Professional Documents
Culture Documents
Date :
Place: Morbi Signature:
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ACKNOWLEDGEMENT
I am very much thankful to professor of my college for allowing me to undergo
the training and also for giving me valuable guidance concerning the project
report.
First of all I want to thank to Mr. Param Mehta, who is provide the
how to prepare the report.
Thank you,
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DECLARATION
I Anik Sipai , the student of S.Y. B.B.A., hereby declare that
this project is solely prepared by me, under the true and proper
supervision of all lecturers of Elite Institute Of Science, Technology &
Management. The information written in this report is purely
authentic and is collected from reliable data.
Date:
Place: Morbi Signature:
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SR. NO. CONTENTS PAGE NO.
1 Introduction
7 to 8
2 Glorious History and development of unit
9 to 10
3 Company profile
11 to 13
4 Vision & Mission
14
5 Size of Unit
15 to 16
6 Form of organization
17 to 18
7 Products
20 to 22
8 Manufacturing process
23 to 25
9 Organization Structure
26
10 Organization Chart
27
11 Time Keeping system
28
12 Employee service
29 to 31
13 Contribution of the unit to the industry
32
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Introduction
The Company improved efficiency of its kilns to get more output for
less power. Thereafter it set up a captive power plant at a substantially lower
cost than the national grid.
The company sourced a cheaper and higher quality coal from South
Africa and better furnace oil from the Middle East. As a result today, the
company is in a position to sell excess power to the local state government.
About 75% of all the cement produced goes into ready-mix concrete,
which is used for buildings, bridges, sidewalks, walls and all types of
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structures.The rest is used for building materials such as concrete blocks,
pipes and pre-cast slabs in road building and repairs and other nation building
applications.
The main raw materials used in the cement manufacturing process are
Clinker, Fly Ash Metric, Gypsum, Silica, Iron ore, and Limestone. The main
material, limestone, is usually mined on site while the other minor materials
may be mined either on site or in nearby quarries. Another source of raw
materials is industrial by-products. The use of by-product materials to replace
natural raw materials is a key element in achieving sustainable development .
At par with the best in the world. The pollution levels at all cement plants
are lower than the rigorous Swiss standards of 100 mg/NM3.
Sanghi, ACC, Birla, JK Laxmi, Shree, Ultra-tech etc are the close competitors
Of the Ambuja Cement Ltd.
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An Industrial Training Report on “Ambuja Cement Limited”
The KISHAN CEMENT LTD. Plant situated at Kodinar was the first
plant among the plant of the company in India. It was established in the year
1983 in the month of September by NarotamSekhsaria with partner, Suresh
Neotia with the initial investment of Rs. 86 Crores. Company, initially called
Gujarat Kishan Cements Ltd
Kishan Cement Ltd. has grown dynamically over the past decade. Its
current cement capacity is about 27.25 million tonnes. The Company has five
integrated cement manufacturing plants and eight cement grinding units
across the country.
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An Industrial Training Report on “Ambuja Cement Limited”
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An Industrial Training Report on “Ambuja Cement Limited”
Company Profile
Taluka :Kodinar,
Gir-Somnath.
Andheri (E)
Mumbai-400059
• Website:- www.kishancement.com
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An Industrial Training Report on “Ambuja Cement Limited”
Mr.MartinKriegner (Director)
Mr.ChristofHassig(Director)
Mr.BLTaparia(Director)
Mr.NasserMunjee(Independent Director)
Mr.OmkarGoswami(Independent Director)
• Promoters:-Mr. NarotamSekhsaria
Mr.Suresh Neotia
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An Industrial Training Report on “Ambuja Cement Limited”
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An Industrial Training Report on “Ambuja Cement Limited”
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An Industrial Training Report on “Ambuja Cement Limited”
Size of Unit
SIZE OF ORGANIZATION
MEDIUM
LARGE SCALE SMALL SCALE MICRO UNIT
SCALE
• Medium scale:-
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An Industrial Training Report on “Ambuja Cement Limited”
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An Industrial Training Report on “Ambuja Cement Limited”
Form of organization
• Sole proprietorship
• Partnership
• Hindu Undivided Family
• Co-operative society
• Joint stock company:-
1. Private company Ltd.
2. Public company Ltd.
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An Industrial Training Report on “Ambuja Cement Limited”
• Cement simple
• 56 Grade Cement
• White Cement
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An Industrial Training Report on “Ambuja Cement Limited”
Introduction
production is the process where raw materials are converted into finished goods.
all the process is differ to each product.
production means creation of utilities and covers all the activities of procurement,
allocation and utilization of resource such as energy material etc.
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An Industrial Training Report on “Ambuja Cement Limited”
Company product:
Kishan cement produces many type of cement like as:
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An Industrial Training Report on “Ambuja Cement Limited”
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An Industrial Training Report on “Ambuja Cement Limited”
Manufacturing process:
Manufacturing means to make semi-finished goods into finished goods and
Manufacturing process summation of all the steps making semi-finished goods in to
finished goods.
1. LEMESTONE
2. RED CLAY
3. GYPSUM
4. COAL
5.FLY ASH
6.SILICA S
According to the mode of preparing the raw mix three different processes can
manufacture cement:
A. Wet process
B. semidry process
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An Industrial Training Report on “Ambuja Cement Limited”
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An Industrial Training Report on “Ambuja Cement Limited”
3. MAKES A CINKER:
Clinker is a precondition to make cement of clinker is needed.
So, to make cement of clinker is needed. So, to make a clinker all crushed
material like limestone, gypsum& coal water with the help of elevator.
4. STORAGE OF CLINKER:
After a making of clinker it storage in a one place. It’s called silo. As
per the requirements clinker is send at required place weighing bin.
5. DRYING OF CLINKER:
After making a clinker, it dried in heating machine at 1200-1400
degree Celsius temperature. Minimum 1 hour required for drying the clinker.
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An Industrial Training Report on “Ambuja Cement Limited”
8. PACKING:
Packing is the final of cement manufacturing process. Clean cement
again stored in a silo and last as per the requirement it come in weight box
through conveyor belt. After this cement bag which have capacity to include
50kgs. Cement in it.
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An Industrial Training Report on “Ambuja Cement Limited”
Organization Structure
• Line organisation
• Functional organisation
• Line and Staff organisation
• Committee organisation
• Matrix organisation
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An Industrial Training Report on “Ambuja Cement Limited”
Organization Chart
G.M. (A/C)
Director
G.M.(I.T.)
Asst Mgr
G.M Pur.
R&D Asst Mgr
D.G.M Admin.
Comrral SR. Mgr
G.M Sales
M.D. Joint Pres ident B.C.T Sr. Mgr
Works Packg.
G.M. Pewer &
Plant
D.G.M
Civil
Director G.M.
Mcch
Chif Security
Officer
G.M
Geology
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An Industrial Training Report on “Ambuja Cement Limited”
“Time waits for None” is the famous saying, keeping this view in mind
it is an essential pre-requisite for a unit to develop an efficient working
condition.
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An Industrial Training Report on “Ambuja Cement Limited”
Employer Services
• Transport facility:- Kishan cement ltd. Has three big buses to prov
facility to the children of employees to go school . Eight mini buses
running between Kishannagar and Kodinar. And company also
provides bus facility to the employees and their families kishannagar
to Veraval for shopping purpose.
• School facility:- The Company has given the school facility for
children of employees within the colony. It is English medium school
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Introduction
The white collar employees have 8 hours duty per day and blue collar
job workers have duty of 8 hours divided into three shifts for 24 hours. The
following table represent it:-
Number s h i f t s T i m e H o u r s
1 White Colla r 9 : 0 0 A M t o 1 : 0 0 P M 8
2:00 PM to 6:00 PM
2 Blue Collar-A 1 0 : 0 0 P M t o 6 : 0 0 A M 8
3 Blue Collar-B 6 : 0 0 A M t o 2 : 0 0 P M 8
4 Blue Collar-C 2 : 0 0 P M to 10:00 PM 8
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An Industrial Training Report on “Ambuja Cement Limited”
Organization Structure
Department General
Manager
Dy. Manager
Senior Officer
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An Industrial Training Report on “Ambuja Cement Limited”
Recruitment:-
Recruitment can be actually defined as the generation of the application for
specific post thus it is a searching of prospective candidates, a process of getting potential
employees who are willing to apply for the job in the company.
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An Industrial Training Report on “Ambuja Cement Limited”
Selection:-
In this company select the person from all the persons who came after
recruitment process.
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An Industrial Training Report on “Ambuja Cement Limited”
Induction:-
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Job Description
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An Industrial Training Report on “Ambuja Cement Limited”
• Promotion:-
Promotion means increase in authority responsibility, status,
salary, prestige, opportunities, more facility etc. It means to do
upliftment of any employee within the organization and push in the
direction of up level.
In Kishan Cement Limited promotion is based on employee’s
attitude and performance, not on the basis of seniority.
• Transfer:-
Kishan Cement Limited has many units and plants with in the
country, so inter unit transfer is possible along with unit department
transfer. Any employee, want to get transferred then he/she can file an
application to the management and if possible grant will be given to
employee on this application.
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An Industrial Training Report on “Ambuja Cement Limited”
Wage:
• Wage sheet are prepared monthly in the time office and payment is
done on the person time rate.
• Unit aims at equitable wages to employees
• Payment is not made in cash, each and every worker and staff member
has it’s A/C in SBS at Kodinar.
• Payment is made on the 7th day of every month.
• Wages is paid only for net days present.
Salary:
For staff, salary sheet are prepared in account office and payment is
also done on time rate. It is based on the grades of employees. Following
grades are given by company to their employees.
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An Industrial Training Report on “Ambuja Cement Limited”
All employees are covered under the provident fund and miscellaneous
provision act, 1952. New entrants drawing a basic salary over Rs. 6500 per
month are eligible for the membership of the company managed provident
fund trust, provided.
The Kishan Cement Limited has to follow provident fund act 1952.
Provident fund will be deducted from salary of employee at a rate of 12%.
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An Industrial Training Report on “Ambuja Cement Limited”
• In the company the workmen will take his grievance in oral or written
to his immediate superior, if the complaint is against the immediate
supervisor then it should be written and submitted to the next higher
authority.
• If the decision of his immediate superior on the next higher authority is
not satisfactory then he has to forward it to the manager of the
department.
• The management brings out the situation to the grievance shift and if
the solution is satisfactory the copy is forwarded to the grievance
committee, if the workers are not satisfied or they does not get reply in
seven working days then the matter will be included in the agenda for
discussion at the next meeting of the grievance committee.
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An Industrial Training Report on “Ambuja Cement Limited”
Introduction
Market:-
The market means a place where buyer and seller meet each other and
the deals finalize.
Marketing:-
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An Industrial Training Report on “Ambuja Cement Limited”
It is true that the human wants are unlimited, Various, and wide so, it is a
responsibility of Marketing Department tp organistion it’s department in such
a way that it can help to satisfy the human wants. It does not help in the sales
and distribustion of the goods and services only but it also help to customers
satisfaction. Gujarat Kishan Cement Ltd. has its head marketing office at
Mumbui. The unit has adopted the marketing strategy of Geographical area
wise.In Gujarat the burden of marketing is carried by private marketing
agency MITCO which is situated at Ahmadabad.
MANAGING DIRECTOR
ASST. MANAGER
SALES OFFICER
SENIOR EXECUTIVES
MARKET REPRESENTATIVE
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An Industrial Training Report on “Ambuja Cement Limited”
Product planning
Product is the main thing in the any company. Product planning means
what is to produce, when to produce, how to produce & where to produce. It
is important functions of marketing departments.
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An Industrial Training Report on “Ambuja Cement Limited”
Market Segmentation
The Kishan Cement Ltd. segments the market into 5 groups which are
as follows:
MARKET SEGMENTATION
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An Industrial Training Report on “Ambuja Cement Limited”
Pricing policies
The Kishan Cement Limited does not follow any fixed pricing
policy.The competitors of the company are Ultratech, Shree, ACC, JK etc.
The company does not follow any particular pricing policy.
The Kishan Cement Ltd. follows net billing and discount structure in
its price structure with Rs. 3 cash-discount and Rs. 1 price-discount on
invoice price.
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An Industrial Training Report on “Ambuja Cement Limited”
Channel of Distribution
Manufacturer
Dealers/Stockist
Sub stocks
Retailers
Consumer
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An Industrial Training Report on “Ambuja Cement Limited”
Sales Promotion
• Dealer Level: - Dealer being the direct link between the customer and
company so, sales promotion applied on them provides fruit full result.
The company provides such schemes like incentives will be given on
its sales turnover, foreign tour gift is given to them for sale of product,
picnic is arranged for them, calendar, diaries, etc is provided to motive
the dealers.
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An Industrial Training Report on “Ambuja Cement Limited”
Advertising
Today in modern era advertising become very important for every firm
and without advertisement product cannot be much successful due to
competitions.
• Television
• Wall painting
• News paper
• Internet
• Magazine
• Posters on roads etc.
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An Industrial Training Report on “Ambuja Cement Limited”
Marketing Research
The objectives of marketing research are to know the needs and wants
of target market , to know about market changes , to face competition
effectively , to segment market and select target market , to find out
opportunities and to prepare for challenges and threats etc.
The Kishan Cement Ltd. has installed its own customer support
department for marketing research at Mumbai. The company is also sending
its higher level executive to the foreign countries for the purpose of survey
and marketing research.
The company follows survey method to collect the data to carry out the
research through personal interview. Also it carries out experimental method
to check distribution channel etc.
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An Industrial Training Report on “Ambuja Cement Limited”
International Marketing
Kishan Cement Ltd. does both import and export activity. It imports
higher quality of coal as raw- material from South Africa and export 25% of
the total production in various countries such as Sri Lanka , Nigeria , South
Africa , Kuwait , Turkey , Mauritius , Dubai , UAE , Yemen , Sudan , Qatar
& Iraq.
ACL has its own office in Mumbai by which they have good marketing
relations with other countries and doing international marketing also from
there. Company uses shipping transportation to export bulk cement.
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An Industrial Training Report on “Ambuja Cement Limited”
Introduction
Finance is required right from the stage of beginning of the business till
it ends. Proper & timely availability of finance leads to success in business
activities. Management of finance is a very crucial activity.
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An Industrial Training Report on “Ambuja Cement Limited”
Organization Structure
Vice President
Manager
Asst. Officer
Assistance
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An Industrial Training Report on “Ambuja Cement Limited”
Financial Planning
Financial planning is done for less than one year is called as short term
planning. Kishan Cement Limited does it weekly, fortnightly, monthly and
quarterly basis.
Planning done for more than one year then it is called as long term
planning. Kishan Cement Limited prepare long term plan in detail. It has
greater importance in the financial planning. The financial sources used to for
long term by company are equity share capital, reserve and surplus,unsecured
loans, deposit.
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An Industrial Training Report on “Ambuja Cement Limited”
Capitalisation
“Capitalisation is the sum total of all kinds of long term securities issued
by a company as well as the surpluses which are not meant to be distributed. ”
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An Industrial Training Report on “Ambuja Cement Limited”
Capital Structure
From this data of last five years it is know that the Kishan Cement
Limited is low capital gearing company as it is equity capital dominates total
capitalization.
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An Industrial Training Report on “Ambuja Cement Limited”
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An Industrial Training Report on “Ambuja Cement Limited”
OPERATIONS
Cement capacity- 29.65 28.75 27.95 27.95 27.35
million tonnes
Cement production 21.54 21.43 20.96 21.62 20.97
million tonnes
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An Industrial Training Report on “Ambuja Cement Limited”
Working capital means short time assets and liabilities. To done thecontinuous
routine activity we need some working capital so, in simple wordworking capital is
nothing but analysis of Current Assets & Current Liability.There are mainly two concepts
of working capital.
(1) Gross Working Capital:- Gross workingcapital is the capital investment in the
term current assets i.e. cash, short term securities, debtors, bills receivable and stocks etc.
(2) Net Working Capital:- Net working capital is the difference between current
assets andcurrent liabilities.
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Profitability and Dividend Distribution
As per graph,In Kishan Cement Limited the earning per share in year
2007 wasRs. 11.62 which states highest in last five years. In 2009, Rs. 8 was
the lowest EPS in last five years. EPS decrease from Rs. 11.62 to Rs. 9.21 in
year 2008 and it continuesto Rs. 8 in year 2009. After that it increases to Rs.
8.26 In year 2010 and again decrease to Rs. 8.01 in year 2011. So EPS of the
company is fluctuating.
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CONCLUSION
An Industrial Training Report on “Ambuja Cement Limited”
This company has also made my theoretical concepts, clear & showed
us how theory & actual practical are combined in the real business world. The
whole credit goes to technical & non technical staff of organization.
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BIBLIOGRAPHY
An Industrial Training Report on “Ambuja Cement Limited”
Annual Report:-
• Annual report of Kishan Cement Limited – 2014
• Annual report of Kishan Cement Limited – 2015
• Annual report of Kishan Cement Limited – 2016
Books:-
Websites :-
• www.scribd.com
• www.kishancement.com
• www.moneycontrol.com
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