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EC2-712 Condenser Controller

Operating Instructions
GB
Note: This document contains short form instructions for experienced users. Technical data:
Use last column in List of Parameters to document your individual settings.
Power supply 24VAC ±10%; 50/60 Hz; Class II
More detailed information can be found in the User Manual.
Power consumption 4VA max.
Communication TCP/IP Ethernet 10MBit/s
Terminals Removable screw terminals
wire size 0.14 … 1.5 mm2
Temperature
storage -20 … +65°C
operating 0 … +60°C
Pressure sensor input 24VDC, 4 … 20mA
Fan output relays Inductive (AC15) 250V / 2A
The EC2-712 has been designed to control condensers with up to four fans. The Resistive (AC1) 250V / 6A; 12A total return current
purpose of the controller is to keep condensing pressure to a minimum by
Digital inputs Volt free contacts 5V/0,1mA
switching fans on or off.
Humidity 0 … 80% rh. non condensing
Protection class IP65 (front protection with gasket)
Marking

Mounting
The EC2-712 can be mounted in panels with a 71 x
29 mm cutout. See dimensional drawing below for
space requirements including rear connectors.
Push controller into panel cutout.(1)
Make sure that mounting clamps are flush with
outside of controller housing
Insert allen key into front panel holes and turn
The PT5 pressure transmitter (5) senses condensing pressure and feeds the signal clockwise. Mounting clamp will turn and gradually
into a condensing pressure dead band control loop. Condensing pressure is move towards panel (2)
modulated by turning fan motors on and off. Turn allen key until mounting clamp barely touches
No change occurs as long as the condensing pressure remains within the dead band panel. Then move other mounting clamp to the same
(P1) around the condensing pressure setpoint (P0). The controller will add/remove position (3)
fan capacity when the condensing pressure goes beyond the limits of the Tighten both sides very carefully until controller is
condensing pressure dead band. For stable condenser operation, adjustable time secured. Do not over tighten as mounting clamps
delays for fan motor on and off are available. To avoid premature wear of will break easily.
individual fan motors, run time equalization is built into the controller.

remove capacity dead band add capacity

Condensing Pressure
Electrical Installation
A fast recovery procedure can be used to immediately switch off all fans when the Refer to the electrical wiring diagram
condensing pressure falls below a set limit. Similarly an emergency routine can be (right) for electrical connections. A copy
activated automatically if the condensing pressure exceeds a definable limit. of this diagram is labelled on the
controller.
Use connection wires/cables suitable for
! Safety instructions: 90°C operation (EN 60730-1).
• Read installation instructions thoroughly. Failure to comply can result in EC2 analog inputs are for dedicated
device failure, system damage or personal injury. sensors only and should not be connected
• The product is intended for use by persons having the appropriate to any other devices. Volt free digital
knowledge and skills. inputs should only be connected to serial
• Ensure electrical ratings per technical data are not exceeded. control loops or relays with gold
• Disconnect all voltages from system before installation. contacts. They should not be connected
• Keep temperatures within nominal limits. to any other devices
• Comply with local electrical regulations when wiring Important: Keep controller and sensor wiring well separated from mains wiring.
Minimum recommended distance 30mm.
Warning: Use a class II category transformer for 24VAC power supply
(EN 60742). Do not ground the 24VAC lines. We recommend to use one
transformer per EC2 controller and to use separate transformers for 3rd party
controllers, to avoid possible interference or grounding problems in the power
supply. Connecting any EC2 inputs to mains voltage will permanently damage the
EC2.

Set-up and Parameter Modification Using the Keypad


For convenience, an infrared receiver for the optional IR remote control unit is
build-in, enabling quick and easy modification of the system parameters when a
computer interface is not available.
Alternatively, the parameters can be accessed via the 4-button keypad. The
configuration parameters are protected by a numerical password. The default
password is “12”. To select the parameter configuration:
• Press the PRG button for more than 5 seconds
A flashing 0 is displayed
• Press or until 12 is displayed; (password)
• Press SEL to confirm password
• The first modifiable parameter code is displayed (/1).
• To modify parameters see Parameters modification below.
EC2-712_65108_EN_R03.doc Replacement for Rev.:02 1/4 16.09.2009
EC2-712 Condenser Controller
Operating Instructions
GB

Parameter Modification: Procedure Indications on The Display:


• Press or to show the code of the parameter that has to be changed; Condenser fan controller
• Press SEL to display the selected parameter value; • State
• Alarm in combination with alarm message and alarm LED
• Press or to increase or decrease the value;
• Condensing pressure or saturation temperature from condensing pressure
• Press SEL to temporarily confirm the new value and display its code;
• Parameter
• Repeat the procedure from the beginning "press or to show..." Other display
To exit and save the new settings: • Pressure: Pressure value in bar (g)
• Press PRG to confirm the new values and exit the parameters modification • Alarm: Alarm condition
procedure.
• IR: IR communication enabled
To exit without modifying any parameter:
• Do not press any button for at least 60 seconds (TIME OUT).
• Press “ESC” on IR remote control. Alarm Codes
hP High pressure alarm
Condensing pressure higher than the maximum limit
Load Default Parameters: lP Low pressure alarm
The default parameter settings can be reloaded into the controller memory by using Condensing pressure lower than the minimum limit
the special function described below.
EP Error pressure
Condensing pressure sensor failure
Special Functions:
The Special Functions can be activated by:
Fr Fast recovery alarm
• Press and together for more than 5 seconds, a flashing “0” is displayed. Fast recovery form low condensing pressure
• Press or until the password is displayed (default = 12). If password was
changed, select the new password. hr High discharge pressure alarm
• Press SEL to confirm password, a “0” is displayed and the Special Function High condensing pressure recovery
mode is activated.
• Press or to select the function. The number of special functions is dynamic E1 Feedback alarm 1
Digital input associated with fan 1 has changed into alarm state (safety chain)
and controller dependent. See list below.
• Press SEL to activate the function without leaving the special function mode.
E2 Feedback alarm 2
• Press PRG to activate the function and leave the special function mode. Digital input associated with fan 2 has changed into alarm state (safety chain)
Most of the Special Functions work in a toggle mode, the first call activates the
function, and the second call deactivates the function.
E3 Feedback alarm 3
The indication of the function can only be displayed after exiting the special Digital input associated with fan 3 has changed into alarm state (safety chain)
function mode.
• 0: Display test function E4 Feedback alarm 4
• 1: Displays the current TCP/IP address Digital input associated with fan 4 has changed into alarm state (safety chain)
• 2: Set the controller's TCP/IP address to 192.168.1.101 (default value). This
change is only temporary. A power down will reset the previous address n1 Service alarm 1
• 3: Resets all parameters to the factory default setting. The controller will Fan 1 operating time higher than run limit
indicate “oF” during the reset and the valve will close.
n2 Service alarm 2
Display of Data: Fan 2 operating time higher than run limit
The data to be permanently shown on the display can be selected by the user (parameter
/1). In case of an alarm, the alarm code is displayed alternately with the selected data. n3 Service alarm 3
The user can inhibit the alarm code. Fan 3 operating time higher than run limit
It is possible to temporarily display these values. This is a useful feature when
initially setting-up the system without the aid of the WebPages. Press the SEL n4 Service alarm 4
button to scroll through all possible displayable data.. The display will show for one Fan 4 operating time higher than run limit
second the numerical identifier of the data (see /1 parameter) and then the selected data.
After two minutes the display will return to the by parameter /1 selected data. This Er Data error
action is only valid when parameter H2 = 3. Data send to the display is out of range
Ethernet activity LED IR LED Fan 4 on
(only active when service pin is pressed)
Messages
--- No data to display
Display indicates condenser controller The display will show an “---” at node start up and when no data is send to the
display.
Display indicates pressure in bar
Alarm condition In Reset to default values activated
The display will show an “In” when the factory default configuration data set
Fan 3 on is initialized.
Fan 2 on Fan 1 on
Id Wink request received
The display will show a flashing “Id” when the wink request was received.
The flashing “Id” will be shown on the display until the service button will be
pressed, or a 30 min delay timer will expire or a second wink request is
received. This function is action only when using SNMP protocol

OF Node is offline
The node is offline and no application is running. This is the result of a
network management command and will happen for example during node
installation.

EC2-712_65108_EN_R03.doc Replacement for Rev.:02 2/4 16.09.2009


EC2-712 Condenser Controller
Operating Instructions
GB

Fan controller
/ DISPLAY PARAMETERS Min Max Unit Def Individ. u STEP ENABLE PARAMETERS Min Max Unit Def Individ.
u0 Reset operating time 0 5 - 0
/1 Value to be shown on display 0 2 - 0 0 = do nothing
0 = Fan states 1 = reset operating time fan 1
1 = condensing pressure (bar) 2 = reset operating time fan 2
2 = condensing temperature (°C) 3 = reset operating time fan 3
4 = reset operating time fan 4
5 = reset operating time all fans
r SENSOR PARAMETERS u1 Enable/disable fan 1 0 1 flag 1
r0 Condensing pressure sensor -1.0 50 bar 0.0 u2 Enable/disable fan 2 0 1 flag 1
minimum value
u3 Enable/disable fan 3 0 1 flag 1
r1 Condensing pressure sensor -1.0 50 bar 30
u4 Enable/disable fan 4 0 1 flag 1
maximum value
r2 Pressure offset for condensing -1.0 1.0 bar 0.0
C APPLICATION PARAMETERS
pressure
C1 Number of fans 1 4 - 4
r3 Refrigerant type 0 5 - 4
C4 Fan 1 (0 = standard control loop 0 1 - 0
0 = no temperature conversion;
1 = fan 1 act as base load)
1 = R22; 2 = R134a; 3 = R507; 4 = R404A; 5 = R407C
C5 Fan switch logic (Rotation) 0 1 flag 1
0 = FILO logic (First In, Last Out)
P SET-POINT PARAMETERS Capacity demand: Adds first fan.
P0 Pressure set-point (condensing) for -1.0 50 bar 14.0 Capacity excess: Removes last fan.
fan circuit 1 = Rotation enabled
P1 Pressure band (dead band for dead 0.0 50 bar 4.0 Capacity demand: Adds fan with lowest runtime out of
band control mode) available fans.
P3 Fast recovery from low pressure -9.9 50.0 bar 9 Capacity excess: Removes fan with highest runtime out of
P4 Enable set-point compensation 0 1 - 0 available fans.
0 = disabled; 1 = enabled C6 Number of fans to switch on in case 0 4 - 0
P5 Maximum pressure compensation -3.0 3.0 bar -3.0 of sensor failure
P6 Temperature at minimal shift value -50.0 50 °C 30
(0) H OTHER PARAMETERS
P7 Temperature at maximal shift value -50.0 50 °C 15.0 H2 Keyboard and IR remote control 0 3 - 3
(Shift Max) 0 = all disabled
P8 High discharge pressure recovery. -9.9 50 bar 20 (Caution, access to controller only via network possible)
1 = Keyboard enabled
t TIME PARAMETERS 2 = IR remote control enabled
t1(1) Time delay before adding capacity 0 99 10sec 3 3 = Keyboard and IR remote control enabled
t2(1) Time delay before removing capacity 0 99 10sec 3 H3 IR remote control access code 0 199 - 0
H5 Password 0 199 - 12
A ALARM PARAMETERS
A2 Minimum condensing pressure -1.0 50 bar 10.0
alarm limit
A3 Maximum condensing pressure -1.0 50 bar 27
alarm limit
A4(1) Delay time for minimum pressure 0 99 10sec 0
alarm limit
A5(1) Delay time for maximum pressure 0 99 10sec 0
alarm limit
A8(1) Fan serial alarm delay 0 99 10sec 0
A9(2) Fan run limit 0 99 10000hr 0

(1)
These values have a resolution of 10 sec, on the local display. Ex. A value 1 means 10 sec.
(2)
These values have a resolution of 10.000 hours, on the local display. Ex. A value 1 means 10.000 hours.

• Note: Concerning the indicated parameters, it is recommended to check, before installing, if the factory value is suitable for the required use

EC2-712_65108_EN_R03.doc Replacement for Rev.:02 3/4 16.09.2009


EC2-712 Condenser Controller
Operating Instructions
GB

Visualising Data: WebPages


A TCP/IP Controller-Readme file is available on the www.emersonclimate.eu In addition, for those customers wishing to connect the controllers into a larger
website to provide detailed information about TCP/IP Ethernet connectivity. Please system, it is also possible to trap network variables using the SNMP protocol.
refer to this file if you need information beyond the contents of this instruction Refer to the User Manual for further details.
sheet. The Monitoring and Alarm WebPages are read only and therefore it is not
The EC2-712 has a TCP/IP Ethernet communication interface enabling the necessary to enter a username or password. A username and password will be
controller to be directly connected to a PC or network via the standard Ethernet requested upon the initial request to any of the other WebPages. The factory
port. The EC2-712 controller has embedded WebPages to enable the user to easily default settings are :
visualise the parameter lists using real text labels. Username: EmersonID
No special software or hardware is required. Password: 12
Connect the EC2-712 using the optional ECX-N60 cable assembly to a network or The default settings may be modified in the Display configuration page.
hub that enables the controller to receive a dynamic TCP/IP address. If a DHCP Press the tabs at the top of the Monitoring page with a left click of the mouse
server is not available, the controller can be connected to a computer using a button to enter the respective Webpage.
crossover cable plugged directly into the Ethernet port. In this case, the TCP/IP The parameters will be visualised in real text together with the program code as
address of the computer must be manually modified to be compatible with the defined in the parameter list below.
default address of the controller. Refer to the TCP/IP Controller-Readme file for After the parameters have been modified, the complete list of settings can be saved
more details. to the memory of the computer and used later to upload into another controller.
Open the Internet browser program on the computer and enter the default TCP/IP This can save a considerable amount of time when using multiple controllers and
address of the controller into the address line of the Internet browser: over a period of time, a library can be created containing the parameter lists for
192.168.1.101 or the dynamic address from the DHCP server. The default equipment for different applications.
communication port is 1030. Refer to the TCP/IP Controller-Readme file if a It is also possible to display live graphical data from the controller. In addition, a
specific port is required permanent 30 days log file containing the control temperature at 15 minutes
After a few moments, the default monitoring page should be displayed. If the intervals is stored in the non-volatile memory to be later transferred using FTP to
browser does not open the default page or display active data, the user should the computer. The log file can be imported into a standard spreadsheet program
check the Internet browser “Option” configuration. Refer to the TCP/IP such as Excel. Refer to the TCP/IP Controller-Readme file for a complete
Controller-Readme file. description of the features available for the TCP/IP series of controllers.

Emerson Electric GmbH & Co OHG is not to be held responsible for erroneous knowledge of today. It is intended only for use by persons having the appropriate
literature regarding capacities, dimensions, applications, etc. stated herein. technical knowledge and skills, at their own discretion and risk. Since conditions of
Products, specifications and data in this literature are subject to change without use are outside of EMERSON’s control we cannot assume any liability for results
notice. The information given herein is based on technical data and tests which obtained or damages occurred due to improper application.
EMERSON believes to be reliable and which are in compliance with technical This document replaces all former versions

Emerson Electric GmbH & Co OHG - Postfach 1251 - Heerstraße 111 - D-71332 Waiblingen - Germany - Phone .49-(0)7151-509-0 - Fax .49-(0)7151-509-200
www.emersonclimate.eu

EC2-712_65108_EN_R03.doc Replacement for Rev.:02 4/4 16.09.2009

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