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CHRYSO® POLYFLEX EPA H

High Early Strength Epoxy Grouting Compound

Description Mixing Ratio as pourable Grout:


Pack A:Pack B : Pack C 3:1:10
CHRYSO POLYFLEX EPA H is a three components solvent
free, free flowing, and fast curing early high strength Mixing Ratio For Groove Filling
pourable epoxy grout. This can also be used as thixotropic mortar by mixing extra
amount of filler. For example, to fill the termination area of Sheet
Indicative Characteristics membrane, like PVC, HDPE, APP, etc. mixing ratio of Resin,
Hardener and filler shall be 3 :1 : 20 ( filler part will vary depending
Specific Gravity at 27⁰C 1.8 ±0.1 on required consistency for type of application).
Solid Content, IS 101 100%
Pot life, minutes, 27°C , >60 minutes Method of Application
ASTM C 881 Surface Preparation
Comp. Strength, 24 hours, > 80
MPa at 30°C, BS 6319 The area to be treated should be cleaned properly. The V‐groove
PART 2 cut along the cracks, voids, unsound concrete pockets are
Comp. Strength, 7 days, > 100 filled/repaired with RESICRETE mortar.
MPa, at 30°C, BS 6319
PART 2 Mixing
Tensile Strength, N/mm2, >15
For Pourable Grout
14 days, BS 6319 PART 7
Flexural Strength, N/mm2, >28 Mix all the Component ‐ B (Hardener) with Component ‐ A (Resin).
14 days, BS 6319 PART 3 Leave the thoroughly mixed materials to stand for 2‐3 minutes to
enable entrapped air to escape from the mix. Add Component ‐ C
Shear Bond Strength, >12 (concrete)
(Special Aggregate) and again mix well using a drill / paddle
N/mm² , ASTM C 882
(maximum 400 R.P.M.) mixer.
Shrinkage, FIP 9/2/ 5.7 Non‐shrink
For Thixotropic mortar
Chemical Resistance Unaffected by wide range of
Mix Pack A and Pack B in the ratio of 3:1 (by wt) by trowel, add
ASTM D 6943 Chemicals, Oils etc.
20 parts filler and mix it thoroughly. Adjust the consistency by
adding and mixing of more filler.
Domains of Application
Mix only sufficient material for immediate requirement and use
as quickly as possible, within its pot life.
High‐strength grouting and fixing of Starter bars, Anchors,
Fasteners, Tie rods, Crash barrier posts, Fence and railing posts,
Under‐grouting and bedding of Base plates, Machine bases, seat Application
base‐plates for light and heavy machinery including heavy impact
and vibratory machinery, reciprocating engines, compressors, In order to prevent air voids apply mixed POLYFLEX EPA H from
pumps, presses, etc. It can also be used as a Bridge bearings, one side or corner only. POLYFLEX EPA H should be placed within
Mechanical joints (i.e. road/bridge/deck types, etc.), Sleeper‐ 10 minutes of mixing. High points must be adequately vented to
less, direct rail fixing, dressing of pile cap, Crane tracks, Light rail allow entrapped air to escape. Minimum and Maximum layer
and permanent way in tunnels, Light rail and permanent way thickness should be 5 mm and 25mm respectively. If higher
over bridges. thickness is required, apply in multiple layers of 25mm to avoid
exothermic heat buildup. Time gap between two layers may be 6‐
8 hours.

The information contained in this technical data sheet is given to the best of our knowledge and the results from extensive testing in order to remain as objective as possible.
However, it cannot, in any case be considered as a warranty involving our liability in case of misuse or any different use of our products from the “Application” paragraph of this
AC/25/07/2020

technical data sheet. Some application tests should be carried out before using the product to ensure that the methods of use and conditions of application of the product are
satisfactory. Our technical assistance is at the disposal of the users.
Consult the latest update of the technical data sheet on our website www.chryso.com

CHRYSO India Private Limited | Registered & Corporate Office : Plot No. D -30/7, TTC Industrial Area, M.I.D.C. Turbhe, Navi
Mumbai – 400705. Maharashtra, INDIA. Tel : +91 22 27685991/2
CHRYSO® POLYFLEX EPA H
High Early Strength Epoxy Grouting Compound

Advantages Precautions

 For carrying out structural repairs it can be filled into  Store the material in shaded cool place and keep it
concrete/mortar cracks/voids/pockets. away from fire and any heated body. Clean all tools
 Can be poured on the steel surface (zinc covered) as with MEK or any standard solvent before
backing compound. polymerization starts.
 Cured resin possesses high mechanical strength,  Mix only sufficient materials for immediate
excellent adhesion, non‐ shrinking properties and a requirements. Leave the mixed material to stand for 2‐
chemical resistance properties. 3 minutes to enable entrapped air, if any, to escape
 Can be used as a sealing material for cracks and voids. from the mix and then use as quickly as possible.
 Although CHRYSO POLYFLEX EPA H has a high  Should not be mixed multiple packs at a time. This may
strength, the cured material is not brittle and retains result drastic reduction of pot life and material may gel
a slight flexible nature. quickly before injection process.
 It is supplied in pre‐measured quantities of Safety
component‐A (Resin), component‐B (Hardener) and
 Wear hand gloves, safety shoes and safety goggles
component‐C (Special Aggregate) according to the while using and handling the product.
mixing proportion.
 In case eyes or mouth are affected wash with plenty of
clean water and seek medical treatment immediately.
Shelf Life & Storage
Before use, refer to the Material Safety Data Sheet.
12 months from the date of manufacturing when stored in un‐ The MSDS is available on www.chryso.com
opened, original sealed and dry condition at a temperature
range from +5⁰C to 40⁰C.

Packing

14 kg kits

The information contained in this technical data sheet is given to the best of our knowledge and the results from extensive testing in order to remain as objective as possible.
AC/25/07/2020

However, it cannot, in any case be considered as a warranty involving our liability in case of misuse or any different use of our products from the “Application” paragraph of this
technical data sheet. Some application tests should be carried out before using the product to ensure that the methods of use and conditions of application of the product are
satisfactory. Our technical assistance is at the disposal of the users.
Consult the latest update of the technical data sheet on our website www.chryso.com

CHRYSO India Private Limited | Registered & Corporate Office : Plot No. D -30/7, TTC Industrial Area, M.I.D.C. Turbhe, Navi
Mumbai – 400705. Maharashtra, INDIA. Tel : +91 22 27685991/2

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