RJ45 Connectors

Interconnect Solutions Worldwide

RJ45 Connectors
D38999 Derived Cat5e / Cat6 & Cat6a RJ45
Connector Assemblies for Harsh Environments

NCAGE Code U5792 www.polamco.com

RJ45 Connectors

D38999 Derived Cat5e / Cat6 & Cat6a RJ45

Connector Assemblies for Harsh Environments
PC4B0002 PC4D0023
• Cat 5e Box Mount Feedthrough Receptacle • Cat6a Field Plug Connector Assembly
PC4F0002
• Cat 5e Jam Nut Feedthrough Receptacle RJ45 Cat5 Tooling Options
PC4D0002 RJ45 Cat6 & Cat6a Tooling Options
• Cat 5e Free Plug Connector Modifications
PC4D000291
• Cat 5e Free Plug (91 Series with Spring Screen Termination)
Performance
PC4B0029
• Cat 5e per ISO/IEC 11801
• Cat6 Jam Nut Feedthrough Receptacle
• Cat 6 1Gb with enhanced grounding option
PC4F0020
• Cat 6a 10Gb with enhanced grounding option
• Cat6 Jam Nut Feedthrough Receptacle
• D38999 shell size 19
PC4D0024
• Sealed to IP68 for fluid and dust laden environments
• Cat6 Plug Connector Assembly
• High levels of shock, vibration and mechanical impact protection
PC4B0022
• Fully enclosed Aluminium, Marine Bronze and Stainless Steel shells
• Cat6a Box Mount Feedthrough Receptacle
for superior mechanical strength
PC4F0014
• Positive cordset retention >100N axial force
• Cat6a Jam Nut Feedthrough Receptacle
• Optional external screen termination features on cable plug
PC4D0018 & PC4D0018**
• Isolated RJ-to-shell grounding option
• Cat6a Free Plug

The Polamco high speed RJ45 connector system

incorporates a MIL-DTL-38999 series III derived metal
shell with full 360 degree EMC and mechanical
protection and has been designed to meet the
requirements of high speed data connections
where reliability through environmental sealing
and enhanced mechanical protection and EMC
performance are required.

www.polamco.com
 Material & Plating

Interconnect Solutions Worldwide

MATERIAL DESCRIPTION
1 ALUMINIUM ALLOY 6262 / 6082
2 NICKEL ALUMINIUM BRONZE DGS 1043/NES 833
3 BRASS CZ 121
4 STAINLESS STEEL 303 S31
44 STAINLESS STEEL 304
Contents

46 STAINLESS STEEL 316

5 H.D.H.C COPPER CA 104
6 STAINLESS STEEL NUT / ALUMINIUM BODY
7 BLACK ACETAL
73 PEEK GL30
74 ULTEM 2300 (30% GLASS FILLED)
NOTE: PLEASE CONTACT SALES OFFICE FOR MATERIALS NOT LISTED ABOVE

PLATING ROHS
PLATING DESCRIPTION ENVIRONMENT PROTECTION/ CONDUCTIVITY
CODE COMPLIANT
CADMIUM, OLIVE DRAB (5-10 MICRONS) YES CONDUCTIVE 500 HRS SALT SPRAY. EXEMPTION
A QQ-P-416, TYPE II, CLASS 3 OVER (SUBJECT TO APPLICABLE FOR AEROSPACE / MILITARY APPLICATIONS.
ELECTROLESS NICKEL EXEMPTION) SEE ROHS WEBSITES FOR MORE INFORMATION.
AB ANODISE BLUE TO DEF 03-25 YES NON CONDUCTIVE
AR ANODISE RED TO DEF 03-25 YES NON CONDUCTIVE
CADMIUM, OLIVE DRAB (5-10 MICRONS) YES CONDUCTIVE 500 HRS SALT SPRAY. EXEMPTION
B QQ-P-416, TYPE II, CLASS 3 OVER (SUBJECT TO APPLICABLE FOR AEROSPACE / MILITARY APPLICATIONS.
ELECTROLESS NICKEL EXEMPTION) SEE ROHS WEBSITES FOR MORE INFORMATION.
ELECTROLESS NICKEL, AMS-C-26074,
C YES CONDUCTIVE
CLASS 4, GRADE B
ELECTROLESS NICKEL, HIGH PHOSPHOR
CHP (9% - 14%), 22 MICRONS MINIMUM, BSEN YES CONDUCTIVE
ISO 4527:2003
BLACK ANODISE HARD PER MIL-A-8625,
D YES NON CONDUCTIVE
TYPE III, CLASS 2
30-50 MICRONS BRIGHT ELECTROLESS
F NICKEL TO MIL-C-26074D, CLASS 4, YES CONDUCTIVE 500 HRS SALT SPRAY
GRADE C
BLACK ANODISE, SULPHURIC,
G YES NON CONDUCTIVE
PER MIL-A-8625, TYPE II, CLASS 2
YES CONDUCTIVE. EXEMPTION APPLICABLE FOR AEROSPACE /
CADMIUM GOLD, PER QQ-P-416, TYPE II,
H (SUBJECT TO MILITARY APPLICATIONS. SEE ROHS WEBSITES FOR MORE
CLASS 3
EXEMPTION) INFORMATION.
HA HARD ANODISE, GREY, 30-50 MICRONS YES NON CONDUCTIVE
J PASSIVATE, PER QQ-P-35 OR MI-S-5002 YES ROHS COMPLIANT
K CHROMIC ANODISING, DEF 151, TYPE II NO NON CONDUCTIVE
L ALOCROM 1200 NO CONDUCTIVE
IRIDITE CONVERSION ROHS COMPLIANT
LR VERSION OF ALOCROM 1200, CLEAR/ YES CONDUCTIVE
IRIDESCENT, ALUMINIUM ONLY

Tel: +44 (0)845 017 1545

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
Material & Plating

Interconnect Solutions Worldwide

PLATING ROHS
PLATING DESCRIPTION ENVIRONMENT PROTECTION/ CONDUCTIVITY
CODE COMPLIANT

5 MICRONS SILVER AND BLACKEN TO

LV YES CONDUCTIVE
DEF 03-9

YES CONDUCTIVE 500 HRS SALT SPRAY. EXEMPTION

BRIGHT CADMIUM OVER NICKEL QQ-P-416,
M (SUBJECT TO APPLICABLE FOR AEROSPACE / MILITARY APPLICATIONS.
TYPE II, CLASS 3
EXEMPTION) SEE ROHS WEBSITES FOR MORE INFORMATION.

Contents
HEAVY NICKEL TO PLATING SPECIFICATION CONDUCTIVE 500 HRS SALT SPRAY
P YES
CP07 (500 HOUR SALT SPRAY FINISH)
CADMIUM, OLIVE DRAB (5-10 MICRONS)
QQ-P-416, TYPE II, CLASS 3 OVER YES CONDUCTIVE 500 HRS SALT SPRAY. EXEMPTION
R ELECTROLESS NICKEL (2.5 - 7.5 MICRONS) (SUBJECT TO APPLICABLE FOR AEROSPACE / MILITARY APPLICATIONS.
REAR OF BACKSHELL TO HAVE SELECTIVE EXEMPTION) SEE ROHS WEBSITES FOR MORE INFORMATION.
ELECTROLESS PLATING C-PLATE
T TIN PLATE (COPPER) TO DEF 03-8 YES CONDUCTIVE
TN NICKEL/PTFE YES CONDUCTIVE 500 HRS SALT SPRAY
UNPLATED CLEAN FINISH NOT SHOT
U YES
BLASTED
V SILVER PLATE 5 MICRONS TO DEF 03-9 YES CONDUCTIVE
YELLOW CHROMATE OVER CADMIUM
Y NO CONDUCTIVE
QQ-P-416, TYPE II, CLASS 2
Z SHOT BLAST FOR NON-REFLECTIVE FINISH YES
ZINC COBALT, OLIVE DRAB (5-10 MICRONS)
ZB OVER ELECTROLESS NICKEL YES CONDUCTIVE 350 HRS SALT SPRAY.
(2.5 - 7.5 MICRONS)
ZB-NUT (ZINC COBALT OLIVE DRAB OVER
ELECTROLESS NICKEL)
ZBC YES CONDUCTIVE 350 HRS SALT SPRAY. ZB.
C-FOLLOWER (ELECTROLESS NICKEL)
- 91 SERIES ONLY
ZB-NUT (ZINC COBALT OLIVE DRAB OVER
ELECTROLESS NICKEL)
ZB-FOLLOWER (ZINC COBALT OLIVE DRAB
ZBBC YES CONDUCTIVE 350 HRS SALT SPRAY.
OVER ELECTROLESS NICKEL)
WITH C MASKED AREA (ELECTROLESS
NICKEL - SEE ABOVE) - 91 SERIES ONLY
ZINC COBALT BLACK PASSIVATE (5 - 10
ZK MICRONS) OVER ELECTROLESS NICKEL YES CONDUCTIVE 350 HRS SALT SPRAY.
(2.5 - 7.5 MICRONS)
ZINC NICKEL BLACK PASSIVATE (5-12 ROHS COMPLIANT VARIANT UNDER DEVELOPMENT,
ZN MICRONS) OVER ELECTROLESS NICKEL NO SUBJECT TO TESTING SHOULD BE AVAILABLE FIRST
(8-12 MICRONS), ASTM B 841 CLASS 1 QUARTER 2011
ELECTROLESS NICKEL 8-12 MICRONS/
CONDUCTIVE (NOT ROHS COMPLIANT,
ZNB ZINC NICKEL 5-12/PURE ZINC/OLIVE DRAB NO
UNTESTED 500 HRS SALT SPRAY FINISH)
PASSIVATION, ASTM B 841 CLASS 1
ELECTROLESS NICKEL 8-12 MICRONS/
CONDUCTIVE (NOT ROHS COMPLIANT,
ZNY ZINC NICKEL 5-12 MICRONS/YELLOW NO
UNTESTED 500 HRS SALT SPRAY FINISH)
PASSIVATION, ASTM B 841 CLASS 1
ZINC COBALT YELLOW CHROMATE
ZY (7.5 - 12.5 MICRONS) OVER ELECTROLESS NO CONDUCTIVE 500 HRS SALT SPRAY
NICKEL (2.5 - 7.5 MICRONS)

www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
 RJ45 Cat5 Connectors
PC4B0002 - Box Mount Feedthrough Receptacle

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

DRAWING NO
C1024 3RD ANGLE PROJECTION REMOVE ALL SHARP EDGES AND BURRS

29,36 TYPICAL
RJ45, CAT5 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL
26,98 TYPICAL DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS
A
A-A
4,93
1.250-0.1P-0.3L-TS
Contents

Ø28,00
36,50

21,50
3,25 1 1 1 1
2 2 2 2
3 3 3 3
45,00 4 4 4 4
A 5 5 5 5
6 6 6 6
7 7 7 7
PART/BATCH MARK HERE 8 8 8 8

WIRING DIAGRAM WIRING DIAGRAM

4 WAY CROSS OVER 8 WAY STRAIGHT THROUGH
NOTES
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
FINISH
SEE MATERIAL AND PLATING OPTIONS SHEET
EXAMPLE PART NUMBER: PC4B0002-C-19N-1-C
MATERIALS PC4B0002 = POLAMCO SERIES
RJ45 C= RJ45 STYLE
CONTACTS 30μ Au/Ni
SHIELDING - NICKEL PLATED BRASS
A = 4 WAY
NOTES
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
SEAL - SILICONE MS749ECR TO BS6853 CAT 1 B = 4 WAY + 2 POWER CONTACTS
C = 8 WAY (STANDARD)
GENERALLY TO THE REQUIREMENTS OF INSULATOR - PPS GL40 UL94 D = 8 WAY + 2 POWER CONTACTS
SEAL - SILICONE MS749ECR TO BS6853 CAT 1 19 = SHELL SIZE
MIL-DTL-38999
INSULATOR - PPS GL40 UL94
POTTING - QSIL 550 UL94V-0 POTTING - QSIL 550 UL94V-0 N= KEY ARRANGEMENT
PERFORMANCE 1= SEE MATERIAL AND PLATING OPTIONS SHEET
CURRENT RATING FOR POWER CONTACTS 2.1 AMPS @ 70°C C= SEE MATERIAL AND PLATING OPTIONS SHEET
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C PART NUMBER FOR UNGROUNDED VERSION: PC4B0002-C-U-19N-1-C
MATERIALS PERFORMANCE
ISSUE DCR NO. DATE APPROVED
RJ45 MATERIALCURRENT
UNLESS OTHERWISE
RATING FOR POWER
SPECIFIED
DO NOT SCALE
THISCONTACTS
DRAWING 2.1POLAMCO LTD
WESTON LOCK
LOWER BRISTOL ROAD
BATH BA2 1EP PART NO PC4B0002-X-19X-X-X
7 4148 09/11/2009 JXS ALL DIMENSIONS IN
MILLIMETRES
CONTACTS 30µ Au/Ni SEE AMPSDIMENSIONS
@TOLERANCE
70°C ON THIS DRAWING IS COPYRIGHT, TITLE ASSY USED ON
+/-0.1MM AND
SHIELDING - NICKEL PLATED BRASS ABOVE VOLTAGE RATING
TOLERANCE 50V DC
ON ANGLES THE / 35V AC
PROPERTY OF POLAMCO LTD.
MIL-DTL-38999-20/RJ45
+/- 1 DEGREE IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
RJ45 CAT5 BOX MOUNT
BODY - PA, UL94V-0 TEMPERATURE
WEIGHT
-40°C TO +120°C OTHERWISE DRAWING NO
PCB - FR4, UL94V-0
DISCLOSED WITHOUT PRIOR
WRITTEN CONSENT OF THE FEEDTHROUGH RECEPTACLE C1024
NCAGE CODE: U5792 DRAWN M.PAUL COMPANY.

EXAMPLE PART NUMBER: PC4B0002-C-19N-1-C

PC4B0002 = POLAMCO SERIES
C= RJ45 STYLE
A = 4 WAY
B = 4 WAY + 2 POWER CONTACTS
C = 8 WAY (STANDARD)
D = 8 WAY + 2 POWER CONTACTS
19 = SHELL SIZE
N= KEY ARRANGEMENT
1= MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3
C= PLATING: SEE PAGES 3 - 4

PART NUMBER FOR UNGROUNDED VERSION: PC4B0002-C-U-19N-1-C

5 PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED

Tel: +44 (0)845 017 1545 DRAWING NOT TO SCALE

DIMENSIONS IN MM

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
 RJ45 Cat5 Connectors
PC4F0002 - Feedthrough Jam Nut Receptacle

Connector Modifications: See Page 19

NO
3RD ANGLE PROJECTION Interconnect Solutions Worldwide
REMOVE ALL SHARP EDGES AND BURRS

RJ45, CAT5 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL

DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS
A
n4
POTTING COMPOUND 9 ,2
0

Ø28,00

Contents
A-A
1 1 1 1
22,60 2 2 2 2
3 3 3 3
40,00 A/F A 4 4 4 4
45,00 5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
WIRING DIAGRAM WIRING DIAGRAM
PART MARK HERE 4 WAY CROSS OVER 8 WAY STRAIGHT THROUGH

NOTES SEAL - SILICONE MS749ECR TO BS6853 CAT 1

EXAMPLE PART NUMBER: PC4F0002-C-19N-1-C
GENERALLY TO THE REQUIREMENTS OF INSULATOR - PPS GL40 UL94 PC4F0002 =
C=
POLAMCO SERIES
RJ45 STYLE
MIL-DTL-38999
REQUIREMENTS OF MIL-DTL-38999 SEAL - SILICONE MS749ECR TO BS6853 CAT 1
INSULATOR - PPS GL40 UL94
POTTING - QSIL 550 UL94V-0 A = 4 WAY
B = 4 WAY + 2 POWER CONTACTS
PLATING OPTIONS SHEET POTTING - QSIL 550 UL94V-0 C = 8 WAY (STANDARD)
PERFORMANCE
D = 8 WAY + 2 POWER CONTACTS
CURRENT RATING FOR POWER CONTACTS 2.1 AMPS @ 70°C
Ni MATERIALS
L PLATED BRASS
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C
PERFORMANCE 19 =
N=
SHELL SIZE
KEY ARRANGEMENT
RJ45 CURRENT RATING FOR POWER CONTACTS1C 2.1
=
=
MATERIAL: SEE MATERIAL AND PLATING OPTIONS SHEET
PLATING: SEE MATERIAL AND PLATING OPTIONS SHEET
CONTACTS 30µ Au/Ni AMPS @ 70°C PART NUMBER FOR UNGROUNDED VERSION: PC4F0002-C-U-19N-1-C
SHIELDING - NICKEL PLATED BRASS VOLTAGE RATING 50V DC / 35V AC
R NO. DATE APPROVED MATERIAL DO NOT SCALE
POLAMCO LTD
UNLESS OTHERWISE WESTON LOCK

BODY - PA, UL94V-0

SPECIFIED
ALL DIMENSIONSTEMPERATURE
THIS-40°C TO +120°C
DRAWING
LOWER BRISTOL ROAD
PART NO PC4F0002-X-19X-X-X
48 09/11/2009 M.PAUL MILLIMETRES
IN BATH BA2 1EP

PCB - FR4, UL94V-0 THIS DRAWING IS COPYRIGHT,

TITLE ASSY USED ON
ALUM
TOLERANCE ON DIMENSIONS AND
+/-0.1MM THE PROPERTY OF POLAMCO LTD.
TOLERANCE ON ANGLES MIL-STD-38999/24
ALLOY RJ45 CAT5 FEEDTHROUGH
IT MUST NOT BE COPIED, USED
+/- 1 DEGREE FOR MANUFACTURE OR
WEIGHT PART NUMBER: PC4F0002-C-19N-1-C
EXAMPLE DRAWING NO
JAM NUT RECEPTACLE
OTHERWISE

6262 DISCLOSED WITHOUT PRIOR

C0893
DRAWN =M.PAUL
PC4F0002 POLAMCO SERIES
WRITTEN CONSENT OF THE
COMPANY.

C= RJ45 STYLE
A = 4 WAY
B = 4 WAY + 2 POWER CONTACTS
C = 8 WAY (STANDARD)
D = 8 WAY + 2 POWER CONTACTS
19 = SHELL SIZE
N= KEY ARRANGEMENT
1= MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3
C= PLATING: SEE PAGES 3 - 4

PART NUMBER FOR UNGROUNDED VERSION: PC4F0002-C-U-19N-1-C

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
6

DRAWING NOT TO SCALE

DIMENSIONS IN MM www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
 RJ45 Cat5 Connectors
PC4D0002 - Plug Connector Assembly

RJ45 Cat5 Tooling Options: See Page 17

Connector Modifications: See Page 19

RAWING NO
C0894 3RD ANGLE PROJECTION Interconnect Solutions
REMOVE ALL Worldwide
SHARP EDGES AND BURRS

RJ45, CAT5 CABLE PLUG WITH INTEGRATED CABLE GUIDE,

SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL
DATA TRANSFER RATE TESTED TO 1 GIGABIT A-A
CONTACT SALES OFFICE FOR TEST RESULTS RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY

A CABLE SEALING GROMMET

Ø6,90 `0,50 CABLE SEALING DIAMETER

CABLE SHOWN FOR CLARITY ONLY

Contents

n38,50 MAX

A 40,00 MAX

PART MARK HERE

NOTES SEAL - SILICONE MS749ECR TO BS6853 CAT 1

NOTES EXAMPLE PART NUMBER: PC4D0002-C-19N-1-C
GENERALLY TO THE REQUIREMENTS OF
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 PC4D0002 = POLAMCO SERIES
FINISH C= RJ45 STYLE
MIL-DTL-38999
SEE MATERIAL AND PLATING OPTIONS SHEET PERFORMANCE A = 4 WAY 4 x 24AWG
MATERIALS
B = 4 + 2 WAY 4 x 24AWG + 2 x 22AWG
RJ45 CURRENT RATING FOR POWER CONTACTS 2.1 C = 8 WAY 8 x 26 AWG (STANDARD)
CONTACTS 30μ Au/Ni
D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG
MATERIALS
SHIELDING - NICKEL PLATED BRASS
BODY - PBT, UL94V-0
AMPS @ 70°C 19 = SHELL SIZE
N= KEY ARRANGEMENT
RJ45
SEAL - SILICONE MS749ECR TO BS6853 CAT 1 VOLTAGE RATING 50V DC / 35V AC 1= SEE MATERIAL AND PLATING OPTIONS SHEE
PERFORMANCE
CURRENT RATINGCONTACTS 30µ Au/Ni
FOR POWER CONTACTS 2.1 AMPS @ 70°C TEMPERATURE -40°C TO +120°C C= SEE MATERIAL AND PLATING OPTIONS SHEE
VOLTAGE RATING 50V DC / 35V AC
PART NUMBER FOR UNGROUNDED VERSION: PC4D0002-C-U-19N-1-C
SHIELDING - NICKEL PLATED BRASS
TEMPERATURE -40°C TO +120°C

BODY
NO.- PA,DATE UL94V-0
SSUE DCR APPROVED MATERIAL DO NOT SCALE
POLAMCO LTD
UNLESS OTHERWISE WESTON LOCK

09/12/2010 ADP
SPECIFIED
THIS DRAWING
LOWER BRISTOL ROAD
PART NO PC4D
9 4148 ALL DIMENSIONS IN BATH BA2 1EP
MILLIMETRES
SEE
THIS DRAWING IS COPYRIGHT,
TITLE
TOLERANCE ON DIMENSIONS AND ASSY US
EXAMPLE PART NUMBER: PC4D0002-C-19N-1-C
+/-0.1MM THE PROPERTY OF POLAMCO LTD.
ABOVE RJ45 CAT5 PLUG CONNECTOR
TOLERANCE ON ANGLES
+/- 1 DEGREE
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
MIL-DTL-3
PC4D0002 = POLAMCO SERIES ASSEMBLY DRAWING NO
WEIGHT OTHERWISE
DISCLOSED WITHOUT PRIOR
C= RJ45 STYLE
DRAWN M.PAUL WRITTEN CONSENT OF THE
COMPANY.
A = 4 WAY 4 x 24AWG
B = 4 + 2 WAY 4 x 24AWG + 2 x 22AWG
C = 8 WAY 8 x 26 AWG (STANDARD)
D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG
19 = SHELL SIZE
N= KEY ARRANGEMENT
1= MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3
C= PLATING: SEE PAGES 3 - 4

PART NUMBER FOR UNGROUNDED VERSION: PC4D0002-C-U-19N-1-C

7 PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED

Tel: +44 (0)845 017 1545 DRAWING NOT TO SCALE

DIMENSIONS IN MM

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
 RJ45 Cat5 Connectors
PC4D000291
Plug Connector Assembly for Double Screened Applications
RJ45 Cat5 Tooling Options: See Page 17
Connector Modifications: See Page 19

3RD ANGLE PROJECTION Interconnect Solutions Worldwide

REMOVE ALL SHARP EDGES AND BURRS

RJ45, CAT5 CABLE PLUG WITH INTEGRATED CABLE GUIDE,

SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL
DATA TRANSFER RATE TESTED TO 1 GIGABIT A-A
CONTACT SALES OFFICE FOR TEST RESULTS RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY
A CABLE SEALING GROMMET

Ø6,90 `0,50 CABLE SEALING DIAMETER

CABLE SHOWN FOR CLARITY ONLY

Contents
SUPPLIED WITH SPRING

A LIP FOR HEAT SHRINK BOOT

55,00 MAX

PART MARK HERE

EXAMPLE PART NUMBER: PC4D000291-C-19N-1-C

NOTES SEAL - SILICONE MS749ECR TO BS6853
PC4D000291 = CAT 1 POLAMCO SERIES
REMENTS OF MIL-DTL-38999
C= RJ45 STYLE
NG OPTIONS SHEET
GENERALLY TO THE REQUIREMENTS OF A = 4 DATA CONTACTS (4 x 24AWG)

MIL-DTL-38999 B = 4 DATA + 2 POWER CONTACTS (4 x 24AWG + 2 x 22AWG)

C = 8 DATA CONTACTS (8 x 26 AWG + 2x23AWG)

D BRASS
D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG
MATERIALS
CR TO BS6853 CAT 1
PERFORMANCE 19 =
N=
SHELL SIZE
KEY ARRANGEMENT
RJ45
WER CONTACTS 2.1 AMPS @ 70°C CURRENT RATING FOR POWER CONTACTS 2.1
1= MATERIAL: SEE MATERIAL AND PLATING OPTIONS SHEET
35V AC C= PLATING: SEE MATERIAL AND PLATING OPTIONS SHEET
120°C CONTACTS 30µ Au/Ni AMPS @ 70°C PART NUMBER FOR UNGROUNDED VERSION: PC4D000291-C-U-19N-1-C
SHIELDING - NICKEL PLATED BRASS VOLTAGE RATING 50V DC / 35V AC
O. DATE APPROVED MATERIAL DO NOT SCALE
POLAMCO LTD
UNLESS OTHERWISE WESTON LOCK

BODY - PBT, UL94V-0 SPECIFIED

TEMPERATURE -40°C
THIS DRAWINGTO +120°C LOWER BRISTOL ROAD
PART NO PC4D000291-x-19x-x-x
12/04/2010 M.PAUL ALL DIMENSIONS IN
MILLIMETRES
BATH BA2 1EP

SEE
THIS DRAWING IS COPYRIGHT,
TOLERANCE ON DIMENSIONS AND TITLE ASSY USED ON
+/-0.1MM THE PROPERTY OF POLAMCO LTD.
ABOVE TOLERANCE ON ANGLES
RJ45 CAT5 PLUG CONNECTOR
EXAMPLE PART NUMBER: PC4D000291-C-19N-1-C
+/- 1 DEGREE
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR
MIL-DTL-38999/26

WEIGHT ASSEMBLY FOR DOUBLE

OTHERWISE DRAWING NO
PC4D000291 = POLAMCO SERIES
SCREENED APPLICATION
DISCLOSED WITHOUT PRIOR
C1135
C =DRAWN M.PAUL
WRITTEN CONSENT OF THE
RJ45 STYLE COMPANY.

A = 4 DATA CONTACTS (4 x 24AWG)

B = 4 DATA + 2 POWER CONTACTS (4 x 24AWG + 2 x 22AWG)
C = 8 DATA CONTACTS (8 x 26 AWG + 2x23AWG)
D = 8 + 2 WAY 8 x 26AWG + 2 x 23AWG
19 = SHELL SIZE
N= KEY ARRANGEMENT
1= MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3
C= PLATING: SEE PAGES 3 - 4

PART NUMBER FOR UNGROUNDED VERSION: PC4D000291-C-U-19N-1-C

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
8

DRAWING NOT TO SCALE

DIMENSIONS IN MM www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
 RJ45 Cat6 Connectors
PC4B0029 - Feedthrough Jam Nut Receptacle

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

36,50 36,50

29,36 TYPICAL 21,50

M28x1 - 6g
26,98 TYPICAL A-A TO SUIT 'H' INTERFACE BACKSHELLS
A
4,
9

1.250-0.1P-0.3L-TS
3
Contents

3,25 A PART/BATCH MARK HERE OPTION X (STANDARD)

RJ45, CAT6 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL

DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS

OPTION W OPTION Y OPTION Z

005 CABLE SEALING BACKSHELL OPTION

n6,90 CABLE SEALING DIAMETER

55,00 MAX

NOTES SELECTIVE GOLD PLATE PERFORMANCE

GENERALLY TO THE REQUIREMENTS OF SHIELDINGEXAMPLE
- NICKEL PLATED
PART BRASS
NUMBER: PC4B0029-19NX-1-C-005 CURRENT RATING FOR POWER CONTACTS 2.1
PC4B0029 = POLAMCO SERIES
MIL-DTL-38999NOTES
MATES WITH
GENERALLY TO THEAMPHENOL RJFTV
REQUIREMENTS BODY - PA, UL94V-0PCB - FR4,
OF MIL-DTL-38999 19 =UL94V-0 AMPS @ 70°CSHELL SIZE
MATES WITH AMPHENOL RJFTV
FINISH FINISH SEAL - SILICONE ELASTOMERNX == VOLTAGEALTERNATE KEYING
RATING 50V
INSERT ROTATION DC
(w, x, y, z) / 35V AC
SEE MATERIAL AND PLATING OPTIONS SHEET MATERIAL: SEE MATERIAL AND PLATING
SEE PAGES 15MATERIALS
- 16 INSULATOR - PPS GL40 UL94,1 = TEMPERATURE -40°C TO +120°C
OPTIONS SHEET
RJ45
MATERIALS CONTACTS COPPER WITH SELECTIVE GOLD PLATECOLOUR BLACK C=
PLATING: SEE MATERIAL AND PLATING
OPTIONS SHEET
SHIELDING - NICKEL PLATED BRASS
RJ45 BODY - PA, UL94V-0 POTTING - QSIL 550 UL94V-0 005 = CABLE SEALING BACKSHELL
PCB - FR4, UL94V-0 PART NUMBER FOR UNGROUNDED VERSION: PC4B0029-19NX-1-C-U
CONTACTS COPPER WITH
SEAL - SILICONE ELASTOMER
INSULATOR - PPS GL40 UL94, COLOUR BLACKEXAMPLE PART NUMBER: PC4B0029-19NX-1-C-005
POTTING - QSIL 550 UL94V-0
PERFORMANCE PC4B0029 = POLAMCO SERIES
CURRENT RATING FOR POWER CONTACTS 2.1 AMPS @ 70°C
VOLTAGE RATING 50V DC / 35V AC 19 = SHELL SIZE
TEMPERATURE -40°C TO +120°C

DATE
N= ALTERNATE KEYING
M.PAUL
POLAMCO LOWER
DRAWN 12/10/2010 3RD ANGLE WESTON LOCK PAGE 1 UNLESS OTHERWISE SPECIFIED
X= PROJECTION INSERT ROTATION (w, x, y, z)
BRISTOL ROAD
SALES
NOT TO SCALE BATH BA2 1EP OF 2 ALL DIMENSIONS IN MILLIMETRES
APPR
DESIGN 1= MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3
APPR THIS DRAWING IS
ASSY USED ON: MATERIAL
QUAL C=
COPYRIGHTANDTHE PLATING: SEE PAGES 3 - 4
PROPERTY OF TITLE:
APPR
ISSUE DCR
POLAMCO LTD
005 =
IT MUST NOT BE COPIED, CABLE SEALING BACKSHELL CAT6 RJ45 FEEDTHROUGH
4 4170 USED FOR MANUFACTURE
OR OTHERWISE
RECEPTACLE ASSEMBLY NCAGE CODE U5792
PART WITHOUT
DISCLOSED NUMBER FORNUMBER:
PART UNGROUNDED VERSION: PC4B0029-19NX-1-C-U
9 WEIGHT GENERAL TOL
LINEAR +/-0.1MM
PRIOR WRITTEN CONSENT
PC4B0029-19*-*-*
DRAWING NO:
ANGULAR +/- 1° PART OFNUMBER
THE COMPANY.
AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED C3047

Tel: +44 (0)845 017 1545 DRAWING NOT TO SCALE

DIMENSIONS IN MM

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
 RJ45 Cat6 Connectors
PC4F0020 - Feedthrough Jam Nut Receptacle

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

A 36,50
n4
9 ,2

TO SUIT H INTERFACE BACKSHELLS

22,60
0

46,00 A/F
PART/BATCH MARK HERE

A-A
1.250-0.1P-0.3L-TS

Contents
M28 x 1.0
A OPTION X (STANDARD)
40,00 A/F RJ45, CAT6 FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL
DATA TRANSFER RATE TESTED TO 1 GIGABIT, CONTACT SALES OFFICE FOR TEST RESULTS

OPTION W OPTION Y OPTION Z

NOTES SEAL - SILICONE ELASTOMER

GENERALLY TO THE REQUIREMENTS OF INSULATOR - PPS GL40 UL94, COLOUR BLACK
MIL-DTL-38999 MATES WITH AMPHENOL RJFTV POTTING - QSIL 550 UL94V-0
FINISH
SEE PAGES 15 - 16
MATERIALS PERFORMANCE
RJ45 VOLTAGE RATING 50V DC / 35V AC
CONTACTS COPPER WITH SELECTIVE GOLD PLATE TEMPERATURE -40°C TO +120°C
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0
EXAMPLE PART NUMBER: PC4F0020-19NX-1-C
NOTES
PC4F0020
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 = POLAMCO SERIES
MATES WITH AMPHENOL RJFTV
FINISH 19 = SHELL SIZE
SEE MATERIAL AND PLATING OPTIONS SHEET
MATERIALS N= ALTERNATE KEYING
RJ45
X=
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
INSERT ROTATION (w, x, y, z) PART NUMBER:
EXAMPLE
SHIELDING - NICKEL PLATED BRASS 1= MATERIAL (ALUMINIUMPC4F0020-19NX-1-C
ALLOY) SEE PAGE 3
BODY - PA, UL94V-0 PC4F0020 = POLAMCO SERIES
PCB - FR4, UL94V-0 C= PLATING: SEE PAGES 3 - 4 19 = SHELL SIZE
N= ALTERNATE KEYING
SEAL - SILICONE ELASTOMER X= INSERT ROTATION (w, x, y, z)
INSULATOR - PPS GL40 UL94, COLOUR BLACK PART NUMBER FOR UNGROUNDED VERSION: PC4F0020-19NX-1-C-U
1= SEE MATERIAL AND PLATING OPTIONS SHEET
POTTING - QSIL 550 UL94V-0
PERFORMANCE C= SEE MATERIAL AND PLATING OPTIONS SHEET
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
10
VOLTAGE RATING 50V DC / 35V AC PART NUMBER FOR UNGROUNDED VERSION: PC4F0020-19NX-1-C-U
TEMPERATURE -40°C TO +120°C

DRAWN M.PAUL
DATE
07/06/2010 3RD ANGLE
DRAWING NOT TO SCALE
DIMENSIONS IN MM WESTON LOCK www.polamco.com
SALES PROJECTION
THIS DRAWING IS THE PROPERTY NOT
OF POLAMCO
POLAMCO LTD UNLESS OTHERWISE SPECIFIED
LOWER BRISTOL ROAD PAGE 1 ALL DIMENSIONS IN MILLIMETRES
APPR TO SCALELTD AND MUST NOT BE USED FOR COMMERCIALBATH
PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
BA2 1EP
DESIGN
 RJ45 Cat6 Connectors
PC4D0024 - Plug Connector Assembly

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

RJ45, CAT6 CABLE PLUG WITH INTEGRATED CABLE GUIDE,
SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL
FOR USE WITH AWG24/26 CABLE RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY
DATA TRANSFER RATE TESTED TO 1 GIGABIT
A OPTIONAL HIGH INTEGRITY GROUNDING RING
O RING SEAL
O RING SEAL
CABLE SHOWN FOR CLARITY ONLY
Contents

CABLE SEALING RANGE 6,70 `0,50

A-A
A
OPTION X (STANDARD) PART MARK HERE
43,00 MAX

OPTION W OPTION Y OPTION Z

NOTES PERFORMANCE
GENERALLY TO THE REQUIREMENTS OF VOLTAGE RATING 50V DC / 35V AC
MIL-DTL-38999 MATES WITH AMPHENOL RJFTV TEMPERATURE -40°C TO +120°C
FINISH
SEE PAGES 15 - 16
MATERIALS
RJ45
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0 EXAMPLE PART NUMBER: PC4D0024-19NX-1-C-H
SEAL - SILICONE ELASTOMER
PC4D0024 = POLAMCO SERIES
19 = SHELL SIZE
N= ALTERNATE KEYING
NOTES
X=
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999
INSERT ROTATION (w, x, y, z)
EXAMPLE PART NUMBER:
MATES WITH AMPHENOL RJFTV 1= MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3
PC4D0024**-19NX-1-C-H
FINISH
SEE MATERIAL AND PLATING OPTIONS SHEET PC4D0024 = POLAMCO SERIES
C= PLATING: SEE PAGES 3 - 4 TERMINATION STYLE E.G. "BT" (OMIT FOR STANDARD)
MATERIALS ** =
RJ45 H= HIGH INTEGRITY
19 = GROUNDING (OMIT FOR SHELL STANDARD)
SIZE
CONTACTS SELECTIVE GOLD PLATING N= ALTERNATE KEYING
SHIELDING - NICKEL PLATED BRASS PART NUMBER FORXUNGROUNDED
= INSERT ROTATION (w, x, y, z)
VERSION: PC4D0024-19NX-1-C-U
11 BODY - PBT, UL94V-0 1= SEE MATERIAL AND PLATING OPTIONS SHEET
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
C= SEE MATERIAL AND PLATING OPTIONS SHEET
SEAL - SILICONE H= HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD)

Tel: +44 (0)845 017 1545

PERFORMANCE
VOLTAGE RATING 50V DC / 35V AC
DRAWING NOT TO SCALE
PART DIMENSIONS
NUMBER FOR IN MMUNGROUNDED VERSION: PC4D0024-19NX-1-C-U
TEMPERATURE -40°C TO +120°C
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
RJ45 Cat6a Connectors
PC4B0022 - Feedthrough Receptacle Assembly

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

36,50
33,50
29,36 TYPICAL 21,50

26,98 TYPICAL A
PART/BATCH
MARK HERE

Contents
4,
93
1.250-0.1P-0.3L-TS

Ø28,00
A-A
3,25 A
RJ45, CAT6a (10Gb) FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL

NOTES SEAL - SILICONE ELASTOMER

GENERALLY TO THE REQUIREMENTS OF INSULATOR - PPS GL40 UL94, COLOUR BLACK
MIL-DTL-38999 POTTING - QSIL 550 UL94V-0

MATERIALS
RJ45
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
SHIELDING - NICKEL PLATED BRASS
BODY - PBT, UL94V-0
PCB - FR4, UL94V-0
EXAMPLE PART NUMBER: PC4B0022‐19N‐1‐C
PERFORMANCE
PC4B0022 = POLAMCO SERIES
VOLTAGE RATING 50V DC / 35V AC
19 =
SHELL SIZE 
TEMPERATURE -40°C TO +120°C
N = KEY ARRANGEMENT
1 = MATERIAL: SEE MATERIAL AND PLATING OPTIONS SHEET
C = PLATING: SEE MATERIAL AND PLATING OPTIONS SHEET
PART NUMBER FOR UNGROUNDED VERSION, PC4B0022-19N-1-C-U

EXAMPLE PART NUMBER: PC4B0022-19N-1-C

PC4B0022 = POLAMCO SERIES
19 = SHELL SIZE
N= KEY ARRANGEMENT
NOTES 1= MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999 C= PLATING: SEE PAGES 3 - 4
MATERIALS
RJ45 PART NUMBER FOR UNGROUNDED VERSION: PC4B0022-19N-1-C-U
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0

SEAL - SILICONE ELASTOMER

INSULATOR - PPS GL40 UL94, COLOUR BLACK
POTTING - QSIL 550 UL94V-0
PERFORMANCE
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
12
DATE
DRAWN M.PAUL 05/01/2011 3RD ANGLE WESTON LOCK
PROJECTION POLAMCO LTD LOWER BRISTOL ROAD PAGE 1 UNLESS OTHERWISE SPECIFIED

www.polamco.com
SALES DRAWING NOT TO SCALE ALL DIMENSIONS IN MILLIMETRES
NOT TO SCALE BATH BA2 1EP
APPR DIMENSIONS IN MM
DESIGN
APPR THIS DRAWING IS ASSY USED ON: MIL-DTL-38999/20 MATERIAL
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
COPYRIGHTANDTHE
QUAL
APPR PROPERTY OF TITLE:
 RJ45 Cat6a Connectors
PC4F0014 - Feedthrough Jam Nut Receptacle

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

33,50
46,00 A/F PART/BATCH
22,60 MARK HERE
A
n
49
,2
0
Contents

1.250-0.1P-0.3L-TS

Ø28,00

A-A

A RJ45, CAT6a (10Gb) FEEDTHROUGH CONNECTOR GROUNDED TO OUTER SHELL

40,00 A/F
NOTES SEAL - SILICONE ELASTOMER
GENERALLY TO THE REQUIREMENTS OF INSULATOR - PPS GL40 UL94, COLOUR BLACK
MIL-DTL-38999 POTTING - QSIL 550 UL94V-0

MATERIALS
EXAMPLE PART NUMBER: PC4F0014‐19N‐1‐C
PERFORMANCE
RJ45 PC4F0014 = POLAMCO SERIES
VOLTAGE RATING 50V DC / 35V AC
CONTACTS COPPER WITH SELECTIVE 19 =
GOLD PLATE SHELL SIZE 
TEMPERATURE -40°C TO +120°C
SHIELDING - NICKEL PLATED BRASSN = KEY ARRANGEMENT
BODY - PBT, UL94V-0
1 = MATERIAL: SEE MATERIAL AND PLATING OPTIONS SHEET
PCB - FR4, UL94V-0
C = PLATING: SEE MATERIAL AND PLATING OPTIONS SHEET
PART NUMBER FOR UNGROUNDED VERSION, PC4F0014-19N-1-C-U

EXAMPLE PART NUMBER: PC4F0014-19N-1-C

PC4F0014 = POLAMCO SERIES
19 = SHELL SIZE
N= KEY ARRANGEMENT
1= MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3
NOTES C= PLATING: SEE PAGES 3 - 4
GENERALLY TO THE REQUIREMENTS OF
MIL-DTL-38999 PART NUMBER FOR UNGROUNDED VERSION: PC4F0014-19N-1-C-U
MATERIALS
RJ45
CONTACTS COPPER WITH SELECTIVE GOLD PLATE
SHIELDING - NICKEL PLATED BRASS
BODY - PA, UL94V-0
PCB - FR4, UL94V-0

SEAL - SILICONE ELASTOMER

13 INSULATOR - PPS GL40 UL94, COLOUR BLACK
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
POTTING - QSIL 550 UL94V-0
PERFORMANCE
VOLTAGE RATING 50V DC / 35V AC
Tel: +44 (0)845 017 1545
TEMPERATURE -40°C TO +120°C
DRAWING NOT TO SCALE
DIMENSIONS IN MM
DATE
DRAWN M.PAUL
THIS DRAWING IS THE PROPERTY3RD
05/01/2011 WESTON
ANGLE LTD AND MUST NOT BE USED FOR COMMERCIAL
OF POLAMCO LOCKWITHOUT WRITTEN CONSENT OF THE COMPANY
PURPOSES
SALES PROJECTION POLAMCO LTD UNLESS OTHERWISE SPECIFIED
LOWER BRISTOL ROAD PAGE 1 ALL DIMENSIONS IN MILLIMETRES
 RJ45 Cat6a Connectors
PC4D0018 - Plug Connector Assembly

RJ45 Cat6 & Cat6a Tooling Options: See Page 18

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

WING NO
1467 3RD ANGLE PROJECTION REMOVE ALL SHARP EDGES AND BURRS

RJ45, CAT6a (10Gb) WITH INTEGRATED CABLE GUIDE,

SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL
UNLESS OPTION "U" IS SPECIFIED (FEEDTHRU ISOLATED FROM OUTER SHELL) RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY
FOR USE WITH AWG24/26 CABLE

Contents
A OPTIONAL HIGH INTEGRITY GROUNDING RING

O RING SEAL

O RING SEAL

CABLE SEALING RANGE 6,70 `0,50

A-A
CABLE SHOWN FOR CLARITY ONLY
A
PART MARK HERE 43,00 MAX

LLY TO THE REQUIREMENTS OF MIL-DTL-38999

ERIAL AND PLATING OPTIONS SHEET EXAMPLE PART NUMBER: PC4D0018-19N-1-C-H

LS PC4D0018 = POLAMCO SERIES
TS SELECTIVE GOLD PLATING 19 = SHELL SIZE
NOTES
NG - NICKEL PLATED BRASS
BT, UL94V-0
MATERIALS N= PERFORMANCE
KEY ARRANGEMENT
1= MATERIAL: SEE MATERIAL AND PLATING OPTIONS SHEET
GENERALLY TO THE REQUIREMENTS OF RJ45 C= VOLTAGEPLATING:
RATINGSEE50VMATERIAL
DC / 35V
ANDAC
PLATING OPTIONS SHEET
LICONE H= HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD)
MANCE
MIL-DTL-38999 CONTACTS COPPER WITH SELECTIVE GOLD PLATE TEMPERATURE -40°C TO +120°C
E RATING 50V DC / 35V AC
SHIELDING - NICKEL PLATED PART NUMBER
BRASS FOR UNGROUNDED VERSION: PC4D0018-19N-1-C-U
ATURE -40°C TO +120°C

BODY - PBT, UL94V-0

E DCR NO. DATE APPROVED MATERIAL DO NOT SCALE
POLAMCO LTD
UNLESS OTHERWISE WESTON LOCK
SEAL - SILICONE
SPECIFIED LOWER BRISTOL ROAD
PART NO PC4D0018-19N-1-C
4148 17/09/2010 ALL DIMENSIONS IN THIS DRAWING BATH BA2 1EP
MILLIMETRES
SEE
THIS DRAWING IS COPYRIGHT,
TOLERANCE ON DIMENSIONS AND TITLE ASSY USED ON
+/-0.1MM THE PROPERTY OF POLAMCO LTD.
ABOVE TOLERANCE ON ANGLES
+/- 1 DEGREE
IT MUST NOT BE COPIED, USED
FOR MANUFACTURE OR CAT 6a RJ45 PLUG
MIL-DTL-38999/26
EXAMPLE
WEIGHTPART NUMBER: PC4D0018-19N-1-C-H DRAWING NO
CONNECTOR ASSEMBLY
OTHERWISE

PC4D0018 = M.PAUL
DISCLOSED WITHOUT PRIOR
POLAMCO SERIES WRITTEN CONSENT OF THE
C1467
DRAWN COMPANY.

19 = SHELL SIZE
N= KEY ARRANGEMENT
1= MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3
C= PLATING: SEE PAGES 3 - 4
H= HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD)

PART NUMBER FOR UNGROUNDED VERSION: PC4D0018-19N-1-C-U

PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
14

DRAWING NOT TO SCALE

DIMENSIONS IN MM www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
 RJ45 Cat6a Connectors
PC4D0018**
Plug Connector Assembly for Double Screened Applications
RJ45 Cat6 & Cat6a Tooling Options: See Page 18
Connector Modifications: See Page 19

Interconnect Solutions Worldwide

RJ45, CAT6a (10Gb) WITH INTEGRATED CABLE GUIDE,

SHIELDING AND CABLE CRIMP GROUNDED TO OUTER SHELL
FOR USE WITH AWG24/26 CABLE, 0,94 - 1,07Ø OVER INSULATION

RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY

A OPTIONAL HIGH INTEGRITY GROUNDING RING

O RING SEAL
Contents

O RING SEAL

CABLE SEALING RANGE 6,70 `0,50

A-A
A
43,00 MAX

SCREEN TERMINATION OPTIONS

PART MARK HERE BT - SUPLLIED WITH BAND
91 - SUPPLIED WITH SPRING

CABLE SHOWN FOR CLARITY ONLY

NOTES RJ45 PERFORMANCE

GENERALLY TO THE REQUIREMENTS OF CONTACTS SELECTIVE GOLD PLATING VOLTAGE RATING 50V DC / 35V AC
MIL-DTL-38999 SHIELDING - NICKEL PLATED BRASS TEMPERATURE -40°C TO +120°C
PLATING: SEE PAGES 15 - 16 BODY - PBT, UL94V-0
MATERIALS: SEE PAGE 15 SEAL - SILICONE

EXAMPLE PART NUMBER PC4D0018BT-19N-1-C-H

PC4D0018 POLAMCO SERIES E X A M P LE  P A R T  N U M B E R  P C 4D 0 01 8 B T ‐ 1 9N ‐ 1 ‐ C ‐ H
P C 4 D 00 18 P O LA M C O  S E R IE S
BT = BT - SUPPLIED WITH BAND,
B T  = 91 SUPPLIED
B T  ‐  S U PWITH
P LIE D SPRING
 W IT H  B A N D , 91  S U P P LIE D  W IT H  S P R IN G
1 9 = S H E LL  S IZ E
19 = SHELL SIZE N  =   K E Y  A R R A N G E M E N T , O P T I O N S  N , A , B , C , D , E
N= 1  =
KEY ARRANGEMENT, OPTIONS N, A,MB,A TC,
E RD,
I A L ‐
E  S E E  M A T E R IA L P LA T IN G  O P T IO N S  S H E E T
NOTES
C  =   F IN IS H  ‐  S E E  M A T E R IA L P LA T IN G  O P T IO N S  S H E E T
1=
GENERALLY TO THE REQUIREMENTS OF MIL-DTL-38999 MATERIAL (ALUMINIUM ALLOY) SEE PAGE 3 G R IT Y  G R O U N D IN G  ( O M IT  F O R  S T A N D A R D )
H  = H IG H  IN T E
FINISH
SEE MATERIAL AND PLATING OPTIONS SHEET C = PLATING: SEE PAGES 3 - 4
MATERIALS
SHELL - SEE MATERIAL AND PLATING OPTIONSH =
SHEET HIGH INTEGRITY GROUNDING (OMIT FOR STANDARD)
RJ45
CONTACTS SELECTIVE GOLD PLATING
SHIELDING - NICKEL PLATED BRASS
BODY - PBT, UL94V-0

SEAL - SILICONE

15 PERFORMANCE PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS OTHERWISE SPECIFIED
VOLTAGE RATING 50V DC / 35V AC
TEMPERATURE -40°C TO +120°C

Tel: +44 (0)845

DRAWN M.PAUL
DATE
05/01/2011
0173RD1545
ANGLE
DRAWING NOT TO SCALE
DIMENSIONS IN MM
WESTON LOCK
SALES PROJECTION POLAMCO LTD LOWER BRISTOL ROAD
ALL DIMENSIONS
COMPANY IN MILLIMETRES
PAGE 1 UNLESS OTHERWISE SPECIFIED
JLM THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL BATH
03/12/2010 NOT TO SCALE
PURPOSES WITHOUT WRITTEN CONSENT OF
BA2 1EP THE
APPR
RJ45 Cat6a Connectors
PC4D0023 - Field Plug Connector Assembly (No Tooling Required)

Connector Modifications: See Page 19

Interconnect Solutions Worldwide

RJ45 CAT 6A FIELD PLUG, NO SPECIAL TOOLING REQUIRED.

WIRING TO EIA/TIA, 568 A EIA/TIA 568B, PROFINET
WIRE SIZE SOLID 0,64 MAX
WIRE SIZE FLEXIBLE AWG22 TO AWG26
INSULATION DIAMETER 1,6 MAX
750 MATING CYCLES RJ45 PLUG SUPPLIED WITH CONNECTOR ASSEMBLY

AX
A M A-A OPTIONAL CABLE DIAMETER
, 50
38

Contents
n
CABLE NOT SUPPLIED

Ø26,00
A

PART MARK HERE

60,00 MAX

NOTES MATERIALS PERFORMANCE

GENERALLY TO THE REQUIREMENTS OF RJ45 PLUG TEMPERATURE -40°C TO +70°C
MIL-DTL-38999 CONTACTS COPPER WITH
SELECTIVE GOLD PLATING
FINISH HOUSING - ZINC DIECAST
SEE PAGES 15 - 16 SEAL - SILICONE

NOTES
GENERALLY TO THE REQUIREMENTS
OF MIL-DTL-38999 EXAMPLE PART NUMBER PC4D0023-19N-1-C
FINISH
SEE MATERIAL AND PLATING PC4D0023 = POLAMCO SERIES
OPTIONS SHEET
19 = SHELL SIZE
MATERIALS
10 = CABLE DIAMETER IN MM +/-0,5 OPTIONS 06, 08 AND 10
SHELL - SEE MATERIAL AND PLATING
OPTIONS SHEET N= KEY ARRANGEMENT, OPTIONS N, A, B, C, D, E
RJ45 PLUG EXAMPLE PART NUMBER PC4D0023‐19N‐1‐C
CONTACTS SELECTIVE GOLD 1 = MATERIAL (ALUMINIUM
PC4D0023 = ALLOY) SEE PAGE 3
POLAMCO SERIES
PLATING 19 =
C= PLATING: SEESHELL SIZE
PAGES 3 - 4
HOUSING - ZINC DIECAST
10 =  CABLE DIAMETER IN MM +/‐0,5 OPTIONS 06, 08 AND 10
SEAL - SILICONE N =  FOR UNGROUNDED
PART NUMBER KEY ARRANGEMENT, OPTIONS N, A, B, C, D, E
VERSION: PC4D0023-19N-1-C-U
1 = MATERIAL ‐ SEE MATERIAL PLATING OPTIONS SHEET
PERFORMANCE
C =  FINISH ‐ SEE MATERIAL PLATING OPTIONS SHEET
TEMPERATURE -40°C TO +70°C
PART NUMBER FOR UNGROUNDED VERSION: PC4D0023-19N-1-C-U

DATE
DRAWN M.PAUL 3RD ANGLE WESTON LOCK
SALES
13/12/2010
PROJECTION POLAMCO LTD
PART NUMBER AND BATCH CODE WILL BE MARKED ON THE ASSEMBLY UNLESS
LOWER BRISTOL ROAD PAGE 1 UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS IN MILLIMETRES
16
JLM 14/12/2010 NOT TO SCALE BATH BA2 OTHERWISE
1EP SPECIFIED
APPR
DESIGN
ASSY USED ON: MIL-DTL-38999/26 MATERIAL
APPR
QUAL
APPR
THIS DRAWING IS
COPYRIGHTANDTHE
PROPERTY OF TITLE:
DRAWING NOT TO SCALE
DIMENSIONS IN MM www.polamco.com
ISSUE THIS DRAWING
POLAMCO LTD
DCR IS THE PROPERTY
IT MUST NOT CAT 6A RJ45 FIELD PLUG CONNECTOR
BE COPIED,LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
OF POLAMCO
2 4148 USED FOR MANUFACTURE
OR OTHERWISE ASSEMBLY NCAGE CODE U5792
 RJ45 Cat5 Connectors
Plug Assembly Tooling

nRJ45 Series Tools and Accessories

nRJ45 Series Tools and Accessories
RJ45 Series Tools and Accessories
mp Tool Interconnect Solutions Worldwide
mp Tool Part Number
Part Number
Tool
atures Part Number
atures
ep crimpCrimp
tool crimps
Toolall contacts Part Number
ures
ep crimp tool crimps
fixes the square crimpallincontacts
one action Y-ConTool-11
Features
fixes the square crimp in one action
crimp tool crimps all contacts Y-ConTool-11
Y-ConTool-11
1-step crimp tool crimps all contacts
es the square crimp in one action
and fixes the square crimp in one action
Y-ConTool-11
Contents

e Stripping Tool Part Number

e Stripping Tool
Cable Stripping Tool PartPart Number
Number
Y-ConTool-20
Stripping
atures Tool Part Number
Y-ConTool-20
Features Y-ConTool-20
atures
e stripping tool
Cable with adjustable
stripping blades blades
tool with adjustable Y-ConTool-20
ures
e stripping tool with adjustable blades
tripping tool with adjustable blades

Cable-to-Plug
e-to-Plug Assembly Assembly
Tool Tool Part Number
Part Number
e-to-Plug
FeaturesAssembly Tool Part Number
Y-ConTool-30
eatures Y-ConTool-30
-to-Plug
eatures Assembly
Enables easy assembly whenTool inserting Part Number
Y-ConTool-30
ables easy assembly when inserting
the cable and insert into the plug
atures
eables
cableeasy
and assembly
insert intowhen inserting
the plug Y-ConTool-30
e cable and insert into the plug
les easy assembly when inserting
able and insert into the plug

17

Tel: +44 (0)845 017 1545

THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
RJ45 Cat6 & Cat6a Connectors
Plug Assembly Tooling

Interconnect Solutions Worldwide

Contents
2980070-01 & 2980075-01
Professional Handtool for the assembly
of shielded Cat 6 plugs.
This is a real One-Step tool: contacts
and shield is crimped at the same time.

Load Bar

Shielded Strain Relief Plug

Finished RJ45 Assembly

PLUG PART NUMBER OUTER CABLE Ø

SS-39200-010 / 011 2980075-01 MORE THAN 6MM

18

www.polamco.com
THIS DRAWING IS THE PROPERTY OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
 Connector Modifications

n3,20 THRU
w n5,50 X 90°
MOD 002
Interconnect Solutions Worldwide
R1 Flange Mount Options for PC420 Series
R1

n3,20 THRU n3,20 THRU

MOD 001
n3,20 THRU n3,20 THRU w n5,50 X 90°
MOD 001 MOD 002
w n5,50 X 90°
MOD 002

R1 001 = Ø 3,2
9,00) 002 = Countersunk
Contents

nM3x0.5
3,20 THRU
- 6H n3,20 003
THRU = Tapped M3
MOD 001
MOD 003 w n5,50 X 90°
M3x0.5 - 6H MOD 002
MOD 003

(9,00)
Optional Panel Thickness for PC424 Series
M3x0.5 - 6H
MOD 003 Jam nut thread length increased to suit various panels wall section.
(9,00)

(9,00)
*1,58 - 3,20 STANDARD PANEL THICKNESS
L = OPTIONAL PANEL THICKNESS
*

Torque Differential Option for PC426 Series

The plug coupling nut incorporates a 2:1 torque differential for high
vibration applications.
*
*

Integral Backshells For PC420 / 24 / 26

POLAMCO LOWER
WESTON LOCK
UNLESS OTHERWISE SPECIFIED
BRISTOL ROAD PAGE 1 OF 1 ALL DIMENSIONS IN MILLIMETRES
BATH BA2 1EP

USED ON:
DRAWN
SALES
M.PAUL
DATE
24/09/2010 3RD ANGLE
PROJECTION POLAMCO Integral
MATERIAL backshell
WESTON LOCK options utilised where there is insufficient room to
LOWER BRISTOL ROAD PAGE 1 OF 1
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS IN MILLIMETRES
BATH BA2 1EP
install a separate backshellMATERIAL options include, 91 & BT series.
APPR NOT TO SCALE
DESIGN
APPR THIS DRAWING IS ASSY USED ON:
CONNECTOR MODIFICATIONS TITLE:
QUAL
APPR
COPYRIGHTANDTHE
PROPERTY OF
POLAMCO LTD NCAGE CODE U5792
ISSUE DCR IT MUST NOT BE COPIED, CONNECTOR MODIFICATIONS
NUMBER:A 3963 USED FOR MANUFACTURE
OR OTHERWISE DRAWING NO: NCAGE CODE U5792
PC420-17RN-123
WEIGHT GENERAL TOL
DISCLOSED WITHOUT
PRIOR WRITTEN CONSENT
PART NUMBER: C3233 DRAWING NO:
___ LINEAR +/-0.1MM
ANGULAR +/- 1° OF THE COMPANY. PC420-17RN-123 C3233

19 M.PAUL
DATE

POLAMCO LOWER
DRAWN 24/09/2010 3RD ANGLE WESTON LOCK
UNLESS OTHERWISE SPECIFIED
DATE PROJECTION BRISTOL ROAD PAGE 1 OF 1 ALL DIMENSIONS IN MILLIMETRES
SALES
APPR M.PAUL
USED ON: POLAMCO BATH BA2 1EP
DRAWN NOT TO SCALE
3RD ANGLE BATH BA2 1EP WESTON LOCK
24/09/2010 UNLESS OTHERWISE SPECIFIED
Tel: +44 (0)845NOT017 ASSY 1545
DESIGN PROJECTION LOWER BRISTOL ROAD PAGEMATERIAL
1 OF 1 ALL DIMENSIONS IN MILLIMETRES
SALES
APPR
APPR TO SCALE THIS DRAWING IS
QUAL COPYRIGHTANDTHE
DESIGN
APPR PROPERTY OF TITLE: MATERIAL
APPR POLAMCO
THIS LTDPROPERTY
DRAWING IS ASSY USED ON:
ISSUE
QUAL
DCR THIS DRAWING
IT MUST
IS THE
NOT BE COPIED,
COPYRIGHTANDTHE CONNECTOR MODIFICATIONS
OF POLAMCO LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY
A 3963 USED FOR MANUFACTURE
NCAGE CODE U5792