Professional Documents
Culture Documents
Drawings
Version: V11
February 2019
Copyright (c) 2001-2019 by Aspen Technology, Inc. All rights reserved.
Aspen Capital Cost Estimator, Aspen Process Economic Analyzer, and the aspen leaf logo are trademarks or registered trademarks of Aspen Technology, Inc.,
Bedford, MA.
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proper use of the software and the application of the results obtained.
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WITH RESPECT TO THIS DOCUMENTATION, ITS QUALITY, PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR
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Aspen Technology, Inc.
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Phone: 781-221-6400
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Contents
Drawings ................................................................................................... 1
3 Kettle Reboiler .............................................................................. 2
603 Kettle Reboiler .............................................................................. 3
803 Kettle Reboiler - SIS...................................................................... 4
4 Horizontal Pressure Vessel – Continuous .......................................... 5
604 Horizontal Pressure Vessel – Continuous .......................................... 6
4 Horizontal Jacketed Pressure Vessel - Continuous ............................. 7
5VJ Jacketed VT batch ......................................................................... 8
6J Jacketed VT continuous STD ........................................................... 9
604 Horizontal Jacketed Pressure Vessel – Continuous ........................... 10
804 HT SIS - Continuous .................................................................... 11
804J Jacketed HT Continuous SIS ......................................................... 12
5 Horizontal Pressure Vessel – Batch ................................................ 13
5 Horizontal Jacketed Pressure Vessel – Batch................................... 14
5 Vertical Pressure Vessel – Batch ................................................... 15
5 Vertical Jacketed Pressure Vessel – Batch ...................................... 16
6 Vertical Pressure Vessel – Continuous............................................ 17
606 Vertical Pressure Vessel – Continuous............................................ 18
6 Vertical Jacketed Pressure Vessel – Continuous .............................. 19
606 Vertical Jacketed Pressure Vessel – Continuous .............................. 20
806 Vertical Pressure Vessel – SIS ...................................................... 21
806 VJ Jacketed VT Continuous SIS ..................................................... 22
7 Utility Boiler Unit ........................................................................ 23
7A Utility Boiler Unit ........................................................................ 24
7B Utility Boiler Unit ........................................................................ 25
7C Utility Boiler Unit ........................................................................ 26
8 Compressor................................................................................ 27
8A Compressor................................................................................ 28
9 Air Cooled Heat Exchanger ........................................................... 29
609 Air Cooled Heat Exchanger ........................................................... 30
10 Horizontal Pressure Vessel – Receiver............................................ 31
10 Horizontal Jacketed Pressure Vessel – Receiver .............................. 32
10 Vertical Pressure Vessel – Receiver ............................................... 33
10 Vertical Jacketed Pressure Vessel Receiver .................................... 34
11 Shell & Tube Heat Exchanger ....................................................... 35
611 Condenser barometric FULL .......................................................... 36
611 Shell & Tube Heat Exchanger ....................................................... 37
811 Shell & Tube Heat Exchanger - SIS ............................................... 38
12 Process Heater Furnace ............................................................... 39
612 Process Heater Furnace ............................................................... 40
13 Waste Heat Boiler ....................................................................... 41
14 Water Chiller .............................................................................. 42
614 Water Chiller .............................................................................. 43
15 Cooling Tower ............................................................................ 44
615 Cooling Tower ............................................................................ 45
16 Motor Driven Centrifugal Pump ..................................................... 46
616 Motor Driven Centrifugal Pump ..................................................... 47
616 Motor Driven Spare Centrifugal Pump ............................................ 48
816 Motor Driven Centrifugal Pump - SIS ............................................. 49
816RV Motor Driven Centrifugal Pump - SIS w/Relief Valve ........................ 50
17 Turbine (>500 HP, 375 KW) ......................................................... 51
18 Storage Vessel ........................................................................... 52
818 Storage Vessel - SIS ................................................................... 53
19 Horizontal Pressure Vessel – Storage ............................................. 54
619 Horizontal Pressure Vessel – Storage ............................................. 55
19 Horizontal Jacketed Pressure Vessel – Storage ............................... 56
619 Horizontal Jacketed Pressure Vessel – Storage ............................... 57
819H HT Storage - SIS ........................................................................ 58
819HJ Jacketed HT storage SIS .............................................................. 59
19 Vertical Pressure Vessel – Storage ................................................ 60
619 Vertical Pressure Vessel – Storage ................................................ 61
19 Vertical Jacketed Pressure Vessel – Storage ................................... 62
619 Vertical Jacketed Pressure Vessel – Storage ................................... 63
819V VT Storage SIS ........................................................................... 64
819VJ Jacketed VT Storage SIS .............................................................. 65
20 Pumps – Gear & Positive Displacement .......................................... 66
820 Gear Pump - SIS......................................................................... 67
820 Positive Displacement Pump - SIS ................................................. 68
21 Reciprocating Compressor ............................................................ 69
621 Reciprocating Compressor ............................................................ 70
821 Reciprocating Compressor – SIS ................................................... 71
22 Horizontal Pressure Vessel – Knockout........................................... 72
622 Horizontal Pressure Vessel – Knockout........................................... 73
622 Horizontal Jacketed Pressure Vessel – Knockout ............................. 74
22 Horizontal Jacketed Pressure Vessel – Knockout ............................. 75
22 Vertical Pressure – Knockout ........................................................ 76
622 Vertical Pressure Vessel – Knockout .............................................. 77
22 Vertical Jacketed Pressure Vessel – Knockout ................................. 78
622 Vertical Jacketed Pressure Vessel – Knockout ................................. 79
822V VT Knockout SIS ......................................................................... 80
822HJ Jacketed HT Knockout SIS ........................................................... 81
822H HT Knockout SIS ........................................................................ 82
822VJ Jacketed VT Knockout SIS............................................................ 83
23 Enclosed Jacket Reactor – Continuous ........................................... 84
623 Enclosed Jacket Reactor – Continuous ........................................... 85
23 Open Top Jacket Reactor – Continuous .......................................... 86
623 Open Top Jacket Reactor – Continuous .......................................... 87
24 Refrigeration Compressor............................................................. 88
26 Vessel Heater ............................................................................. 89
27 Motor Driven In-Line Pump .......................................................... 90
627 Motor Driven In-Line Pump .......................................................... 91
827 In Line Pump - SIS...................................................................... 92
827RV In Line Pump - SIS...................................................................... 93
28 Particulate Scrubber .................................................................... 94
29 Screw Conveyor.......................................................................... 95
30 Plate and Frame Filter ................................................................. 96
31 Water-Sealed Vacuum Pump ........................................................ 97
32 Fans and Blowers ........................................................................ 98
33 Cloth Bay Baghouse Dust Collector ................................................ 99
34 Cyclone Dust Collector ................................................................100
36 Live Bottom Bin .........................................................................101
37 Cone Bottom Vessel ...................................................................102
38 Centrifuge Precipitator ................................................................103
39 Horizontal Plate Filter .................................................................104
40 Automatic Batch Centrifuge .........................................................105
41 Manually Operated Centrifuge .....................................................106
45 Fabric Cartridge Filter .................................................................107
46 Tubular Fabric Filter ...................................................................108
48 Smokeless Flare ........................................................................109
848 Smokeless Flare - SIS ................................................................110
51 DDT – Gas Adsorption Service .....................................................111
51 Tower – Gas Adsorption Service...................................................112
52 DDT – Liquid Adsorption Service ..................................................113
52 Tower – Liquid Adsorption Service................................................114
852 TW Liquid Adsorption - SIS .........................................................115
53 DDT – Extraction Service ............................................................116
53 Tower – Extraction Service ..........................................................117
54 DDT – Absorber Service ..............................................................118
54 Tower – Absorber Service ...........................................................119
854 TW Liquid Absorption - SIS .........................................................120
55 DDT – Stripper with Therm. RB....................................................121
55 Tower – Stripper with Therm. RB .................................................122
56 DDT – Desorber Service ..............................................................123
56 Tower – Desorber Service ...........................................................124
57 Horizontal Thermosiphon Reboiler ................................................125
57 Vertical Thermosiphon Reboiler....................................................126
857H Thermosiphon Reboiler Horizontal - SIS ........................................127
857V Thermosiphon ReboilerVertical - SIS ............................................128
59 DDT – Distillation with Therm. RB ................................................129
659 DDT – Distillation with Therm. RB ................................................130
59 Tower – Distillation with Therm. RB ..............................................131
659 Tower – Distillation with Therm. RB ..............................................132
859 TW Distillation with Thermosiph RB - SIS ......................................133
60 Continuous Centrifuge ................................................................134
61 Mill...........................................................................................135
62 Liquid Cyclone Separator ............................................................136
63 Flotation Cell .............................................................................137
64 Conditioning Cell ........................................................................138
65 Crusher ....................................................................................139
66 Scale ........................................................................................140
67 Turbine (<500 HP, 375 KW) ........................................................141
68 Enclosed Reactor Vessel – Continuous ..........................................142
668 Enclosed Reactor Vessel – Continuous ..........................................143
68 Open Top Reactor Vessel – Continuous .........................................144
668 Open Top Reactor Vessel – Continuous .........................................145
69 Non-Smokeless Flare ..................................................................146
869 Non Smokeless Flare - SIS ..........................................................147
V70 DDT – Distillation with Kettle RB ..................................................148
670 DDT – Distillation with Kettle RB ..................................................149
70 Tower – Distillation with Kettle RB ...............................................150
670 Tower – Distillation with Kettle RB ...............................................151
71 DDT – Stripper with Kettle RB .....................................................152
71 Tower – Stripper with Kettle RB ...................................................153
72 Air Compressor ..........................................................................154
872 Air Compressor - SIS..................................................................155
73 Graphite Heat Exchanger ............................................................156
74 Reactor Vessel – Batch ...............................................................157
74A Reactor Vessel – Batch ...............................................................158
74B Reactor Vessel – Batch ...............................................................159
74C Reactor Vessel – Batch ...............................................................160
74D Reactor Vessel – Batch ...............................................................161
75 Motor Water to Air Cooling ..........................................................162
76 Motor Driven Magnetic Drive Pipe ................................................163
676 Motor Driven Magnetic Drive Pump ..............................................164
79 Storage Tank – Cryogenic ...........................................................165
80 Rectangular Tile Chest ................................................................167
81 Cylindrical Tile Chest ..................................................................168
82 Vibrating Pressure Screen ...........................................................169
83 Bow Screen – Low Consistency Stock Screen .................................170
84 Deflaker....................................................................................171
85 Refiner .....................................................................................172
86 Aerator .....................................................................................173
87 Pulp stock centrifugal cleaner ......................................................174
88 Static Mixer ...............................................................................175
88S Static Mixer With 316PS Pipe Material ...........................................176
89 Thickener clarifier ......................................................................177
90 Rotary disk filter ........................................................................178
91 Rotary drum filter ......................................................................179
92 Off Machine Pulper .....................................................................180
93 On Machine Pulper .....................................................................181
99 Rotary Blender ..........................................................................182
100 Culinary Air Filter .......................................................................183
101 Culinary (Sterile) Steam Filter F-6 ................................................184
102 Sanitary Pipe Filter .....................................................................185
103 Sanitary Pipe Strainer.................................................................186
104 Sanitary Filter Press ...................................................................187
105 In-Line Metal Trap......................................................................188
106 Fluming Reclaim Reel .................................................................189
107 Shear Pump Homogenizer ...........................................................190
108 Homogenizer – Piston Head .........................................................191
109 High-Speed Mixer (“Norman”) .....................................................192
110 Rotary Bowl/Mixer Blender ..........................................................193
111 Kettle Blender Without Steam Jacket ............................................194
111 Kettle Blender With Steam Jacket ................................................195
112 Horizontal Ribbon Blender ...........................................................196
112 Jacket Horizontal Ribbon Blender .................................................197
113 Reversing Anchor Agitator ...........................................................198
114 Double Motion Agitator ...............................................................199
115 Fluming Pump ...........................................................................200
116 Air Diaphragm Sanitary Pump......................................................201
117 Sanitary Rotary Lobe Pump .........................................................202
118 Sanitary Centrifugal Pump With Flow Control .................................203
119 Sanitary Horizontal Tank .............................................................204
119 Jacket Sanitary Horizontal Tank ...................................................205
120 Sanitary Vertical Tank – Atmospheric Surge ..................................206
120 Jacket Sanitary Vertical Tank – Atmospheric Surge ........................207
121 Sanitary Vertical Tank – Atmospheric Mixing .................................208
121 Jacket Sanitary Vertical Tank – Atmospheric Mixing........................209
122 Super Sack Unloader With Screw Conveyor Discharge ....................210
123 Super Sack Unloader With Pneumatic Conveyance Discharge ..........211
124 Container Dumper – Column .......................................................212
125 Container Dumper – Hydraulic Drum ............................................213
126 Container Dumper – Hydraulic Bin ...............................................214
127 Double Pipe Corrugated Exchanger ..............................................215
128 Direct Steam Injection (DSI) Exchanger .......................................216
129 Plate & Frame Multizone Heat Exchanger ......................................217
130 Hotwater Set With Shell & Tube Heat Exchanger ............................218
131 Fluming Dewatering Shaker ........................................................219
135 Sanitary Weight Belt Feeder ........................................................220
136 Sanitary Floor Scale ...................................................................221
137 Sanitary Screw Feeder ................................................................222
138 Rotary Drum Cooker-Cooler ........................................................223
140 Gas Turbine With Combustion Chamber ........................................224
940 Gas Turbine SIS ........................................................................225
141 Horizontal Pressure Vessel With Boot............................................226
141 Horizontal Jacketed Pressure Vessel With Boot ..............................227
941H HT Pressure Vessel with Boot ......................................................228
142 Jacketed HT Three Phase Separator With Boot ...............................229
143 Jacketed Three Phase Horizontal Separator With Baffles .................230
144J Jacketed HT liquid liquid separator ...............................................231
144J Jacketed HT liquid liquid separator with boot .................................232
147 Multi diameter column ................................................................233
148 Double wall cryogenic storage .....................................................234
149 Sediment removal filter ..............................................................235
941HJ Jacketed HT pressure vessel with boot SIS ....................................236
943 HT 3phase Separator with Baffles SIS ..........................................237
942 HT 3phase Separator with Boot SIS..............................................238
942J Jacketed HT 3phase Separator with Boot SIS ................................239
943HJ Jacketed HT 3phase Separator with Baffles SIS .............................240
144 Pressure Vessel Continuous Liquid/Liquid Separator With Boot ........241
145 Turbo Expander .........................................................................242
146 Plate and Frame Heat Exchanger (DHE PLAT FRAM) .......................243
150 Crude Oil Desalter ......................................................................244
151 Multi-Diameter Tower w/Therm. RB..............................................245
144 Pressure Vessel Continuous Liquid/Liquid Separator .......................246
944 HT Liquid Liquid Separator SIS ....................................................247
944J Jacketed HT Liquid Liquid Separator SIS .......................................248
934 HT Liquid Liquid Separator with Boot SIS ......................................249
934 HJ Jacketed HT Liquid Liquid Separator with Boot SIS.....................250
Note: The drawings represented in the following document are superseded by the drawings contained in the AspenTech\Economic
Evaluation V<n.n>\Program\Docs\PIDs folder. Please refer to this location for the latest drawing revisions. This document should
be used solely as a drawing reference for internal volumetric models not depicted elsewhere.
This book contains piping and instrumentation drawings (P&IDs) representing Aspen Icarus Volumetric Models. Volumetric Models
develop material quantities and are based on recognized design methods and construction standards. Volumetric Models are the key
components behind Aspen Icarus’ unique method of designing and estimating.
Volumetric Models determine the field materials (type, quantity, weights, and sizes) required to install an equipment item. Volumetric
Models generate the material takeoff for equipment handling and setting, piping, civil, structural steel, instrumentation, electrical,
insulation and paint materials. For example, a tower’s pipe diameter and length is determined by the diameter, height, pressure,
temperature, number of trays, and estimated flow rates. Each run of pipe is consistent with the tower materials, and of a specific
length, diameter, schedule, valve, and fitting count, and so on, to fulfill the functionality assigned to that line of pipe. Thus, the
Volumetric Models create materials to be installed.
P&IDs come in either a standard (STD) or a more fully instrumented (FULL) configuration that may be specified at the Project and
Area levels. Both the standard and full versions are shown in this book. The 600 series drawings represent the full versions.
P&IDs are available in the following configurations:
• Standard (STD) – basic piping and instrumentation scope
• Full (FULL) - a more fully instrumented configuration vs. STD
• Safety Instrumented Systems (SIS) - additional piping and instrumentation configuration (vs. FULL) intended for increased
safe operation
Each selection may be specified at the Project and Area levels. All available standard, full, and safety versions are shown in this guide.
The 600 series drawings represent the full
versions and the 800 series represent the safety instrumented versions.
Aspen Icarus systems develop the cost of project instrumentation based upon the direct costs of materials and manpower for the
following major items:
• Primary element hook-up
• Signal transmission
• Field/panel hook-up
• Final element hook-up
• Control Center
• Operator Center
Primary Element Hook-Up
The primary element is a field-mounted component with all the necessary accessories for process connection and signal transmission
to a centrally located field junction box. For pneumatic systems, it includes all the piping, tubing, fittings, valves, and filter-regulators
necessary for connecting the impulse piping and air supply to the transmitter, and the process signal tubing to the field junction box.
Aspen Icarus systems group this process signal tubing into one or more field junction boxes. For electronic systems, the system
assumes a two-wire control loop where power for the transmitter is taken from a power supply in the Control Center. A 4-20 ma DC
signal is assumed. Aspen Icarus systems calculate material and manpower costs for fabricating and installing all pipe, valves, and
fittings for the impulse piping connection to the transmitter, and all wiring and electrical fittings to the field junction box. Single or
multiple twisted pairs of insulated stranded copper wire are used for the control system. You may specify the type of wiring in the
Area data. If “IM” is selected, the complete control wiring system is costed using control wire and multi-conductor cable. The twisted
pair consists of stranded copper wire with a mylar tape separator and an extruded PVC jacket.
Signal Transmission
At each junction box, the system differentiates between Control and Indicating function for grouping into multi-tube bundles to be
sent to the Control Building for connection to the back of the control panel. For example, two tubes are required for the transmission
signal of a control loop from a junction box: one tube for the process transmitter signal to the control and another tube for the control
signal from the controller to the final element, as opposed to an indicating loop that is “deadended” at the indicating instrument in the
control panel and requires only one tube for signal transmission. Pneumatic transmission tubing is 0.25 INCHES [8 MM] OD, singly
or bundled. If the transmission distance between Control Center and the field junction box exceeds 300 FEET [90 M], the system
provides a WARNing message. In such an instance, you should consider using an electronic system rather than a pneumatic control
system to improve dynamic response. The type of control system, electronic or pneumatic, is specified in the Area data.
The piping and instrumentation drawings that follow are arranged in numeric order. For easy reference, the 600 series drawings, representing fully
instrumented models, immediately follow the corresponding standard models, and the 800 series represent the safety instrumented versions.. For
example, Drawing 603 immediately follows Drawing 3.
The symbols represented in Appendix A are superseded by the symbols depicted in the Radpfs program. See the Radpfs drawing
application for the latest and most complete drawing symbols.
Piping Symbols
or
Expansion Joint