TA2839-WP24-QC-001 - INSPECTION AND TEST PLAN Rev.3 (Approved)

t- Royat HaskoningDHV Jt. R.A. Kartini No.
26
..1.
Ur;hv* fnie4€md ss{kt} Toqrlrrdr
REQUEST FOR APPROVAL

OF PROCEDURE
Client : PT. UNILEVER OLEOCHEMICAL INDONESIA
Project ; MARV_EI, ClVl-L, STEEL STRUCTURE &
EOUIPMENT ERECTION
To : RHDHV's site representative
Subject : II,ISPECTION TEST PLAN PROCEDURE
We submit the following for your approval g Method
M e2cedure
Description: Inspection Test Plan Procedure rev.3
Attachment and or Reference:
Signatur
Name:
To the Contractor,
Your request is:
M Approved E Returned for correction
fl Approved on condition as noted tr Disapproved as noted
Notes: lf D47 lz-e:ffu_6tzt DhtC/ FloTE,
<tfo*ra H ALi/e DrlCvmEv?
PMC
OC efrr RI{DHV I
tl Review
Nat?t!: NotApproved
'.-......r.--l_
Original to n RHDHV'S site representat(to be returned
Copy to tr CM (RHDHV)
n Client tr (RHDHV)
PM-07.3.4 Rev:
(outer Rin, -*r, ",ff[l:::[H7r11{ iHi ilH,TE$
EIIERGI IIUSA|IiAR PI,
*oz zr zso aerol il[tf,fli [:pir hl i+ri* ilir.:r,
info(aid.rhdhv.coml
Doc,'No.:
TA2839-WP24-QC-001
Date 2 APRIL2O22
Project no.
From PT, WELTES

Rev.3
Statement(s)
Date
QZ.tlsAo h D€_ kcsyl.t rrr*ty/

ACcoao)*C LMT$- 6rl-
uot
to contractor)
) to be issued after RHDHV'S

site representative's decision
05
ll it tt t____ PT. WELTES ENERGI NUSANTARA **, HaskoningDHV
, :.".]..- fnlrordng
PROCEDURE
No. Document : TA2839-WP24-QC-001
Job Title : INSPBCTIAND TEST PLAN PROCBDURE
Rev. No. : 003
Procedure SubmissionTime : 02 APRIL 2022
Execution Time
Area Kerja : FA SPLI _ GLYCERIN
DOC9TftE ,/ nEvlHTY STATUS
pfsrnrus I u.r:nx rdAY PRocEED
E SrnrUS 2 ffi-fffi$HlfJ- MAY FRocEEBsunrEstro rh{coRPORAaoN
f] $TAT US 3 esrrnr & RESuBtulT r ,oRK rllAy N<lr Fn*:c FRocEED
SfefUS 4 ervrewuor REGIuTRED .- r oer ,vrAy
Fermisrbn to proceed shol nol corut'itute occepltrlce tropprovolaf delQrr detob. solcuffihr6.
onohdx test metho$, s m{*e*C devehped or relected by Contructor & :trcfl rpl refuv cantrutorE
ftum ful corrffiiqe r{ith lhp confiuct technicslspeciftolions
ond Dror#ing
PT. WELTES PMC
Sign €H P{:<r6.-n4
oare:-fufu
u.ury Ooc Review (W
Name iH Approveo
NotApproved
Date oLf4 laau
HaskoningDHV &e
$orJdy la,sther Unillzuat"
rh{coRPORAaoN oF
ob. solcuffihr6.
refuv cantrutorE
UOI
l5+4"/
COMMENT RESOLUTION SOLUTION
DOCUMENT : Inspection And Test Plan Procedure Rev.3
DOCUMENT NUMBE : TA2839-WP24-QC-001
JOB TITLE : MARVEL 2 CIVIL, STRUCTURE & ERECTION EQUIPMENT
DATE SUBMITE : 02 April 2022
No. COMMENTNAME POSITION COMPANYDATE REV. No.
1 Revised Inspection ActJEFRI QC PMC 21/3/2022 0
2 See Comment and revis RBASA PCM UOI 23/3/2022 1
- Add the reference doc, general notes, no drawing and general arrangement
- Work may proceed and document to be resubmit for final Approval
3 See Comments AttachRBASA PCM UOI 01/04/20222
INSPECTION AND TESTING PLAN
Doc No : UOI-WEN-SS-VP-001
Project no. : Project: Marvel-2 Civil, Structure & Erection
Equipment FA Splitting & Glycerin
Inspection Codes:
I = Inspection H = Hold Point (where work does not proceed uR =
W = Witness S = Surveillance or Monitoring - =
X = Responsibility SW = Spot Witness A = Approval
WEN = Weltes Energi Nusantara UOI = Unilever Olichemical Indonesia DISNAKER = Dinas Tenaga Kerja
PMC =
Verificati Testing/Inspection
Item Activity (Specs, St Sequence
etc.)
SHOP ITP
1. Document
1.1 Shop Drawing Owner Specification
Data Sheet & Design Calculation
1.2 Qualificati / Approval of Welding AWS D1.1
Procedure (if New Qualification)
1.3 Welder Test AWS D1.1
1.4 NDE AWS D1.1

WELTES ENERGI NUSANTARA
Prepared by : Muhammad Lutfi
il, Structure & Erection
ng & Glycerin
Date :
Approved by :
Review (of documents only)
Not Applicable
ER = Dinas Tenaga Kerja Date :
Extent of Inspection Inspection Activity

DISNAKER
1. visual, ra WEN PMC UOI Record Forms
2. lab test
3. document review
3 X R A - Shop Drawing IFA

To be Approved LJE
1,2,3 X R R A WPS/PQR
Approval by Disnaker
1,2,3 X R R - Welder Certificate /
WPQT Issue by WEN
3 X R R - PT Procedure
UT Procedure
1.5 Fabrication, Bolt Tightening, Owner Spes3 X
Painting, Packing , Civil etc. Code & Std
2. Material
2.1 Check Material (Visual) ASTM A6 / 1,3 X
AWS D1.1
Dimensional check and Report PO Letter / delivery order
2.2 conform to IFC ASTM A6 / 1,3 X
Mill Cetificate
ASTM A6 /JIS
2.3 Check Thickness Mill Cetific 1,3 X
Enginering Spesifications
3. Lay Out and Cutting
3.1 Cutting profile section and other stock IFC Drawin1,3 X
3.2 Check transferring of heat numbers Mill Cetific 1,3 X
3.3 Check lay out and marking IFC Drawin1,3 X
3.4 Check dimension and edge surface IFC Drawin1,3 X
after cutting
3.5 Check surface after cutting & grinding IFC Drawin1,3 X
4. Drilling
4.1 Check visual and dimension of IFC Drawin1,3 X
grouping holes
4.2 Check diameter of holes IFC Drawin1,3 X
4.3 Check quantities of hole IFC Drawin1,3 X
5. Fit Up – Assembling
5.1 Frame IFC Drawin1,3 X
5.2 Column , Beam , Rafter , Bracing IFC Drawin1,3 X
5.3 Round bar Support, Accessories IFC Drawin1,3 X
5,4 Fabrication allowed using splicing IFC Drawing X
method for all Hot rolled materials.
R R - Procedure
SW R - Form No_Q-SS-001
Form No_Q-SS-001
SW R -
Form No_Q-SS-001
SW R -
R R - Form No_Q-SS-002
SW R Form No_Q-SS-002
Doubler plate will be applied for the
connection where is thickness of
doubler plate are equal with thickness
of parrent materials.
6. Welding
6.1 Check welding preparation IFC Drawin1,3
6.2 Check conformance to WPS WPS/PQR 1,3
6.3 Check Welders Performance AWS D1.1 1,3
Qualification
6.4 Check welding electrode used AWS D1.1 1,3
6.5 Check welding progression WPS/PQR 1,3
7. NDE
7.1 Built Up Beam for welding CJP UT 10%, N 1,3
UT Procedure
1,3
Main Steel Structure:
7.2 a. Column, Beam, Rafter for PT 10%, NDE Map,
Welding Fillet and or PJP PT procedure
b. Joint profile IWF / Hbeam PT 100%, NDE MAP,
PT Proceudre
8. Dimensioanal & Visual
8.1 Check orientation and direction of IFC Drawin1,3
Round bar support
8.2 Check straightness of member IFC Drawin1,3
8.3 Check twist of member IFC Drawin1,3
8.4 Check total dimension of member IFC Drawin1,3
Final visual and dimensional check IFC Drawing
8.5 (including weld contour, weld size, & 1,3
finishing)
8.6 Check for completeness of IFC Drawin1,3
accessoris
X R R - Form No_Q-SS-003
X SW R - WPQT / Welder
Certtificate
X R R - Materials Certificate
X SW R - UT Report by third party
X SW R - Form No_Q-SS-005
Form No_Q-SS-004
X SW R -
X SW R - -
9. Painting
9.1 PQT / Mock Up Painting Owner Spec1,3 X
Painting procedure
9.2 Check painting material (Batch No.) Owner Spec1,3 X
Paint manufacture
q-ss Check humidity Owner Spec1,3 X
Painting procedure
9.4 Check surface preparation Owner Spec1,3 X
Painting procedure
9.5 Check roughness Owner Spec1,3 X
Painting procedure
9.6 Check DFT of primer coat Owner Spec1,3 X
Painting procedure
9.7 Check DFT of intermediate Owner Spec1,3 X
Painting procedure
9.8 Check DFT of top coat Owner Spec1,3 X
Painting procedure
10. Packaging
10.1 Check packing material Packing Pr 1,3 X
Packing List
10.2 Identificati & classificati of good Packing Pr 1,3 X
to be packaging Packing List
10.3 Check the lifting point & lifting mark Packing Pr 1,3 X
Packing List
11. Dispatch & Documentation
11.1 Check internal are installed and Packing Pr 1,3 X
tightened properly Packing List
11.2 Check the identification number Packing Pr 1,3 X
Packing List
11.3 Check the proforma packing list and Packing Pr 1,3 X
delivery note Packing List
W R - PQT / Mock up report
Paint Manufacture
W R - Form No_SS-006
SW R - Form No_SS-006
R R - -
R R - -
R R - -
R R - -
R R - -
R R - -
11.4 Lifting loading and transportation Packing Procedure 1,3
arrangement Packing List
12. Manufacturing Data Record
Compilation / record of all
Check preparation of all report data manufacturing
12.1 in according with the contents of process such as drawings, 3
MDR performances, standards,
any tests and inspections
data, etc.
SITE ITP (INSTALLATION)
1. Pre Fabrication
1.1 WPS / PQR AWS D1.1 1,2,3
1.2 Welder Qualification AWS D1.1 1,2,3
1.3 Material specification : Engineering Specifications 1,3

Check Material (Visual) Engineering Specifications 1,3
Dimensionacheck and Report Manufacturing Report 1,3
conform to IFC
Check Thickness Engineering Specifications 1,3
Calibration Tools (DFT, Torque, etc.) ISO 17025 2,3
2. Material Receiving Inspection
2.1 Verification docs., packing list, & mill Engineerin Specificati Mill 1,3
cert. Certificate
2.2 Visual ( corrosion, damage, bent, Engineering Specifications 1,3
etc.)
2.3 Dimensional check as required Engineering Specifications 1,3
3. Foundation (Support)
3.1 Foundation Surface Treatment Engineering Specification, 1,3
3.2 Setting Liner IFC Drawing 1,3
X R R - -
QC Record book
All compiled data QC
X R R - and MDR to share PMC
/ UOI 2 copie ( Hard &
soft )
X R R A WPS/PQR
Approval by Disnaker
X SW R - Welder Certificate /
WPQT Issue by WEN
X R R Form No_Q-SS-001
X R R - Calibration Certificate
X SW R - Performance Packing
List
X SW SW - Form No Q-CVL-001
X SW SW - Form No Q-CVL-002
3.3 Location, Elevation and Orientation IFC Drawin1,3 X
3.4 Pad/shim Plate IFC Drawin1,3 X
3.5 Centrelineselevation of column and IFC Drawin1,3 X
beam foundation
3.6 Mortar grouting in Anchor Pocket IFC Drawin1,3 X
Project Specifications
3.7 Grouting on surface IFC Drawin1,3 X
Manufacture Specifications
4. Installation
4.1 Conform to IFC Drawing / shop IFC Drawin1,3 X
drawings
4.2 Field weld results, if any AWS D1.1 1,3 X
4.3 Check plumbness, centreline, Engineering1,3 X
dimension, elevation as required
4.4 Inspection for high strength bolting Engineering1,3 X
4.5 Touch up painting Engineering1,3 X
4.6 Anchor Bolt Tightening Project Spe1,3 X
4.7 Attachment(platform, ladder, etc.) IFC Drawin1,3 X
install. (if any)
4.8 Final visual inspection and check of IFC Drawin1,3 X
completion
CIVIL WORK ITP
1. Earth Work
1.1 Excavation Engineering1 X
1.2 Backfill – Compaction Engineering1 X
2. Pilling Cutting
Engineering Specification
2.1 Pill Cutting 1 X
3. Formwork
SW SW - Form No Q-CVL-001
SW SW - -
SW SW - IFC DWG steel structure

FA & GLY
W SW - Form No_Q-SS-003
W SW - Form No _Q-SS-007
SW SW - Form No_QSS-007
SW SW - -
SW SW - Form No.Q-CVL-003
SW SW - Form No_Q-SS-002
SW SW - Form No.Q-SS-009
SW S - Form No. Q-CVL-004

SW S - Form No. Q-CVL-005
S - Form No. Q-CVL-006

S (Survey data attach on
form inspection no. Q-
CVL-006)
3.1 - Strength Engineering1 X S S -
- straightness
3.2 Shoring system 1 X S S -
4. Concrete Works
4.1 Mix Design Engineering1,2,3 X W W -
Manufacture Specification
4.2 Batching Plant Engineering1,3 X W W -
Manufacture Specification
4.3 Slump test Engineering1,2,3 X W S -
4.4 Rain Cover Engineering1 X W S -
4.5 Compression test Engineering1,2,3 X W W -
4.6 Hardened concrete quality Engineering1,2 X W S -
(honeycomb)
5. Reinforced Bar
5.1 Dimension IFC Drawin1,3 X SW SW -
5.2 Tensile Engineerin 1,2,3 X W W -
5.3 Bending Engineering1,2,3 X W W -
6. Anchor Bolt
6.1 Setting elevation and top anchor bolt 1 X W SW -
before pooring
6.2 Dimensional diagonal anchor bolt Engineering SpecificatX SW SW -

7. Fininshing Works
7.1 Floor finishes Engineering1 X SW SW -
Form No. Q-CVL-007
Sketch / Survey
Report
Manufacture Report
Form No.Q-CVL-010
Laboratory Report
-
Laboratory Report
Visual After Poured
concrete
Form No_Q-SS-002
Laboratory Report
Laboratory Report
Form No.Q-CVL-008
(Survey data attach on
form inspection no. Q-
CVL-008)
Form No.Q-CVL-003
Form Q-CVL-009
MARVEL-2, CIVIL, STRUCTURE & ERECTION EQUIPMENT Form No Q-SS-001
MATERIAL RECEIVING INSPECTION REPORT
Project Na : MARVEL-2, CIVIL, STRUCTURE Report No. : 001/WEN/MRIR/III/2022
Owner : PT. UNILEVER OLEOCHEMICALInspection :
Location : FA SPLITTING , GLYCERIN Rev : '0
Page No. : Of
No DescriptionMaterial SpQty Part Name Result Remarks
Prepared by, Reviewed /Reviewed /Witness / Approved by,
PT. Weltes Energi NusPT. Royal PT. Unilever Oleochemical Indoneisa
Print Name
Signature
Date
DIMENSIONAL INSPECTION REPORT
Project Name : MARVEL-2, CIVIL, STRUCTURE & ERECTION EQUIPMENT
Owner : PT. UNILEVER OLEOCHEMICAL INDONESIA
Location : FA SPLITTING , GLYCERIN
Dwg no. : Dwg no. : Dwg no.
Qty : Qty : Qty
Item Dimensional Dev Item Dimensional Dev Item
As Dwg Actual As Dwg Actual
A 0 0 0 A 0 0 0 A
B 0 0 0 B 0 0 0 B
C 0 0 0 C 0 0 0 C
D 0 0 0 D 0 0 0 D
E 0 0 0 E 0 0 0 E
F 0 0 0 F 0 0 0 F
G 0 0 0 G 0 0 0 G
H 0 0 0 H 0 0 0 H
I 0 0 0 I 0 0 0 I
J 0 0 0 J 0 0 0 J
K 0 0 0 K 0 0 0 K
L 0 0 0 L 0 0 0 L
M 0 0 0 M 0 0 0 M
N 0 0 0 N 0 0 0 N
O 0 0 0 O 0 0 0 O
P 0 0 0 P 0 0 0 P
Q 0 0 0 Q 0 0 0 Q
R 0 0 0 R 0 0 0 R
S 0 0 0 S 0 0 0 S
T 0 0 0 T 0 0 0 T
U 0 0 0 U 0 0 0 U
V 0 0 0 V 0 0 0 V
W 0 0 0 W 0 0 0 W
X 0 0 0 X 0 0 0 X
Y 0 0 0 Y 0 0 0 Y
Z 0 0 0 Z 0 0 0 Z
Inspect Date : 11-Jan-22 Inspect Date : 23-Dec-21 Inspect Date :
Item Inspection : Marking, Diameter of Hole, Hole to Hole, Number of Hole, Joint Position,
Completeness, Straighteness / Deflection to Total Length of Member / Twist.
Prepared by,
PT. Weltes Energi Nusantara
Name
Signature
Date
PECTION REPORT
: Dwg no. : Dwg no.

: Qty : Qty
DimensionaDev Item Dimensional Dev
0 0 0 A 0 0 0
0 0 0 B 0 0 0
0 0 0 C 0 0 0
0 0 0 D 0 0 0
0 0 0 E 0 0 0
0 0 0 F 0 0 0
0 0 0 G 0 0 0
0 0 0 H 0 0 0
0 0 0 I 0 0 0
0 0 0 J 0 0 0
0 0 0 K 0 0 0
0 0 0 L 0 0 0
0 0 0 M 0 0 0
0 0 0 N 0 0 0
0 0 0 O 0 0 0
0 0 0 P 0 0 0
0 0 0 Q 0 0 0
0 0 0 R 0 0 0
0 0 0 S 0 0 0
0 0 0 T 0 0 0
0 0 0 U 0 0 0
0 0 0 V 0 0 0
0 0 0 W 0 0 0
0 0 0 X 0 0 0
0 0 0 Y 0 0 0
0 0 0 Z 0 0 0
Inspect Date : 23-Dec-21 Inspect Date : 23-Dec-21
- As Dwg Dimensional (See Attachm
- Tolerance ± 2 mm
Reviewed /Witness / Approved by,
PT. Royal Haskoning DHV
Job No. :
W-22045
Form No. Q - SS - 002
: Dwg no. : Dwg no.

: Qty : Qty
Item Dimensional Dev Item Dimensional Dev
A 0 0 0 A 0 0 0
B 0 0 0 B 0 0 0
C 0 0 0 C 0 0 0
D 0 0 0 D 0 0 0
E 0 0 0 E 0 0 0
F 0 0 0 F 0 0 0
G 0 0 0 G 0 0 0
H 0 0 0 H 0 0 0
I 0 0 0 I 0 0 0
J 0 0 0 J 0 0 0
K 0 0 0 K 0 0 0
L 0 0 0 L 0 0 0
M 0 0 0 M 0 0 0
N 0 0 0 N 0 0 0
O 0 0 0 O 0 0 0
P 0 0 0 P 0 0 0
Q 0 0 0 Q 0 0 0
R 0 0 0 R 0 0 0
S 0 0 0 S 0 0 0
T 0 0 0 T 0 0 0
U 0 0 0 U 0 0 0
V 0 0 0 V 0 0 0
W 0 0 0 W 0 0 0
X 0 0 0 X 0 0 0
Y 0 0 0 Y 0 0 0
Z 0 0 0 Z 0 0 0
Inspect Date : 23-Dec-21 Inspect Date : 23-Dec-21
imensional (See Attachment) - Measurement Tool
- Used of Measurement
/Witness / Approved by,
Haskoning DHV
Report No.
001-WEN/DM/III/22
Date Inspection:
Page No. : 1 of
: Dwg no. :
: Qty :
Item Dimensional Dev Item Dimensional
As Dwg Actual As Dwg
A 0 0 0 A 0
B 0 0 0 B 0
C 0 0 0 C 0
D 0 0 0 D 0
E 0 0 0 E 0
F 0 0 0 F 0
G 0 0 0 G 0
H 0 0 0 H 0
I 0 0 0 I 0
J 0 0 0 J 0
K 0 0 0 K 0
L 0 0 0 L 0
M 0 0 0 M 0
N 0 0 0 N 0
O 0 0 0 O 0
P 0 0 0 P 0
Q 0 0 0 Q 0
R 0 0 0 R 0
S 0 0 0 S 0
T 0 0 0 T 0
U 0 0 0 U 0
V 0 0 0 V 0
W 0 0 0 W 0
X 0 0 0 X 0
Y 0 0 0 Y 0
Z 0 0 0 Z 0
Inspect Date : 23-Dec-21 Inspect Date :
: Roll Meter
Measurement : mm
Reviewed /Witness / Approved by,
PT. Unilever Oleochemical Indonesia
1
Dev
Actual
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
23-Dec-21
FORM NO. Q-SS-003
MARVEL-2, CIVIL, STRUCTURE &
ERECTION EQUIPMENT
SUBJECT : WELDING PREPARATION REPORT
Project Na : Marvel-2, CReport No. :
Erection E Inspection :
Owner : PT. Unilev Drawing No:
Location : FA Splittin Rev No. :
WELDING PREPARATION INSPECTION
NO. INSPECTI WEN PMC UOI REMARK
Base Material and Joint Preparation
1. Base material type compatible with the detailed weld procedure
2. Weld being made in accordance with drawing
3. Weld preparation and adjacent base material clean free of paint, scale, rust, oil, grease and any other foreign mate
4. Weld preparation has fairly smooth surfaces free from deep notches, grooves, nicks, and other gross irregularities
5. Weld preparation free from base material defects such as laminations, laps, non metallic inclusions, pin holes, poro
6. Other Weld Preparation Geometry
1. Alignment of parts to be welded
2. Size of root face (land) and root gap
3. Groove angle
4. I.D. mismatch of Butt Joints
5. Other Tack Welds
1. Tack welds are properly prepared to be incorporated into the weld or completely removed. When left in place, eac
2. Examine tacks for discontinuities
3. Check for cleanliness
4. Other
Remark :
WEN PMC UOI
Signature Signature Signature
Name Name Name
Date Date Date
nd any other foreign material that would be deleterious to the process
other gross irregularities
nclusions, pin holes, porosity, that are open to the surface
. When left in place, each end should be feathered

WELDING & VISUAL INSPECTION REPORT
Project Na : MARVEL-2, CIVIL, STRUCTURE & ERECTION EQUIPMENT
No. Dwg No. Qty Material Welder StaWelding Pr Visual NDT

Acc Rej PT
WPS No. : Electrode : E71T-1
Item Inspec: Visual Inspection, Weld Profile, Fre
(Crack, Inclusion, IF, IP, Porosity &
Inspect Date :
Prepared by, Reviewed / Witness / Approved by,
PT. Weltes Energi Nusantara PT. Royal Haskoning DHV
name
Signature
Date
Form No. Q-SS-004
Report No. : 001/WEN/WIR/III/22
Rev. : 0
Page No. : 1 of 1
Job No. : W-22045
NDT Report No.
MT UT
pection, Weld Profile, Free From Discontinuity Weld

clusion, IF, IP, Porosity & Undercut)
Reviewed / Witness / Approved by,

LIQUID PENETRANT EXAMINATION REPORT
Report No : 001/WEN/PT//III/2022
Page : 1 of 1
Date :
Project Name : MARVEL-2, CIVIL, STRUCTURE & ERECTION EQUIPMENT Welding Prosess
Owner : PT. UNILEVER OLEOCHEMICAL INDONESIA Material Spec.
Location : FA SPLITTING , GLYCERIN Applicable Code
Procedure No.
Penetrant Type/Method : √ Viseble √ Solvent Removable
Brand's Name / Type : MAGNAFLUX : Penetrant : SKL-SP1 -
Method Pre-cleaning : √ Solvent Spray Drying Pre-cleaning :
Penetrant Aplplication : Brush √ Spray
Light Intensity : min. 1050 Lux Light Source :
Method Removing Excess Penetrant : Wiping with dry cloth, moistened cloth with solv
Drying After Removing Excess Penetrant : 5 ~ 20 mnt Developer Applying
Batch No. of : Penetrant : 190612 Cleaner : 190601
Surface Preparation / : √ As Welded Machining
Cleaning
Time of Examination : √ After Welding After Hydro-test
Scope of Examination : Base Metal Edge Prep
√ Weld Part Base Metal
No. Drawing No. Joint No. Result
Accepted Rejected
1
2
3
4
Sketch :
Prepared & Inspected by PT.Weltes Energi Nusantara Reviewed / Witnessed by PT. Royal Haskoning
Name : Date : Name : Date :
Form No. Q-SS-005
Welding Prosess :
Material Spec. :
Applicable Code : AWS D1.1
Procedure No.
Solvent Removable Others
Cleaner : SKC-S - Developer : SKD-S2
1 ~ 20 mnt
Dwell Time : 10 mnt Temperatu : Ambient
moistened cloth with solvent/ remover Magnaflux - SKC - S

: Spray Developer : 10 ~ 30 mnt
Developer : 181012
Grinding
After Hydro-test After PWHT

Edge Prep Back Chiping
Base Metal Others
Types of Remarks
Discontinuities
d by PT. Royal Haskoning DHV` Reviewed / Witnessed by PT. Unilever Oleochemical Indonesia
Name : Date :
SANDBLASTING & PAINTING INSPECTION REPORT
Visual Examination No defect, Sharp edge & Weld spatter
Solvent Cleaning Method : SSPC SP 1
Bloter Test Method : ASTM D 4285
Method : Abrasive Silica Sand
Surface Preparation Type of Abrasive : Silica Sand
Profile Depth : µm
Layer : 1st Coat
Date :
Air Temp. Dry / Wet Bulb :
Relative Humidity :
Steel Temp. / Dew Point :
Painting Material :
Colour :
Thinner :
DFT Spec :
Method : SSPC-PA 2
Type of Equipment : Elcometer Type 456
No. Drawing No. / Marking No. Qty Measurement Dry Film Thickness (µm)
1st Coat 2nd Coat
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Remarks : Tools :
- Total DFT range : µm
Prepared by, Reviewed / Witness / Approved by,

Name
Signature
Date
Form No Q-SS-006
Report No. : 001/WEN/PNT/III/22
Page No. : 1 of 1
Job No. : W-22045
√ Acc Reject
√ Acc Reject
√ Acc Reject
Mesh Size : ±1.8 mm
Blasting Result : SSPC-SP 10
Dust Level : Level 2
2nd Coat Finish Coat
m Thickness (µm) Remarks

Finish Coat
- Sling Hygromether
- Elcometer 124 Dial Thickness Gauge
- Thermo Gun
Approved by, Reviewed / Witness / Approved by,
FORM NO. Q - SS-007
MARVEL-2, CIVIL, STRUCTURE & ERECTION EQUIPMENT
SUBJECT : PLUMBNESS REPORT OF COLUMN
Report No. :
Project Na : MARVEL-2, CIVIL, STRUCTURE & EREC Inspection Date :
Owner : PT. UNILEVER OLEOCHEMICAL INDONE Drawing :
Location : FA SPLITTING , GLYCERIN Rev No. :
Result of Inspection
Measured Member Plumbness measured (mm) Remarks
Top Bottom Difference Tolerance Result
0 O
90 O
180 O
270 O
Dimentional of Colum = mm
High of Column = mm
PT WELTES PMC UOI
Print Name
Signature
Date
O. Q - SS-007
INSPECTION REPORT JOINT & TIGHTENNING BOLTING of STEEL STRUCT

Locaction Drawing No.: FA SPLITTING , GLYCERIN
:
No Inspection Inspection Result No
Bolt ConneDrawing Actual Torque ACC Repair Reject Bolt Conne
1 35
2 36
3 37
4 38
5 39
6 40
7 41
8 42
9 43
10 44
11 45
12 46
13 47
14 48
15 49
16 50
17 51
18 52
19 53
20 54
21 55
22 56
23 57
24 58
25 59
26 60
27 61
28 62
29 63
30 64
31 65
32 66
33 67
34 68
Remark's
Prepared & Inspected by Reviewed / Witnessed /Approved by
NAME
SIGNATURE
DATE
Form No. Q - SS-008
Report No.:
:
Date :
TING of STEEL STRUCTURE
Bolt in Inch x mm Inspection Result

Drawing Actual Torque ACC Repair Reject
d /Approved by Reviewed / Witnessed /Approved by

Haskoning DHV PT. Unilever Oleochemical Indonesia
MARVEL-2, CIVIL, STRUKTURE & ERECTION EQUIPMENT Form No. Q - SS-009
Report No.:
:
Date :
FINAL VISUAL INSPECTION REPORT
Project Na : MARVEL-2, CIVIL, STRUCTURE & ERECTION EQUIPMENT
Locaction : FA SPLITTING , GLYCERIN
:
No Item Inspection Result Remark's
ACC Repair Reject
1 Phisically / condition member of Steel Structure a. Column b. Beam c. Bracing d. Rafter e. Purlin f. Accessories g. O
2 Completeness member of steel structure a. Column b. Beam c. Bracing d. Rafter e. Purlin f. Accessories g. Others
3 Elevation
4 Plumbness of column
5 Condition of Bolting a. Completeness b. Thigtened
6 Visual Welding
7 Visual apperance of Painting Work
8 Repair touch up painting
Remark's
Prepared & Inspected Reviewed / Witnessed Reviewed / Witnessed /Approved by
PT. Weltes Energi Nusantara PT. Royal PT. Unilever Oleochemical Indonesia
NAME
SIGNATURE
DATE
. Purlin f. Accessories g. Others
n f. Accessories g. Others
FORM NO. Q - CVL-001
Subject : SURVEY DATA REPORT FOR PADDING PLATE
Project Na : MARVEL-2, CIVIL, STRUCTU Report No. :
Owner : PT. UNILEVER OLEOCHEMICAInspection :
Location : FA SPLITTING , GLYCERIN Drawing :
: Rev No. :
NO DESIGN ACTUAL DIFF.
REMARKS :
PT. WELTES PMC UOI
Print Name
Signature
Date
FORM NO. Q-CVL-002
Subject : ELEVATION TOP OF PADDING PLATE FOR VERTICAL EQUIPMENT
Report No. :
Project Na : MARVEL-2, CIVIL, STRUCTU Inspection :
Owner : PT. UNILEVER OLEOCHEMICADrawing :
0°
Pad Elev. : Dwg
Actual : See Table below
270° 90°
180°
PAD ELEVATION
No Elevation No Elevation : DRAWING :
1 16 Actual :
2 17
3 18
4 19
5 20
6 21
7 22
8 23
9 24
10 25
11 26
12 27
13 28
14 29
15 30
Inspection Result ( Accept / Reject ) :
Note :
Anchor Box Dimensional (If applicable )
PT. WELTES PMC UOI
Name
Signature
Date
FORM NO. Q-CVL-003
Subject : INSPECTION DIMENSIONAL DIAGONAL ANCHOR BOLT FOR VERTICAL EQUIPMENT
Report No. :
Project Na : MARVEL-2, CIVIL, STRUCTU Inspection :
Owner : PT. UNILEVER OLEOCHEMICADrawing :
CheckpointDwg Actual Remark
BCD 1-7 2-8 3-9 4-10 5-11 6-12
Bolt Pitch 1-2 2-3 3-4 4-5 5-6 6-7 7-8 8-9 9-10
11-12 12-1
BCD Pitch Dwg Actual Remark
Tolerance Bolt Dia
± 3 mm ± 3 mm Bolt Projection
No. of Bolt
Inspection Result ( Accept / Reject ) :
Note :
PT. WELTES PMC UOI
Name
Signature
Date
FORM NO. Q-CVL-004
ERECTION EQUIPMENT
SUBJECT : EXCAVATION REPORT
INSPECTION BEFORE EXCAVATION
NO. INSPECTI WEN PMC UOI Remark
1. Method statement
2. Setting out (coordinates layout attached and checked)
3. Indicate in-ground provision
4. Approved excavation equipment
5. Barrier around excavation area
6. Excavated sM store in M store to M other:
7. Other:
Remark
WEN PMC UOI
Name Name Name
Date Date Date
FORM NO. Q-CVL-005
ERECTION EQUIPMENT
SUBJECT : BACKFILL – COMPACTION REPORT
INSPECTION BACKFILL - COMPACTION
NO. INSPECTI WEN PMC UOI Remark
PART A INSPECTION BEFORE BACKFILL
1. Measure equipment approved
2. Benchmark X,Y & Z Coordinates
3. Setting out (coordinates layout attached and checked)
4. Marking on site
5. Soil Test
a. Classification Approved
b. Proctor Test Conducted
6. Quarry Approved
7. Site Clearing & Grubbing
8. Temporary Drainage Approved
9. Inground Utilities have been Inspected & Tested
10. Simulation of Field Compaction Test with Proposed
11. Compactor Approved
PART B SUPERVISION ON BACKFILL PROCESS
1. Backfill material approved
2. Backfill area clean from water, mud, rubbish, and construction wastes
3. Cement in use for deep and crucial excavations (if designed)
4. Total thickness of backfilling achieved
5. Other
Remark :
WEN PMC UOI
Name Name Name
Date Date Date
FORM NO. Q-CVL-005
ERECTION EQUIPMENT
SUBJECT : BACKFILL – COMPACTION REPORT
Project Na : Marvel-2, Civil, Structure & Report No. :
Erection Equipment Inspection :
Owner : PT. Unilever Oleochemical IndoneDrawing No:
Location : FA Splitting, Glycerin Rev No. :
INSPECTION BACKFILL
NO. INSPECTION OF WEN PMC UOI Remark
PART C SUPERVISION ON COMPACTION
1. Soil is Equally Distributed / Grading Approved
2. Compaction by an approved compactor
3. Backfilling is done by layers of approved thickness
4. CompactionVisual TestLab Test Specify
@ 95% Yes/No Yes/No Attach Lab Test
@ 85% Yes/No Yes/No Attach Lab Test
@ Other Yes/No Yes/No Attach Lab Test
5. Other
PART D INSPECTION OF GRADING/ELEVATION
1. Final Elevation as Specification Required
2. Other
Remark :
WEN PMC UOI
Name Name Name
Date Date Date
FORM NO. Q-CVL-006
ERECTION EQUIPMENT
SUBJECT : PILL CUTTING REPORT
Owner : PT. Unilev Drawing No: /
INSPECTION PILL CUTTING
NO. INSPECTIOWEN PMC UOI REMARK
1. Storage and handling
2. Size, shape and length of pile
3. Defects (cracks, honeycombs, etc.)
4. Straightness of pile
5. Elevation cutting of pile
6. Other:
Remark :
WEN PMC UOI
Name Name Name
Date Date Date
FORM NO. Q-CVL-007
ERECTION EQUIPMENT
SUBJECT : FORMWORK & REINFORCEMENT REPORT
INSPECTION FORMWORK & REINFORCEMENT
1. Gridline and elevations
a. Elevation of lean concrete
b. Elevation of formwork
c. Position of formwork in relation to gridlines
2. Formwork material
3. Formwork release agent
4. Dimensions (of concrete member)
5. Straightness, perpendicularity of formwork
6. Stability and rigidness of formwork (ties, supports, braces, etc.)
7. Joints of formwork, gaps
8. Sleeves or any other embedded items
9. Cleanliness
10. Other:
Remark :
WEN PMC UOI
Name Name Name
Date Date Date
FORM NO. Q-CVL-007
ERECTION EQUIPMENT
SUBJECT : FORMWORK & REINFORCEMENT REPORT
INSPECTION FORMWORK & REINFORCEMENT
NO. INSPECTION OF RE WEN PMC UOI REMARK
1. Number, size and type of rebar Floor Levelness
2. Spacing, lapping, bending and fixing of rebar
3. Visual defects (cuts, burns, etc.)
4. Concrete cover
a. Bottom rebars
b. Top rebars
c. Lateral rebars and sides
5. Contaminations (oil, rust, concrete sags, etc.)
6. Extra rebar for openings and sleeves
7. Dowel bars for posts and lintels
8. Position, size, type and fixing of waterstop
9. Cold joints (chipped, laitance removed)
10. Embedded material e.g. steel, plate, bolts
a. Material
b. Elevation
c. Position
d. Condition (rust, oil, contaminations, damages)
11. Expansion joint, contract. joint, construct. Joint, cold joints
a. Dowel bars
b. Chicken mesh
c. Special profiles for joints
d. Flexible materials
12. Position of tendon
13. Other
Remark :
WEN PMC UOI
Name Name Name
Date Date Date
FORM NO. Q-CVL-008
ERECTION EQUIPMENT
SUBJECT : ANCHOR BOLT REPORT
ANCHOR BOLT INSPECTION
1. Material of anchor bolts
a. Steel grade (strength, yield, etc.)
b. Diameter
c. Length
d. Profile (thread, deformed bar, etc)
e. Shape (straight, hooks, etc.)
f. Condition (rust, oil, damages)
g. Number per location
2. Position of anchors in a group Distance between each other Distance from edges of a structure Use of templates
3. Installation
a. Elevation/length of bolts allows installation of steel structures and necessary number of nuts
b. Length of thread is sufficient, threads protected with tapes/PE from concrete
c. Anchors stable and won't change position during concreting
d. Main rebars of structures are not damaged due to installation of anchor bolts
4. Debonding of anchor rod (if specified)
5. Other:
Remark :
WEN PMC UOI
Name Name Name
Date Date Date
ucture Use of templates
umber of nuts
FORM NO. Q-CVL-009
ERECTION EQUIPMENT
SUBJECT : FINISHING FLOOR CONCRETE REPORT
INSPECTION FINISHING FLOOR CONCRETE
NO. INSPECTION OF FIN WEN PMC UOI REMARK
1. Curing of concrete
a. Protection from excessive evaporation (PE, sand, saw dust, cloth, etc.)
b. Chemicals for curing (e.g. Sika Antisol)
2. Removal of formwork
3. Surface of concrete (fair face, honeycombs)
4. Necessary repairs
5. Protection of finished surface
6. Other:
a. Floor Flatness (FF)
b. Floor Levelness (FL)
Remark :
WEN PMC UOI
Name Name Name
Date Date Date
FORM NO. Q-CVL-0010
ERECTION EQUIPMENT
SUBJECT : CONCRETE BATCHING PLANTS REPORT
INSPECTION OF CONCRETE BATCHING PLANTS
NO. INSPECTION OF CO WEN PMC UOI REMARK
1. Factory certificates
2. Computerized/manual
3. Condition of plant
4. Factory's personnel
5. QA/QC procedures and plan
6. Water source and quality
7. QC of aggregate
8. QC of sand
9. Dosage equipment
10. Capacity
11. No. of trucks
12. Delivery time
13. Back up system
14. Plant records
Remark :
WEN PMC UOI
Name Name Name
Date Date Date
MARVEL 2 PROJECT PT UNILEVER OLEOCHEMICAL INDONESIA
CIVIL WORKS TECHNICAL SPECIFICATION REF: 02/SPEC/UOI/LJE/2021/REV0
14 th November 2021
Issued by, LIAN JUAN ENGINEERING SDN BHD
www.ljesb.com
Table of Content
Section Subtitle Page Number
1.0 DESCRIPTION 1
2.0 MATERIALS 2
3.0 CONCRETE MIXES 4
4.0 PRODUCTION OF C 5
5.0 DISTRIBUTION OF 6
6.0 PLACING CONCRET 7
7.0 COMPACTION OF CO9
8.0 CURING & PROTECT 9
9.0 HOT WEATHER CON 10
10.0 READY-MIXED CONC10
11.0 CONCRETE COMPRE11
12.0 TEMPERATURE OF 13
13.0 TEST ON HARDENE 13
14.0 STRUCTURAL TEST 14
15.0 STEEL REINFORCEM15
16.0 FORMWORK & SURFA 17
17.0 FINISHES 20
18.0 PERMISSIBLE DEVIA21
19.0 CONSTRUCTION WI 22
20.0 STRUCTURE JOINTS23
21.0 PRECAST CONCRET 23
MARVEL 2 PROJECT PT UNILEVER OLEOCHEMICAL INDONESIA
STRUCTURAL STEELWORK
TECHNICAL SPECIFICATION
REF: 03/SPEC/UOI/LJE/2021/REV0
14 th November 2021
Issued by, LIAN JUAN ENGINEERING SDN BHD
www.ljesb.com
Table of Content
Section Subtitle Page Number
1.0 QUALITY 1
2.0 COPIES O 1
3.0 MARKING 1
4.0 MANUFACT 1
5.0 STORAGE,1
6.0 SUBSTITU2
7.0 SHOP DR 2
8.0 FABRICAT2
9.0 ASSEMBLY2
10.0 WELDING 3
11.0 BOLTING 4
12.0 RIVETING 5
13.0 INSPECTI 5
14.0 LOAD TES5
15.0 PROTECTI5
16.0 SURFACE 6
17.0 METALLIC 8
18.0 PAINTING 9
19.0 BITUMINO 9
20.0 CATHODIC9
DRAWING LIST
NO DRAWING SHEET NODRAWING REV STATUS REMARK
1 W22-UOI-01 OF 38 ISOMETRI 0 IFA -
2 W22-UOI-02 OF 38 BASE PLA 0 IFA -
3 W22-UOI-03 OF 38 PLAN EL. +0 IFA -
15 W22-UOI-015 OF 38 PLAN EL. 0 IFA -
24 W22-UOI-024 OF 38 FRAME LINE0 IFA -
25 W22-UOI-025 OF 38 FRAME LINE0 IFA -
26 W22-UOI-026 OF 38 FRAME LIN0 IFA -
27 W22-UOI-027 OF 38 ELEVATION 0 IFA -
31 W22-UOI-031 OF 38 STAIR PLA0 IFA -
35 W22-UOI-035 OF 38 DETAIL C 0 IFA -
1 2 3 4 5
H
I
1A
1
2
2A
1 2 3 4 5
6 7 8
3
4
5
6 6A A2
A A1
ISOMETRIC VIEW
SCALE = 1:100
6 7 8
9 10 11 12 13 14 15
GENERAL NOTE :
1. ALL DIMENSION ARE IN MILIM
UNLESS OTHERWISE NOTE(U.N
2. ALL ELEVATIONS ARE IN MET
3. MEMBER SCHEDULE
CODE PROFILE
B1/RF1 WF300x150
B2/RF2 WF350x175
B3 WF396x199
B4 WF450x200
B5 WF500x200
B6/RF3 WF600x200
B7 WF600x300
B8 WF700x300
B9 WF800x400
B10 WF1000x40
C1 HB400x400
C2 HB400x400
C2A HB350x350
C3 HB200x200
C4 HB250x250
BR1 HB250x250
BR2 HB200x200
BR3 HB175x175
ST1 UNP200x75
ST2/B11 UNP150x75
J1 UNP100x50
BR4 2xUNP100x
BR5 L90x90x8
LD L65x65x6
L4 L50x50x5
PR CNP203x76
RB1 ROUNDBAR
RB2 ROUNDBAR
GRT GRATING
4. BASE PLATE, STIFFENER, GUS
USE A36/SS400 GRADE
COPYRIGHT
NO PART OF THIS DOCUMENT M
ANY FORM OR OTHERWISE WIT
WELTES ENERGI NUSANTARA,P
0 ISSUED F
REV DESCRIPTION
OWNER :
KNOWN BY
................
ENGINERING DESIGN :
APPROVED BY
CONTRACTOR :
PROJECT MARVEL 2
C&S FAT SPLITTING & GLYCERIN
LOCATION :
SEI MANGKEY - MEDA
TITTLE :
D ISOMETRIC VIEW
C C1 PREPAREDCHECKED
B
EKO BGS
SHEET DRAWING
01Of 38
W22-UOI-0
9 10 11 12 13 14 CAD. No
16
MENSION ARE IN MILIMETER (mm)

OTHERWISE NOTE(U.N.O) A
EVATIONS ARE IN METER
ER SCHEDULE
GRADE NOTE
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400BUILT UP B
A36/SS400BUILT UP
A36/SS400BUILT UP
A36/SS400BUILT UP
A36/SS400BUILT UP
A36/SS400BUILT UP
Q345/A572BUILT UP
A36/SS400BUILT UP
A36/SS400BUILT UP C
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLD
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLED
G450 COLD FORMED
A36/SS400HOT ROLLED
A36/SS400HOT ROLLE
A36/SS400GALVANIZED
PLATE, STIFFENER, GUSSET & CONNECTION PLATE
SS400 GRADE
OF THIS DOCUMENT MAY BE REPRODUCED, TRANSMITTED OR RECORED IN

M OR OTHERWISE WITHOUT THE PRIOR WRITTEN PERMISION OF
ENERGI NUSANTARA,PT
F
14.03.2022
DESCRIPTION DATE
G
APPROVED BY
................
RING DESIGN :
H
APPROVED BY
I
MARVEL 2
SPLITTING & GLYCERIN PLANT
SEI MANGKEY - MEDAN J
ISOMETRIC VIEW
APPROVED BY
CAS K
REV: NO:

TA2839-WP24-QC-001 - INSPECTION AND TEST PLAN Rev.3 (Approved)

Uploaded by

Copyright:

Available Formats

You might also like

TA2839-WP24-QC-001 - INSPECTION AND TEST PLAN Rev.3 (Approved)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

TA2839-WP24-QC-001 - INSPECTION AND TEST PLAN Rev.3 (Approved)

Uploaded by

Copyright:

Available Formats

t- Royat HaskoningDHV Jt. R.A. Kartini No.

REQUEST FOR APPROVAL

From PT, WELTES

QZ.tlsAo h D€_ kcsyl.t rrr*ty/

) to be issued after RHDHV'S

1.4 NDE AWS D1.1

ER = Dinas Tenaga Kerja Date :

Extent of Inspection Inspection Activity

3 X R A - Shop Drawing IFA

X SW R - UT Report by third party

1.2 Welder Qualification AWS D1.1 1,2,3

1.3 Material specification : Engineering Specifications 1,3

SW SW - IFC DWG steel structure

SW S - Form No. Q-CVL-004

S - Form No. Q-CVL-006

6.2 Dimensional diagonal anchor bolt Engineering SpecificatX SW SW -

: Dwg no. : Dwg no.

: Dwg no. : Dwg no.

. When left in place, each end should be feathered

No. Dwg No. Qty Material Welder StaWelding Pr Visual NDT

pection, Weld Profile, Free From Discontinuity Weld

Reviewed / Witness / Approved by,

moistened cloth with solvent/ remover Magnaflux - SKC - S

After Hydro-test After PWHT

Prepared by, Reviewed / Witness / Approved by,

m Thickness (µm) Remarks

INSPECTION REPORT JOINT & TIGHTENNING BOLTING of STEEL STRUCT

Bolt in Inch x mm Inspection Result

d /Approved by Reviewed / Witnessed /Approved by

MENSION ARE IN MILIMETER (mm)

OF THIS DOCUMENT MAY BE REPRODUCED, TRANSMITTED OR RECORED IN

SEI MANGKEY - MEDAN J

You might also like