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Milling
Waterjet cutting Inovance offers a CNC solution for all kinds of laser cutting machines
Plasma/ oxy fuel cutting – from simple 2-axes applications to 3D bevel cutting machines.
Additive manufacturing
Inovance Technology Europe’
s headquarters With our solution you get a perfectly suited package of hardware
Dental milling in Stuttgart, Germany and software – from one source. All the relevant functions for cutting
are included – no additional options are required for running a
cutting machine.
Inovance Technology Europe is the European division of global industrial automation group Inovance.
Formerly known as Power Automation, Inovance Technology Europe has more than 20 years of extensive
The extensive software package consists of the fully integrated
CNC expertise across milling, laser and waterjet cutting. The company specialises at delivering real-time
machine control, and at helping OEMs to improve machine performance and productivity. state-of-the-art PA HMI programming and operating software,
a pre-programmed PLC and all dedicated CNC functions.
With its network of offices and R&D facilities in Germany, France, Italy and Turkey, Inovance Technology The solution is designed to guarantee efficient operation of
Europe is able to offer local service and support right across the European continent. Inovance has your laser cutting machine.
invested heavily in its European CNC R&D centre, and the company has a large engineering research
team based in Germany, supported by a network of technical experts based across Europe. To learn more
about Inovance Technology Europe, visit www.inovance.eu
Your advantages
To learn more about Inovance – a $1bn+ global industrial automation company offering the full range of All the relevant cutting functions are included
industrial automation products from variable speed and servo drives, to PLCs to industrial IoT solutions – Simple and fast integration
visit www.inovance.com
Freedom to extend or change our
standard package according to your
needs and requirements
Generic PLC included
Easy operation
High performance
Fast machine start-up
Predictable start-up and running costs
Rapid time to market
A one stop shop
2 3
Software functions Machine functions
For laser cutting For laser cutting
Peripherals CAD/CAM and Postprocessors
End-
values
Parameter
integrated into the PLC’
s logic CAD/CAM manufacturers:
IPG Laser Lantek Machine functions Start-
Others on request Metallix Film burning (burning of existing foil cover Pierce time
- Zoom head – Piercing by laser program (from the according laser Overlap
Other peripherals
Table 2 Table 1 contour
to generate gaps
– Tolerance checks, min/max check
– The advantage is that it is much more precise
Shuttle tables for loading and unloading
Programmed
loader/storage systems
can be executed automatically.
1. point
Sheet α
1. point
α
170901_PA_LASER_EN_RZ.indd 7 01.09.17 11:37
4 5
Machine functions
For laser cutting
Machine functions
Internal/external laser pointer function for calculating the start-point Gas usage and laser working time are monitored and reported to
Safe-Stop of NC process: During the cutting process there could be reasons why the machine operator
the NC-Program needs to be interrupted. In that case, the following functions are Job start at part or contour only if supported by the CAD/CAM system
available: – Selecting the part/contour by touching on screen or by tapping
– Moving manually backward on the contour the next button
– Moving automatically backward on the contour after stop (generated by – Selection by typing in the part number or contour number
user or error condition) – Continue at last cut contour
– Consideration of laser on/off delays (to avoid uncut lines) Nozzle clean function – Nozzle can be cleaned on a brush mounted on the
– Automatic retraction of the Z-axis machine. The cleaning process can be triggered manually or automatically after
– Manual movement of the axes for service or maintenance a definable number of cuts
– Consideration of several safety issues during stop (e.g. doors, gas etc.) Cut single parts from the job by defining start and end part. The part(s) will be
– Continue automatically from last cutting position cut at a defined place on the sheet
– Switch on/off functions and selection of the correct cutting parameters Retry function – automatic restart of the program after it was stopped (paused)
Complex C2C (contour to contour) handling by a lower priority error like Tiptouch
– Selectable motion types between the contours (without stroke, square, Nozzle change function – for fast changing of the nozzle, the software has
frogjump, ramp) an integrated automatic nozzle changer. The status of the nozzles is visualized
– Gas is saved by switching the supply off where possible during C2C movement in the HMI and can be managed from there. The structure of the nozzle changer
– C2C handling in compile cycles to improve productivity can contain a definable number of rows and lines
Lead-in ramp - ramping of height during lead in movement
Manually move
backward and start
Cutting Beam lost cutting
6 7
Machine functions
For laser cutting
Advanced functions
The package has some advanced functions which allow a fast and precise Pulse Width Modulation
cutting process. – PWM allows a programmable laser modulation mode. That means that the laser
Fly/fast-cut beam is modulated either by programming the frequency and duty cycle or
Pipe/tube cutting on-time and duty cycle. There are many advantages especially for thicker
– For pipe cutting, Inovance uses barrel cam transformation by the CNC materials, the modulation helps to reduce material splash back from the piercing
– The barrel cam transformation has two functions: hole, so the lenses are protected. There is also less heat impact on the material
– If the CAD/CAM gives two linear axes positions the – PWM modulation also allows another type of laser power control. Instead of
transformation makes one linear and one round axis out of it changing the laser power while increasing or decreasing the feed (laser
– The required feed for the round axis which cannot power control function) the laser beam is modulated. The modulation of the
be given by the CAD/CAM is automatically calculated by the CNC laser beam is much more dynamic. Therefore, the contour is cut with higher
Rectangular tube cutting is only possible if the transformation is done in quality or is cut faster with the same quality
the CAD/CAM system – The time stamp function of the CNC in combination with PWM allows exact
Linearization of the cutting head position related outputs (fly cut).
Each cutting head allows linearization of the analog signal from the capacitive – All these functions can be combined with each other
sensor. This is mandatory for correct height regulation. The CNC can do this
internally, which is both faster and safer
Contour
X
Y
Normal cut 2 2
Fast cut 2 2
Fly cut 7 7
3
3
1
6
3
3
1
4 4 4 4 5 5 X
2 2 2 2
4
3 3
The linear movement of the X-axis
3
3
1
1
3
3
1
speed
1 1
round axis movement (A-axis)
path
Piercing Direct Direct
10
9
speed
Output voltage in V
8
7
6
5
4
3 Fixed frequency
Moving to Moving to 2
next contour next contour 1
0
speed
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Distance in mm
Moving to
next contour
8 9
Machine functions PLC
For laser cutting For laser
CNC
cycle
Advanced functions In every PA9000 CNC, Inovance provides a ready to use standard PLC program. With the
on
Laser off
Exact position related output signal with fast output PA Standard PLC, you can easily implement your own functions and peripherals.
– The CNC guarantees (independent of speed and
acceleration) that the laser beam is switched on
CNC PLC app library
or off when the programmed position is reached.
cycle
Switching can alsooffbe done between CNC cycles Inovance also offers a PLC app library for many of the functions and peripherals that are
on
Laser
CNC
– This function allows fast/fly cutting as described regularly used in laser machines. These apps are programmed for use with the standard
cycle
on
Laser
above PLC, but because of the fixed defined input/output interface of every app, they can be
off
signal from a distance or height sensor. In its nesting, and an interface to stop the machine if external handling is necessary.
Contour constant distance compensation cutter compensation cutter compensation
constant distance
simplest form, distance regulation can influence the
position of an axis for height control Laser sources app
Contour with small Big tool diameter Big tool diameter
Cutter compensation look ahead Appwiththat handles the digital and analog interface to different laser sources.
tool diameter compensation without Contour with smallwith
compensation Big tool diameter Big tool diameter
tool diameter compensation without compensation
Contour compensation cutter compensation cutter compensation
– Cutter compensation look ahead is an extension of
Contour compensation cutter compensation cutter compensation
Contour with small Big tool diameter Big tool diameter
tool diameter compensation without compensation with
the standard cutter compensation.con
Multiple
stant distancblocks
e Contour compensation cutter compensation Laser
cutterhead app
compensation
(standard values: 10, 25, 100) can be looked at in
Big ToolDiameter Big ToolDiameter
without with
advance to detect and avoid collisions. Different App that handles the digital and analog interface to different laser heads. Includes all
adjustments are possible for reaction to the options necessary for laser head handling including calibration, setting working height,
detection of a collision: e.g. generate a message but Contour with small
170901_PA_LASER_EN_RZ.indd 13 Big tool diameter
Big ToolDiameter
Big tool diameter
Big ToolDiameter freezing HSU, reading diagnostic data, and options to set focal position and image
01.09.17 11:37
keep executing, or
Bigtake a shortcut to avoid contour ration collimation.
tool diameter compensation without compensation with
without with
Contour compensation cutter compensation cutter compensation
ToolDiameter Big ToolDiameter
damage. Cutter compensation
withoutlook ahead can also
with
10 11
without with
PA CNC software
Faster. More open. More innovative.
HMI PA soft-PLC
Open user interface IEC61131-3 CODESYS®
The HMI for laser cutting offers all relevant The turn-key solution comes with a
functions for easy and efficient operation of pre-programmed PLC which features all the
your laser cutting machine. It can be easily functionality needed for a standard laser cutting
and flexibly customised and updated to meet machine such as: start and stop handling, drive
the needs of the user. With QT technology, the handling, error message handling, shuttle
HMI is both powerful and graphically attractive. table logic and security functions. Most of the
interfaces for common laser manufacturers
and cutting heads are already included, making
integration as easy as possible.
Compile-cycles
It has never been easier to
SQL database integrate your machine
For laser cutting parameters expertise into the CNC
Subsystem
cutting process, the software package integrate your own routines using
includes an SQL-based database. In the DLLs into the real-time kernel of
database you can add parameters such as the Inovance CNC. Unlike other CNC
material, thickness and a part number, to manufacturers, you need not share
achieve perfect cutting results, with easy, your knowhow but can operate
Application
reliable operation. independently. You do not even need
Windows
a special development environment
as PA compile-cycles are written in
programming language C.
12 13
Sample
Configuration
1 PA HMI user interface
State of the art design. Easy-to-use
2 IPM 59215-C
Operating panel with touch screen, freely definable
emergency stop buttons, and USB input
3 PA9000 C1M
Ultra compact, lightweight, EtherCAT CNC
8 MPG100 PRO
1 PA HMI user interface
4 Cutting interface - PASIO+
Dedicated cutting machine interface with synchronous
abilities for ultra-fast laser handling
5 GL10
Compact EtherCAT I/O modules
6 IS810
9 Recovery stick High performance EtherCAT servo drives 400 V series
2 IPM 59215-C with common power supply Single axis versions also
available
7 MS1
Servo motors with excellent servo properties
8 MPG100 PRO
3 PA9000 C1M Ergonomic handheld pendant
9 Recovery stick
All-in-one solution for checking, testing, recovering and
restoring PA9000 CNC controls
14 15
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Tel: +852 2751 6080 India Tel.: +49 (0) 7144 8990 Inovance Technology
Shenzhen Companies
Inovance Technology Co. Ltd.
Tel:info@inova-automation.com
+49 (0) 7144 8990 Head Office Chennai
sales.de@inovance.eu Shenzhen Inovance
Suzhou Technology
Inovance Co. Ltd.
Technology Co. Ltd.
sales.de@inovance.eu Tel: +91www.inovance.eu
(0) 44 4380 0201 SuzhouSuzhou
Inovance Technology
Monarch Co.Technology
Control Ltd.
www.inovance.eu
South Korea-Seoul Ahmedabad Co. Ltd.
Tel: +82 (0) 10 7428 5732 Tel: +91Italy-Milano
(0) 79 4003 4274 info@inova-automation.com
Italy-Milano
info@inova-automation.com Mumbai Tel:+39
Tel.: +91(0)
(0)2268
22 4971 5883
22318
Tel: +39 (0) 2268 22318 Delhi Tel: +91 (0) 11 4165 4524
sales.it@inovance.eu
sales.it@inovance.eu
India Sales Network in Kolkata, Bengaluru,
Head Office Chennai Coimbatore, Hyderabad, Pune
info.inovaindia@inova-automation.com
France-Bordeaux
France-Bordeaux
Tel: +91 (0) 44 4380 0201 Tel.: +33 (0) 5594 01050
Tel:Ahmedabad
+33 (0) 5594 01050 sales.fr@inovance.eu
sales.fr@inovance.eu
Tel: +91 (0) 79 4003 4274 South Korea-Seoul
Mumbai Tel: +91 (0) 22 4971 5883 Tel: +82Turkey-Istanbul
(0) 10 7428 5732
Sales Network in Kolkata, Bengaluru, info@inova-automation.com
Turkey-Istanbul Tel.: +90 (0) 21 6706 1789
Tel:Coimbatore,
+90 (0) 21 6706 1789
Hyderabad, Pune
info.inovaindia@inova-automation.com Hong Kong
info.turkey@inova-automation.com SAR
info.turkey@inova-automation.com
Tel: +852 2751 6080
info@inova-automation.com
For other country distributors, contact the Hong Kong export office.
For other country distributors, contact the Hong Kong office.
Inovance
Inovance Technology
Technology
www.inovance.com
www.inovance.com
Forward, Always Progressing
Copyright Inovance Technology Co., Ltd. All rights reserved. Data code: L6210186 V0.0
Copyright Inovance Technology Co., Ltd. All rights reserved. Data code: 4.0.EN.LS.02-2020