Hardware Maintenance

11.
Maintenance Items
© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 111
11-1. Maintenance Items
– (1) Cleaning the CPU Fan Filters (1/5)
The frequency of cleaning differs depending on the environment. However, clean the
fan filter periodically. (Standard method to judge the clogging is by using your hands.
Touch the bottom part of the filter. If you do not feel the suction, it needs to be
cleaned.)
[Reason]
If the fan filter is excessively dirty (clogged), the cooling efficiency of the substrate in
MPS will drop. Thus, the internal temperature will become high.
If the temperature within the MPS is high, the CPU will experience a Failure.
Furthermore, the possibility of each substrate getting damaged due to high
temperature becomes higher.
[Possible alarms generated due to clogging]
SYS_0134 [CPU-A] CPU INTERNAL TEMPERATURE
TOO HIGH
SYS_2134 [CPU-B] CPU INTERNAL TEMPERATURE
TOO HIGH
SYS_0004 [CPU-A] FAILURE - CPU FAILURE
SYS_2004 [CPU-B] FAILURE - CPU FAILURE
Places that need to be cleaned -2
Places that need to be cleaned -1
The temperature will become high due to the clogging of the MPS filter, and the possibility of each substrate getting damaged will rise.
[Perform the following shutdown tasks for both System A & System B.]
(1) Change the toggle switch of the SIOS card for MPS to the "Shutdown" side.
(2) Wait until the "sub LED" of the CPU card turns OFF after blinking.
(3) Turn OFF the MPS chassis power supply.
(4) Disconnect all the cables connected to the substrates in the lower part of MPS.
(3) (3)
(2)
(1) (2) (1)
(4)
(5) In order to remove the filters, remove eight cover screws.
(6) By pulling out the covers in the bottom, two filters below MPS can be removed.
(7) Remove the board-shaped filters
just beneath the substrates by
pulling them towards you.
(7)
(6) [Places that need to be cleaned -1]
[Places that need to be cleaned -2]

(8) Remove clogged dust using vacuum cleaners or blowers.

* Do it in a location where dust will not affect the surroundings.
– (2) How to Adjust the CPU Power Supply
Spots to check the voltage Voltage adjustment screw
(Increase voltage: Turn to the right, Decrease
voltage: Turn to the left)
(Adjust using the adjustment driver)
How to Adjust CPDDA21, CPDDA31, and CPDDA41

[+5 VDC adjustment]
(1) Check the voltage between the +5 V Pin ↔ GND Pin.
(2) Using the voltage adjustment screw, adjust the voltage within the
adjustment range.
(Adjustment range: 5.0 V to 5.2 V)
[+3.3 VDC adjustment]
(1) Check the voltage between the +3.3 V Pin ↔ GND Pin.
(2) Using the voltage adjustment screw, adjust the voltage within the
adjustment range.
(Adjustment range: 3.30 V to 3.43 V)
* When there is an allowance in the adjustment screw,
adjust it with a high value (the maximum value of the
adjustment range). When there is no allowance in the
adjustment screw, adjust it with a lower value (almost the
lowest value within the adjustment range). When the lowest
value cannot be adjusted, consider replacement of the
power supply.
[Note] Over-turning the voltage adjustment screw when increasing the voltage results in a CPU power supply unit failure.
When increasing the voltage, check the current value using a tester and turn the bolt to the left (decrease voltage) using the
adjustment driver. After checking the rate of voltage change through the amount of turning, adjust the voltage by turning to the right
(increase voltage).
– (3) Changing the Battery for CPU Card (Example: CPCPU31)
When the battery voltage drops, the "[CPU-A] ABNORMAL - BROWNOUT OF BATTERY FOR CPU MODULE" alarm will generate.
[Battery for the CPU card]

Recommended
replacement cycle: five
years
* This battery maintains the

calendar functions within the
CPU card for the period when
there is no power supplied to the
CPU card (MPS power supply is
OFF).
If the battery is drained when power is supplied to CPU, this does not affect the control process.
But if the CPU is restarted while the battery is low, the startup will not complete, as it will stop in the reset state.
11-2. Inspection/Replacement Period for Controllers and
Components (1/4)
[MPS related parts]

Inspection
Replacement
Part name period Inspection items
period
(Recommended)
CPU power 1 year 5 years Voltage check and
supply module adjustment
CPU card 1 year 10 years Card clean-up
Battery for the - 5 years -
CPU card
(Button battery)
Compact flash - 3 years -
Ethernet card 1 year 10 years Card clean-up
SIOS card 1 year 10 years Card clean-up
The replacement period for the controller internal components (condenser, etc.) is
calculated based on the life span of the components under a 35 degree (standard)
operational environment temperature.
Components (2/4)
[I/O module related parts]

Inspection
Replacement
period
(Recommended)
Power supply unit 1 year 5 years
DC/DC converter 1 year 5 years
SSCG, SCG, IOA 1 year 20 years Clean-up
AI/AO module 1 year 20 years Clean-up
DI/DO module 1 year 20 years Clean-up
The replacement period for the controller internal components (condenser, etc.) is
Components (3/4)
[Other parts]
Inspection
Replacement
period
(Recommended)
Relay 3 years 10 years Card clean-up
Door fan 1 year 10 years Card clean-up
Resistance 1 year 10 years -
temperature detector-
temperature converter
Fuse 1 year 10 years Clean-up
The replacement period for the control device internal components (condenser, etc.) is
Components (4/4)
[Peripheral equipment]
Inspection
Replacement
period
(Recommended)
Hard disk 1 year 3 years (Note 1) Clean-up, ScanDisk
(OPS/ACS)
LCD monitor - - -
CRT monitor - - -
Mouse Anytime 3 years Clean-up
Switching HUB 1 year 5 years Connector clean-up
Operation - 5 years -
keyboard (OPKB)
CPU changer - 5 years -
(Note 1) As per PC manufacturer, the service life of a PC is five years, assuming that it is used
eight hours for five days a week.
Based on this calculation, for continuous usage the estimated replacement period is three years.
6. Installation Instructions

6-1. Installation Instructions of SSCG, IOA, SCG (1/3)
(1) Before insertion, check that both left and right module lock levers are in the "Release"
position, insert the module straight along the channels of the IOA backplane.
(2) After insertion of the modules, check that the resin projections (a) on both sides of the
case are inserted below the surface of the module lock levers (b), and set the lock
levers on the right and left of the inserted module to "Lock" to fix it.
The insertion error prevention key must be set
correctly during the shipment stage. (Check that
the key is set correctly.)
(1) Always insert straight along the guide

channels of the backplane.
(b) Module lock

levers
Release
(2) After inserting the modules, lock Lock

(a) Resin protrusion with the levers on the left and right.

6-1. SSCG, Installation Instruction of IOA, SCG (2/3)
(1) Insert straight along the channels of the IOA backplane.

IOABP, Zoom-in picture IOABP, Inserting IOA
Release
Lock

6-1. SSCG, Installation Instruction of IOA, SCG (3/3)
(1) Insert straight along the channels of the IOA backplane.

IOABP, Left side lock IOABP, Center lock IOABP, Right side lock

6-2. Open/Close of Module Lock Lever Using the
Dedicated Jigs (IO Node) (1/2)
Using the dedicated jigs, open and close the lock lever of the IO node (SSCG, IOA, SCG).
Release Release
Lock Lock

6-2. Open/Close of Module Lock Lever Using the
Dedicated Jigs (IO Node) (2/2)
Using the dedicated jigs, open and close the lock lever of the IO node (SSCG, IOA, SCG).
When the lever is pulled downward, it is in the When the lever is pulled downward, it is in the
Lock position, and when the lever is pulled Lock position, and when the lever is pulled
upward, it is in the Unlock (Release) position. upward, it is in the Unlock (Release) position.
Release Release
Lock Lock

6-3. Installation Instructions for IO Module (1/3)
(1) Insert straight along the channels of the IOM

backplane. The wrong prevention key is correctly
configured at the point of shipping is
(2) After insertion of the modules, check that the resin promise.
projections (a) on both sides of the case are
inserted below the surface of the module lock
levers (b), and set the lock levers on the right and
left of the inserted module to "Lock" to fix it.
①Follow the guide grooves of
backplane, (make sure to) insert
straight.
(b) Module lock
levers
(a) Resin protrusion
②After insert the module, lock up

down bar.


backplane.
(2) After insertion of the modules, check that the resin
Module lock IOM, Insertion IOM, Insertion

lever left side right side


backplane.
(2) After insertion of the modules, check that the resin
IOM, Insertion front IOM, Left side lock IOM, Right

side lock

6-4. Open/Close of Module Lock Lever Using the Dedicated
Jigs (IO Module) (1/2)
Using the dedicated jigs, open and close the lock lever of the IO module. (Use jigs for
opening/closing the locks of the IO nodes.)
Release
Lock
Release
Lock

6-4. Open/Close of Module Lock Lever Using the Dedicated
Jigs (IO Module) (2/2)
Using the dedicated jigs, open and close the lock lever of the IO module. (Use jigs for
opening/closing the locks of the IO nodes.)
Dedicated Jig IOM, Open/Close IOM, Open/Close

Left side Right side
Release
Lock

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11.

Places that need to be cleaned -2

Places that need to be cleaned -1

(5) In order to remove the filters, remove eight cover screws.

(6) [Places that need to be cleaned -1]

[Places that need to be cleaned -2]

(8) Remove clogged dust using vacuum cleaners or blowers.

How to Adjust CPDDA21, CPDDA31, and CPDDA41

[Battery for the CPU card]

* This battery maintains the

[MPS related parts]

[I/O module related parts]

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 74

(1) Always insert straight along the guide

(b) Module lock

(2) After inserting the modules, lock Lock

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 75

(1) Insert straight along the channels of the IOA backplane.

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 76

(1) Insert straight along the channels of the IOA backplane.

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 77

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 78

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 79

(1) Insert straight along the channels of the IOM

(a) Resin protrusion

②After insert the module, lock up

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 80

(1) Insert straight along the channels of the IOM

Module lock IOM, Insertion IOM, Insertion

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 81

(1) Insert straight along the channels of the IOM

IOM, Insertion front IOM, Left side lock IOM, Right

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 82

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 83

Dedicated Jig IOM, Open/Close IOM, Open/Close

© 2015 MITSUBISHI HITACHI POWER SYSTEMS, LTD. All Rights Reserved. 84

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