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Integrating Siemens

Drive into Rockwell


Automations Studio
5000 using Free
Telegram for
Distributed Drives
G110M and G120D
Siemens
Application Manual Studio 5000 free Telegram Industry
Online
https://support.industry.siemens.com/cs/ww/en/view/82843076 Support
Legal information

Legal information
Use of application examples
Application examples illustrate the solution of automation tasks through an interaction of several
components in the form of text, graphics and/or software modules. The application examples are
a free service by Siemens AG and/or a subsidiary of Siemens AG (“Siemens”). They are non-
binding and make no claim to completeness or functionality regarding configuration and
equipment. The application examples merely offer help with typical tasks; they do not constitute
customer-specific solutions. You yourself are responsible for the proper and safe operation of the
products in accordance with applicable regulations and must also check the function of the
respective application example and customize it for your system.
Siemens grants you the non-exclusive, non-sublicensable and non-transferable right to have the
application examples used by technically trained personnel. Any change to the application
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Disclaimer of liability
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damages arising from a breach of material contractual obligations shall however be limited to the
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foreseeable damage typical of the type of agreement, unless liability arises from intent or gross
negligence or is based on loss of life, bodily injury or damage to health. The foregoing provisions
do not imply any change in the burden of proof to your detriment. You shall indemnify Siemens
against existing or future claims of third parties in this connection except where Siemens is
mandatorily liable.
By using the application examples you acknowledge that Siemens cannot be held liable for any
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Other information
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The Siemens terms of use (https://support.industry.siemens.com) shall also apply.

Security information
Siemens provides products and solutions with industrial security functions that support the secure
operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary
to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept.
Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems, machines
and networks. Such systems, machines and components should only be connected to an
enterprise network or the Internet if and to the extent such a connection is necessary and only
when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
supported, and failure to apply the latest updates may increase customer’s exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed
at: https://www.siemens.com/industrialsecurity.

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List of contents

List of contents
Legal information ......................................................................................................... 2
1 Overview ............................................................................................................. 4
2 Telegram ............................................................................................................. 5
3 Reference Scaling Parameters ......................................................................... 9
4 Startdrive Configuration ................................................................................. 10
5 Download to the drive ..................................................................................... 28
6 Motor Identification ......................................................................................... 30
7 Create New Project with Rockwell Software Studio 5000 ........................... 36
8 Rockwell Automation EDS Wizard ................................................................. 41
9 Add a Siemens Drive to the Ethernet Network ............................................. 49
10 Import Add-On Instruction .............................................................................. 53
11 Configure IP Address for a Rockwell Controller .......................................... 55
12 Configure RSLinx Communications for a Rockwell Controller .................. 61
13 Insert a Rung for the Add-On Instruction...................................................... 65
14 Controlling the Siemens Drive ....................................................................... 70
© Siemens AG 2020 All rights reserved

15 Download Project to the Rockwell Controller .............................................. 73


16 Create a Rockwell’s FactoryTalk View Application ...................................... 75
17 Establish Communications Between the Rockwell Controller and the
Rockwell PanelView Plus Terminal ................................................................ 76
18 Import Siemens Global Objects ..................................................................... 79
19 Import Siemens Display .................................................................................. 84
20 Add GOTO Button to a Display ...................................................................... 89
21 Alarms and Warnings ...................................................................................... 94
22 Edit Tags for Alarm Setup............................................................................... 98
23 Test Application ............................................................................................. 100
24 Transfer Utility ............................................................................................... 108
25 Firmware Upgrade Wizard ............................................................................ 111
26 Appendix ........................................................................................................ 116
26.1 Application Support .......................................................................... 116
26.2 Links and Literature .......................................................................... 116
26.3 History .............................................................................................. 116

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1 Overview

1 Overview
Scope:
This document will explain how to integrate Siemens drives into Rockwell Automations Studio
5000 software. This document is intended for individuals with Rockwell Automation Studio
5000, FactoryTalk View Machine Edition, and commissioning a Siemens drive. This document
will illustrate how to add Electronic Data Sheet (EDS) file, add a Siemens drive to the
Ethernet/IP network, import Add-On Instructions, and create a routine for the Add-On instruction
to an existing Studio 5000 PLC program. This document will illustrate how to import global
objects, displays, alarms, and warnings into a FactoryTalk View Machine Edition HMI
application.

Components Used:
Hardware:
Rockwell Automations CompactLogix 5370 Controller 1769-L16ER-BB1B
Siemens G120 CU250S-2 PN V4.7 SP10

Software:
Rockwell Automations Studio 5000 V30 and FactoryTalk View Studio Machine Edition V10.0
Startdrive V16.1
© Siemens AG 2020 All rights reserved

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2 Telegram

2 Telegram
What is a Telegram? Telegrams are universal blocks of data that organize parameters and
functions into a uniform consistent format that all Siemens drives can use to pass data to the
PLC. They are organized into 16-bit process words (abbreviated as PZD) that contain relevant
information such as control words, status words, and setpoints. Most telegrams have a control
word, status word, speed setpoint, and speed feedback word in common.
© Siemens AG 2020 All rights reserved

A telegram is easily selected within the programming platform by loading the correct electronic
data sheet (EDS) file.

This is a custom telegram that provides feedback for the status, actual speed, actual current,
actual torque, alarm code, warning code, and digital inputs to the drive (Proximity Switch, Photo
eye, etc.).

Table 2-1 From Drive to PLC


PLC Tagname Description Data Drive
Type Parameter
DriveStatus0 Status Word 1 (ZSW1) INT r52
DriveStatus1 Smoothed Actual Speed (NIST_A_GLATT) INT r63[1]
DriveStatus2 Smoothed Actual Current (IAIST_GLATT) INT r68[1]
DriveStatus3 Smoothed Actual Torque (MIST_GLATT) INT r80[1]
DriveStatus4 Alarm Code - The most recent alarm code is displayed. 0 = INT p2132
No alarm present. (WARN_CODE)
DriveStatus5 Fault Code - The oldest fault code is displayed. 0 = No fault INT p2131
present. (ALARM_CODE)
DriveStatus6 Digital Input Status INT p722
DriveStatus7 Digital Input Status INT p722

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2 Telegram

Table 2-2 From PLC to Drive


PLC Tagname Description Data Drive
Type Parameter
DriveControl0 Control Word 1 (STW1) INT r54
DriveControl1 Speed Setpoint (NSOLL_A) INT p1070[0]

Data from the Drive to the PLC – Drive Status Word Individual Bits:

Table 2-3 Status Word 1 (ZSW1)


Bit Name Functionality Data Drive
Type Parameter
0 1 = Drive ready Bool r0899.0
Ready To Power On 0 = Drive not ready
1 1 = Ready to run Bool r0899.1
Ready To Run 0 = Not ready to run
2 1 = Motor enabled Bool r0899.2
Drive Running 0 = Motor not enabled
3 1 = Converter fault Bool r2139.3
Fault Present 0 = No fault active
4 0 = Coast down (OFF2) inactive Bool r0899.4
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Coast Stop 1 = Coast down active


5 0 = Quick stop (OFF3) inactive Bool r0899.5
Quick Stop 1 = Quick stop active
6 1 = Motor inhibited from switching on Bool r0899.6
Switch On Inhibited 0 = Motor can be switched on
7 1 = Warning present Bool r2139.7
Warning Present 0 = No warning present
8 Motor At Acceptable 1 = Speed deviation within tolerance Bool r2197.7
Speed 0 = Speed deviation outside tolerance
9 1 = Master control requested Bool r0899.9
PLC Has Control 0 = No action
10 Speed Comparison 1 = Speed greater than or equal to max speed Bool r2199.1
Reached 0 = Speed less than max speed
11 1 = Torque limit reached Bool r0052.11
Torque Limit Reached 0 = Torque limit not reached
12 1 = Holding brake open Bool r0899.12
Holding Brake Open 0 = Holding brake closed
13 0 = No overtemperature alarm Bool r2135.14
Motor Overload 1 = Overtemperature alarm present
14 1 = Motor rotates clockwise Bool r2197.3
Reverse Direction 0 = Motor rotates counterclockwise
15 0 = No converter thermal overload alarm Bool r2135.15
Drive Overload 1 = Thermal overload alarm present

Table 2-4 Digital Input Status


Bit Name Functionality Data Drive
Type Parameter
0 DI0 1 = On; 0 = Off BOOL
1 DI1 1 = On; 0 = Off BOOL

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2 Telegram

Bit Name Functionality Data Drive


Type Parameter
2 DI2 1 = On; 0 = Off BOOL
3 DI3 1 = On; 0 = Off BOOL
4 DI4 1 = On; 0 = Off BOOL
5 DI5 1 = On; 0 = Off BOOL
6 DI6 1 = On; 0 = Off BOOL
7 Reserved
8 Reserved
9 Reserved
10 Reserved
11 DI11 1 = On; 0 = Off BOOL
12 DI12 1 = On; 0 = Off BOOL
13 Reserved
14 Reserved
15 Reserved
16 DI16 1 = On; 0 = Off BOOL
17 DI17 1 = On; 0 = Off BOOL
18 DI18 1 = On; 0 = Off BOOL
19 DI19 1 = On; 0 = Off BOOL
© Siemens AG 2020 All rights reserved

20 Reserved
21 Reserved
22 Reserved
23 Reserved
24 DIDO24 1 = On; 0 = Off BOOL
25 DIDO25 1 = On; 0 = Off BOOL
26 DIDO26 1 = On; 0 = Off BOOL
27 DIDO27 1 = On; 0 = Off BOOL
28 Reserved
29 Reserved
30 Reserved
31 Reserved

Data from the PLC to the Drive – Drive Control Word Individual Bits:

Table 2-5 Control Word 1 (STW1)


Bit Name Functionality Data Drive
Type Parameter
0 1 = Enable drive Bool p0840[0]
Run Command 0 = Ramp down and disable drive
1 0 = No stop command issued Bool p0844[0]
Coast Stop 1 = Immediate disable and coast to stop
2 0 = No stop command issued Bool p0848[0]
Quick Stop 1 = Immediate disable and quick stop
3 1 = Enable drive (pulses enabled) Bool p0852[0]
Enable Operation 0 = Inverter prohibited from generating pulses
4 RFG Enable 1 = Ramp function generator output enabled Bool p1140[0]

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2 Telegram

Bit Name Functionality Data Drive


Type Parameter
0 = Ramp function generator output set to 0
5 1 = Ramp function generator follows setpoint Bool p1141[0]
input
0 = Ramp function generator freezes at current
RFG Freeze value
6 1 = Ramp function generator setpoint input Bool p1142[0]
enabled
Setpoint Enable 0 = Ramp function generator input set to 0
7 Fault Acknowledge 1 = Acknowledge faults (on rising edge) Bool p2103[0]
8 Reserved
9 Reserved
10 1 = Control is by PLC Bool p0854[0]
PLC Control 0 = No control by PLC
11 1 = Reverse Rotation Bool p1113[0]
Reverse Direction 0 = Forward Rotation
12 Reserved
13 1 = Raise Motorized potentiometer setpoint Bool p1035[0]
MOP Raise Setpoint 0 = No action
14 1 = Lower Motorized potentiometer setpoint Bool p1036[0]
MOP Lower Setpoint 0 = No action
© Siemens AG 2020 All rights reserved

15 Reserved

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3 Reference Scaling Parameters

3 Reference Scaling Parameters


Certain data words are normalized internally by the drive using the following parameters.
Commanded values use the scale that is set by these parameters. For example, if the desired
100% command to motor speed is 2000 rpm, then p2000 should be set to 2000. A command of
1500 rpm would be treated as 75%.

Table 3-1 Reference Scaling Parameters


Parameter Name [Data Type] Functionality
p2000 Reference Speed, The value of this parameter corresponds to 100% or 4000 hex (16b) or
Velocity, or Frequency 4000000 hex (32b) of speed, velocity, or frequency. Factory default values:
[FloatingPoint32] 120.00 m/min (velocity), 3000.00 rpm (speed), 50.00 Hz (frequency)
p2001 Reference Voltage The value of this parameter corresponds to 100% or 4000 hex (16b) or
[FloatingPoint32] 4000000 hex (32b) of voltage. Factory default value: 1000 V
p2002 Reference Current or The value of this parameter corresponds to 100% or 4000 hex (16b) or
Pressure 4000000 hex (32b) of current or pressure. Factory default values: 100.00
[FloatingPoint32] Arms (current), 100.00 bar (pressure)
p2003 Reference Force or The value of this parameter corresponds to 100% or 4000 hex (16b) or
Torque 4000000 hex (32b) of force or torque. Factory default values: 100.00 N
[FloatingPoint32] (force), 1.00 Nm (torque)
p2004 Reference Power The value of this parameter corresponds to 100% or 4000 hex (16b) or
[FloatingPoint32] 4000000 hex (32b) of power. Its factory default is calculated from p2003 *
© Siemens AG 2020 All rights reserved

p2000 (torque * speed) or p2003 * p2000 (force * linear speed).


p2005 Reference Angle The value of this parameter corresponds to 100% or 4000 hex (16b) or
[FloatingPoint32] 4000000 hex (32b) of ref. angle. Factory default values: 90.00 degrees
p2006 Reference The value of this parameter corresponds to 100% or 4000 hex (16b) or
Temperature 4000000 hex (32b) of temperature. Factory default values: 100.00 degrees C
[FloatingPoint32]
p2007 Reference The value of this parameter corresponds to 100% or 4000 hex (16b) or
Acceleration 4000000 hex (32b) of rotational acceleration. Factory default values: 0.01
[FloatingPoint32] revolutions/sec^2

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4 Startdrive Configuration

4 Startdrive Configuration
Create a New Project: Launch TIA Portal or Startdrive. For this example, TIA Portal is being
used. Create New Project. Assign Project Name. Select Path. Click Create.

Click Open the project view.


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Online Access: Click the Accessible devices from the toolbar.

Type of the PG/PC interface: Select the appropriate interface for your application from the
pulldown. For this example, PN/IE will be used.
PG/PC interface: Select the appropriate interface for the application from the pulldown. For this
example, Intel® I210 Gigabit Network Connection will be used.
Select the appropriate drive. Click Start search. Click Show.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

The result will be displayed.

Assign IP address: Double click Online & Diagnostics. Expand Functions. Click Assign IP
address. Enter IP address. Enter Subnet mask. Click Assign IP address.

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4 Startdrive Configuration

Upload device as new station: Right click the desired drive. Click Upload device as new
station.
© Siemens AG 2020 All rights reserved

An image of the result is below.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Commission the Drive: Expand the desired drive from the Project tree. Double click
Commissioning. Click Commissioning Wizard.

Application class:
You can set the application class in the wizard function in the configuration. Select one of the
following classes:

Standard Drive Control: The same performance such as U/f with FCC and slip compensation
/ speed accuracy is only restricted. There is therefore no speed controller and no torque

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4 Startdrive Configuration

accuracy. Two rating plate parameters are required for the motor commissioning: Rated current
and rated speed. The synchronous rated speed is accepted. The motor data identification is
preset. A short measurement is performed once (only stator resistance, dead time
compensation) to improve the start-up. This is followed by a direct switchover to operation. The
optimization of the speed controller is not relevant.

Dynamic Drive Control: Compared to Standard Drive Control, the performance such as
sensorless vector control / speed accuracy is significantly improved. The robustness is
improved with higher model change limits but takes effect at slow reversing. Three rating plate
parameters are required for the motor commissioning: Rated current, rated power and rated
speed. The motor data identification is preset and serves to simplify and shorten the
measurement compared with the existing standstill measurement. This is followed by a direct
switchover to operation. In the speed controller optimization, there is a shorter measurement of
the moment of inertia / magnetizing current with direct transition to operation and the setpoint
speed defined by the user.

Expert: The Expert functions include the Standard Drive Control and Dynamic Drive Control
functions.

Select the appropriate application class for the drive from the pulldown. For this example, [1]
Standard Drive Control (SDC) is selected. Click Next.
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4 Startdrive Configuration

Setpoint specification: Selection if the drive is connected to a PLC and where the
setpoint is to be created.
Select the appropriate controller connection and the setpoint specification. For this example,
data exchange from the PLC to the drive (Ramp function in the drive) will be used. Click Next.
© Siemens AG 2020 All rights reserved

Further functions: Select Free function blocks. Click Next.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Defaults of the setpoints/command sources: Selection of a predefined interconnection


of the inputs/outputs and, if required, the fieldbus telegram. Can be changed later user-
specifically.
Select the appropriate IO configuration from the pulldown. For this example, [4] Conveyor
technology with fieldbus will be selected. Select the appropriate Telegram configuration from
the pulldown. For this example, temporarily select [352] SIEMENS telegram 352, PZD-6/6.
PZD-6/6 represents the number of Integers that will be received from the drive and sent to the
drive. Click Next.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Drive setting: Selection of motor standard and load cycle.


Select appropriate setting from the pull down. Enter Drive unit line supply voltage. For this
example, the motor being used is [0] IEC-Motor (50 Hz, SI unitts) at 230V line supply voltage.
Click Next.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Drive options: Configuration of optional braking resistor and drive filter.


If applicable, select Braking resistor. Select Drive filter type motor side from pull down. For this
example, braking resistor will be deselected with [0] No filter. Click Next.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Motor: Specification of motor type and motor data.


Select appropriate motor configuration from the pull down. For this example, Enter motor data
is selected. Select motor type from the pulldown. For this example, [1] Induction motor is
selected. Select the connection type for the motor from the pulldown. For this example, Star is
selected. Enter the rated motor current, rated motor power, rated motor speed, rated motor
voltage, and rated motor frequency from the motor nameplate. Select motor cooling type from
the pulldown. For this example, [0] Natural ventilization is selected. Select Temperature sensor
from the pulldown. For this example, [0] No sensor is selected. Click Next.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Motor holding brake: Select Motor holding brake configuration from pull down. For this
example, [0] No motor holding brake available. Click Next.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Important parameters: Specification of the most important dynamic response data.

Synchronization of the speed of the drive with the speed of the PLC:
Enter Reference speed: p2000. Sets reference quantity for speed and frequency.
Enter Maximum speed: p1082[0]. Sets the highest possible speed.
Configuration of ramp up and ramp down time:
Enter Ramp up time: p1120[0]. The ramp-function generator ramps-up the speed setpoint from
standstill (setpoint = 0) up to the maximum speed (p1082) in this time.
Enter OFF1 ramp down time: p1121[0]. The ramp-function generator ramps-down the speed
setpoint from the maximum speed (p1082) down to standstill (setpoint = 0) in this time.
Enter OFF3 (quick stop) ramp down time: Sets the ramp-down time from the maximum speed
down to zero speed for the OFF3 command.
Configuration of the current limit:
Enter current limit: p640[0]. Sets the current limit.

Click Next.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Drive functions: Specification of the method to measure the motor data.


Select technological application (Standard Drive Control) from the pulldown. For this example,
[0] Constant load (linear characteristic) is selected. Select motor identification from the
pulldown. For this example, [2] Identifying motor data (at standstill) is selected. Click Next.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Summary: Click Finish.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Change telegram selection to a free telegram: Double click Parameter.

Expand Communication. Click Transmit direction. Click Telegram configuration.

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4 Startdrive Configuration

Expand PROFINET interface [X150]. Click Telegram configuration. Select Free telegram from
the pulldown.
© Siemens AG 2020 All rights reserved

Change the length for the Send (Actual value) to 8. Change the length for the Receive
(setpoint) to 2.

Deselect Hide inactive interconnections. Click PZD 7&8.

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4 Startdrive Configuration
© Siemens AG 2020 All rights reserved

Expand BICO.

Scroll to r722. Click r722. Click OK.

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4 Startdrive Configuration

Select Hide inactive interconnections. A snapshot of the result appears below.


© Siemens AG 2020 All rights reserved

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5 Download to the drive

5 Download to the drive


Expand the desired drive from the Project tree. Select the appropriate drive. Click download
from the toolbar.
© Siemens AG 2020 All rights reserved

Click Load.

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5 Download to the drive
© Siemens AG 2020 All rights reserved

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6 Motor Identification

6 Motor Identification
Expand the desired drive from the Project tree. Select the appropriate drive. Double click
Commissioning. Click Control panel.
© Siemens AG 2020 All rights reserved

Click Go online from the toolbar.

Notice the motor measurement drive status is visible. Click Activate.

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6 Motor Identification

Click Accept.
© Siemens AG 2020 All rights reserved

If required, set Drive enables. Click Forward. Repeat until motor measurement drive status is
invisible.

Notice the motor measurement drive status is invisible. Click Deactivate.

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6 Motor Identification

Click Accept.
© Siemens AG 2020 All rights reserved

Field bus interface protocol selection:


Double click Parameter.

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6 Motor Identification
© Siemens AG 2020 All rights reserved

Click Parameter View. Scroll down to p2030. Select [10] Ethernet/IP from the pulldown.

User Defined Parameter List: Click create new user defined parameter list.

Type the following parameters: 922, 2030, 8980, 2000, 2001, 2002, 2003, 2004, 1820. These
are a few useful parameters. Click Save.

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6 Motor Identification

Click Yes.
© Siemens AG 2020 All rights reserved

Assign a file name and location. Click Save.

Save RAM to ROM:


Double click Commissioning. Click Backup/Restore. Save RAM data to EEPROM: Click Save.

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6 Motor Identification

Save project: Click Save project.

Click Go offline:

Reboot drive.
© Siemens AG 2020 All rights reserved

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7 Create New Project with Rockwell Software Studio 5000

7 Create New Project with Rockwell


Software Studio 5000
Under Create, Click New Project.
© Siemens AG 2020 All rights reserved

Expand appropriate controller. Select controller. Assign name. Click Browse.

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7 Create New Project with Rockwell Software Studio 5000
© Siemens AG 2020 All rights reserved

Select appropriate folder. Click OK.

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7 Create New Project with Rockwell Software Studio 5000
© Siemens AG 2020 All rights reserved

Click Next.

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7 Create New Project with Rockwell Software Studio 5000
© Siemens AG 2020 All rights reserved

Select revision from pulldown. If applicable, select expansion IO from pulldown. Click Finish.

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7 Create New Project with Rockwell Software Studio 5000
© Siemens AG 2020 All rights reserved

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8 Rockwell Automation EDS Wizard

8 Rockwell Automation EDS Wizard


A Siemens drive is not firmware dependent to operate. These EDS files were created without a
specific firmware version. From the Toolbar, Click Tools. Click EDS Hardware Installation Tool.
© Siemens AG 2020 All rights reserved

Welcome to Rockwell Automation’s EDS Wizard. To continue, Click Next.

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8 Rockwell Automation EDS Wizard

Options - What task do you want to complete? Select Register an EDS file(s). This option will
add a device(s) to our database. To continue, Click Next.
© Siemens AG 2020 All rights reserved

Registration – Electronic Data Sheet file(s) will be added to your system for use in Rockwell
Automation applications. Select Register a directory of EDS files and check Look in subfolders.
Click Browse.

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8 Rockwell Automation EDS Wizard
© Siemens AG 2020 All rights reserved

Browse to the folder where the EDS files are located. Select All EDS Files (this is the folder
where all EDS files for a Siemens G drive resides) folder. Click OK.

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8 Rockwell Automation EDS Wizard
© Siemens AG 2020 All rights reserved

Click Next.

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8 Rockwell Automation EDS Wizard
© Siemens AG 2020 All rights reserved

EDS File Installation Test Results – This test evaluates each EDS file for errors in the EDS file.
This test does not guarantee EDS file validity. If the installation test results have a green check
mark, click Next.

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8 Rockwell Automation EDS Wizard
© Siemens AG 2020 All rights reserved

Change Graphic Image – You can change the graphic image that is associated with a device.
To continue, click Next.

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8 Rockwell Automation EDS Wizard

Final Task Summary – This is a review of the task you want to complete. You would like to
register the following device. To continue, click Next.
© Siemens AG 2020 All rights reserved

You have successfully completed the EDS Wizard. To continue, click Finish.

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8 Rockwell Automation EDS Wizard
© Siemens AG 2020 All rights reserved

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9 Add a Siemens Drive to the Ethernet Network

9 Add a Siemens Drive to the Ethernet


Network
In the Controller Organizer, expand I/O Configuration, right click on Ethernet and click New
Module.
© Siemens AG 2020 All rights reserved

In the “Select Module Type” window, type IO Monitor into the search bar. The results should
show Siemens G Drive – IO Monitor. Another option would be to deselect Module Type Vendor
Filters and scroll down to Siemens AG, select Siemens AG. Select Siemens G Drive – IO
Monitor. Select Close on Create. To continue, click Create.

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9 Add a Siemens Drive to the Ethernet Network

Assign a Name for the New Module. Assign the IP Address. Click Change.
© Siemens AG 2020 All rights reserved

Select Disable Keying in the Electronic Keying Dropdown. Select the connections size data
type as INT. Click OK.

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9 Add a Siemens Drive to the Ethernet Network
© Siemens AG 2020 All rights reserved

Change module definition? Click Yes.

Click OK.

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9 Add a Siemens Drive to the Ethernet Network
© Siemens AG 2020 All rights reserved

You have completed adding an Ethernet module to control a Siemens drive by using a Free
telegram.

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10 Import Add-On Instruction

10 Import Add-On Instruction


Right click on Add-On Instruction and click Import Add-On Instruction.
© Siemens AG 2020 All rights reserved

Browse to the folder where the Add-On Instruction resides. Select AOI_IO_Monitor_HMI.L5X
for use with an HMI. Click Open.

Click OK.

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10 Import Add-On Instruction
© Siemens AG 2020 All rights reserved

You have completed importing the Add-On Instruction.

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11 Configure IP Address for a Rockwell Controller

11 Configure IP Address for a Rockwell


Controller
Connect the Ethernet cable directly to the controller. If the process is not connected to the plant
Ethernet communications, connect the PC and the controller Ethernet cable to an ethernet
switch.
Record the MAC address of the controller.
Launch BootP DHCP Tool.
© Siemens AG 2020 All rights reserved

Select the proper Ethernet adapter through which the PC is connected to the PLC. Click OK.

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11 Configure IP Address for a Rockwell Controller
© Siemens AG 2020 All rights reserved

Click OK.

Click OK.

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11 Configure IP Address for a Rockwell Controller
© Siemens AG 2020 All rights reserved

Click Add Relation.

The software will begin pinging the controller.

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11 Configure IP Address for a Rockwell Controller
© Siemens AG 2020 All rights reserved

Double click the MAC address. Assign the Client IP Address. Click OK.

Select the device. Click Enable BOOTP/DHCP.

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11 Configure IP Address for a Rockwell Controller
© Siemens AG 2020 All rights reserved

The device appears in the upper section.

Select the device in the lower section. Click Disable BOOTP/DHCP. The IP address has been
successfully assigned to the controller. Close software.

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11 Configure IP Address for a Rockwell Controller
© Siemens AG 2020 All rights reserved

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12 Configure RSLinx Communications for a Rockwell Controller

12 Configure RSLinx Communications for a


Rockwell Controller
Launch RSLinx Classic.
© Siemens AG 2020 All rights reserved

Click Communications. Click Configure Drivers.

Select Ethernet/IP Driver from the pulldown. Click Add New.

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12 Configure RSLinx Communications for a Rockwell Controller

Assign a name for the driver.


© Siemens AG 2020 All rights reserved

Select the appropriate IP address. Click Apply. Click OK.

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12 Configure RSLinx Communications for a Rockwell Controller
© Siemens AG 2020 All rights reserved

Click Close.

Click Communications. Click RSWho.

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12 Configure RSLinx Communications for a Rockwell Controller

Expand the newly created driver. The PC is communicating with the processor.
© Siemens AG 2020 All rights reserved

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13 Insert a Rung for the Add-On Instruction

13 Insert a Rung for the Add-On Instruction


Click Add-On. Click AOI_IO_Monitor_HMI.

Right click AOI_IO_Monitor_HMI.


© Siemens AG 2020 All rights reserved

Click New Tag.

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13 Insert a Rung for the Add-On Instruction
© Siemens AG 2020 All rights reserved

Assign Name. Click Create.

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13 Insert a Rung for the Add-On Instruction
© Siemens AG 2020 All rights reserved

Double click DriveStatus (data from the drive to the PLC). Click pulldown. Expand Drive_01:I
(Drive_01 was the name assigned to the drive when it was added to the IO Configuration).
Double click Drive_01:I.Data. Press Enter.

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13 Insert a Rung for the Add-On Instruction

Click pulldown for DriveControl (data from the PLC to the drive). Expand Drive_01:O (Drive_01
was the name assigned to the drive when it was added to the IO Configuration). Double click
Drive_01:O.Data. Press Enter.
© Siemens AG 2020 All rights reserved

The next fields in the AOI can be assigned with an Integer value.
Reference_Speed_P2000 = p2000 (Reference speed reference frequency)
Reference_Current_P2002 = p2002 (Reference current)
Reference_Torque_P2003 = p2003 (Reference torque)
The units for actual speed is RPM. A conversion would be required to display the actual speed
in a different unit.

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13 Insert a Rung for the Add-On Instruction
© Siemens AG 2020 All rights reserved

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14 Controlling the Siemens Drive

14 Controlling the Siemens Drive


As an example, a Siemens drive will be replacing a Rockwell’s PowerFlex 525 drive.

Output structure for Rockwell’s PowerFlex 525 drive.


© Siemens AG 2020 All rights reserved

Output structure for a Siemens drive using Telegram 352.

To Run or Jog the Drive in the Forward direction:


DriveControl1_MainSetpoint (RPM): Enter a value from (–) Maximum speed to (+) Maximum
speed
DriveControl0_DriveEnable = 1
DriveControl0_ReverseDirection = 0
DriveControl0_RunCommand = 1

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14 Controlling the Siemens Drive

To Run or Jog the Drive in the Reverse Direction:


DriveControl1_MainSetpoint (RPM): Enter a value from (–) Maximum speed to (+) Maximum
speed
DriveControl0_DriveEnable = 1
DriveControl0_ReverseDirection = 1
DriveControl0_ RunCommand = 1
© Siemens AG 2020 All rights reserved

To perform a Coast to Stop:


DriveControl0_CoastStop = 1

To perform a Quick Stop:


DriveControl0_QuickStop = 1

Acknowledge Fault:
DriveControl0_FaultAcknowledge = 1

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14 Controlling the Siemens Drive
© Siemens AG 2020 All rights reserved

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15 Download Project to the Rockwell Controller

15 Download Project to the Rockwell


Controller
Click Communications. Click Who Active.
© Siemens AG 2020 All rights reserved

Click Set Project Path. Click Download.

Follow instructions before downloading. Click download.

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15 Download Project to the Rockwell Controller
© Siemens AG 2020 All rights reserved

Click Yes.

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16 Create a Rockwell’s FactoryTalk View Application

16 Create a Rockwell’s FactoryTalk View


Application
Click New. Assign Application name. Select Language from the pulldown. Select Resolution
from the pulldown. Click Create.
© Siemens AG 2020 All rights reserved

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17 Establish Communications Between the Rockwell Controller and the Rockwell PanelView
Plus Terminal

17 Establish Communications Between the


Rockwell Controller and the Rockwell
PanelView Plus Terminal
Expand FactoryTalk Linx. Double click Communication Setup.

FactoryTalk Linx Runtime Configuration Wizard: Select an operation about runtime


configuration. Select create a new configuration. Click Finish.
© Siemens AG 2020 All rights reserved

Click Add. Assign shortcut name. Press Enter. Select the appropriate controller. Click Apply.

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17 Establish Communications Between the Rockwell Controller and the Rockwell PanelView
Plus Terminal

Click Yes.
© Siemens AG 2020 All rights reserved

Click Copy from Design to Runtime.

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17 Establish Communications Between the Rockwell Controller and the Rockwell PanelView
Plus Terminal

Click Yes.
© Siemens AG 2020 All rights reserved

Click OK.

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18 Import Siemens Global Objects

18 Import Siemens Global Objects


Expand Graphics. Right click on Global Objects. Click Import and Export.
© Siemens AG 2020 All rights reserved

Select Import graphic information into displays. Click Next.

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18 Import Siemens Global Objects
© Siemens AG 2020 All rights reserved

Select No. Click Next.

Select Multiple displays batch import file. Click Next.

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18 Import Siemens Global Objects
© Siemens AG 2020 All rights reserved

Browse to the folder where the global object resides.

Select BatchImport_Global_IO Monitor. Click Open.

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18 Import Siemens Global Objects
© Siemens AG 2020 All rights reserved

Click Finish.

Exit Notepad.

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18 Import Siemens Global Objects
© Siemens AG 2020 All rights reserved

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19 Import Siemens Display

19 Import Siemens Display


Expand Graphics. Right click on Displays. Click Import and Export.
© Siemens AG 2020 All rights reserved

Select Import graphic information into displays. Click Next.

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19 Import Siemens Display
© Siemens AG 2020 All rights reserved

Select No. Click Next.

Select Multiple displays batch import file. Click Next.

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19 Import Siemens Display
© Siemens AG 2020 All rights reserved

Browse to the folder where the display resides.

Click Open.

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19 Import Siemens Display
© Siemens AG 2020 All rights reserved

Click Finish.

Exit Notepad.

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19 Import Siemens Display
© Siemens AG 2020 All rights reserved

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20 Add GOTO Button to a Display

20 Add GOTO Button to a Display


When the operator presses the Goto Display button at run time, the graphic display assigned to
the button opens. Expand Graphics. Expand Global Objects. Double click IO Monitor.
© Siemens AG 2020 All rights reserved

Right click on the motor icon. Click Copy.

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20 Add GOTO Button to a Display
© Siemens AG 2020 All rights reserved

Expand Graphics. Expand Displays. Select desired display. Right click on the display. Click
Paste.

Right click on the icon. Click Global Object Parameter Values.

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20 Add GOTO Button to a Display
© Siemens AG 2020 All rights reserved

Click Tag.

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20 Add GOTO Button to a Display
© Siemens AG 2020 All rights reserved

Select Refresh All Folders. Expand device shortcut. Expand Online. Select the appropriate
controller tag. Click OK.

Click OK.

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20 Add GOTO Button to a Display
© Siemens AG 2020 All rights reserved

You have completed adding a GOTO button.

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21 Alarms and Warnings

21 Alarms and Warnings


Expand Alarms. Right click on Alarm Setup. Click Import and Export.
© Siemens AG 2020 All rights reserved

Select Import alarm configuration into application. Click Next.

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21 Alarms and Warnings

Select No. Click Next.


© Siemens AG 2020 All rights reserved

Click Browse.

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21 Alarms and Warnings
© Siemens AG 2020 All rights reserved

Browse to the appropriate folder. Select Alarm Setup. Click Open.

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21 Alarms and Warnings

Click Finish.
© Siemens AG 2020 All rights reserved

Exit Notepad.

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22 Edit Tags for Alarm Setup

22 Edit Tags for Alarm Setup


Double click Alarm Setup
© Siemens AG 2020 All rights reserved

Based on the controller tag name for the Add-On instruction, the triggers for the alarms may
need to be Edited. Select the appropriate tag. Click Edit.

Click Tag.

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22 Edit Tags for Alarm Setup

Select the appropriate tag. Click OK.


© Siemens AG 2020 All rights reserved

Click OK.

Repeat these steps for WarnCode.

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23 Test Application

23 Test Application
Click Application. Click Test Application.

Click Motor.
© Siemens AG 2020 All rights reserved

If DriveControl0_DriveEnable is energized from the external code, the Drive Enable Override
button will be invisible. Click Manual.

Enter Speed Setpoint (RPM). Click Start.

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23 Test Application
© Siemens AG 2020 All rights reserved

The motor ramps to 250 RPM’s in the Forward direction based on the Acceleration rate.

Click Forward. The motor ramps to -250 RPM’s in the Reverse direction based on the
Deceleration rate.

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23 Test Application
© Siemens AG 2020 All rights reserved

Click Stop. The drive performs a Stop based on the Deceleration rate.

Click Reverse. Click Start. The motor ramps to 250 RPM’s in the Forward direction based on
the Acceleration rate.

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23 Test Application
© Siemens AG 2020 All rights reserved

Click Auto. The drive performs a Stop based on the Deceleration rate.

Click Manual. Click Start. The motor ramps to 250 RPM’s in the Forward direction based on the
Acceleration rate.

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23 Test Application
© Siemens AG 2020 All rights reserved

Click Close. The drive performs a Stop based on the Deceleration rate. The display closes and
goes to the display where the motor is located.

Click motor. Click Manual. Click Start. The motor ramps to 250 RPM’s in the Forward direction
based on the Acceleration rate.

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23 Test Application
© Siemens AG 2020 All rights reserved

Remove the Ethernet cable from the PanelView Plus terminal. The drive performs a Stop based
on the Deceleration rate.

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23 Test Application

Click Status. Status Word: Data from the drive to the PLC. Control Word: Data from the PLC
to the drive.
© Siemens AG 2020 All rights reserved

Click Faults. Click Acknowledge Faults to reset all active alarms. A warning is cleared when
the drives Run Command is activated. If active, a Fault Code or Warning Code with appropriate
description will be displayed.

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23 Test Application
© Siemens AG 2020 All rights reserved

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24 Transfer Utility

24 Transfer Utility
Click Application. Click Create Runtime Application.

Create Runtime Application: Save the file to the desired folder. Enter file name. Select type
from the pulldown. Click Always Allow Conversion. Click Save.
© Siemens AG 2020 All rights reserved

Click Tools. Click Transfer Utility.

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24 Transfer Utility

Click Download. Browse to select source file. Select destination storage from the pulldown.
Select Run Application at Startup. Select Replace Communications and Delete Log files when
© Siemens AG 2020 All rights reserved

application runs. Select the appropriate PanelView terminal. Click Download.

Click OK.

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24 Transfer Utility

Click Exit.
© Siemens AG 2020 All rights reserved

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25 Firmware Upgrade Wizard

25 Firmware Upgrade Wizard


Click Tools. Click Firmware Upgrade Wizard.
© Siemens AG 2020 All rights reserved

Select the type of firmware upgrade to perform: Click Upgrade firmware on terminal. Click
Next.

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25 Firmware Upgrade Wizard
© Siemens AG 2020 All rights reserved

Click Yes.

Select the type of connection to the terminal: Click Network connection. Click Next.

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25 Firmware Upgrade Wizard
© Siemens AG 2020 All rights reserved

Select the appropriate PanelView Plus terminal. Click Next.

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25 Firmware Upgrade Wizard

Firmware source folder: Leave as default. Upgrade firmware version: Select the appropriate
version from the pulldown. Click Next.
© Siemens AG 2020 All rights reserved

Select all the KEPServer drivers to be included in the firmware. Click Next.

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25 Firmware Upgrade Wizard
© Siemens AG 2020 All rights reserved

Click Finish.

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26 Appendix

26 Appendix
26.1 Application Support

Siemens AG
Digital Industries
Factory Automation
Production Machines
DI FA PMA APC
Frauenauracher Str. 80
D-91056 Erlangen, Germany
mailto: tech.team.motioncontrol@siemens.com

26.2 Links and Literature


Table 26-1
No. Topic
\1\ Siemens Industry Online Support
© Siemens AG 2020 All rights reserved

https://support.industry.siemens.com
\2\ Link to this entry page of this application example
https://support.industry.siemens.com/cs/ww/en/109477746
\3\ Startdrive for commissioning G120
https://support.industry.siemens.com/cs/ww/en/view/109771710
\4\ Starter software for commissioning G120
https://support.industry.siemens.com/cs/ww/en/view/26233208

26.3 History
Table 26-2
Version Date Modification
V1.0 03/2020 First Version
V2.0 09/2020 Second Version
V2.0.1 10/2020 Manual optimized, no functional adaptions

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