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Awwa C550-90
Awwa C550-90
ANSI/AWWA C550-90
(Revision of ANSI/AWWA C550-81)
AWWA STANDARD
FOR
PROTECTIVE EPOXY INTERIOR COATINGS
FOR VALVES AND HYDRANTS
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
AWWA Standard
This document is an American Water Works Association (AWWA) standard. It is not a specification.
AWWA standards describe minimum requirements and do not contain all of the engineering and
administrative information normally contained in specifications. The AWWA standards usually con-
tain options that must be evaluated by the user of the standard. Until each optional feature is
specified by the user, the product or service is not fully defined. AWWA publication of a standard
does not constitute endorsement of any product or product type, nor does AWWA test, certify, or
approve any product. The use of AWWA standards is entirely voluntary. AWWA standards are
intended to represent a consensus of the water supply industry that the product described will
provide satisfactory service. When AWWA revises or withdraws this standard, an official notice of
action will be placed on the first page of the classified advertising section of Jo ur nal AWW A
. The
action becomes effective on the first day of the month following the month of Jo ur nal AWW Apubli-
cation of the official notice.
CAUTION NOTICE: The American National Standards Institute (ANSI) approval date on the front
cover of this standard indicates completion of the ANSI approval process. This American National
Standard may be revised or withdrawn at any time. ANSI procedures require that action be taken
to reaffirm, revise, or withdraw this standard no later than five years from the date of publication.
Purchasers of American National Standards may receive current information on all standards by
calling or writing the American National Standards Institute, Inc., 11 West 42nd St., New York,
NY 10036; (212) 642-4900.
ii
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
Committee Personnel
The AWWA Standards Committee on Protective Interior Coatings for Valves
and Hydrants, which reviewed and approved this standard, had the following per-
sonnel at the time of approval:
Consumer Members
Producer Members
*Alternate
†Liaison, nonvoting
iii
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
Terry Brown, Morton Chemical Powder Coatings Group, Reading, Pa. (AWWA)
L.C. Carl, Kennedy Valve, Elmira, N.Y. (AWWA)
Roland Larkin, American Darling Valve, Birmingham, Ala. (AWWA)
P.I. McGrath, United States Pipe & Foundry Company,
Birmingham, Ala. (AWWA)
Thomas Mettler, Waterous Company, South Saint Paul, Minn. (AWWA)
M.P. Yoke, M & H Valve Company, Anniston, Ala. (AWWA)
iv
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
Contents
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
Foreword
This foreword is for information only and is not a part of AWWA C550.
I. History of Standard. An AWWA joint task group was formed on Jan. 15,
1971, to study protective linings for valves and hydrants in response to a request
from the Gate Valve and Swing Check Valve, Butterfly Valve, and Fire Hydrant
Standards committees. The purpose of this task group was to assemble all of the
available information on protective linings and coatings for valves and hydrants and
to prepare a report from this information.
The AWWA Standards Committee on Protective Interior Coatings for Valves
and Hydrants produced the first edition of AWWA C550 in 1980. It was approved by
the AWWA Board of Directors on Jan. 25, 1981. This is the second edition of
AWWA C550.
II. Acceptance. Users of AWWA C550 should be aware that at the time
AWWA C550-90 was published, general authority to accept indirect additives for use
in drinking water rested with individual states. States use various options to deter-
mine acceptability of products including a voluntary advisory program administered
by the US Environmental Protection Agency (USEPA). This program provides unof-
ficial listings of apparently acceptable drinking water additives. Various coating
products have been included in this listing.
The USEPA is planning to discontinue this advisory program Apr. 7, 1990.
Alternative information on additive acceptability is now being developed. AWWA
may include definitive references on this subject in future editions of AWWA
standards.
III. Information Regarding Use of This Standard. The purchaser should
specify requirements by referring to the appropriate sections of AWWA C550 and
provide specific supplementary information regarding the following:
1. Standard used—that is, AWWA C550, Standard for Protective Epoxy Inte-
rior Coatings for Valves and Hydrants.
2. Affidavit or certificate of compliance, if required (Sec. 1.3).
3. Holiday testing, if required. Consult manufacturers for availability of special
holiday tests (Sec. 5.1).
4. Inspection responsibilities (Sec. 6.1).
IV. Major Revisions. The major revisions in this edition consist of the
following:
1. Revision of style and format to reflect current practices.
2. The term epoxy has been added to the title, to Sec. 1.1, and throughout this
standard to better define the scope of AWWA C550.
3. Sec. 1.2, Definitions, has been expanded.
4. Sec. 3.2 and Sec. 3.3 have been rewritten.
5. Sec. 7, Shipping, Handling, and Storage Precautions, has been added.
vi
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
American Water Works Association
ANSI/AWWA C550-90
(Revision of ANSI/AWWA C550-81)
SECTION 1: GENERAL
Sec. 1.1 Scope
This standard covers the special protective interior coatings for valves and hy-
drants used in the waterworks industry. The standard covers the material,
application, and performance requirements for these special interior coatings. The
coating shall be either a liquid or powder epoxy system and shall not contain coal
tar. These coatings are applied to interior ferrous surfaces of valves and hydrants
intended for use in drinking water systems where corrosion protection is specified.
1.1.1 Exceptions. This standard does not cover the following:
1.1.1.1 Exterior coatings. When necessary, because of the application process
or purchaser requirements, the coating may also be specified for exterior use. It
should be recognized that the performance requirements for exterior service may
vary from those specified for interior use because of differences in exposure
conditions.
1.1.1.2 Coatings agreed on between the purchaser and the manufacturer for
special service conditions, such as salt water, acid, high temperature, and the like.
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
2 AWWA C550-90
1.2.2 Manufacturer: The party that manufactures the valves and hydrants or
component parts thereof to be coated in accordance with this standard.
1.2.3 Coating applicator: The party, who may or may not be the manufacturer
of the valves and hydrants or component parts, who applies a coating that meets the
requirements of this standard.
1.2.4 Coating manufacturer: The party that manufactures or produces the
liquid or powder coating materials covered by this standard.
1.2.5 Coating: A fully cured material on the interior surfaces of a valve, hy-
drant, or component part thereof that meets the requirements of this standard.
1.2.6 Coating system: Those materials and procedures used to produce a
coating.
1.2.7 Powder coating material: A material applied in powder form that pro-
vides a heat-activated, chemically cured coating.
1.2.8 Liquid coating material: A one- or two-component, homogeneously mixed
material applied in liquid form that provides a heat-activated or chemically cured
coating.
1.2.9 Application: The method by which the coating material is applied or de-
posited on the valve, hydrant, or component part thereof. Methods of application
include, but are not restricted to, the following:
1.2.9.1 Powder coating material may be applied to preheated components us-
ing a fluidized bed or an electrostatic spray system. The method used may require a
postheating process. Chemically cured methods that provide powder-applied coat-
ings, as defined in Sec. 1.2.7, are also acceptable.
1.2.9.2 Liquid coating material may be applied by air, airless, or electrostatic
spray; by brush; or by electrophoretic deposition. Chemically cured methods that
provide liquid-applied coatings, as defined in Sec. 1.2.8, are also acceptable.
1.2.10 Holiday test: A nondestructive test of the coating of a valve, hydrant, or
component part performed in accordance with this standard to electrically determine
the presence of voids or holidays in the coating.
1.2.11 Ferrous surface: The surface of a part made from gray iron, ductile
iron, or steel, used for a valve or hydrant component part.
1.2.12 Waterworks: The complete system used to distribute drinking water
from its sources to the end user. The coated valves, hydrants, and component parts
covered in this standard are a part of this system.
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
EPOXY INTERIOR COATINGS 3
SECTION 2: MATERIALS
Sec. 2.1 General
The coating material shall be a liquid or powder epoxy and shall not contain
coal tar.
*American Society for Testing and Materials, 1916 Race St., Philadelphia, PA 19103.
*Available from the US Government Printing Office, Superintendent of Documents,
Washington, DC 20402.
†Available from the American Water Works Association, Standards Department, 6666 W.
Quincy Ave., Denver, CO 80235.
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
4 AWWA C550-90
3.2.2 Coating exceptions. Certain surfaces may be left uncoated, provided the
anticipated corrosion of these areas will not interfere with the effective performance
of the valve or hydrant. These surfaces include interior-machined surfaces; bearing
surfaces; mating surfaces of gaskets or other elastomeric stem seals; corrosionresis-
tant ferrous surfaces, such as stainless steel; and other surfaces that, if coated,
would impair the effective performance and operation of the valve or hydrant.
3.2.3 Gasket sealing surfaces. It may be necessary to limit the protective coat-
ing thickness on gasket sealing surfaces of valve and hydrant end connections to
maintain a leakproof joint.
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
EPOXY INTERIOR COATINGS 5
without magnification after a direct impact of 20 in.-lbf (2.26 J) is applied near the
center of the convex and concave cylindrical surfaces of the test coupon. Only that
section of ASTM D2794 describing the impact apparatus shall be applicable to this
standard.
Copyright (C) 1998 American Water Works Association, All Rights Reserved.
6 AWWA C550-90
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Copyright (C) 1998 American Water Works Association, All Rights Reserved.