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TD-XT-G001-002 V2.

04-EN

Steam Sterilization
BKM-Z18B(III)
BKM-Z24B(III)
BKM-Z45B(III)

Maintenance Manual

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TD-XT-G001-002 V2.04-EN

File No.: TD-XT-G001-002 V2.03-EN

Publication date: 2015-04-18

Print date: 2015-04-18

Welcome to use BKM series Steam Sterilizer. To bring the maximum

performance into full play and ensure that the product operate safely,

please read the manual carefully first and strictly comply with the re-

quirements of maintenance mentioned in this manual.

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TD-XT-G001-002 V2.04-EN

Contents

1 OVERVIEW ................................................................................................................................. 5

1.1 PRODUCT INFORMATION................................................................................................................. 5


1.2 THE STERILIZATION FACTOR AND CHARACTERISTICS ............................................................................... 5
1.3 PARAMETERS ............................................................................................................................... 5
1.4 MARK INSTRUCTION ...................................................................................................................... 6

2 INTRODUCTION .......................................................................................................................... 8

3 PIPELINE INTRODUCTION ......................................................................................................... 11

4 THE INTRODUCTION OF CONTROL SYSTEM .............................................................................. 11

5 FAULT TREATMENT METHODS .................................................................................................. 13

5.1 ALARM MESSAGES AND TREATMENT ............................................................................................... 13


5.2 FAULT MAINTENANCE ................................................................................................................... 17

6 THE REPLACEMENT OF SPEAR PARTS ....................................................................................... 19

APPENDIX 1 ELECTRIC INSTALLATION DRAWING .............................................................................. 32

APPENDIX 2 PIPELINE DRAWING(18L) .............................................................................................. 33

APPENDIX 3 PIPELINE DRAWING(24L) .............................................................................................. 34

APPENDIX 4 PIPELINE DRAWING(45L) .............................................................................................. 35

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Cautions and attentions


The following symbols in the manual are used to get highly attention and caution:

Highly attention should be paid.

The cases possibly cause equipment damage.

The cases possibly endanger personal safety.


Please read each chapter carefully and fully understand it before any maintenance on the
product especially the contents with the above symbols.
Please properly keep this manual away from loss and damage.
The operator has responsibility to renovate the manual and complete the lost, damaged or
unsuitable contents.

Anyone in any situation cannot tear off any page from the manual. During the usage
of the product, please do not hesitate to contact us if there is any inconsistent explanation or
unmentioned cases. We will timely solve the problems and update or renew the manual for
free.

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TD-XT-G001-002 V2.04-EN

1 Overview
1.1 Product information
 Product function structure and components:
This product includes body, door, pipeline system and control system. It works under high tem-
perature and takes saturated steam as medium to achieve disinfection and sterilization purpose.
The pulse time can be set according to user’s requirement.
 Scope of application:
It is used for sterilization of medical instrument, laboratory ware, culture medium, unsealed liq-
uid and any material that may contact blood or body fluid.
 Supplementary instructions:
All information mentioned in this manual is only applicable for standard product. If you have
any special requirements in product order please read the manual selectively according to the
sales agreement of custom product.
1.2 The sterilization factor and characteristics
The product adopts damp and hot steam as sterilization factor.
According to the specified sterilization process, the product, in the environment of high temper-
ature, high pressure and high humidity with certain pressure and time, adopts saturated damp
and hot steam as factor to sterilize the items which can be penetrated by steam. Under the load
situation described by the program, all the default technology parameters of this equipment are
tested and determined taking the thermophilic fatty liver bacterium sporangium under special
resistance or the equivalent performance microorganisms as the representative microbes that
can be sterilized.
Note 1: When the infected microbe resistance of sterilization load is higher than the standard
stipulated resistance (such as pathogen microorganism of mad cow disease, AIDS ), according to
the characteristics of specific microbes, adjust the sterilization pressure , sterilization time and
other relative technology parameters, and after the relative technology confirmed, the sterilizer
can be used.
Note 2: The killing ability of sterilization factor on agreed microorganism can be guaranteed ef-
fectively only when the equipment and related facilities are in normal working condition. For
example: the equipment fault, external connection system fault, sterilization items loading and
layout and so on are likely to interfere the bacteria killing effect of sterilization factor.
Note 3: due to the continuous update on the sterilization load, the operator should check wheth-
er sterilization load can be applied in this equipment for sterilization, then can do the operation,
otherwise it may cause unpredictable damage on the equipment or the load!
1.3 Parameters
Use rang of this manual:
Chamber dimen-
Equipment Power/ Equipment
Volume Power supply
Model sion/mm(usable) kVA type

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BKM-Z 18L Φ250×350 AC 220V 50 Hz 2.6 B

BKM-Z 24L Φ250×450 AC 220V 50 Hz 2.6 B


BKM-Z 45L Φ316×618 AC 220V 50 Hz 5.8 B
Remark :applicable for the equipment
Design pressure:-0.1/0.30Mpa
 Design temperature:144℃
 Vacuum low limit:-0.08MPa
 Temperature selection range:105~138℃
 Temperature display precision:0.1℃
 Pressure display precision:1KPa
1.4 Mark instruction

On (power on) Off (power off) Ground Protective ground


IEC 417, No. 5007 IEC 417, No. 5008 IEC 417, No. 5017 IEC 417, No. 5019

Refer to the attached


DC AC Prevent electric shock
materials
IEC417, No. 5031 IEC417 , No.5032 ISO3864, No.B.3.6
ISO3864 No.B.3.1

Prevent surface
Refer to user manual Keep dry Temperature limitation
overheat
YY0466, No. 3.3 YY0466, No. 3.8 YY0466,No. 3.11
IEC 417, No. 5041

Avoid direct sunlight Avoid high voltage Fuse Keep in upright position
YY0466, No. 3.6 IEC417 , No.5036 IEC 417, No. 5016 GB/T191, No. 3
Safety symbol

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TD-XT-G001-002 V2.04-EN
Keep in Upright Posi-
Fragile Lift here
tion
Packaging symbol

Please keep this manual completely during the equipment service life and ensure that
all the updated information is included in this manual. In the case of that the equipment must be
transferred to a new site, please make sure that the manual should be transferred as a part of
the equipment.
The following symbols in the manual are used to get highly attention and caution;

The product is not applicable for unsealed bottled liquid. Please contact us to order
special liquid sterilizer.

The bottle explosion that could endanger the personal and product safety may hap-
pen, if bottled liquid with tight seal is sterilized by this product.

Since the chloridion is the important factor of corroding stainless steel, if the items
that contain chloridion are sterilized by this product please wash the chamber everyday by clean
water to increase the product service life. Otherwise, the chloridion may corrode the chamber.

The improper operation (i.e. sterilize the items that contain chloridion without
washing the chamber everyday) that decreases the product service life is not included into our
warranty.

In order to adopt proper measures when you see the sign in any place please
consult the manual or other relevant document to clarify the potential danger.

Indicates high temperature, please protect yourself from scald when you see
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TD-XT-G001-002 V2.04-EN
this sign.

2 Introduction

This product is a kind of automatic high pressure and high temperature rapid pulse vacuum steri-
lizer which utilizes pressurized steam as sterilizing medium. It is used for sterilization of small
packing and small quantities objects in medical units where there is no vapor source or conven-
ient connecting to a vapor line.

A new-style vacuum system is used in this sterilizer to pump the sterilizing chamber to a state
that is close to a perfect vacuum. Firstly, the air is pumped to -80kPa. Then steam is injected and
the pressure rises to 60kPa. At last, it is pumped to a negative pressure state again. And the pro-
gram will be cycled several times. What has been pumped out is the mixture of air and steam in
the chamber. When the air is continuously decreased, steam is injected. And the steam increases
both the chamber pressure and the boiling point. So that a temperature over 100℃ can be ac-
quired which solidify the somatic protein and makes denaturation on it. In this way microorgan-
isms are killed and the target of sterilization is achieved. Several times` deep vacuum pumping
and regular high-efficiency steam injection before sterilization can well penetrate dressings, fabric,
slender and long hollow instruments and multi-layer packaging instruments. So the sterilization is
quite reliable.

Equipment visible components introduction


18/24L Equipment:

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45L Equipment:

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S/N Component name S/N Component name


1 Cooling hole 16 Door cover
2 Water quality monitoring probe 17 door gasket
3 Water tank filter 18 Equipment top cover
4 outfall 19 Power line
5 Water tank 20 Water tank cover
6 Display screen 21 Air filte
7 USB connect port(Optional) 22 Safety valve
8 Power switch 23 WIFI antenna(Optional)
9 Operation button 24 Cooling hole
10 Printer(Optional) 25 fuse
11 Drain port for clear water tank 26 Equipment right cover
12 Door switch WD4 27 Equipment racks and trays
13 Equipment racks and trays 28 Breaker
14 Equipment feet 29 Side cover handle
15 Door handle

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3 Pipeline introduction
The pipeline system includes:
 Water injection and steam-in pipeline
The water injection pump injects water into the steam generator. The steam generator heats
up water into steam.
 Vacuum pipeline
The circulating pump vacuums the air from chamber to guarantee the steam saturation.
 Vacuum breaking pipeline
When the chamber pressure comes down to negative value, the air enters into chamber
through this pipeline to keep the chamber pressure in balance.
 Safety valve pipeline
The chamber is connected with safety valve through this pipeline to guarantee the safety
valve could relief pressure when the pressure is over high.
 Water tank drainage pipeline
The water can be drained out from tank through this pipeline.
 Circulating pump pipeline
The water can be circulated through this pipeline.
 Door safety interlock pipeline
With this pipeline, the door will be locked if there is pressure in chamber.

4 The introduction of control system


The control system structure and function of each port are as follows:
DC DC DC Working On-off Door On-off Heating film
24V 5V 24V mode input motor output and circulating
switch port pump output

Screen Water quality


AC Transformer P T T T Steam Fuse
wiring testing input
220v input 1 3 1 2 generator
port
input 11 water
pump
output
TD-XT-G001-002 V2.04-EN

Program
input

On-off input: to gather door on/off signal, motor off position signal and motor on position signal.
Door motor port: to control the positive and negative rotation of door motor; to control door
on/off.
On-of output: to control chamber vacuum valve, vacuum breaking valve, water injection valve
and axial flow fan.
Heating film and circulating pump output: to control the heating film and circulating pump.
Water quality testing input: to gather water quality signal.
P1: to gather the signal of chamber pressure sensor.
T1: to gather the signal of the chamber temperature sensor.
T2: to gather the signal of the chamber wall temperature sensor.
T3: to gather the signal of the steam generator temperature sensor.
Note: Please refer to the appendix for detailed wiring information.
Working mode switch: there are three working modes (RUN, PAU/REM and STOP). Please refer to
the following picture :

Screen system
BKM-T-18/24/45screen system front and back:

Printer communication
port

Printer power
supply

Screen communica-
Button port USB port
tion port

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5 Fault treatment methods


5.1 Alarm messages and treatment
Please read this information carefully before treating the alarm messages.

NO. Warning Code Reason


1 E00 Interrupted The program is exited during the operation.
The signal of WD4 cannot be detected during
2 E01 Door SW close the operation. The signal of motor off-position
cannot be detected.
The detected chamber temperature exceeds
3 E02 Chamber-T1 high
the sterilizing temperature +4℃.
The detected chamber wall temperature ex-
4 E03 Ch-out-T2 high
ceeds160℃.
The case of that chamber temperature lower
5 E04 Temp. Low than the sterilizing temperature continues
exceeding the preset time.
The vacuum degree did not reach the lower
6 E05 Vacuum failed
limit during the preset time.
7 E06 Heat failed Heating timeout.
During the process of door closing, the door
8 E09 Motor Overtime
motor working time exceeds the preset time.
The chamber pressure exceeds the preset
9 E10 Over Pressure
pressure.
The detected chamber temperature is 0℃ or
10 E12 ChamberT1 Error
200℃.
The detected chamber wall temperature is
11 E13 Ch-out-T2 Error
0℃ or 200℃.
The detected pressure of steam generator is
12 E14 Generat.P2 high
-100kPa or 300kPa.
The detected chamber pressure is -100kPa or
13 E15 Genera.P1 Error
300kPa.
The low level signal of clean water tank can-
14 E16 Water1 Lack
not be detected.
The signal of door locking-position cannot be
15 E23 MoterSW unclosed
detected.

 E0- Interrupted:
-Alarm condition: push run/stop button during the operation.

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-Auto treatment: stop heating; decrease the chamber pressure to±5kpa; system
prompts to open the door. If the sterilizer is equipped with printer, the printer
alarm code is E0.
-Fault analysis: factitious interruption.
-Treatment: Unnecessary.

X#XXXXXX
P1:XXXkpa T1:XXX.X℃
E00! Interrupted
Please wait
Door State: Closed

 E01- Door-ST Error


-Alarm condition: the door micro switch is unconnected.
-Auto treatment: stop heating; decrease the chamber pressure to safe
range(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E01.
-Fault analysis: the door is not completely closed; the door switch damaged;
wiring problem.
-Treatment: make sure the door has been completely closed; replace the door
switch; check the wiring.
 E02- Chamber-T1 high
-Alarm condition: the chamber temperature exceeds the sterilization tempera-
ture 4℃.
-Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E02.
-Fault analysis: chamber temperature sensor fault; chamber pressure sensor
fault.
-Treatment: check the sensor wiring; replace the sensor if it is damaged.
 E03- Ch-out-T2 high
-Alarm condition: the chamber temperature is ≥160℃.
-Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E03.
-Fault analysis: temperature sensor of chamber wall fault; SCR output module
fault.
-Treatment: check the sensor wiring; replace the SCR output module.
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TD-XT-G001-002 V2.04-EN
 E04- Temp. Low
-Alarm condition: the chamber temperature is lower than sterilization tempera-
ture.
-Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E04.
-Fault analysis: chamber temperature sensor fault; steam generator, water injec-
tion pump, water injection valve and pipeline fault or blocking; door, safety valve
and pipeline leakage.
-Treatment: check the wiring and replace the sensor if necessary; check whether
the steam generator, water injection pump, water injection valve and pipeline
works normally; replace the door sealing gasket or safety if there is any leakage.
 E05- Vacuum failed
-Alarm condition: the vacuum time is longer than 30mins.
-Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E05.
-Fault analysis: door leakage; steam generator leakage; pipeline leakage; circu-
lating pump fault; pressure transmitter fault.
-Treatment: replace the door sealing gasket; replace the steam generator; re-
place the safety valve or magnetic valve; replace the pipeline and check whether
there is air in the circulating pump; rewiring or replace the pressure transmitter.
 E06- Heat failed
-Alarm condition: the heating time is longer than 30mins.
-Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E06.
-Fault analysis: the heating tube of steam generator damaged; water injection
valve damaged or filter blocking; water injection pump damaged; SCR output
module fault; door or pipeline leakage.
-Treatment: replace the heating tube or steam generator; replace the magnetic
valve of water injection and clean the filter; replace the water injection pump;
replace the SCR output module; check whether the pipeline is leaking and re-
place relevant parts if necessary.
 E09- Motor Overtime
-Alarm condition: the door motor stops working for 20s.
-Auto treatment: system stops working and the screen prompts alarm message.
If the sterilizer is equipped with printer, the printer alarm code is E09.
-Fault analysis: the part that between door plate and motor hook has been con-

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TD-XT-G001-002 V2.04-EN
nected too tight.
-Treatment: please refer to the following pictures:

Put 2 spacers

Remove on it

the 2
screws

Put it back

Or replace the sheath:


Change a new
one

 E10- Over Pressure


-Alarm condition: the chamber pressure in greater than 260kpa.
-Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E10.
-Fault analysis: chamber pressure sensor fault; chamber temperature sensor
fault; the deviation value of chamber temperature has been set too low.
-Treatment: check the wiring of chamber pressure sensor and replace it if nec-
essary; check the wiring of chamber temperature sensor and replace it if neces-
sary; adjust the deviation value of chamber temperature.
 E12- ChamberT1 Error
-Alarm condition: the chamber temperature ≤0℃ or the sensor is disconnected.
-Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E12.
-Fault analysis: wiring problem; sensor damaged.
-Treatment: check the wiring; check whether the sensor is damaged and replace
it if necessary.
 E13- Ch-out-T2 Error
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TD-XT-G001-002 V2.04-EN
-Alarm condition: the chamber temperature ≤0℃ or the sensor is disconnected.
-Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E13.
-Fault analysis: wiring problem; sensor damaged.
-Treatment: check the wiring; check whether the sensor is damaged and replace
it if necessary.
 E14- Genera2.T3 Error
-Alarm condition: the chamber temperature ≤0℃ or the sensor is disconnected.
-Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E14.
-Fault analysis: wiring problem; sensor damaged.
-Treatment: check the wiring; check whether the sensor is damaged and replace
it if necessary.
 E15- ChamberP1 Error
-Alarm condition: 300kpa ≤the chamber pressure ≤-100kpa
-Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E15.
-Fault analysis: wiring problem; sensor damaged.
-Treatment: check the wiring; check whether the sensor is damaged and replace
it if necessary.
 E16- Water Lack
-Alarm condition: the water level is lower than the position of water probe.
- Auto treatment: no auto treatment; add water into water tank manually.
-Fault analysis: water probe wiring problem; no water in tank.
-Treatment: check the water probe wiring; add water.
 E23- moterSW unclose
-Alarm condition: the close position of door motor is disconnected.
- Auto treatment: stop heating; decrease the chamber pressure to safe val-
ue(±5kPa); system prompts to open the door. If the sterilizer is equipped with
printer, the printer alarm code is E23.
-Fault analysis: close position of door motor is not in place; the micro switch of
door motor damaged: wiring problem.
-Treatment: close the door completely; replace the micro switch; check the wir-
ing.
5.2 Fault maintenance
The following are analysis and treatment for common fault:

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TD-XT-G001-002 V2.04-EN
 Phenomenon: the pressure value always stays at -100kpa or temperature value
always stays at 0℃
-Fault analysis: wiring problem; sensor damaged; the main board analog quantity
partly damaged.
-Treatment: check the sensor wiring; replace the sensor; replace the main board.
 Phenomenon: program cannot be started
-Fault analysis: the door is not completely closed; the position of working mode
switch (on the main board) error; program exception.
-Treatment: close the door completely; switch the working mode 1 to ‘OFF’ and 2
to ‘ON’ position; download the program again or replace the controller.
 Phenomenon: the screen does not work
-Fault analysis: wiring problem or screen damaged.
-Treatment: check the wiring; replace the screen.
 Phenomenon: magnetic valve does not work
-Fault analysis: magnetic valve fault; wiring problem; controller no output or
output port damaged.
-Treatment: replace the magnetic valve; check the wiring; replace the controller.
 Phenomenon: drying result poor
-Fault analysis: improper installation (i.e. the front machine feet should be 5cm
higher than the back ones.); the temperature of chamber wall does not reach the
requirement; equipment is overloaded.
-Treatment: install the equipment properly; check the wiring of chamber wall
heating; reduce the quantity of items that to be sterilized.
 Phenomenon: vacuum stage overtime or the negative pressure cannot reach the
certain value
-Fault analysis: the temperature of water tank is too high (≥65℃); vacuum valve
is not opened; there is air in circulating pump; vacuum pipeline leakage; plateau
problem.
-Treatment: add cold water into water tank; check the output of control panel F3;
check whether there is electricity in vacuum valve; manually discharge the air
from the pump through the pipeline; check the pipeline connecting parts and
carry out pressure holding test; the inconformity between plateau absolute
pressure and relative pressure.
 Phenomenon: printer (if any) does not work
-Fault analysis: whether the power line has been correctly connected; check the
connection of the signal line; check whether the printer has been switched on;
print damaged; check whether the print paper has been put in place correctly.
-Treatment: check whether the power of printer has been connected; rewiring
the signal line; switch on the printer; replace the printer; put the print paper in

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TD-XT-G001-002 V2.04-EN
place correctly (i.e. put the thermo sensitive side down).
No matter what kind of fault, please firstly analyze the possible reason and relevant
pipeline and circuit. The understanding of equipment working principle, the purpose
of each spear part and the structure principle will affect the performance of mainte-
nance.

6 The replacement of spear parts


For the safety purpose, any unqualified staff are not allowed to replace any part of
the equipment.
The power must be cut off before replacement!
Note: After replacement, please make sure all the pipeline and circuit have been re-
liably connected!
 Outer cover
To check the inner parts of equipment, please remove the outer cover. All the screws are
fixed on the back of the equipment. Then we use 18/24L as an example to explain.

screw

 Control panel
 To remove the control panel, it is better to refer to the control panel drawing.
If there is no drawing please remember the wiring order. Remove the
plug-type wire and screw off other wire. Finally, remove the four screws.

Fuse 3

Control panel
supporting screw

Fuse1 Fuse 2 Fuse 4

 To replace the fuses on control panel, please us flat screw driver to twist
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TD-XT-G001-002 V2.04-EN
them off.
 Screen system
Before replacing the screen please remember the wiring position and unplug the
terminal. Remove the four screws (see the above picutre).

There are four


screws.

 Printer
1 Replacement of printer
As the pictures shown below, open the printer lid and remove the two screws by
flat screw driver.

Push to open Remove these


2 screws

2 The installation of printer

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2 Push the part 1 in from the outer


side of control set;
Put the part 2 in from the inner
side of control set;
Tighten the screws.
1

 Door gasket
18/24L Equipment:

45L Equipment:
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TD-XT-G001-002 V2.04-EN

S/N Component Name S/N Component Name


1 Door cover 4 Sealing door
2 Door handle 5 Sealing groove
3 Sealing ring
While install the sealing door, install the sealing gasket into the sealing groove ac-
cord to method of diagram, and in the installation process can install according to
the installation diagram:
Firstly install door sealing gasket into the bottom of the sealing groove, and then
along the direction of the arrow push the door sealing gasket into the sealing
groove step by step, finally smooth the whole door sealing gasket.
Instruction: The door sealing gasket must be installed correctly according to the
diagram, can not be installed in wrong direction, otherwise it will appear the prob-
lems of air leakage, water leakage, difficult vacuum.
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 Door cover
The procedures of removing: (set the "18/24 equipment " as an example)

Remove
Remove these 4
these 3 screws
screws off. off.

First step: re-


move this side of
the door plate.
Second step: pull
the door cover to
take it off as a
whole.

 Door switch

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Door switch screw.

The door switch can be removed off by turning off this screw.
 Rocker switch
1 To remove the rocker switch, please unplug the connecting line.

Push here Push here

3#line 2#line

0#line
1#line

2 Installation of new rocker switch


Keep the ‘I’ up and ‘O’ down. Connecting lines:
 Transformer
Remove the connecting line and take the screws off.

Screws
Screws

18/24L Equipment 45L equipment


 Door motor
The removing of door motor: remove the screw 1 and 2; remove the supporter
of the micro switch from top of the door motor; remove the screw 3, 4, 5 and 6.

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5
6 4
3

 Circulating pump
Before removing the pump, please remove the power line from the main board
and wiring harness. Remove the screws after that.

Screws Power lines 18/24L Equipment

Power lines

Screws
45L equipment

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TD-XT-G001-002 V2.04-EN

The middle
one is power
line

 Water injection pump


Removing procedures: discharge all water from water tank; remove the power
line and take out the protective module; loosen the water inlet clamp and un-
plug the pipeline; remove the screws on the left bottom of water injection valve.
 Steam generator
If the temperature transmitter or controller is damaged, there is no need to re-
place the steam generator but replace the transmitter or controller.
Replace procedure:

Temperature controller:
Remove the 2 connecting
Temperature transmitter:
terminals; remove the 2
Unplug the metallic part
screws; replace the new
and plug in the new
temperature controller and
temperature transmitter.
plug the connecting termi-
nals.
If the heating tube is damaged please replace the steam generator as a whole.
To avoid scald, the steam generator must be replaced when it has been totally
cooled down. Remove the wires of steam generator power, temperature con-
troller and temperature transmitter. Remove the pipelines of water inlet and
steam outlet.
set the "18/24 equipment " as an example

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TD-XT-G001-002 V2.04-EN

Remove this
pipeline.

Remove this wire.


Remove this wire
from main board.

Remove the screws off.

 Temperature transmitter and controller of jacket

Remove the wire from main board;


unplug the testing end of the wire
from heating tube; remove the wire
from the wiring harness.
Temperature controller:
Remove the 2 connecting ter-
minals; remove the 2 screws;
replace the new temperature
controller and plug the con-
27
necting terminals.
TD-XT-G001-002 V2.04-EN
 Safety valve, air filter

Twist here to remove it off. Twist to remove it off.

18/24L Equipment

Twist to remove it off.

45L Equipment
 Pressure transmitter
The removing of the pressure transmitter:

Screw off the wire

Remove the pressure


transmitter with spanner.

18/24L equipment 45L equipment


(Note: We may change the model or appearance of the pressure transmitter.)
 Fuse or disconnector
18/24L Equipment :18/24L The fuses are in the right bottom of the back cover.
Remove them off to replace. The model of the fuse is 20A 6*32.

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TD-XT-G001-002 V2.04-EN

45L Equipment:

Remove the screws off.

 Water testing probe


The removing of the probe:
18/24L equipment:

Remove the wire


from the main board.
Remove the probe.

45L equipment:

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TD-XT-G001-002 V2.04-EN

Remove the wire


from the main board.
Remove the probe.

 Axial flow fan


The removing of the probe: remove the wire of the axial flow fan from the wiring
harness and remove the screws (shown below) off to replace.
set the "18/24 equipment " as an example,
The 4 screws
of the axial
flow fan.
There is another
screw in the bot-
tom symmetric
position.

 Magnetic valve
The cleaning and removing of the magnetic valve:

Remove the 4 screws of


the solenoid valve.

Lift the valve head vertically.


Keep the spring stays on it.

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TD-XT-G001-002 V2.04-EN

Take out the movable core and


seal ring to view the sealing
surface of the valve.

Clean up the sealing surface


and re-install the solenoid
valve.

Thoroughly clean the parts after removing them. And then have a re-installation.

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TD-XT-G001-002 V2.04-EN

Appendix 1 Electric installation drawing

Attention: dotted portion is suitable for 45L equipments


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TD-XT-G001-002 V2.04-EN
Appendix 2 Pipeline drawing(18L)

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Appendix 3 Pipeline drawing(24L)

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TD-XT-G001-002 V2.04-EN
Appendix 4 Pipeline drawing(45L)

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