown Operation & Parts Manual M-505106 Edition 2 11/2018 RB ce - 427 New Sanford Road [SoxnorO™~—SSCSCSCSCS LaVergne, TN 37086 E—_—————— Ph. 800-274-6848, Serial No woww.jettools.com Purchased rom Date purchased Copyright © 2016 JETWarranty and Service te Gescaycairg 12002756848 SAV 6 SPM al weet Bf tho ine poe spoced inthe Warts wih your roduc eon the fica JET branéod 7 JET pradut cay itd waranty whic are in uraon based upon the posit See chart below) feusrate nur oto wide core Oy 050 dy Kod nary aga nactacaers Goes {Twat covers nh inl prensa ne roc rome eta of dle Ths waranty overs ay aetatsn woreansip or mater sboc Metts thle made petty or woed ra Warranty Litt (Woctrngrosocs with Five Your Waray thal re ued for corer ond puposes dau ow Two ear ‘Saran ose contac Tech Sarco at 0i274ohee other cao, Pease crac: Teoh Seve by cling 600274685, Peas noe tat you wil be sake to prov arsuny ag ew pod Fo compl, lsd product ifarratn check with ourlocal a ow State Law Applos ‘Tas waren aves yeu Spec gels, subject 1 apecate tte ah rh en heyy Sn rey oy nahn eid aso [EI 2857105107 irpact wrenches{(2eeoo BX satety warnings ir tool warnings General Read and understand this entire. manual before allomting assembly or operation. 2. Read and understand all wamings posted on the tool and in this manual. Falure to comply vith al of these warings may cause serious Injury 3. Replace warning labels if they become ‘obscured or removed 4, Do not use this tool for other thant intended Use. fused for other purposes, JET disclaims fny real or implied waranty and nolds seit harmless from any injury that may result from that use. ‘Always wear approved safety glasses or face shield while using. this tool. (Everyday eyeglasses only have impact resistant lenses they are not safely gases) 8. Wear ear protectors (plugs or muff) if the noise exceeds safe levels. 7. Wear gloves and protective cloting if ‘operation produces sparks or ying paces. Gloves should be tghting, winout frayed fingers or hanging threads. Keep hands and body away from the working area of oo) 8. Do not operate an ai tool continually at full throttle without a workload onthe too 9. Tho ar tool must be property lubricated before operating 10. Never start a percussion type ai too (chipper, breaker, buster, etc.) without, securing the toalng lin the fetaner and placing the tip against the work surface 11. Do rot operate air tool without is guards in place, Do not madly the toa. 42. 1, 14 6. 16, 1”. 18. 1. 20, 22, 22, 24, Do net operate this tool while tired or under the influence of drugs, alcohol, or any medication ‘Adopt a comfortable posture with. proper balance, and maintain secure footing at all times. Non-slip footwear or ant-ski floor sitps are recommended. Do nol wear loose clothing or jewelry. Contine long hat. Excessive air pressure and too much ee rotation may decrease lie ofthe foal and may cause a hazardous station, Check alt hoses for wear, and keep them ‘away fom heal and sharp edges. Repair or replace damaged air hose immediately. Do ot carry tal by he airhose. Ar hose may cause tipoing hazards; keep hose away from trafic areas Do nat use this fool near flammable objects, or in potentially explosive environments. 03 ‘ot use near lve electral wires Do not use power tools in damp or wet location, oF expose them to rain, Keep work ‘area well ightee a not leave a connected toal unattended. When not in use, disconnect tool from air ‘Shutoff ai supply and discharge any residual pressure trom ool before removing. hose, ‘making adustments, changing accessories, orstoring tool Make sure tol switched of, and your finger ofthe tigger, before connecting toa supply Remove adjusting keys and wrenches before ‘uming on too. Keep vistors a safe dstance trom the work area. Keap chiliron away. eT25. Give your work undivided attention. Looking ‘around, earrying on a. conversation and horse-play” are careless acts that can result in serous nur. 26. Do not force too or atlachment to do a job for which was not designed. The right tol wil do the job bellor and more safely 27, Repatiive mations andlor exposure to constant vioraton can be harmful to hands ‘and arms. Tako trequert breaks and relax hands during extended operation. Change posture to avoid discomfort or fatigue 28. Compressed air can be harmful if cracted toward senstive areas ofthe body, and may propel smal particles caught inthe ar stream Exeretse proper caution 28. Use only recommended accessories improper accessories may be hazardous. 30. Maintain tools with care. Keep air tool clean ‘and oiled for best and eafest performance 31. Do not use combustible gases, carbon oxide, oxygen of any bottled gas as an ait source forthe too. These can present risk of ‘explosion and serous inary. 32. Do not lubricate the tool with combustible liquids, suchas Kerosene, diel ret el 33. Do not dispose of this too! with normal household waste. Never dispose othe airtool into re, Specific warnings for Impact Wrench 234, This impact wrench is designed for removing ‘and instaling tieaded fasteners. If you are ‘ot familar wth the proper and safe operation ff a pneumatic impact wrench, donot use unt proper ttaining and knowledge have been obtained. 35. Use only impact sockets in good condition ‘Sockets In poor condition may reduce impact ower, and could break, creating a saloly hazard. 36. Use only sockets designated for use with Impact wrenches. Never use hand tool sockets, a8 they can shatter. 37. Never hold socket, drive or dive extension with your hand during operation 38 Make sure workpiece is secure and will not shit wale operating impact wrench. Do not held workpieces with your hand 39, Make sure fastener can withstand rated torque of impact wrench 4S WARNING: This product can expose you to chemicals including lead which 's known to the State of Califomia to cause cancer and birth defects or other reproductive harm. For more information goto itp. pBSwamings.ca. gov. Ay waRNina: some dust, fumes and gases ‘reeled by power sanding, saving, srncing, Gtiling, Welding and other "constuction ‘Sctvites contain chemicals known tothe State f Calfloria to cause cancer and bith defects brother reproductive harm. Sore examples of these chemicals are: + Toad for lead based paint 1 erystaline silica from bricks, cement and bother masonry products ‘arsenic. and. chromium fom chemically treated lumoor ‘Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, workin a Wwellventlates area and work with approves Safety equipment, such as dust masks that are Spectically designed to fiter aut meroscopie partcles. For more. information go. {0 Fitp:iww p65wamings.ca.gov and itp! worw pe5warsings.ca.goviwood, Familiarize yourself with the following safety notices used in his manuat [ASWARNING his means that precautions ‘are not heeded, it may result in serious, or even fatal, injury [ASCAUTION his means that precautions ‘ae not heeded, it may result in minor injury ‘andlor possible tool damage. [EI 55105,107 impact wrenchAbout this manual ‘This manuals provided by JET. covering the safe operation and maintenance procedures fora JET Model LJAT-108 and JAT-107 Pneumatic impact Wrench. This manal contains instructions on safely precaution, ‘general operating procedures, maintenance procedures and gars breakdown. Your tool has been designed ‘and constructed to provide consistent, long-term operation i used In accordance withthe instructions sel forth in ths document ‘The instructions and warnings in this manual may not encompass all possible workplace environments. The ‘operator is expected fo take appropriate precautions and exercise common sense. AS with any tool ‘operation, safely of operator and bystanders should be frst proniy. there are questions or comments, please contact your local supplier or JET. JET can also be reached at ‘our web site! wa jetools.com Record the serial numiber and purchase infomation of your toolon he cover ofthis manual for quick access. Retain this manual for flure reference, Ifthe tool transfers ownership, the manual should accompany it eTTool specifications Stok number 505107 Savare dive “in Bok capecty Tin [nl retainer tne Rng Fina new char Fin hare Tein barr | Maxi ore 500 (677 NAD 500 BR G7FANA | Working toraue fseaor Nem iaaor nem | Fie oped 10,600 RPM 0,000 RPM | Bows pe min 1.527 forwards 1584 rovese 11.878 foward 1a ravere —| [Average ar consumption sore Scr | [Ar consumon at ed acrM Print ‘iain NPT [Arhose reide damier an Recqred ar pressure 0p 2H a 30 el 621 Pa) | Vibration value [49 mis? 4.9 mis? i Noise teva a7 a60A) ar cBia | cp sa sive Pistol styl | Over Lora i420. (oo) 4201, (100) Housing rate [lumina wth TPE melded gp Aluminum wih TPE mole orp [net weit [335m (ree Ka) 335 b.(152a) shpping wight a8 (187 h9) [568 b.(167K9) The specified values are emission levels and are not necessatly tobe seen as safe operating levels. As ‘workplace condtions vary, ths information is intended to allow the user to make @ better estimation of the hazards and sks ivolved only Specifications were current altime of publication, but because of our palcyof continuous improvement, JET reserves the right to change specications at any time ane without por notice, without incurting obligations. [ED 857105,107 irpact wrenchesSetup and Assembly ‘Any missing parts or damage should be reported immediately fo your JET® cstrbvter. Do nat use @ damaged. tool Read this instruction manual thoroughly for operation, maintenance and safely instuctons Box contents: 1) Impact wrench 1. Operation and parts manual 1 Warranty card Operation ASCAUTION the impact wrench must be Properly lubricated before operation, ‘See Lubrication” section, Figure 1 4. Remove protective cap ftom air inlet (Figure 4): Han imine aller is not being used, add 4 ‘or 5 drops of ar toool not included) ito the riniet, 2. Blow aut air line to remove any dint or masture, then connect ar supply hose to teal. Set ir pressure 10 90 ps IMPORTANT: Connecting a quick-change coupling divctly to the tool Is not Fecommended, 36 vibration may cause the Connection ofl Instoad, add a leader hose ‘and instal ary quick-change couplings farther down the Ine. 3. Push drive socket (not included) onto anvil tnt licks into postin, 4, Rolate regulator evitch to prefered seting Regulator setings are for reference only and donot incite specic power setings. Rotate right for forward drrection, lof for AXCAUTION | rake sure nut or bolt can ‘withstand rated torque of impact wrench To loosen rut or bot: 1. Select reverse rotation. 2. Place socket over nut, hold grip firmly, and place other hand overtop of housing, Gently squeeze tigger, Important: If tool cannot loosen nut, 00 NOT raise air prossure above 90 psi. Iftoos air regulator I8 in Tow setting, rase setting and revy. If tool's regulator Is already at maximum, do not continue attempts to Toosen nut with this impact wrench. Use ther methods o took to loosen nut 3. Release trigger to stop impact wrench, To tighten nut or bot Install nut as far as possible by hand. 2. Select forward rotation, 3. Place socket over nut, hold grip firmly, and place other hand overtop of housing. Gently Squeeze ger. Important: too stalls while tightening, 00 [NOT rise air pressure above 90 pi. tools air regulator is in low setting, rae setting ‘and retry. Hf nut. will not tighten on maximum setting, donot continue attempts to tighten nut with this impact ‘wrench. Use other methods or toals to tighten nat. 4. Release trigger to stop impact wrench, NOTE: Do not overighten. Fasteners wit ercal torque settings should be fuly tightened wih a torque wrench, ETMaintenance Lubrication ‘The impact wrench should be Wuorcated daly (or before each use) wih ai tool ol through the air inlet During continual aperaton, i should be Fe ‘lec every 1 10 2 hours, Tis canbe done with an incline llr, or manually. If done manually, proceed as folows: 41. Disconnect ai hose trom too, 2. Place 4 of § drops of ar tool ol nt air ilat (Figure 1), NOTE: Airtool ol not provided itis avallable almost majorhardware and toa stores, SAE #10 all or sewing machine oll may be used ‘28 a substitute, Donat use detergent ol 3. Re-connect air. Run impact wrench at low throttle without load for a few seconds to stribute the ol throughout too 4. When fished operating impact wrench, isconnectairhose. Wipe off nosing with & Gry cloth. Place 4 ar § drops of aircal otto airinlet; re-connect air and run te too for a few seconds to distribute the ol. Disconnect Storage ‘Avoid storing the impact wrench in very humia locations which promotes rusting of intemal mechanisms. Always ol the tol and disconnect, fir nose before storage Air system requirements 1. Use proper air hose size (refer to tool specifications). The hose should be just long fenough to serve the Working area, Excessive hose length wil cause pressure drop, 2 Make sure air compressor supplies clean, Gry a at correct CFM forthe impact wrench, 3. Set airpressure to 90 ps [ASCAUTION) excess air pressure andlor unclean aie wll shorten the tool's life and may ereate a hazardous situation, 4. Drain war from air compressor tank daily, 23s well as any condensation trom air ines. ‘Water in the airline may enter tne tool and cause damage, 5. Change fiers onthe air system on a regular basis 6. Airline pressure may be increased accordingly to compensate for extra-long air hhases (usually over 25 feet). Inside diameter af hose should be minimum s/n, General Air Tool Information IF the air toot is not performing according to specifications, the fllowing are among the most common causes. (See also “Troubleshooting” section) + Contaminated air such as a diy ai system cor water inthe system, + Using wrong size tool forthe job. ‘+ Poor maintenance practices, such as using excessive air prosstre or ai volume ‘+ Improper or no lubrication Rule of Thumb Iittakes more than 8 seconds tighten or loosen ‘bolt or mut with an air impact wrench at ‘maximum setting, the air wrench is too small or the air compressor CFM is not powerful enough forthe Job. Continued use in ether capacity wil cause damage tothe too. Tool Pressure LET Alr Tools operate on 700-100 psi (pounds per square inch) ar pressure measured atthe tool Wwnen the tool is operating. Set tool to 90 psi Unless indicated otherwise, Proseure in excess of 100 psi wil shorten the life ofthe to Air System Recommendations Equip the ar compressor intake with a replaceable ai fiter hat can be easly cleaned Use safety shutoff valves so airflow can be stopped quickly in case of aline break. When using mutiple noses, ar hoses should be larger than leader hose. Join multiple hoses recly, rather than wih quick connect ‘tings which may cause pressure drops and tool pawer eduction [EI 225-105,107 impact wrenchUse antinhip devices across hose couplings to prevent nose from whipping in the event ofa hose fallure o coupling disconnect. ‘Always use moisture traps atthe compressor for ‘the main distrbuton line. Use moisture aps and Indie olers on each downline thats to be used for airtocs. (See Figure 2). Place aller as close to ar tool as possible for best lubrication. Lubrication {se a ight oll containing rust inhibtors, such 05 SAE #10. Many JET arr tools have integral oll reservoirs, which should be kep filed when nine bles are not used greasing is required, use a grease that is highly water resistant fr the front case components on airimpact wrenches, grinders an¢ sanders Recycling Protect the environment, Your tool contains materials which can be recovered oF recycled \Whan its useful if has expired, please leave tool ata specialized facity. Figure 2 Recommended arrangement of air piping and airline system ETTroubleshooting JAT-106/107 Impact Wrenches ‘Any disassembly of the tool should be done by qualified service personnel. For problems not addressed below, contact JET technical service al 800-274.6046 Paes Tool wil not star. ores Air valve closed or oostructes om (Open valve; clear any obstructions, Dif or gum deposits on components Flush tool with gum solvent. I problom persists, dsassorblo, clean an lubricate internal parts, ‘Rotor vanes or other components Replace wom components. (Replace vanes as an entire sat) “Trigger inoperable Clean tigger mechanism to ensure ree movement. Replace mechanism f neede Bearnals) wom Disassemble and inspect bearing Grease or replace as needed. Excessive oF abnormal oration Bearing(s) wom. Disassemble and inspect bearing Grease or replace as needed. ‘Abnormal sound. Tose fastener, (Check tightness of housing and ‘external fasteners Toss ofpower eval action, Tow air pressure ‘Maistre or obstruction in air hose, Verify compressor has proper GF rating for too Check compressor regulator ‘Setting: stair pressure to 80 ps Set regulator dal on tool to maximum seting Check for loose connections, "Ar supply mustbe clean and ay. Clean out alr nose(s) and remove any kinks or bends. Improper size of ar anamission Tinos, noses, ftings, or Use appropriate-sized air lnestnoses, couplings. Verity proper fitngsleoupings Dirt or gum deposits on Flush tool with gum solvent components. Check and clean ar fiter on compressor. Clean external areas of oo, f problem persists, dsassomble, flean and lubricate intemal parts. Rotor vanes are worn Replace vanes (entire set Trnpacts sufidenty, ba vil nat remove fastener. Worn socket Use good condition sockets Worn impact mechanism Replace components Wa rat impact ‘Damaged impact mechanism Replace mechanism Housing becomes hot uring operation insufficient lubrication, Lubricata with ar tool ol Worn components. Replace components as needed [EEN] 287-105,107 impact wrenches‘Severe ar leakage, {Air valve obstructed or damaged Clean or replace (Note: Minimal escape of firis often nermal for ar oats) Housing loose or damaged. Replacement parts Service parts are listed on te flowing pages. To order parts or reach our service department, cal 1-200- 274-6848 Monday through Friday, 8:00 a.m. to 5:00 pm. CST. Please have the stock numoer and serial number af your tol available when you call, so that we may serve you quickly and accuratly. eT#505106, JAT-106, 3/8-inch Impact Wrench — exploded view {IRT-106,107 Impact Wrenches#505106, JAT-106, 3/8-inch Impact Wrench — parts list Index Part Wo. [Description [aR] dex PartNo. Description oy Fr UATI0S-57 Mota housing 1] 23 UAT I06-23 Son 1 2 —aosi2 ——[Serew Moa 1] 248-18 — Stee bal Tin, cml E iret 1] 25 —HATi0e-25 ai oshing 1] Trigger 1] 2 —Uarioe-28 Hammer casa +] Fr. fxnavet fuser 1] 2a [aTi0«-12 —0-Ring 50x15 +] bo IE-Ring ETWS 1] 30 [P5-15020e7 Soc na exp serew MEXTEL | 6. ti (Gasket 1] 35—NATIO"-33 Hammer cage 1 i ear cover 1] 34—NATO7=3¢ Hammer z fs bearing BBDOZZ 1] 35—NATIOr=35 Hammer pn 5DaIZ Zz i [Rear end late 1] 36 HAT 06-35 Avi 3 +] bs Rotor 1] 37 HATI30-17 O-Ring 3 6. Ta +] he otorvane 5] 3 —[Svea0103 —Retsnng rng 4 ir Pin 5. 1] 42 HaTI06~12Vave sping 4 i (onder | 3 —pari0e-3—Vave ster 1 fe ont end pate 1] 4 —parive=24 Rubber spacer 7 bo [Bal beating 6OOTZZ 1] 7 USWis72-57 Damping materal 1 br Reverse lve +] f2barioes? Rubber rp 1 be joing i JATIO8-RPK. Repair Kit, contains #10,11,16(6)22,29,37,38 JATIO8-RBK. Rebullé Kt, contains #14,17,18,19,35 36 eT#505107, JAT-107, 1/2-inch Impact Wrench — exploded view £ : : i E 5 s 5#505107, JAT-107, 1/2-inch Impact Wrench — parts list Index Part Wo. [Description [aR] dex PartNo. Description oy Fr UATI0S-57 Mota housing 1] 23 UAT I06-23 Son 1 2 —aosi2 ——[Serew Moa 1] 24 [S818 Stee bal Tin, cm B iret ] 25 HATi0e25 ai ossting 1] Trigger 1] 2 —Uarioe-28 Hammer casa +] Fr. fxnavet fuser 1] 2a [aTt04-12 —o-RingSOet Sram +] bo IE-Ring ETWS 1] 30 [P5-15020e7 Soc na exp serew MEXTEL | ti (Gasket 1] 35—NATIO"-33 Hammer cage 1 i ear cover 1] 34—HATOv=3¢ Hammer z fs bearing BBDOZZ 1] 35—NATIOr=35 Hanmer pn 6Da2Z Zz i [Rear end late 1] 36 HATIOr-35 Anvil 1, +] bs Rotor 1] 37 anans ——o-Ring 6 5c +] he otorvane 5] 3 [aoa ——“Retsning ring 4 ir Pin 0. 1] 42 HATI062—Vave sping 4 i (onder | 3 —paTi0e-13—Vave ster 1 fe ont end pate 1] 4 —parive=24 Rubber spacer 7 bo [Bal beating 6OOTZZ 1] 7 USWis72-57 Damping materal 1 br Reverse lve +] f2barioes? Rubber Grp 1 be joing i JATIOT-RPK. Repair Kit, contains #10,11,16(8)22,29,37,38 JATIO7-RBK. Rebulla Kt, contains #14,17,18,19,35 36 JETJET 427 ow Santor Road Lavorge, Temes S080 Phone: 800-274-5848 ‘wan jttoals.com