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Sep 29, 2020

Doc Id: OPTILIFT-TEC-11

Optilift Sensor Unit FL with the Motion Reporter feature allows measurements of relative heave and calculation of
effective significant wave height between crane boom tip and vessel deck on any vessel without instrumentation
of vessel. Provided with the Boom Tip Indicator, it helps the crane operator avoid lifting with an off- or side-lead
angle. As an internal part of the system, there is also a camera that replaces the traditional crane-TV system with
zoom capabilities and recording functionality.

Actual user interface and physical


sensor unit may depict from pictures.

Technical specifications for Hardware Components


Ex protection type, Sensor unit
II 2G / Ex db [op is IIC T4 Ga] IIB T4 Gb
enclosure (Ex d)
0470
PRESAFE 18 ATEX 12746 X
Bartec Technor, type TNCN202012(Standard) Certified for use in EX zone 1
II 2G Ex eb IIC T5 Gb
Damped hinge for calm video
Ex protection type, termination box 0470 stream during operations.
(Ex e) DNV-2001-OSL-ATEX-0176X
Stahl, type 8150/1-0176-0176-091-3311 Mounted to the crane boom tip
Note: 2 options using 4xM12 stainless steel
Main sensor unit II 2G Ex eb IIC T6 Gb bolts.
0158
PTB 09 ATEX 1108 Accompanying safety wires
Material for brackets Acid resistant stainless steel 1.4404 – SS 316 (V4A). ensure maximum safety.
Ingress Protection IP66
Class 2M laser product (eye-
2014/34/EC (ATEX) EN 60079-0:2012, EN 60079-1:2007, EN 60079-
safe laser).
28:2007
Dimensions (L x W x H) 220 x 235 x 690 mm (including mounting bracket)
60 kg including termination box, mounting bracket
Weight
and rotational damper.
Operating Temperature (ambient) -20 ° C to +40 ° C
Zoom-lens 8x zoom Automatic iris, exposure and
Lens focus control.
Joystick Auto/manual control for iris, zoom and focus
Dimensions (H x W x D) 60 x 50 x 30 cm (standard)
Note: 2 options 60 x 60 x 30 cm (Schneider) Contains Controller PC
Controller Cabinet performing calculations and
Power 230VAC 50/60Hz
signal IO. Wall mounting.
Operating Temperature (ambient) 0 ° C to +50 ° C
Display 15’’, 1024x768 Visualization of vessel motion
Brightness 1000 cd/m2 (sunlight readable) and boom tip location,
Touch screen
Control interface Resistive touch including crane TV
Operating Temperature (ambient) 0 ° C to +70 ° C functionality.
DNV GL AS has issued a technology certificate confirming that the Effective Significant Wave Height (ESW) derived from OPTILIFT Motion Reporter
can be used as an alternative to measured H1/3 according to EN 13852-1 Table B.2 note a, and to Hsign according to DNV Standard for Certification of
Certifications and Lifting Appliances No.2.22 Section 6 and DNVGL-ST-0378 section 8. The technology certificate was after a process of technology qualification
crane standards according to DNV-RP-A203 Qualification of New Technology (July 2013 revision).
Cranes based on API 2C 6th and 7th where the General Method has been used to calculate the dynamic forces acting on the crane are also supported.
-EN13852-1
-DNV 2.22 If the Vessel-Specific Method is used, we can support it if we are provided with the specific formulas for the crane's boom tip velocity (Vc) and the
-DNV-GL-ST-0378 supply boat deck velocity (Vd) that were used in the design of the crane. Cranes based on CLAME 2018 with the method described in Chapter 3.3. If
-API 2C 6th & 7th specific formulas for the velocities has been used, these must be provided in order to support the specific crane.
-CLAME 2018
The support for CLAME 2018 or API 2C has not yet been certified by a third party (e.g. DNV GL) but follows the same principal as for EN13852-1 and
DNV 2.22.
Avoid lifting with off-lead and
Boom tip indicator 50 cm or better in any direction.
Measurement side-lead angles.
accuracies Bottom supported structures:
• 15cm or better when stationary or slewing Use effective significant wave
• 30cm or better when lifting or luffing height from Motion Reporter
Effective significant wave height
Floating units: instead of traditional wave
• 30cm or better when stationary or slewing radar readings.
• 50cm or better when lifting or luffing

Optilift AS Andøyfaret 15 post@optilift.no


Org nr: 996 107 108 MVA 4623 Kristiansand www.optilift.no
Phone: +47 959 10 441 NORWAY
Terminal boxes
TNCN
Terminal Boxes TNCN

The TNCN range comprises many standard sizes of enclosures manufactured


in stainless steel 316L for maximum environmental protection. The main box
is manufactured from 1.5 mm sheet. Cable entries can be made on all sides
or onto optional gland plates. Multiple boxes of same or different size may
be flanged together as a compact unit. If your need is for a particular size or
requirement, BARTEC TECHNOR also ­offers tailor made sizes and solutions.

Features Explosion protection


• Flexible product range with many standard sizes Marking Ex e IIC T6/T5/T4 / Ex [ia] IIC T6 Gb
• Custom size or design on request Ex tD A21 T85 °C - T110 °C Db
II 2 G/D and EPL Gb/Db
• Wide drain flange design to avoid accumulation of water or debris
• Hinged with screws from size 20 x 20 cm Certification
ATEX DNV-2008-OSL-ATEX-42438U
• Standard IP66 ingress protection, IP67 and IP68 on request
DNV-2001-OSL-ATEX-0176X
• Multiple grounding points
IECEx IECEx DNV 09.0005U
• Approved for intrinsically safe circuits
IECEx DNV 09.0004X
• Control equipment
INMETRO DNV 16.0023U
• Self-limiting heating cable for anti-condensation protection
DNV 16.0022
• May be combined as connection box for flameproof applications
CSA CSA 2036776
• Temperature range -50 °C to + 200 °C
• ATEX, IECEx, INMETRO, CSA and TR-CU approved EAC TC RU C- NO-GB08-B-01133
Directives EN/IEC 60079-0, EN/IEC 60079-7,
EN/IEC 61241-0, EN/IEC 61241-1

Applications Technical data


The TNCN range of stainless steel 316L enclosures are designed for use in any Material Stainless steel 316L
environment where an explosive atmosphere may be present, and are espe-
cially recommended for chemical agent environments, seawater corrosion and IP rating IP 66 (IP 67 and IP 68 upon request)
extremes of low and high temperature. Temperature -50 °C to +40 °C (T5)
-50 °C to +60 °C (T6/T4)
Cover gasket Silicone
(operating temp. -50 °C to +200 °C)
Surface treatment Acid pickle
Material thickness min. 1.5 mm
Earthing Internal earth bar/bracket
External earth bolt
Options Quick locks, Gland plates,
Multi Transit Conduit, Window,
electro polished or painted surface

2 2 BARTEC TECHNOR Technical data subject to change without notice.


Calculating Terminal Box Heat Dissipation and Number of Terminals TNCN

An ignition temperature is the temperature at which a hot surface will cause Theoretical values are calculated based upon typical c­ onfigurations. Maximum
an ignition to occur in a given atmosphere. Dependent on the type of gas power must not be exceeded in any given terminal box. Maximum current per
or dust, the maximum temperature that any surface in the terminal box can terminal must be ­calculated using the Maximum Heat Dissipation. For some
reach without a spontaneous ignition is known as the ‘T Class’. The maximum applications it may be necessary to have a variety of terminal sizes. The fol-
surface temperature must always be lower than the ignition temperature of the lowing tables and examples demonstrate how this is achieved. The power heat
atmosphere in which it is used. The terminal boxes within the TNCN range has dissipation ­determines the maximum number of terminals permissible for any
been assigned a maximum heat dissipation relating to the ambient tempera- size of terminal box, based on a 100 % load. In example 2, the total load has
ture and T-Class. The TNCN range offers T6, T5 and T4 protection: exceeded the maximum 100 % value. Therefore, the required size and number
of terminals ­cannot be fitted within this terminal box. If the load exceeds ­the
T4 = Maximum 135 °C
maximum value simply select a larger size terminal box within the range and
(Internal wiring must have a temperature rating of at least 110 °C)
repeat the process until the total load value is within 100 % value.
T6 = Maximum 85 °C

Maximum heat dissipation


Type No. Max. dissipated
power at Ta = 40 °C
121009 6W
151510 15 W
202012 20 W
202017 20 W
302017 30 W
282817 30 W
383817 40 W
575717 90 W

Example 1 TNCN 282817A


Terminal/conductor Current Number of Load = 100 %
size (mm2) (Amps) terminals maximum
1.5 10 18 (of max. 33) 54.54 %
2.5 16 8 (of max. 33) 24.24 %
4 20 6 (of max. 33) 18.18 %
Total load 96.96 %

Example 2 TNCN 282822A


Terminal/conductor Current Number of Load = 100 %
size (mm2) (Amps) terminals maximum
1.5 10 18 (of max. 33) 54.54 %
2.5 16 10 (of max. 33) 30.30 %
4 20 6 (of max. 33) 18.18 %
Total load 103.02 %

Technical data subject to change without notice. BARTEC TECHNOR 3


Typical Terminal Load Configuration TNCN

Note: In the shaded area you can add as many ­terminals as physically possible,
provided the ­maximum load of 100 % is not exceeded. For loads on terminals
below 4A, the quantity will be limited by the available space inside the box.
There is no ­restriction in the numbers of terminals. The ­temperature class will
then be T6 (85 °C). Care must be taken to ­ensure that the size of the choosen
­enclosure can ­accommodate the cable bending radius.

Terminal sizes (mm2)

1210XX 1.5 2.5 4 6 3838XX 1,5 2,5 4 6 10 16 35


10 15 10 33
Current (A)

16 6 10 16 13 22
20 6 10 20 14 23
25 6 10 25 14 22
Current (A)

31 14
1515XX 1,5 2,5 4 6 10 35 20
10 37 43 12
16 16 25 52 13
Current (A)

20 16 25 65 8
25 16 25
96 8
31 18
35 21
43 15 3845XX 1,5 2,5 4 6 10 16 35
10 41
16 16 27
2828XX 1,5 2,5 4 6 10 16 35
20 17 29
10 33
25 18 27
16 13 33
Current (A)

31 18
20 21 33
35 25
25 21 33
Current (A)

43 16
31 30
52 16
35 27
65 10
43 17
96 10
52 17
65 11
96 11 3857xx 1,5 2,5 4 6 10 16 35
10 54
3020XX 1,5 2,5 4 6 10 16 35 16 21 36
10 25 20 23 38
16 10 16 25 24 36
Current (A)

20 10 17 31 24
25 11 16 35 32
Current (A)

31 11 43 20
35 15 52 21
43 9 65 13
52 10 96 13
65 6
96 6

4 4 BARTEC TECHNOR Technical data subject to change without notice.


Typical Terminal Load Configuration TNCN

Terminal sizes (mm2)

7695XX 1,5 2,5 4 6 10 16 35 50 95 150 95114XX 1,5 2,5 4 6 10 16 35 50 95 150


10 153 10 184
16 60 62 16 72 75
20 40 64 20 48 77
25 40 60 25 48 72
31 40 31 48
Current (A)

Current (A)
35 54 35 64
43 35 43 42
52 37 52 45
65 24 65 28
96 23 96 28
120 15 18 120 18 21
135 14 25 135 17 30
210 10 12 210 12 15

5757XX 1,5 2,5 4 6 10 16 35 50 95 150 95152XX 1,5 2,5 4 6 10 16 35 50 95 150 185


10 75 10 96
16 30 50 16 36 61
20 32 52 20 40 63
25 33 50 25 40 61
31 33 31 40
Current (A)

35 45 35 54
Current (A)

43 29 43 35
52 30 52 38
65 19 65 24
96 19 96 24
120 12 12 120 15 18
135 10 16 135 14 26
210 6 7 210 10 13
234 10 16
5776XX 1,5 2,5 4 6 10 16 35 50 95 150 250 9 15
10 102
16 36 37 100200XX 1,5 2,5 4 6 10 16 35 50 95 150 185 240 300
20 24 38 10 50
25 24 36 16 32 50
31 24 20 32 51
Current (A)

35 32 25 32 50
43 21 31 32
52 22 35 43
Current (A)

65 14 43 28
96 14 52 30
120 9 10 65 19
135 8 15 96 20
210 6 7 120 12 15
135 12 22
210 9 11
234 10 12 15
250 8 13

Technical data subject to change without notice. BARTEC TECHNOR 5


Terminal Boxes TNCN

Entry matrix
Width (cm) Depth (cm) M20 M25
10 8 6
15 12 9
15
20 16 12
27 24 15
12 10 10
17 15 15
20
22 25 20
29 35 30
12 15 14
17 24 21
30
22 40 28
TNCN dimension table – range of stocked boxes
29 56 42
Type Width Height Depth Volume Weight
(cm) (cm) (cm) (dm3) (kg) 12 20 18
121009** 12 10 9 1.08 1.2 17 30 27
38
151510** 15 15 10 2.25 1.8 22 50 36
20201202A 20 20 12 4.8 2.7 29 70 54
20201702A 20 20 17 6.8 3.2 12 22 18
30201702A 30 20 17 10.2 5 17 3 27
40
28281702A 28 28 17 13.3 5.2 22 55 36
38381702A 38 38 17 24 7.1 29 77 54
38382902A 38 38 29 41.8 10.1 12 24 20
38451702A 38 45 17 29 8.7 17 36 30
45
38571702A 38 57 17 36.8 10.6 22 60 40
57571702A 57 57 17 55.2 15.9 29 84 60
12 32 26
** No hinges – screws only
17 48 39
Other sizes are available upon request. The boxes are delivered as standard 57
with left hinged cover secured to the enclosure by screws. Quicklocks, screws 22 80 52
only, or other systems can be delivered upon request. 29 128 78
12 42 36
17 63 54
76
22 105 72
29 147 108
The table is a guidance for the maximum quantity of glands for installation in
one face (the Width column in the table) on TNCN terminal boxes.
Note! Recommended quantity is 2/3 of guided quantity. MCT-frames can be
fitted in boxes with a minimum depth of 20 cm.

6 6 BARTEC TECHNOR Technical data subject to change without notice.


General Arrangement Drawings TNCN

Dimensions TNCN121009 Dimensions TNCN 151510

112.5
104.9
Ext. earth
102.1
94.5

Ext. earth M6

150
120 210
180

180

151 Terminal rail


150 spotwelded to box
117

Terminal rail
166
147

spotwelded to box
11

114
97

11 Int. earth M6

Int. earth M6

147
181

X 0470 II 2G Ex eb IIC T5 Gb DNV-2001-OSL-ATEX-0176X

Ex eb IIC T5 Gb IECEx DNV09.0004X


Ex eb IICIIT5
X 0470 Gbeb IIC T5 Gb IECEx
2G Ex DNV09.0004X
DNV-2001-OSL-ATEX-0176X
X Ex0470 II 2G Ex eb IIC T5 Gb DNV-2001-OSL-ATEX-0176X
eb IIC T5 Gb IECEx DNV09.0004X X 0470 II 2G Ex eb IIC T5 Gb DNV-2001-OSL-ATEX-0176X

Ex eb IIC T5 Gb IECEx DNV09.0004X

Technical data subject to change without notice. BARTEC TECHNOR 7


Your partner
for safety
technology.
Challenge us!

UK-D-TEC12022017-06/2017-Marketing & Communications-408976

BARTEC TECHNOR AS Vestre Svanholmen 24 4313 Sandnes Norway Phone: +47 5184 4100 sales@bartec-technor.no www.bartec.no

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