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Chemical Oxygen Demand (COD) estimates the amount of organic oxidizable matter in wastewaters. It is a
critical parameter for assessing the quality of effluents prior to discharge, in the design and operation of
wastewater treatment plants, and in environmental modelling and monitoring. In this study COD was
determined by a closed reflux titrimetric method according to 5220C, APHA, 21st edn, 2005. This
method is applicable to COD values between 40 and 400 mg L1 and chloride concentrations up to
2000 mg L1. Chloride interference is a serious problem in COD measurement for wastewaters
containing low organic matter concentrations. The reliability of the results depends on a proper
validation of the measurement procedure that includes the calculation and evaluation of the
measurement uncertainty. This study develops a practical, understandable and simple way for
calculating and assessing the Combined Standard Uncertainty (CSU) of COD measurement, mainly based
on already existing quality control and validation data. The CSU assessment is based on the existing
literature trueness and precision target limits, without any additional assumptions. Diagrams correlating
the trueness of the COD measurement mean values with different chloride concentrations and the
Received 12th April 2012
Accepted 25th October 2012
laboratory control charts’ limits offer a tool for improving the performance of the determination and
define the method application area. The validation data that were obtained in our laboratory
DOI: 10.1039/c2ay25687h
(accredited according to ISO 17025) and the proposed methodology for CSU calculation were verified in
www.rsc.org/methods the frame of intra and inter-laboratory measurements.
4204 | Anal. Methods, 2012, 4, 4204–4212 This journal is ª The Royal Society of Chemistry 2012
Paper Analytical Methods
oxidizing action of the dichromate ion. Under the digestion Viana da Silva et al. (2011) evaluated the magnitude of the
procedure applied in COD analysis, chlorides react with estimated measurement uncertainty by comparing the relative
dichromate ions to produce chlorine and chromic ions, causing or absolute expanded measurement uncertainty with dened
a positive interference, eqn (1). target values.5
The main objective of the present study is to develop a
6Cl + Cr2O72 + 14H+ / 2Cr3+ + 3Cl2 + 7H2O (1) practical, understandable and simple way for calculating and
assessing the measurement uncertainty of COD, mainly based
The most oen used standard methods for COD determina- on the already existing quality control and validation data. The
tion are suitable for samples containing less than 2000 mg L1 absence of established measurement uncertainty target limits
Cl ions. This limitation renders the COD determination inap- led this laboratory to develop a methodology for the Combined
plicable for brackish and sea water which have a concentration of Standard Uncertainty assessment based on the existing true-
chloride ions around 0.55–1.37 g kg1 and 19.2 g kg1 respec- ness and precision target limits, without any additional
tively. More complicated, expensive and time consuming tech- assumptions. Moreover, the laboratory identied the method
niques designed to measure COD in saline waters are available. application area of COD measurement, by correlating uncer-
Difficulties that are caused by the presence of chloride ions can tainty, trueness, precision and laboratory applied control limits,
be overcome largely by complexing with mercuric sulfate (1 g with and without chloride interference. The proposed meth-
HgSO4 per 50 mL sample), in the Hg : Cl ratio of 10 : 1, up to odology is an alternative way for ensuring the application of the
2000 mg L1 Cl,2 before the reuxing procedure (closed reux method under controlled conditions.
titrimetric method) that leads to formation of a soluble salt or a
soluble unreactive complex (chloride masking).2,3
HgSO4 reacts with Cl and forms the easily soluble HgCl2 or
complexes of type HgCl42 are formed (eqn (2) and (3)) in the 2 Material and methods
sample. The extent to which HgCl2 in aqueous solutions is ionized The aim of this study is to (a) develop an easily applied method
is small. The Hg2+ concentration in saturated HgCl2 solution is for the uncertainty evaluation and assessment of COD titri-
108 g ion per L, which is less than the H+ concentration in water metric measurement useful for both the academic and the
(covalent bond). Thus the presence of sulfuric acid in the solution industrial sector and (b) develop a way for determining safe
does not give replacement reaction of chloride. control chart limits taking into account the interferences under
The reactions of chloride masking are shown in eqn (2) and (3). the condition of acceptable accuracy and precision. This
approach was examined by method validation and verication
HgSO4 + 2Cl / HgCl2 + SO42 (2)
and both trueness and precision as well as repeatability and
reproducibility (from intra and inter-laboratory comparisons)
HgSO4 + 4Cl / HgCl42 + SO42 (3) estimation.6
Trueness is the closeness of agreement between the average
Many other approaches that attempt to manage the problem of an innite number of replicate measured quantity values and
of chloride ion interference including addition of silver salts to a reference quantity value.7 The terminology is very similar to
mask chloride ions are utilized. For example, addition of that used in accuracy, but trueness applies to the average value
chromium(III) to lower the oxidation potential of the reaction in of a large number of measurements.8
eqn (1), determination of the amount of chloride ions oxidized Precision is the closeness of agreement between indications
by iodometric titration followed by a subsequent correction for or measured quantity values obtained by replicate measure-
chloride ions, oxidation with permanganate, etc.3,4 In the ments on the same or similar objects under specied condi-
oxidation of the organic load by potassium permanganate tions. The ‘specied conditions’ can be, for example,
KMnO4 for the COD measurement (Japanese Mn-COD method), repeatability conditions of measurement, intermediate preci-
the COD is known as the permanganate value. Compared to the sion conditions of measurement, or reproducibility conditions
Mn-COD, the Cr-COD method that is used as the standard in of measurement.7 Precision increases as random variations
USA and Europe has a higher detection limit and severe chlo- decrease. It is possible to have results, which are precise but not
ride ion interference because of the stronger oxidant and the accurate. They may be all close to a mean or average value but
longer digestion time.4 because of some systematic effect there is a bias rendering them
The reliability of the results depends on a proper validation all much higher (or lower) than the true value.8
of the measurement procedure that includes the calculation Trueness and precision alone may omit some uncertainty
and evaluation of the measurement uncertainty. sources. For this reason it is necessary to compare trueness and
There have been reported many different approaches of how precision computation (results) with target limits.
to calculate and assess the measurement uncertainty. Drolc For minimization of the error propagation, a controlled
et al. (2003) identied the major uncertainty sources and experimental procedure was applied, proposed recently by this
compared the combined uncertainty with the experimentally laboratory as “Errors Propagation Break-up (ERB)”.9 The
determined variation. The results showed that the major sour- Combined Standard Uncertainty (CSU) was calculated accord-
ces of uncertainty arose from repeatability at a high concen- ing to the error propagation law.10 The controlled experimental
tration level and volumetric steps at a low concentration level.1 procedure can be applied by considering a measurement
This journal is ª The Royal Society of Chemistry 2012 Anal. Methods, 2012, 4, 4204–4212 | 4205
Analytical Methods Paper
procedure as a series of discrete operations each of which may 2.1.1 IDENTIFICATION OF UNCERTAINTY COMPONENTS IN COD
be assessed separately. TITRIMETRIC DETERMINATION. In the closed reux titrimetric
The method validation and verication was achieved COD measurement method, the possible sources of error that
considering the repeated analysis data of in-house standards, as constitute the Combined Standard Uncertainty (CSU) compo-
well as inter-laboratory comparison programmes, both being nents are presented in Table 1. Some of them were considered
useful in establishing method precision. signicant and were taken into account in the CSU
The results of the inter-laboratory measurements conrmed calculation.
the assumptions and veried the calculations of the Combined Because the in-house or eld sampling stages do not form
Standard Uncertainty at the 95% condence level. part of the specied procedure, the components of uncertainty
The procedure steps involved during the present investiga- related to the sampling procedure were not included in this
tion were: calculation procedure.
(i) Evaluation of Combined Standard Uncertainty (CSU) 2.1.2 CALCULATION OF UNCERTAINTY COMPONENTS. The
mathematical expression. measurement procedure is considered as a series of discrete
(ii) Calculation of trueness and precision. operations. Each of them may be assessed separately to obtain
(iii) Comparison of calculated trueness and precision with estimates of the uncertainty associated with it.
standard target limits. Accordingly, as is described below, the separate uncer-
(iv) Calculation of type A uncertainty if trueness and preci- tainties for individual or groups of components were estimated
sion are acceptable. and expressed as standard uncertainty that contributed to the
(v) CSU calculation. CSU calculation.
(vi) Method application area determination, with the The digestion and the standard solution preparation
contribution of trueness, precision and control limits in one uncertainty were included in the repeatability (r)/intermediate
composite control chart and in correlation with the inuence of precision7 (within laboratory reproducibility, Rw)11 and it
the interfering substance. was not taken into account in calculating the Combined
The key point in this procedure is to bring trueness and Standard Uncertainty (CSU). Under controlled conditions of
precision within the target limits. Only under this condition the the method application, the total bias is insignicant
other steps can be applied. In this way the laboratory uses compared to the combined uncertainty and it can be
international literature accepted target limits to assess CSU and neglected in the total uncertainty calculation. In the
at the same time to ensure the measurement accuracy. following is presented the uncertainty calculation of the main
components as well as the CSU of the closed reux titri-
metric COD determination.9
2.1 Uncertainty calculation of COD titrimetric
All the assumptions were conrmed by repeated intra- and
determination
inter-laboratory measurements.9–12
The evaluation of the Combined Standard Uncertainty (CSU) is Sample volume uncertainty. The volume of the solution con-
a statistical approach of measurement, where the different tained in the volumetric ask is subjected to three major
uncertainty sources are estimated and combined into a single sources of uncertainty9,10,13–15
value. The basis for the estimation of measurement uncertainty (a) the volumetric glassware uncertainty (tolerance);
to be proposed is derived from the existing data; no special (b) the repeatability (glassware lling) uncertainty, u(R); and,
investigation is required from the laboratories. (c) the uncertainty caused by the volume difference between
For the uncertainty estimation the steps involved are: (a) the glassware calibration temperature (20 C) and the solution
measurand specication, (b) uncertainty source identication, temperature,
(c) uncertainty component quantication, and (d) CSU
calculation. u(t) ¼ DV/O3 and DV ¼ V20 aw DT
4206 | Anal. Methods, 2012, 4, 4204–4212 This journal is ª The Royal Society of Chemistry 2012
Paper Analytical Methods
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
where V20: glassware volume at 20 C, aw: volume expansion
Sr 2
coefficient, DT: temperature variation. uðbiasÞ ¼ uCRM 2 þ (7)
n
By a, b, and c, the combined sample volume uncertainty,
u(V), is calculated in eqn (4): where uCRM ¼ a/2 (a ¼ certicate value), Sr ¼ standard
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2 2 deviation.
tol DV
uðV Þ ¼ pffiffiffi þ½uðRÞ þ pffiffiffi 2
(4) If the contribution of the method and laboratory total bias
3 3
uncertainty is insignicant, it is not taken into account in the
However, the glassware lling uncertainty13 is included in Combined Standard Uncertainty calculation and eqn (6) is
the measurement of the repeatability or/and the intermediate reformed to eqn (8):
precision (type A uncertainty), as well as in the standard solu- sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2ffi
u Vsample 2 uðV titration Þ
tion preparation uncertainty and it cannot be taken into uðcÞ ¼ c þðRSDrÞ2 þ (8)
Vsample Vtitration
account in the volume uncertainty estimation. So the nal
relation is expressed in eqn (5): This equation can be applied safely in all titrimetric
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2 2 determinations.
tol DV
uðV Þ ¼ pffiffiffi þ pffiffiffi (5) The contribution of the sensitivity coefficient has been
3 3
included in the estimation of component uncertainties and was
This way of calculation can be used also for automatic considered equal to unity.6
pipettes and dispensers. For instruments of variable volume, The expanded uncertainty, for a coverage factor k, is evalu-
the determination of the tolerance and the lling DV in the ated from the relationship: U ¼ ku(c). For an approximate level
closer volume of the measurement are necessary. of condence of 95%, k ¼ 2 and U ¼ 2u(c).
Titration uncertainty. Similarly, in the titration uncertainty are
involved the above three steps. 3 Results and discussion
Type A uncertainty. The estimation of type A uncertainty,10 was
For the purpose of this study, solution standards of 20, 40, 200
performed under repeatability and intermediate precision
and 400 mg L1 COD with and without the presence of chloride
conditions and expressed as RSDr or RSDRw. Because of the
were measured by the closed reux titrimetric method, as
Errors Propagation Break-up (ERB) procedure applied by this
control samples. The COD standard solutions were prepared by
laboratory, the use of one of the above type A uncertainty
suitable dilutions of potassium hydrogen phthalate stock
expressions did not cause any important differentiation from
solution (KHP). The presence of chloride was ensured by addi-
the total uncertainty calculation, as was conrmed by the rele-
vant intra- and inter-laboratory measurements. The ERB tion of NaCl in the solution stock. The inuence of the dilution
procedure considers that the measurement is a series of from the solution stock was controlled by repeated COD
measurements of diluted standards and comparison with the
discrete operations whose uncertainties can be assessed sepa-
laboratory control charts limits. The concentrations of the COD
rately. Furthermore the ERB imposes specic limitations to
standard solutions used for this study are given in Table 2.
some of these operations depending on their contribution in
For the measurements, a high purity reagents calibrated
the total uncertainty. This is a controlled experimental proce-
Brand automatic burette, a calibrated Hamilton soop
dure in the frame of the bias source elimination and was
dispenser, a calibrated Brand Transferpette S pipette, a cali-
recently presented by this laboratory.9
Combined Standard Uncertainty calculation. Taking into brated WTW CR2200 digester as well as a calibrated Mettler
account the uncertainty components mentioned, the Combined Toledo XS205 balance and glassware were used. The prepara-
tion of the standard solutions had signicant contribution in
Standard Uncertainty (CSU) of closed reux titrimetric COD
the estimation of the control sample concentration uncertainty.
determination is expressed by eqn (6).1,8,9
According to the ERB procedure, this laboratory calculated
uðcÞ ¼ c
separately the concentration uncertainties of the standard
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2 2ffi solutions and only standard solutions with uncertainty #1–2%
u Vsample 2 2 uðVtitration Þ uðbiasÞ were used for achieving the CSU management in the framework
þðRSDrÞ þ þ (6)
Vsample Vtitration c0 of the internal quality control applied.8 The use of such
where u(Vsample), sample volume uncertainty; RSDr, type A
uncertainty expressed by the repeatability or the intermediate
Table 2 Concentrations of standard COD solutions
precision; u(Vtitration), burette volume uncertainty and u(bias),
method and laboratory total bias.9 The method and laboratory Concentrations of
total bias9 is estimated by the analysis of the Certicated standard solutions
Reference Material (CRM) under repeatability conditions. It is mg L1 COD Chloride concentrations mg L1 Cl
the combination of the standard deviation of the mean for n
20 1000 2000 3000 — — —
determinations and of the standard uncertainty of the certied 40 1000 2000 2500 3000 — —
value of the CRM, (at a level of condence of 95%). The total 200 1000 2500 3000 4000 5000 6000
bias7 is expressed in eqn (7): 400 2000 2500 3000 4000 5000 6000 7000 8000
This journal is ª The Royal Society of Chemistry 2012 Anal. Methods, 2012, 4, 4204–4212 | 4207
Analytical Methods Paper
standard solutions contributed in reducing the type A uncer- that all the experimental data, more than 2000 COD measure-
tainty of this study in which standard solutions were used as ments were made over a period longer than four years.
control samples. Control charts for the internal quality control Calculating trueness, the agreement among the average
were used.16 values that are obtained by a number of measurements is esti-
The titration was performed with 0.025 M ferrous ammo- mated, as a parameter of the method systematic errors. True-
nium sulfate (FAS) solution, suitable for low COD samples, ness is expressed by eqn (9):
instead of 0.1 M FAS proposed in Standard Methods for the
Examination of Water and Wastewater for most samples. Trueness ¼ 100 (Xmean m)/m (9)
The FAS solution was standardized before each set of
measurements. If the FAS concentration was #0.024 M, a new where m is the true value.
reagent was prepared and standardized, in the frame of the ERB Depending on the measurand concentration, the trueness is
process applied. acceptable in comparison with the limits from Table 3.17
The trueness, the precision and the uncertainty of the COD If trueness is acceptable, precision, which is a parameter of
measurements in the above four concentration levels, with and the method random errors, is calculated as RSDr, and
without the presence of chloride, were calculated and compared compared with RSDrmax as given in Table 4 (ref. 18), for the level
with the relative target limits (Tables 3 and 4). of concentration m.
To obtain means and standard deviations, 16 samples were Precision is expressed by eqn (10).18
processed for each COD concentration level. It should be noted
RSDr ¼ Sr/Xmean (10)
Table 5 Trueness, precision and standard deviation of COD measurements in four concentration levels, without the presence of chloride
Trueness
COD mg L1 Measurement average Standard deviation (SD) (20 up to +10%) Precision Observations
4208 | Anal. Methods, 2012, 4, 4204–4212 This journal is ª The Royal Society of Chemistry 2012
Paper Analytical Methods
Table 6 Trueness, precision and standard deviation of COD measurements in four concentration levels, with the presence of chloridea
Measurement Trueness
COD mg L1 Cl mg L1 average (20 up to +10%) Precision
Fig. 1 Trueness variation relative to chloride concentration for four different COD concentrations (a) 20 mg L1 COD, (b) 40 mg L1 COD, (c) 200 mg L1 COD and (d)
400 mg L1 COD.
This journal is ª The Royal Society of Chemistry 2012 Anal. Methods, 2012, 4, 4204–4212 | 4209
Analytical Methods Paper
Table 7 Uncertainty of COD measurements in four concentration levels without the presence of chloridea
COD mg L1 U
1 1
COD mg L U COD mg L U (calculated by using repeatability as
(calculated by using repeatability as (calculated by using intermediate type A uncertainty, including total
COD mg L1 type A uncertainty) precision as type A uncertainty) laboratory bias)
Table 8 Uncertainty of COD measurements in four concentration levels with the presence of chloride
In Tables 7 and 8 are presented the Combined Standard Breakup (ERB) method,9 this laboratory contributed to reducing
Uncertainty (CSU) results for a large number of COD measure- the type A uncertainty even under repeatability conditions. In
ments at four concentration levels, with and without the pres- applying the ERB methodology the consideration of either
ence of chloride. This laboratory examined the contribution of repeatability or intermediate precision in the total uncertainty
the repeatability and intermediate precision in the CSU, by calculation did not alter signicantly the results, as presented in
calculating the type A uncertainty with repeatability and intra- Table 7.
laboratory intermediate precision data, at the selected concen- For example, in 200 mg L1 COD the uncertainty calculated
trations. Normally, the repeatability standard deviation, Sr, by using repeatability as type A uncertainty is 8.5 mg L1 and by
excludes major uncertainty contributions and is not suitable for using intermediate precision as type A uncertainty is 8.6 mg
the uncertainty estimation. Therefore, for the estimation of the L1. Because of the analytic accuracy improvement of the COD
measurement uncertainty, the intermediate precision standard testing by this laboratory through the use of rigorous quality
deviation SRw is used most oen. However, by applying a control and CSU management programs, the method and
controlled experimental procedure and a strict internal quality laboratory total bias is not signicant and is not specied as a
control for CSU management, i.e. the Error Propagation separate performance characteristic in CSU calculation. Its
Fig. 2 Laboratory control charts (mean value 2S) at 200 mg L1 COD (a) without the presence of chloride and (b) with 2500 mg L1 Cl.
4210 | Anal. Methods, 2012, 4, 4204–4212 This journal is ª The Royal Society of Chemistry 2012
Paper Analytical Methods
Fig. 3 Method application region (gray shadow) for control samples of 200 mg L1 COD relative to chloride concentration, trueness and control limits; (a) control
limits from the control chart constructed with chloride-free solution standard; (b) control limits from the control chart constructed with 2500 mg L1 Cl solution
standard. The % values are the trueness corresponding to different COD mean values.
This journal is ª The Royal Society of Chemistry 2012 Anal. Methods, 2012, 4, 4204–4212 | 4211
Analytical Methods Paper
4212 | Anal. Methods, 2012, 4, 4204–4212 This journal is ª The Royal Society of Chemistry 2012