Professional Documents
Culture Documents
04-EN
Steam Sterilization
BKM-Z18B(III)
BKM-Z24B(III)
BKM-Z45B(III)
Maintenance Manual
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TD-XT-G001-002 V2.04-EN
performance into full play and ensure that the product operate safely,
please read the manual carefully first and strictly comply with the re-
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Contents
1 OVERVIEW ................................................................................................................................. 5
2 INTRODUCTION .......................................................................................................................... 8
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Anyone in any situation cannot tear off any page from the manual. During the usage
of the product, please do not hesitate to contact us if there is any inconsistent explanation or
unmentioned cases. We will timely solve the problems and update or renew the manual for
free.
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1 Overview
1.1 Product information
Product function structure and components:
This product includes body, door, pipeline system and control system. It works under high tem-
perature and takes saturated steam as medium to achieve disinfection and sterilization purpose.
The pulse time can be set according to user’s requirement.
Scope of application:
It is used for sterilization of medical instrument, laboratory ware, culture medium, unsealed liq-
uid and any material that may contact blood or body fluid.
Supplementary instructions:
All information mentioned in this manual is only applicable for standard product. If you have
any special requirements in product order please read the manual selectively according to the
sales agreement of custom product.
1.2 The sterilization factor and characteristics
The product adopts damp and hot steam as sterilization factor.
According to the specified sterilization process, the product, in the environment of high temper-
ature, high pressure and high humidity with certain pressure and time, adopts saturated damp
and hot steam as factor to sterilize the items which can be penetrated by steam. Under the load
situation described by the program, all the default technology parameters of this equipment are
tested and determined taking the thermophilic fatty liver bacterium sporangium under special
resistance or the equivalent performance microorganisms as the representative microbes that
can be sterilized.
Note 1: When the infected microbe resistance of sterilization load is higher than the standard
stipulated resistance (such as pathogen microorganism of mad cow disease, AIDS ), according to
the characteristics of specific microbes, adjust the sterilization pressure , sterilization time and
other relative technology parameters, and after the relative technology confirmed, the sterilizer
can be used.
Note 2: The killing ability of sterilization factor on agreed microorganism can be guaranteed ef-
fectively only when the equipment and related facilities are in normal working condition. For
example: the equipment fault, external connection system fault, sterilization items loading and
layout and so on are likely to interfere the bacteria killing effect of sterilization factor.
Note 3: due to the continuous update on the sterilization load, the operator should check wheth-
er sterilization load can be applied in this equipment for sterilization, then can do the operation,
otherwise it may cause unpredictable damage on the equipment or the load!
1.3 Parameters
Use rang of this manual:
Chamber dimen-
Equipment Power/ Equipment
Volume Power supply
Model sion/mm(usable) kVA type
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BKM-Z 18L Φ250×350 AC 220V 50 Hz 2.6 B
Prevent surface
Refer to user manual Keep dry Temperature limitation
overheat
YY0466, No. 3.3 YY0466, No. 3.8 YY0466,No. 3.11
IEC 417, No. 5041
Avoid direct sunlight Avoid high voltage Fuse Keep in upright position
YY0466, No. 3.6 IEC417 , No.5036 IEC 417, No. 5016 GB/T191, No. 3
Safety symbol
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Keep in Upright Posi-
Fragile Lift here
tion
Packaging symbol
Please keep this manual completely during the equipment service life and ensure that
all the updated information is included in this manual. In the case of that the equipment must be
transferred to a new site, please make sure that the manual should be transferred as a part of
the equipment.
The following symbols in the manual are used to get highly attention and caution;
The product is not applicable for unsealed bottled liquid. Please contact us to order
special liquid sterilizer.
The bottle explosion that could endanger the personal and product safety may hap-
pen, if bottled liquid with tight seal is sterilized by this product.
Since the chloridion is the important factor of corroding stainless steel, if the items
that contain chloridion are sterilized by this product please wash the chamber everyday by clean
water to increase the product service life. Otherwise, the chloridion may corrode the chamber.
The improper operation (i.e. sterilize the items that contain chloridion without
washing the chamber everyday) that decreases the product service life is not included into our
warranty.
In order to adopt proper measures when you see the sign in any place please
consult the manual or other relevant document to clarify the potential danger.
Indicates high temperature, please protect yourself from scald when you see
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this sign.
2 Introduction
This product is a kind of automatic high pressure and high temperature rapid pulse vacuum steri-
lizer which utilizes pressurized steam as sterilizing medium. It is used for sterilization of small
packing and small quantities objects in medical units where there is no vapor source or conven-
ient connecting to a vapor line.
A new-style vacuum system is used in this sterilizer to pump the sterilizing chamber to a state
that is close to a perfect vacuum. Firstly, the air is pumped to -80kPa. Then steam is injected and
the pressure rises to 60kPa. At last, it is pumped to a negative pressure state again. And the pro-
gram will be cycled several times. What has been pumped out is the mixture of air and steam in
the chamber. When the air is continuously decreased, steam is injected. And the steam increases
both the chamber pressure and the boiling point. So that a temperature over 100℃ can be ac-
quired which solidify the somatic protein and makes denaturation on it. In this way microorgan-
isms are killed and the target of sterilization is achieved. Several times` deep vacuum pumping
and regular high-efficiency steam injection before sterilization can well penetrate dressings, fabric,
slender and long hollow instruments and multi-layer packaging instruments. So the sterilization is
quite reliable.
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45L Equipment:
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3 Pipeline introduction
The pipeline system includes:
Water injection and steam-in pipeline
The water injection pump injects water into the steam generator. The steam generator heats
up water into steam.
Vacuum pipeline
The circulating pump vacuums the air from chamber to guarantee the steam saturation.
Vacuum breaking pipeline
When the chamber pressure comes down to negative value, the air enters into chamber
through this pipeline to keep the chamber pressure in balance.
Safety valve pipeline
The chamber is connected with safety valve through this pipeline to guarantee the safety
valve could relief pressure when the pressure is over high.
Water tank drainage pipeline
The water can be drained out from tank through this pipeline.
Circulating pump pipeline
The water can be circulated through this pipeline.
Door safety interlock pipeline
With this pipeline, the door will be locked if there is pressure in chamber.
Program
input
On-off input: to gather door on/off signal, motor off position signal and motor on position signal.
Door motor port: to control the positive and negative rotation of door motor; to control door
on/off.
On-of output: to control chamber vacuum valve, vacuum breaking valve, water injection valve
and axial flow fan.
Heating film and circulating pump output: to control the heating film and circulating pump.
Water quality testing input: to gather water quality signal.
P1: to gather the signal of chamber pressure sensor.
T1: to gather the signal of the chamber temperature sensor.
T2: to gather the signal of the chamber wall temperature sensor.
T3: to gather the signal of the steam generator temperature sensor.
Note: Please refer to the appendix for detailed wiring information.
Working mode switch: there are three working modes (RUN, PAU/REM and STOP). Please refer to
the following picture :
Screen system
BKM-T-18/24/45screen system front and back:
Printer communication
port
Printer power
supply
Screen communica-
Button port USB port
tion port
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E0- Interrupted:
-Alarm condition: push run/stop button during the operation.
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-Auto treatment: stop heating; decrease the chamber pressure to±5kpa; system
prompts to open the door. If the sterilizer is equipped with printer, the printer
alarm code is E0.
-Fault analysis: factitious interruption.
-Treatment: Unnecessary.
X#XXXXXX
P1:XXXkpa T1:XXX.X℃
E00! Interrupted
Please wait
Door State: Closed
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nected too tight.
-Treatment: please refer to the following pictures:
Put 2 spacers
Remove on it
the 2
screws
Put it back
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Phenomenon: the pressure value always stays at -100kpa or temperature value
always stays at 0℃
-Fault analysis: wiring problem; sensor damaged; the main board analog quantity
partly damaged.
-Treatment: check the sensor wiring; replace the sensor; replace the main board.
Phenomenon: program cannot be started
-Fault analysis: the door is not completely closed; the position of working mode
switch (on the main board) error; program exception.
-Treatment: close the door completely; switch the working mode 1 to ‘OFF’ and 2
to ‘ON’ position; download the program again or replace the controller.
Phenomenon: the screen does not work
-Fault analysis: wiring problem or screen damaged.
-Treatment: check the wiring; replace the screen.
Phenomenon: magnetic valve does not work
-Fault analysis: magnetic valve fault; wiring problem; controller no output or
output port damaged.
-Treatment: replace the magnetic valve; check the wiring; replace the controller.
Phenomenon: drying result poor
-Fault analysis: improper installation (i.e. the front machine feet should be 5cm
higher than the back ones.); the temperature of chamber wall does not reach the
requirement; equipment is overloaded.
-Treatment: install the equipment properly; check the wiring of chamber wall
heating; reduce the quantity of items that to be sterilized.
Phenomenon: vacuum stage overtime or the negative pressure cannot reach the
certain value
-Fault analysis: the temperature of water tank is too high (≥65℃); vacuum valve
is not opened; there is air in circulating pump; vacuum pipeline leakage; plateau
problem.
-Treatment: add cold water into water tank; check the output of control panel F3;
check whether there is electricity in vacuum valve; manually discharge the air
from the pump through the pipeline; check the pipeline connecting parts and
carry out pressure holding test; the inconformity between plateau absolute
pressure and relative pressure.
Phenomenon: printer (if any) does not work
-Fault analysis: whether the power line has been correctly connected; check the
connection of the signal line; check whether the printer has been switched on;
print damaged; check whether the print paper has been put in place correctly.
-Treatment: check whether the power of printer has been connected; rewiring
the signal line; switch on the printer; replace the printer; put the print paper in
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place correctly (i.e. put the thermo sensitive side down).
No matter what kind of fault, please firstly analyze the possible reason and relevant
pipeline and circuit. The understanding of equipment working principle, the purpose
of each spear part and the structure principle will affect the performance of mainte-
nance.
screw
Control panel
To remove the control panel, it is better to refer to the control panel drawing.
If there is no drawing please remember the wiring order. Remove the
plug-type wire and screw off other wire. Finally, remove the four screws.
Fuse 3
Control panel
supporting screw
To replace the fuses on control panel, please us flat screw driver to twist
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them off.
Screen system
Before replacing the screen please remember the wiring position and unplug the
terminal. Remove the four screws (see the above picutre).
Printer
1 Replacement of printer
As the pictures shown below, open the printer lid and remove the two screws by
flat screw driver.
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Door gasket
18/24L Equipment:
45L Equipment:
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Remove
Remove these 4
these 3 screws
screws off. off.
Door switch
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The door switch can be removed off by turning off this screw.
Rocker switch
1 To remove the rocker switch, please unplug the connecting line.
3#line 2#line
0#line
1#line
Screws
Screws
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5
6 4
3
Circulating pump
Before removing the pump, please remove the power line from the main board
and wiring harness. Remove the screws after that.
Power lines
Screws
45L equipment
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The middle
one is power
line
Temperature controller:
Remove the 2 connecting
Temperature transmitter:
terminals; remove the 2
Unplug the metallic part
screws; replace the new
and plug in the new
temperature controller and
temperature transmitter.
plug the connecting termi-
nals.
If the heating tube is damaged please replace the steam generator as a whole.
To avoid scald, the steam generator must be replaced when it has been totally
cooled down. Remove the wires of steam generator power, temperature con-
troller and temperature transmitter. Remove the pipelines of water inlet and
steam outlet.
set the "18/24 equipment " as an example
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Remove this
pipeline.
18/24L Equipment
45L Equipment
Pressure transmitter
The removing of the pressure transmitter:
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45L Equipment:
45L equipment:
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Magnetic valve
The cleaning and removing of the magnetic valve:
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Thoroughly clean the parts after removing them. And then have a re-installation.
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Appendix 3 Pipeline drawing(24L)
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Appendix 4 Pipeline drawing(45L)
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