Professional Documents
Culture Documents
North-Holland
Previously, estimates of the force caused by aircraft impact into rigid structures have been determined using theoretical
methods based on the aircraft's calculated mass and strength distribution. However, these methods required many
assumptions to be made and they left many questions unanswered. Because of the uncertainty involved in these analytical
predictions of impact force, a full-scale aircraft impact test was performed and an extensive set of response measurements
was analyzed to evaluate the impact force against a rigid target. The analysis and evaluation gave an accurate impact
force-time curve under the test condition and confirmed the practical use of an existing analytical method. An analysis with
a lumped mass spring model also provided good agreement with the test results.
To estimate the global elasto-plastic structural re- 2.1. Purpose of the test
sponse of critical concrete structures subjected to an
aircraft crash, the time dependent force caused by a The primary purpose of the test was to determine
normally impacting aircraft against a flat rigid barrier the impact force as a function of time for the impact of
must be known. A significant problem has been the a F-4 Phantom onto a massive, essentially rigid, rein-
lack of experimentally validated methods to estimate forced concrete target. An impact velocity of 215 m / s ,
the force caused by aircraft impact against a rigid corresponding to that of the full-scale engine impact
target. tests performed previously [11], was employed for the
Many previous researchers, such as Hornyik [1], test. The impact orientation was assumed to be head-
Riera [2], Drittler and Gruner [3,4], Wolf et al. [5], on, i.e., normal to the target. Additional objectives of
Rice and Bahar [6], Kar [7] and Riera [8], have derived the test were: (a) to determine the crushing behavior of
forcing functions by analysis using the impact velocity the aircraft, (b) to determine if the engines broke away
of the aircraft and its calculated mass and strength from the aircraft before their impact, and if so, to
distribution. However, these previous analytical meth- measure their impact velocity, and (c) to record the
ods required many assumptions to be made and they dispersal of 'fuel' after impact (water was used as a
left many questions unanswered. Because of the uncer- surrogate for the fuel).
tainty involved in these analytical predictions of impact
force, a full-scale aircraft impact test was performed by 2.2. Test method
Sandia National Laboratories in the U.S.A. and an
extensive set of response measurements was obtained. An existing 600-m-long two-rail rocket sled facility
This paper first describes the test plan, method and located at Sandia National Laboratories in Albu-
results. Next, the measurements are analyzed to deter- querque, New Mexico, USA was used to perform the
mine the impact force. The results were also used to test. This facility has been used in conducting many
evaluate existing analytical methods for predicting the tests, such as the impact of spent-fuel shipping casks,
impact force. turbine missiles [13] and turbojet engines [11]. Knowl-
- 17.74m -
4ooo~- . . . . -~ ..................................
g j
4 8 12 16 20
Distance (m)
Target
The target consisted of a block of reinforced con- 0 4 8 12 16 20
crete 7 m square and 3.66 m thick mounted on a Distance (m)
platform, as shown in fig. 4. It had a weight of 469 Fig. 3. Mass distribution of F-4D for impact test.
T. Sugano et aL / Full-scale aircraft impact test 375
7000 ~ ?----3 8 6 0 ~
To determine engine detachment by high-speed
photography, the lower rear portions of the engines
covers were removed. The exposed parts of the engines
and the area of the fuselage just above the exposed
portion of each engines were painted red with black
vertical stripes.
..... L .J ...................... L.....TST...'~
The details of the impact sequence were recorded
~--"~'3-i'~ ............. "r ....... ~ 3,~2~ ~Je~--,**s) by 4 tracking cameras and 16 high-speed framing cam-
eras with frame rates varying from 500 to 2000
O~o~cementGage (10 p=aces)
Accelerometer Unit : mm frames/second. Photometric targets were painted on
the aircraft and the test panel to aid in the reduction
Fig. 4. Target.
of the films. High-speed photography was also used for
an overall documentary of the test. Furthermore, phys-
ical damage occurring in the test, the dispersion of
sled was stopped by means of a water brake located 70
water and pieces of the crushed aircraft, and the sur-
m for the ignition point. The second acceleration stage
face damage to the target, were recorded.
was provided by five Nike rockets attached directly to
Four displacement gages, four velocity gages and
the F-4D.
five accelerometers were installed on the rear face of
Measurement the target to measure the motion of the target after
A break-rod system on the track and an image-mo- impact (fig. 4). One displacement and velocity gage was
tion camera were used to measure the velocity of the installed at each edge of the target, with 508 mm of
aircraft just before impact. The break-rods were made travel. The accelerometers were installed in the same
of wood with a thin metal strip attached to their four positions with an additional accelerometer located
surfaces. They were installed at three points near the at the centroid of the target.
end of the track, as shown in fig. 5. They were broken
by the front shoe of the carriage structure as it passed, 2.3. Test results
thus providing a unique signal to the recording device.
The distance between the break-rods divided by the Physical damage to aircraft and target
time interval between breaks provided a measurement The data from the break-rod system and the image-
of aircraft velocity. In addition, images of the aircraft motion camera indicated an impact velocity of 215
were recorded on film by the image-motion camera as m / s _+ 1%.
a function of time as the aircraft passed within the The aircraft impacted the target at a perfectly nor-
camera's field of view. This was also used to determine mal orientation and was crushed from the front of the
an estimate of the aircraft velocity at impact. aircraft as shown in fig. 6. The remainder of the
Ten accelerometers were placed along the top of aircraft from the nose to the tail was completely de-
the aircraft's fuselage (fig. 1) to measure the decelera-
tions as functions of time during the impact sequence.
An accelerometer was also attached to the aft flange of
Ba~,a . ~ 1 Silver-Loaded
each engine. A telemetry package mounted in the tail W~O~l ~ 1 ~ Conductive Paint
~
section of the aircraft was used to transmit the read- Contact Plates
ings.
Two methods, break-wire systems and high speed
photography, were used to monitor the possible de- Wires to ~
Recording Site
tachment of the engines from the fuselage before their
impact. A total of four break-wire systems, installed 3m 3m 17.4rn
between the engines and the fuselage, were used to r- 1 1
Location of Break Rods
Froo, ,d-e
-.. I ~/'/J t
detect engine detachment. One set of break-wires was
fastened to the outboard side at the rear end of each
engine and one to the inboard side. Each set of break-
End of Track
wires was wired in a parallel circuit such that a break Backup
in a particular wire changed the circuit voltage by a Structure
given magnitude. F i g . 5. B r e a k r o d .
376 7". Sugano et al. / Full-scale aircraft impact test
stroyed during impact. Pieces of the aircraft and lumps the level of the rocket case mounts and the carriage
of crushed engines were found over a large area con- structure to the bottom of the vertical panel. The
centrated on each side of the target rather than in target was displaced 1.83 m against the back-up struc-
front of it. The damage to the engines was very similar ture and rebounded. Note that impact of the target
to that observed in the engine impact tests [11]. The into the backup structure occurred after all the data of
water, that was used instead of fuel, spread to both interest had been obtained.
sides and to the top of the target. Its area was smaller
than that of the aircraft. Target response
Damage to the target was relatively minor, as shown Five acceleration measurements are shown in fig. 8.
in fig. 7, indicating that the major portion of the impact As can be seen, the upper acceleration is slightly larger
energy was absorbed in moving the target and not in than the lower acceleration and the two sides (west
producing structural damage. The face of the target and east) have almost the same shapes and magni-
was scarred where the aircraft fuselage struck, but only tudes. This indicates that the target experienced a
superficial damage was inflicted over this region. The slight rocking motion during impact. To exclude the
penetration depth of the engines, which appear as the rocking and other components from the raw accelera-
'eyes' of the aircraft in the figure, was a maximum of tion data and obtain an estimate of the horizontal
60 mm, and that caused by the fuselage was a maxi- acceleration of rigid motion, these 5 records were
mum of 20 mm. The load damage caused by the averaged. The results are shown in fig. 9. Some typical
fuselage was insignificant compared with the damage velocity and displacement measurements are shown in
caused by the engines. Most of the damage was done figs. 10 and 11. Also shown are the integration results
by the carriage structure and the Nike rocket cases. of the measured accelerations and velocities, which are
Concrete spalled off the front face of the target from in excellent agreement with the measured velocities
150 [
-~ 100f
Center
, : [
|
o
0
-
20 40 60
if: 80
I-s°
<8,00~ 50 , ,0o-
.
Time [msec]
1501 ' ' ' ' Fig. 10. Measured velocity and time integrated acceleration at
Time [msec]
Top west side of target.
150[
100
nearly constant after 65 ms. This indicates that the
impact force was essentially zero after this time and
that the target continued to move in free motion until
rime {mseel
it impacted the back-up structure. It was also con-
Bettom firmed by observation that there was no rubbing scar
15o[ on the foundation mat caused by the rocking motion.
-~ 100f
i oo Aircraft sensor responses
Decelerations of the aircraft was recorded success-
u[
<~ 100k 50 100
fully by the accelerometers placed along the top of the
.150 / , , , , , J , , ,
Time |reset]
, fuselage and on both engines. However, the recorded
East decelerations included noises and pulses transmitted
15or from the crushed portion. These high frequency com-
ponents were removed by a low-pass filter. Time inte-
s°t .,t~l.
gration of the filtered deceleration provided the reduc-
tion in velocity of the uncrushed portion of the aircraft.
Some typical deceleration measurements, J10(fuse-
Time [msecl lage) and J13(engine), are shown in Figs. 12 and 13.
West
Time integration of these decelerations provided the
Fig. 8. Five target acceleration measurements.
reduction in velocity versus time from initial impact
until the sensors were destroyed. Red vertical stripes
and displacements, respectively. The major accelera- were painted on the fuselage at the same axial loca-
tion began about 20 ms after impact and ended about tions as the aceelerometers. This enabled differential
60 ms after impact. The velocity also began to increase crushing of the fuselage to also be examined from the
rapidly after 20 ms, indicating that the major force was high-speed photography data. Finally, the reduction in
applied at about that time. The average velocity was
0.4
8o ! ] 0.3
~__60--.~
40 -- ~ ~ .... 0.2
8
IAt( '
0
0 20 40 60 80
20 Time [msec]
0 20 40 60 80
Time [msecl
Fig. 11. Measured displacement and time integrated velocity
Fig. 9. Average ef the five target acceleration measurements. at west side of target.
T. Sugano et al. / Full-scale aircraft impact test 379
200 10
~ 150
_E-10
0
High-Speed
._o 100
50
# \ ~ -2o
..... F"m I
j J \ ~ -ao
< 0 N~", JlO'"
.~- 40
-50 J7 I
0 10 20 30 40 50 60 70 80 g -50
Time [msec] -6o
I J11~'X~J13
J10 (Fuselage) 0
-70
:, ] ]
0 10 20 30 40 50 60 70 80
Fig. 12. Measured acceleration at station J10 on the fuselage Time [msec]
(filtered).
Fig. 14. Velocity reduction curve o f aircraft.
mental evidence and difficulty in evaluating the ener- evaluated independently from the change in momen-
gies, the coefficient could not be derived. tum of the target and from the aircraft.
Kar [7] considered that the remaining material piled The target was essentially rigid. Therefore, little
up at the impacting end of the aircraft and introduced energy went into its structural deformation and there
a coefficient a into the second term of the right-hand was essentially no change in its mass. The target's mass
side of eq. (1). Then, was about 25 times the aircraft's mass. The friction
force was very small (less than 0.2%). Therefore, the
F = Pc + eel~V2. (2)
second term of eq. (4) is negligible and essentially all
Bahar and Rice [6] considered that the velocity the energy went into moving the target. Introducing
distribution in the crushed region of the aircraft de- the measured mass and acceleration of the target into
creases to zero at the rigid wall, and derived a coeffi- eq. (4), the total impact force on the target, F,, an be
cient a equal to 0.5. evaluated at any time, t, impact as simply,
Wolf et al. [5] checked the validity of Riera's ap- Ft = Mtat (5)
proach of modeling the aircraft as given by eq. (1). He
compared the resulting force-time function with that in which M t = mass of the target and a t represents the
from a more elaborate one-dimensional lumped mass target acceleration at the time for which the impact
dynamic elasto-plastic model of a Boeing 707 imping- force is being calculated.
ing onto a rigid target. This indicated that the two The impact forcing function was also determined
models agree extremely well for all impact velocities in from the aircraft response. For the aircraft, both terms
the force-time diagrams. Zorn and Schueller [9] evalu- of eq. (4) are required. They may be evaluated from
ated the load-time curve for normal and oblique im- the response measurements (accelerometers) of the
pact of a Phantom aircraft using a discrete mass model aircraft. Writing,
interconnected by axial and rotational springs. dM
In the present study, a full-scale aircraft impact test d--? =~uv. (6)
was performed to clarify the unknown coefficient a in
eq. (2) experimentally. As described in Section 3.3, this Substituting eq. (5) into eq. (4), the impact force at any
test yielded a value for the coefficient c~. It was also given time, t, may be evaluated from the aircraft mea-
confirmed that a simulation analysis using a lumped surements as:
mass model was a good representation of the behavior dV~,
of the aircraft and target during impact. E, = M , - ~ + a # ( V a - Vt) 2, (7)
3.2. Method o f evaluating impact force from test mea- where Ed = impact force evaluated from measurement
surements of the aircraft, M a and l~d = mass and velocity, respec-
tively, of the uncrushed portion of aircraft, Vt = target
In principle, an impact force, F, generated over a velocity, and a is defined as a coefficient of effective
time interval dt corresponds to the changing rate of a mass on impact.
momentum (MV) during, dt. Therefore, Engines and sleds were confirmed in the test to be
d detached from the fuselage when the head of each part
F = ~-7 [ MV 1, (3) touched the target. Thus, the impact forces of each
part are evaluated independently and then summed to
where V = velocity of mass M. The right-hand side of obtain the total load E~.
eq. (3) expresses an inertial force caused by the change
3.3. Impact force
in velocity and the force required to decelerate the
mass of the impinging cross-section. Eq. (3) can be
Consequently, as shown in fig. 17, two impact force
rewritten as,
functions, F t (target) and E~ (aircraft), are derived
dV dM from the test measurements. These two functions
F = M ~ - + V d-~- (4) should be essentially the same if the principle of mo-
mentum conservation is applicable, there are no other
In the F-4 test, kinematic measurements were made energy losses and the recorded measurements and as-
by sensors mounted on the aircraft and the target test sumed mass distribution are correct. Comparing the
panel. Therefore, the total impact force, F, could be two functions, F t can be regarded as more reliable than
T. Sugano et al. / Full-scale aircraft impact test 381
40 I
Fa (Aircraft) a
~' 30 4 I \ 1.0
Ft(Targit)~ 0 ' 9 ~ 0.8
"'f~----~"
5
2o Z 3
< 10
0 20 40 60 80
Time [msec]
Fig. 15. Acceleration response of target (filtered).
J
20 40 60 80 100
Time[msec]
Fig. 18. Impulse of Ft and Ta.
10
8
mass by the averaged and smoothed velocity response
f
200 ] '
Rocket and Sled 15o e
1nnL I Z .I % . . ~ . _ . ~ .[ .Analysis|
z / ,
' a =o.g
• 50t + t 4/7 ~ t f -~k- ~ I
o• 12C I
/ I L
0 10 20 30 40 50 60 70 80
Time [msec]
JlO (Fuselage)
'°°°~S-~-T--~ I .... I
0 20 40 60
Time [msec]
80 100 .; 400~
0001- 4i 4t-ITest 4~tt f 4 I
Fig. 19. Impact force of each component (aircraft mea-
surement).
< 200[0'Zli"O" "JO'"!0 40 5[; 6L !0 80
Time [msec]
J13 (Left Engine)
modeled as having one degree of freedom with a very Fig. 21. Analytical results of accelerations at Jl0 and Jl3.
small spring that expresses the friction force between
the target and the foundation mat. The analytical model
of the target and the aircraft is shown in fig. 20. Based
on observations during the test, the engines detached
from the fuselage when their heads touched the target just after impact is calculated using conservation of
and then hit the target independently of the aircraft. momentum, and the corresponding acceleration is eval-
Before detachment, the engines and the fuselage be- uated from the equation of motion at that.
haved as one unit. An impact force, F, generated over a time interval,
dt, corresponds to the changing rate of momentum, I,
4.Z Analytical method during dt. Therefore,
F = AI/At (8)
An initial velocity is applied to each node as an
initial condition, and the computation algorithm for in which, At, is the time step. In calculating the impact
solving the differential equations is based on the New- load, a coefficient of effective mass a = 0.9 that is
mark /3 method. Nodes of the crushed region of the derived from the impact test is used.
aircraft are deleted, however, the mass build-up at the Since the change in the aircraft's momentum, I, has
target surface is not taken into consideration. Where a discontinuous state because of the redefined geome-
the strain of the spring connecting two neighboring try and aircraft mass at each time step, it is necessary
nodes reaches rupture strain, the masses are assumed to smooth the function, F, to evaluate the load-time
to impact ideal-plastically and then form a new node function. This can also be performed by applying a
with a combined mass. The velocity of the new node moving average of change in momentum for 2-ms time
intervals.
10
0'
•~ -10
Fuselage [ ~ ~ j~3L-Impact A~ea
-20
E
-30
Test
~ -50
x ,( /
-60 Analys ~"
7O I I
0 10 20 30 40 50 60 70 80
Time [msec]
J13 (Engine)
Fig. 24. Impact force area.
10
must be evaluated. Judging from the damage on the
o
~ ~ Analysis surface of the target, the impact area is about 10 m E.
E -10
This area corresponds to twice the projected area of
• .-.~_ the fuselage, as shown in fig. 24.
j'
> -30 Test
.- 40
5.2. Aircraft crushing load
-50
-60 Evaluation of crushing load
70 According to the simple assumption proposed by
0 10 20 30 40 50 60 70 80
Time [msec} Riera [2], the crushing load Pc is in equilibrium with
J10 (Fuselage) the inertial force of the remaining portion of the air-
Fig. 22. Velocity reduction curve from analysis. craft. Then,
OVa
In fig. 23, the impact load-time function of the Pc = M a - - ~ - (9)
analysis is compared with the test result and the values
generally show good agreement. To examine the appropriateness of eq. (9), the crip-
pling load of the compressive structural elements of
the aircraft was calculated based on the method pro-
5. Other considerations posed by Gerard [10]. The measured values of Pc were
obtained by evaluating eq. (9) using the data from the
5.1. Impact area F-4 impact test. A comparison between the calculated
200
z G Crippling Load
2( ii
,_,~,.j Based on Gerard[10]
~'160 !,,
120 __Test (Ft) / ~ I ==
,? /~l ~ Analysis ~E
j ,, Based on Impact Test
O En ine ~.
-
40 ~/~ \
.,-.~ ~ ~"- .... ]
0 20 40 60 80 100 4 8 12 16 20
Time [msec] Length from Nose [m]
Fig. 23. Impact force versus time curve. Fig. 25. Crushing load of aircraft.
384 T. Sugano et al. / Full-scale aircraft impact test
(.3
lO
6. Conclusions
0 4 8 12 16 20
Length from Nose [m] The impact test of a complete F-4 Phantom against
a massive, rigid block of concrete floating on a set of
Fig. 26. Comparison of crushing loads. air bearings was performed to determine the impact
load-time function during aircraft impact. Valuable
and measured Pc is shown in fig. 25. The crippling experimental data obtained from the test was analyzed
loads prediction method is determined by summing the to evaluate the impact force against a rigid target.
estimated crippling loads of the various structural ele- The analysis and evaluation gave an accurate im-
ments that make up the fuselage. The dimensions of pact force-time curve under the test conditions and
the elements used to compute of the crippling load of confirmed that the existing " R i e r a approach", with
the Phantom were estimated from the skeleton draw- slight modification, is a practical way of evaluating the
ing of the fuselage. The figure shows good a g r e e m e n t impact force.
between the two independent methods. The analysis with a lumped-mass model also repre-
Crushing load in past study sented the test results fairly well.
In past papers, Drittler and G r u n e r [4] and Zorn
and Schueller [9] evaluated the crushing load of an F-4
Phantom using yield strength. The crushing load of the Acknowledgements
fuselage evaluated from this test is compared in fig. 26
with those given by the other researchers. As shown, The authors are deeply grateful to the late Dr.
the actual fuselage crushing load is about one half of Kiyoshi Muto for his great leadership and helpful
that given in refs. [4] and [9]. Contrary to the results of guidance to this research work.
previous analyses [4,9], in the test the aircraft was
completely crushed to the end of the tail.
References
5.3. Crushing load component in impact force
[1] K. Hornyik, Analytic modeling of the impact of soft
missiles on protective walls, Transactions of the 4th In-
The impact force E d consists of an inertial force
ternational Conference on Structural Mechanics in Reac-
corresponding to the crushing load (Pc) described tor Technology, Vol. J 7/3 (1977).
[2] J.D. Riera, On the stress analysis of structures subjected
200 ] to aircraft impact forces, Nucl. Engrg. Des. 8 (1968)
415-426.
16C [3] K. Drittler and P. Gruner, Calculation of the total force
J
~0.9 acting upon a rigid wall by projectiles, Nucl. Engrg. Des.
120 37 (1976) 231-244.
o~
,? [4] K. Drittler and P. Gruner, The force resulting from
~ 80 impact of fast-flying military aircraft upon a rigid wall,
: , PC
Nucl. Engrg. Des. 37 (1976) 245-248.
40 [5] J.P. Wolf, K.M. Bucher, and P.E. Skrikerud, Response of
equipment of aircraft impact, Nucl. Engrg. Des. 47 (1978)
169-193.
0 20 40 60 80 100 [6] L.Y. Bahar and J.S. Rice, Simplified derivation of the
Time [msec] reaction-time history in aircraft impact on a nuclear
Fig. 27. Crushing load Pc component in total impact force. power plant, Nucl. Engrg. Des. 49 (1978) 263-268.
T. Sugano et al. / Full-scale aircraft impact test 385
[7] A.K. Kar, Impactive effects of tornado missiles and air- reinforced concrete structure by the impact of de-
craft, J. of the Struct. Div. ASCE, Vol. 105, No. S T l l formable missiles Part 3: Full-sale tests, Trans. 10th
(Nov. 1979) 2243-2260. International Conference on Structural Mechanics in Re-
[8] J.D. Riera, A critical reappraisal of nuclear power plant actor Technology, Vol. J (1989) 271-278.
safety against accidental aircraft impact, Nucl. Engrg. [121 K. Muto et al., Full-scale aircraft impact test for evalua-
Des. 57 (1980) 193-206. tion of impact forces, Trans. 10th International Confer-
[9] N.F. Zorn and G.I. Schueller, On the failure probability ence on Structural Mechanics in Reactor Technology,
of the containment under accidental aircraft impact, Nucl. Wol. J (1989) 285-299.
Engrg. Des. 91 (1986) 277-286. [13] R.L. Woodfin, Full-scale turbine missile concrete impact
[10] G. Gerard, The crippling strength of compression ele- tests, EPRI NP-2745, Sandia National Laboratories
ments, J. of Aeronaut. Sci. (Jan. 1958) 37-52. (1983).
[11] K. Muto et al., Experimental studies on local damage of