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Advances in Science and Technology

Research Journal
Advances in Science and Technology Research Journal 2022, 16(4), 256–269 Received: 2022.07.20
https://doi.org/10.12913/22998624/152944 Accepted: 2022.08.23
ISSN 2299–8624, License CC-BY 4.0 Published: 2022.09.07

Dynamic Processes Modeling in a Peristaltic Pump


with a Hydraulic Drive for the Bingham Fluid

Vladimir Shatokhin 1, Yaroslav Ivanchuk 2, Olha Dvirna3*,


Natalia Veselovskaya4, Wojciech Jurczak 5
1
Department of Building and Theoretical Mechanics, Kharkiv National University of Civil Engineering and
Architecture, 40, Sumska St., 61002, Kharkiv, Ukraine
2
Department of Computer Science, Vinnytsia National Technical University, 95, Khmel’nyts’ke Ave., 21021,
Vinnytsia, Ukraine
3
Department of Engineering Sciences, Faculty of Marine Engineering, Gdynia Maritime University,
81-87 Morska St., 81-225 Gdynia, Poland
4
Department of Machinery and Equipment of Agricultural Industry, Vinnytsia National Agrarian University, 3,
Sonyachna St., 21008, Vinnytsia, Ukraine
5
Department of Mechanical-Electrical Engineering, Polish Naval Academy, 69, Śmidowicza St., 81-127,
Gdynia, Poland
* Corresponding author’s email: o.dvirna@wm.umg.edu.pl

ABSTRACT
At present peristaltic pumps are widely used in many branches of industry and national economy. Simplicity of
construction, processability and possibility of pumping liquids with big quantity of solid particles are the main
advantages while using peristaltic pumps. Therefore development of methods of rational choice of parameters at
designing of peristaltic pumps is the actual problem. To develop universal mathematical models of dynamic pro-
cesses in peristaltic pumps for definition of rational technical parameters. In dynamic processes we propose to use
differential equations of motion in the Lagrange form, where the angle of rotation of the pump rotor is taken as a
universal coordinate. Mathematical model of dynamic processes in peristaltic pump with hydraulic drive has been
created on the base of differential equation. The function of resistance forces caused by gravity forces of mixture
particles in the hose reel has been determined. On the basis of the non-linear model of the resistance forces to the
flow of the fluid Bingham method of constructing the dependence of the pressure drop on the angular velocity of
the rotor to determine the resistance forces to the flow of the fluid has been proposed. The result of dynamic pro-
cesses simulation is the determination of interrelationship of technological parameters of the device functioning:
the velocity of the medium and pump performance is increasing at reducing the length of the diverting hose and
reducing the height of its rise; a significant influence on the average speed has plastic viscosity of the environment;
a significant change in the yield strength has an insignificant impact on the speed.

Keywords: peristaltic pump, dynamic process simulation, the Bingham fluid, hydraulic drive, pump rotor

INTRODUCTION construction, chemical, and food production,


woodworking, and pulp, and paper industries, etc.
Peristaltic pumps have a number of impor- The creation of peristaltic pumps and meth-
tant advantages: simple design, tight seal, self- ods of the rational choice of their parameters is a
suction, ease of delivery rate control of the mix- vital task. One of the up-to-date efficient ways of
ture, and the ability of liquids transmission with its solution is the adequate modeling of dynamic
a large number of solids. The devices are widely processes in these mechanisms. Currently, the ef-
used in the mining and concentrating industry, forts of researchers are concentrated on solving

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individual tasks associated with the creation of pump is put into action by an axial piston pump,
new models of devices. These include, in particu- but the model does not take into account the effect
lar, the tasks of a hydraulic control system mod- of the mixture moving in the pipeline.
eling and a high-torque hydraulic motor; assess- A mathematical model of a modern portable
ment of power consumption for the process of the concrete pump is presented in work [9], but in the
mixture transportation and the discharge pressure capacity of an executing mechanism in the given
that the pump must create; assessment of the mix- device a hydraulic cylinder is used.
ture uneven supply and the mixture motion speed A number of literature sources contain de-
at the outlet of the pipeline, etc. tails about piston less peristaltic pumps [10, 11],
Currently, there is a fairly large number of where pump designs, their characteristics and
literature sources providing details of peristaltic fields of application are being considered. At the
pumps, which consider the design of pumps, their same time, questions dedicated to their origin, as
characteristics, and fields of application [1, 2]. At well as calculating theory of pumps of this type,
the same time, there are a limited number of stud- are presented very limitedly.
ies devoted to the calculating theory of this type A mathematical model of dynamic processes
of pumps, dynamic processes modeling in them. in a peristaltic pump with a hydraulic drive is cre-
In work [3], the technological capabilities ated in work [12], in which the moving mixture
of the pump are being considered, in work [4], is considered as Newtonian fluid. In many cases,
its hydraulic characteristics and the robot of the however, mixtures are non-Newtonian fluids, in
pressing rollers are being analyzed. Studies of the particular, Bingham plastic fluids [13–15]. In
issue of the flow pulsations reducing of the mix- them, the shear velocity at each point represents
ture which is pumped were considered in [1]. some stress function at that point. The concept of
In work [3], the technological capabilities an idealized Bingham fluid is convenient for prac-
of the pump are being considered, in work [4], tice, as a lot of real liquid mixtures are very close
its hydraulic characteristics and the robot of the to this type: construction mixes, concrete mix-
pressing rollers are being analyzed. Studies of tures, bitumen (in a certain temperature range),
the issue of the flow pulsations reducing of the drilling fluids, oil paints, etc. Works [16–17] are
mixture which is pumped have been considered dedicated to the flow researches of rheologically
in work [1]. One of the ways to reduce the pul- complex mediums.
sations can be the use of classical management The basic apparatus of mathematical model-
methodology with a feedback mechanism [5]. In ling of dynamic processes in the actuator based on
this case, however, a level decrease of pulsations axial piston hydraulic motors are precise methods
leads to an increase in the injection pressure of of non-linear mechanics, which are based on fit-
the solution. ting solutions [18], describing adjacent intervals
Otherwise, the level of pulsations can be re- of actuator motion. These methods have made it
duced by increasing the number of pressure roll- possible to study in detail the complex dynamic
ers of the pump, however, this reduces the ser- process of a number of peristaltic pumping ma-
vice life of the working part of the hose in the chines motions and to reveal their fundamental
pump housing [6]. properties. However, the use of these methods
The matter of fluid flow pulsation and opti- to build mathematical models of a wide range of
mization of its parameters are studied in work pumping systems based on a hydraulic drive is
[7]. The properties of the test medium, howev- labor-intensive and limited in their area of appli-
er, differ significantly from the properties of the cation, especially when the dimensionality of the
mixture flow, which is being pumped by a hose systems increases, as well as the need to account
concrete pump. for additional non-linear factors and the complex-
At the present, there are no models of dynam- ity of the nature of perturbations from the action
ic processes that would reflect the causes of the of non-periodic and random forces.
emergence of pulsations and make it possible to A generally recognized approach to model-
assess the irregularity degree of the mixture sup- ing of fluid pulsations in pumping systems is the
ply by a peristaltic pump to pipelines. method of asymptotic representation of solutions
In the article [8], an axial piston motor is con- in powers of small parameter [19] in the analysis
sidered as a drive. A detailed mathematical model of basic harmonic components of oscillations. It
of the hydraulic system is presented, in which the is based on the derivation of more usual relations

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from their general mathematical description pass- The models should contain the main param-
ing to spectral representations [17] and ideas of eters of pumps, drives, hoses, transferable mix-
the equivalent linearization [20], but it does not tures, which is due to the needs to modernize
allow finding an acceptable mathematical model existing models and develop new models of peri-
for the vibration systems. This leads to necessity staltic pumps.
of development of new methods and approaches In the furtherance of this goal, the follow-
for development of the reference mathematical ing tasks must be solved: there was developed a
models of fluid motion dynamics for a wide range method for forming the resisting moment on the
of peristaltic pumping systems. pump rotor from the rollers that deform the hose;
The physical parameters of the energy car- models were produced of friction forces that pre-
rier (working fluid) and design parameters of vent the movement of the mixture through the
hydraulic drive [15], providing control of pump hose; an equation was obtained for the resistance
operation, have a great influence on increasing of forces conditioned by the gravitational forces of
speed, power capacity and compactness of peri- the mixture particles during its rise; a model of the
staltic pumping machines. It leads to development hydraulic motor torque as an angular rate function
of mathematical models in the form of systems of of its rotor was built with the use of the catalog
differential equations of motion of the hydraulic data; calculation studies of the consistent patterns
drive structural elements [21] on the basis of the of dynamic processes in the pump were conducted
synthetic dynamic model with the reduced coef- with the help of the developed versatile models.
ficients for the oscillating system. Practical real- As a research method for dynamic processes,
ization of the given approach is possible only for it was suggested to use differential equations of
mathematical models mainly of low dimensional- motion written in the Lagrange form, at the con-
ity, and describes properties of objects in a nar- struction of which the rotation angle of the pump
row range of such working parameters change. rotor is taken as a generalized coordinate. For
Experience shows that in order to overcome calculation studies, the mathematical package
the above difficulties, it is necessary to set a new MathCAD was applied.
problem of mathematical modelling of irregular
mixture feeding process and mixture velocity at
the pipeline exit in spatially unsteady form, re- MATHEMATICAL MODEL
quiring development of new more complete and
adequate mathematical models based on the The calculation model of the peristaltic pump
system of Lagrange differential equations of the is shown in Figure 1. Used symbols: d – a diam-
second kind and non-linear model of resistance eter of a hose (internal); h – a hose wall thick-
forces to mixture movement, being Bingham en- ness; D – a hose diameter (outer); R – a radius
vironment, obtained through Buckingham equa- of the pump housing along the inner wall; R1 – a
tion [10]. The question about the possibility of radius equal to the distance between the centers
replacing the physical experiment with a numeri- of the rotor and the central roller; R2 – a radius is
cal one using computer simulation methods re- equal to the distance between the centers of the
mains relevant. rotor and the side roller; RC – a radius of the axis
The article covers the presentation of the re- of the hose bent part; d0 – a diameter of central
search results on the creation of more advanced and side rollers; α – an angle between central and
models of dynamic processes in peristaltic pumps, side rollers; φ – the direction of the angle reading
taking into account the fact that mixtures in many that determines the position of the rotor (which is
cases represent a Bingham medium [22] . counted from the vertical counterclockwise).
The purpose of the work is the creation of uni- Building a dynamic model of the pump rotor
versal mathematical models of dynamic processes requires the establishment of the dependencies of
in peristaltic pumps with a hydraulic drive to de- the force moments; applied to the rotor on its an-
termine the technological qualities of devices, the gle of rotation. To form the moment of resistance
choice of rational parameters. The models should forces from rolling the rollers along the hose, it is
contain the main parameters of pumps, drives, necessary to position angles that form segments
hoses, transferrable mixtures, which is due to the connecting the mass centers of the roller and the
needs to modernize existing models and develop rotor at the moment of the roller contact with the
new models of peristaltic pumps [23, 24]. hose (Figure 2).

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Fig. 2. A scheme to determine the angles


of the roller contact with the hose

it appeared to be viable to attribute these three


Fig. 1. The calculation model of the peristaltic
stages during the model development to the na-
pump: 1 – pump shaft; 2 – frame; 3 – central
(pressure) roller; 4 – side (pinch) roller; ture of the change of the rolling friction coeffi-
5 – appliance for changing the surface contact cient f k, and the normal component of the hose
radius of rollers with a hose 6; 7 – fluid medium; reaction (normal pressure force) N was accepted
arc arrow indicates the direction of rotor rotation. as constant. The dependence diagram of the fric-
tion coefficient for the central roller is shown in
With the help of the indicated scheme Figure 3, when its maximum value is δ1 = 2 cm.
and obvious geometric relationships, we have Similar diagrams for the left and right side
for the angles: rollers are shown in Figures 4, 5 when the maxi-
mum friction coefficient is δ2 = 1 cm.
If we do not take into account the displace-
d
RD 0 ment relative to the horizontal axis, the qualita-
  arcsin 2 tive character of the change in the friction co-
i R (1) efficient in all three diagrams is the same. The
i

i    i (i  1, 2)
2

In these formulas, the index i = 1 corresponds


to the central roller, i = 2 – to the side one. Please
note that the same by the module will be the an-
gles corresponding to the contact loss torque be-
tween the rollers and the hose.
The above considerations allow us to assert
that the process of changing the resistance mo- Fig. 3. Dependency of the rolling friction coefficient
ment, which prevents the roller from rolling, when of central roller from a roller turning angle
the rotor turns, includes three stages: an escalation
in the hose deformation from the roller rolling; dis-
placement of the solution at the maximum hose de-
formation; reduction of the hose deformation when
the roller “exits” contact with the hose.
For the preservation of the traditional form of
representation of the maximum moment of resis-
tance forces:

Fig. 4. Dependency of the rolling friction coefficient


M  Nf (2)
тр k of left roller from a roller turning angle

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M ( )  T1( )  R1  T1 ( )  R1 (5)

Now the total moment of resistance on the


rotor from the three rollers of the lower cage is
based on formulas (3) – (5) (see Figure 1):
Fig. 5. Dependency of the rolling friction coefficient
of side roller from a roller turning angle G1  f k ( ) G  f (   ) G  f (   )
M 1 ( )  1
 R1  2 k 2
 R2  2 k 2
 R2
d0 d0 d0
displacements due to the fact that the left side 2 2 2
(6)
roller “gets behind” the central one G  byf (
an) angleG2  f k (   ) G  f (   )
M 1 ( )  1 k 1
 R1  2
 R2  2 k 2
 R2
α, and the right one, respectively, “gets d0 ahead” by d0 d0
an angle α. These piecewise linear functions 2 are 2 2
described analytically by the expression:
The two latter terms in formula (6) corre-
 i ,   ; spond to the resistance moment from the left and

      1,        ; right side rollers. The expression of the resistance
 i   i 

i
moment from the rollers of the upper “leading”
f k     (3)
i

0,    i    2   i ; frame will differ from (6) increased on π by the


    2  value of an argument:
 i   1, 2   i    2 (i  1, 2).
  i 
M 2 ( )  M 1 (   ) (7)
The laws of change in the coefficient of roll-
ing friction on the intervals of implementation Then the total resistance moment on the rotor
and exit of the roller from contact with the de- from the rollers rolling will be:
formed hose are assumed to be linear. This does
not reduce the similarity of the proposed model: M k ( )  M1 ( )  M 2 ( ) (8)
firstly, these intervals make up an insignificant
fraction of the rotor complete rotation, so the ef-
In Figure 7 are displayed diagrams of the to-
fect of taking into account the nonlinear nature
tal resistance moment and its components, when
of this dependence will be insignificant; secondly,
G1 = 100 N, G2 = 50 N. The technological char-
taking into account such a dependence, for exam-
acteristics of the pump are significantly affected
ple, obtained by calculation or experimentally, at
by the forces of resistance to the mixture move-
software implementation of algorithms does not
ment in the hose. In the case of a Newtonian fluid,
present any difficulties. In Figure 6 is an auxiliary
diagram explaining the conversion of the rolling
resistance moment of the central roller Mтр1 to the
rotor rotation resistance moment M.
In Figure 6: T1 – the driving force applied to
the axis of the roller; T1′ – the force applied to the
rotor (the modules of these forces are the same
T1′ = T1); G1 – roller pressing force; N1, Fтр1 – re-
spectively, the normal reaction of the hose and
the friction force acting from the side of the hose
on the roller.
For the force applied to the rotor, taking into
account (3), we have:

M тр ( ) G1  f k ( )
T1 ( )  1
 1

d0 d0 (4)
2 2 Fig. 6. The resistance moment on rotor at rolling roller

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these forces were obtained in [12] with the use ∆x2 − ∆x1
of the head (pressure) loss formula at a laminar will be: ∆γ = . Diving both parts on
∆r
fluid flow in a round pipe of length l. The creation ∆x2 ∆x1

of more perfect models of dynamic processes in ∆γ
Δt, will get: = ∆t ∆t .
these devices requires taking into account the fact ∆t ∆r
that in many cases mixtures are non-Newtonian Since the flow velocities at two points that lie
fluids, in particular, Bingham plastic fluids. For ∆x
at a distance Δr are equal to ∆x1 = u1 and 2 = u2 ,
them, the resistance forces obtain a non-linear ∆t ∆t
character. This can be reached in the following passing to the limit, we have:
way as shown in Figure 8.
It is known that for a laminar flow of a New- d du
 (10)
tonian fluid [13]: dt dr

du The minus sign in formula (10) is due to the


   (9)
dr fact that with increasing r the speed decreases
du
 0 . If we consider the direction counter
where: τ – the tangential shear stress displace- dr
clockwise to be the positive reference direction of
ment at the radius r;
the angle γ (see Figure 8), then we indeed arrive
μ – dynamic coefficient of viscosity;
at formula (10). Taking into account (10), formula
du
– the derivative of the velocity in the (9) takes the form:
dr
direction of the radius (the shear rate of

neighboring layers of the liquid – with in-   (11)
crease r speed decreases). 

Points 1, 2 lie on a straight line perpen- If the fluid properties do not depend on time,
dicular to the velocity. Over time Δt, the points then the rheological equation which connects the
will shift by Δx1 and Δx2, respectively. The shift shear stress and shear rate, in the general case,

Fig. 7. The total resistance moment on the rotor Mk(φ), M1(φ), M2(φ) –
resistance moments from the bottom and upper frame

Fig. 8. Building shear velocity dependence on friction stress

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Advances in Science and Technology Research Journal 2022, 16(4), 256–269

is written as [13]: γ = f (τ ) . For the flow in the or


pipe, taking into account (10), we have:
R

Q    u (r )d (r 2 ) (21)
du
  f ( ) (12)
0

dr

The equilibrium condition of forces which


Since u ( R) = 0 , and based on (19),
acts on a cylindrical fluid element of radius r and  r
du (r )   f  w  then integration by parts gives:
dyne L (see Figure 8) determines the expression:  R
R
 r
2rL  r 2 p, (13) Q    r 2 f  w dr (22)
0  R

where: ∆p = p2 − p1 – differential pressure. τ


Substituting from (16) r = R , we get:
From the last expression, it follows: τw

rp R3  w

 (14) Q  
2
f ( )d (23)
2L  w3 0

For the friction stress on the wall, we obtain: In the case of a Newtonian fluid for laminar
flow, on the ground of (11):
Rp
w  (15)
2L 
f ( )  (24)

Therefore:

r
Substituting from (23), we get:
  w , (16)
R
R3 w

Q   d ,
 
3
3 (25)
and formula (12) is written as: w 0

du  r and after integrating:



dr
 f  w  (17)
 R
R 3 w
Q (26)
Integration gives: 4

 r
u( R) R

du f  w  Substitution τw from (16) leads to the well-


 
u(r )
 
r  R
(18)
known Poiseuille equation for the laminar flow of
a Newtonian fluid:
By assuming the validity of the adhesion con-
ditions of the liquid on the wall (nonslip) u ( R ) = 0 , R 4 p
Q (27)
then from the last expression, it follows: 8L

R
 r The flow curve for Bingham fluids is a
u (r )   f  w  (19)
r  R straight line that intersects the shear stress axis at
a distance τy from its origin as shown in Figure 9.
For the expense we now have: The yield stress τy is the limit, the excess of
which leads to the appearance of a viscous flow.
R
The rheological equation for Bingham plastics
Q   2ru (r )dr (20)
0 can be written as:

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Formula (32) can be applied if


  y R∆p
   f ( ) , (   y ) τ y <τw = . Then the movement of the medium
(28) 2L 2 Lτ y
p will be possible at ∆ p > .
R
Therefore, the ultimate minimum value of the
where: μp– plastic viscosity or stiffness coeffi- differential pressure:
cient in shear;
f(τ) – discontinuous function: 2 L y
 pmin  (33)
R
0, 0  y

f       y (29) there is no movement of the medium,
  ,  y  w consumption Q(∆ pmin ) = 0 .
 p
Now for the medium average velocity, we
When flowing in a pipe, the friction stresses have, taking into account (32):
drop to zero on the axis, and in the near-axial re-
gion, where the shear stresses are below the yield Q(p)
strength τy, the material does not undergo shear,
vср  (34)
R 2
moving along the axis like a solid rod. The Bing-
ham fluid flow diagram is shown in Figure 10.
On the other hand, for the considered con-
Substituting the expression f(τ) from (29) into
struction of the peristaltic pump, as the average
formula (23) gives:
speed, it is feasible to take the expression:
R3  2w

Q  (   y )d
 p w3 
(30)  d 
vср   R1  0  , (35)
2
y

By performing the integration, we find:
where: ϕ – pump rotor angular velocity.

R 3 w  1 1   y  1   y 4  Comparison of the right parts of formulas


Q
p
        (31) (34) and (35) allows us to write an expression for
 4 3   w  12   w  
the angular velocity of the pump rotor:

Substituting into (31) the expression for τw  


Q(p )
from (16), we result in the relation known as the  d 
R  R1  0 
2 (36)
 2 
Buckingham equation:

R 4 p  4  2 L y  1  2 L y  
4
For the motion resistance force of the medium
Q(p)  1        (32)
8L p  3  Rp  3  Rp   in the hose, there is an obvious formula:

When the yield strength τy is zero, expression F ( )   p( )  R 2 (37)


(32) coincides with the Poiseuille formula (27).

Fig. 9. Flow curve for Bingham fluid Fig. 10. Bingham fluid flow diagram

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Expression (36) cannot be solved analyti- H – lift height of the outlet section end
cally with relatively, that is, get a dependency of the hose;
∆ p = ∆ p (ϕ ) . However, modern mathematical 2RC – lift height of the mixture in the
packages, in particular MathCAD, make it quite pump housing;
easy to get around these difficulties by using the l0 = l2 + πRC – the length of the hose in
interpolation of tabulated functions. Cubic spline which the mixture is being lifted;
interpolation was used in calculation studies. An l2 – the length of the outlet section
important circumstance, in this case, is that the of the hose;
functions obtained in this way in the MathCAD δφ – summarized virtual movement of
environment can be used as traditional ones, in the rotor (φ – rotor rotation angle).
particular, they can be analytically differentiated.
This version of the algorithm implementation Now for the virtual work and the summarized
is convenient. On an equally uniformly spaced force, we can write the formulas:
grid of pressure drop values ( h p – step by pressure
drops) ∆ pi = ∆ pmin + (i − 1)hp (i = 1, N ) by for- H0
AM   M 0 g  z  M 0 g RC    QM 
mula (36), we calculate the corresponding values 0
l0 0

of the angular velocity ϕi . Now, considering ϕi (39)


H
as elements of the argument data vector (which QM   M 0 g 0 RC
0
l0
should be put in order of ascending), and ∆ pi as
elements of the function value vector, by means
where: M 0 = πd ⋅ l0 ⋅ γ – the mass of the mix-
2

of the built-in interpolation function, we build the 4


required function ∆ p (ϕ ) . In the MathCAD pack- ture that rises;
age, the function interp(s,x,y,t) is used for cubic γ – the density of the mixture;
spline interpolation. g – acceleration of gravity.
It is worth noting that the suggested approach
can be easily transmissible to any real liquids To represent the moment of the hydraulic mo-
with a nonlinear flow curve. tor, the catalog data [25] was used. Characteristic
The nature of the dynamic processes in the dependences of the moment on the rotor speed for
pump significantly depends on the height that the different hydraulic fluid consumption are present-
mixture raises. The construction of a dynamic ed in Figure 12. Consumption rates in liters per
model in the form of the Lagrange equation with minute (L/min) are indicated next to each curve.
respect to the rotor rotation angle assumes find- The heavy line marks the curve used in the calcu-
ing a summarized force. It appeared to be con- lation studies of the experimental device model.
venient to take into account the effect of gravity In Figure 13 it is shown the result of its re-
forces of mixture particles as a component of the structuring dependency on the moment from the
complete summarized force. The work of gravity rotor angular velocity.
forces of the mixture depends only on the differ-
ence in the heights of the hose ends. The shape Dynamic model of the pump
of the hose between the extreme points does not
matter, but the mass of the transferred mixture de- It is convenient to represent the model in the
pends on the length of the hose (proportionally form of the Lagrange equation of the second kind
to its length). Therefore, when deriving the indi- [27, 28], using the angle of rotor rotation as a gen-
cated expression, the hose can be assumed to be eralized coordinate ϕ :
straight as shown in Figure 11.
Then the elementary vertical displacement of d T T
  Q (40)
the mixture is determined from the proportion: dt  

z H where: T = T (ϕ ,ϕ ) – kinetic energy of the system;


 0 (38)
RC l0 Qϕ = Qϕ (ϕ ,ϕ ) – summarized force.

D To obtain a summarized force, we compose


where: RC = R − , an expression for the virtual work of forces acting
2
H 0 = H + 2 RC – total height of the mixture; on a mechanical system:

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The expression in brackets of formula (41) is


 H  the summarized force:
A   M m ( )  M k ( )  F ( )  RC  M 0 g  0  RC   
l0
(41)
 
H0
Q ( , )  M m ( )  M k ( )  F ( )  RC  M 0 g   RC (42)
where: M m (ϕ ) – moment of the hydraulic motor l0
applied to the rotor;
M k (ϕ ) – the total resistance moment on The kinetic energy of the rotor with rollers
the rotor from the rolling of the rollers; and the transported mixture:
− F (ϕ ) ⋅ RC – equivalent moment of resis-
tance, due to the resistance forces to the T  T0  2T1  4T2  T3 (43)
movement of the mixture in the hose (see
formula (37));
H where: T0 = 1 Iϕ 2 – kinetic energy of the rotor
− M 0 g 0 RC – the equivalent moment of 2
l0 I – the total inertia moment of the pump
resistance due to the gravity forces of the
rotors (together with clips) and the motor);
particles of the mixture that rises (see
formula (39)). 1 1
T1  mvC2  I112 – kinetic energy of
2 2 1

the central roller ( vC = ϕR1 – speed of


1

the center of the central roller mass),


m – roller mass,
I1 – axial moment of the roller inertia,
2v
ω1 = C – angular velocity of the cen-
1

d0
tral roller);
1 1
T2  mvC2  I122 – kinetic energy of the
2 2 2

side roller ( vC = ϕR2 – speed of the cen-


2

ter of mass of the side roller,


2vC
ω2 = 2
– angular speed of the side roller);
d0
1
T3  MRC2 2 – kinetic energy of the mix-
2 πd 2
ture ( M = lγ – mass of the mixture).
4
Fig. 11. Scheme for determining the generalized From this perspective, formula (43) for the
force for gravity forces when the mixture is lifted total kinetic energy of the system gives:

Fig. 12. Dependence of the hydraulic motor on the rotational speed for various consumption of the operating fluid

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Advances in Science and Technology Research Journal 2022, 16(4), 256–269

l1 = 1 m; l2 = 10 m; μ = 4 Pa ∙ s; g = 9.81 m/s2;
1  4I   1 m = 7.2 kg; I = 2.56 kg∙ m2; γ = 2300 kg/m3.
T   I  2 m  21 R12  2 R22   MRC2  2  I e 2 (44)
2  d0   2 In Figure 14 are shown the time dependences
of the motion speed of the building mixture for
where: I e – equivalent moment of inertia: three values of the height end of the outlet section
of the hose: H = 0; H = 2.5; H = 5m. The follow-
 4I  ing values of plastic viscosity and yield strength
I e  I  2 m  21 R12  2 R22   MRC2 (45) were used: µp = 10 Pa ∙ s, τy = 50 Pa, .
 d0 
A height increase in the lifting leads to a de-
crease in the average motion speed of the mixture,
If the roller can be taken as a homoge- and the ripple frequency (the rotor speed decreases).
1 In this case, the fluctuation amplitudes change in-
neous cylinder, then I1  md 02 formula (45)
is simplified: 8 significantly. There is a substantial impact of plastic
viscosity and yield strength values on the mixture
I e  I  3mR12  2R22   MRC2 motion speed. With the same pump parameters for
(46)
a Newtonian fluid with a dynamic-viscosity coef-
ficient μ = 4 Pa ∙ s, the average motion speed occurs
After performing the operations of the kinetic to be approximately twice as high [12].
energy differentiation (44), the Lagrange equa- When constructing diagrams in Figure 15
tion (44), taking into account (46), takes the form: values of the yield strength were varied: τy = 0;
τy = 50 Pa; τy = 100 Pa.
I e  Q ( , ) (47) Some initial model parameters have been
changed: μ = 4 Pa ; H = 0; l2 = 10m. Analysis of
This is the differential equation of rotor mo- the graphs provides an opportunity to conclude
tion, which is necessary to integrate with the ini- that a significant change in the yield strength has
tial conditions: at t = 0, ϕ = ϕ 0 = 0 , ϕ = ϕ0 = 0 . little effect on the average velocity of the me-
The created multi-purpose arithmetic model dium. The plastic viscosity of the medium has a
of dynamic processes in a peristaltic pump under- much greater influence on the average velocity.
lying the algorithm implemented by means of the Convincing confirmation of the last statement
MathCAD mathematical package. Studies were is the diagrams in Figure 16. Curves 2 and 3, in
conducted by means of the established program contrast to the corresponding curves in Figure 16
for the following values of the pump parameters: were obtained for increased values of plastic vis-
d = 5 cm; h = 1.5 cm; D = 8 cm; R = 32 cm; cosity μ = 6 Pa, μ = 8 Pa ∙ s , which caused a
R1 = 23.7 cm; R2 = 21.8 cm; d0 = 10 cm; α = 30°; significant decrease in the average motion speed
δ1 = 3.5 cm; δ2 = 2.5 cm; G1 = 500 N; G2 = 250 N; of the medium.

Fig. 13. Dependence of the moment of the hydraulic motor on the


angular velocity of the rotor (consumption 10 L/min)

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There was studied the effect of increasing the were taken as in the calculations when construct-
hydraulic motor power on the movement speed ing the diagrams are shown in Figures 15, 16.
of the building mixture. The curve, which cor- The resulting diagrams show: that an increase in
responds to the flow rate of the working fluid the power of the hydraulic motor leads to an in-
20 L/min, was previously rebuilt into the depen- crease in the average motion speed of the mixture
dence of the hydraulic motor moment on the ro- (≈1 m/s; curve 1); an increase in plastic viscosity
tor angular velocity as shown in Figure 17, since significantly reduces the average velocity of the
this was done at a flow rate 10 L/min as shown in mixture (curves 2, 3).
Figure 13.
Diagrams of the dependences of the mixture
motion speed versus time for this case are shown CONCLUSIONS
in Figure 18.
When constructing diagrams, the values A mathematical model of dynamic processes
of plastic viscosity µ = 2 Pa ∙ s; μ = 4 Pa ∙ s; in a peristaltic pump with a hydraulic drive has
μ = 6 Pa ∙ s), yield strength (τy = 0 , τy = 25Pa, τy = been created in the form of a differential equa-
50 Pa) were varied. For the mixture lifting height, tion with respect to the rotor rotation angle. The
the value was taken H = 5m ; other parameters model contains the major geometrical, mass

Fig. 14. Mixture speed versus time (1 – H = 0; 2 – H = 2.5 m; 3 – H = 5m)

Fig. 15. Mixture speed versus time (1 – τy = 0 ; 2 – τy = 50 Pa ; 3 – τy = 100 Pa )

Fig. 16. Mixture speed versus time (1 – μ = 4 Pa ∙ s; τy = 4 Pa ∙ s ; τy = 0;


2 – µ = 6 Pa ∙ s; τy = 50 Pa; 3 – µ = 8 Pa ∙ s; τy = 100 Pa)

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Fig. 17. Dependence of the hydraulic motor moment on the angular velocity of the rotor (flow rate 20 L/min)

Fig. 18. Mixture speed versus time ( 1 – μ = 2 Pa ∙ s; τy = 0;


2 – µ = 4 Pa ∙ s; τy = 25 Pa; 3 – µ = 6 Pa ∙ s; τy = 50Pa)

characteristics of the rotor, the dynamic charac- decrease in the length of the outlet hose and a de-
teristics of the hydraulic motor, the hose param- crease in the height of its rise; the plastic viscos-
eters, Bingham media. ity of the medium has a significant effect on the
A method has been developed for forming the average velocity; a significant change in the yield
resistance moment to the rotation of the pump ro- strength has an effect on the speed insignificantly.
tor from the rollers that deform the hose; it was
found that it is substantially different from the
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