Professional Documents
Culture Documents
2018
Embankment
1 05/April/18 MS – 4 and Subgrade DM TS SP
works
Rev Date Ref Description Prepared Checked Approved
SCOPE
This work inclusive of transportation, filling, grading and compaction of dredged sand in accordance with
the requirements of the specification to the lines & grades as shown in the drawings or as instructed by the
engineer.
2. MATERIAL
REFERENCE
I. Specification for IRC-36-2010 (Recommended practice for construction of earth embankment for
road works).
II. IS:10379-1982
III. IS: 2720 (Part-28 and 29)
IV. MORTH Rev 5
V. Technical Specification (Vol. 2)
VI. Approved drawings for construction.
4.DEPLOYMENT OF PLANT
All personnel shall follow Health and Safety document as would be issued by ITD-CEMENTATION from
time to time. Necessary care shall be taken to prevent entry of unauthorised persons in the working area.
All persons shall use appropriate personal protective equipments as required.
6.QUALITY CONTROL
All Quality control aspects will be maintained as per related Specifications and recorded in attached
formats.
1. PURPOSE
The purpose of this document is to describe the procedure during construction to be adopted for the
execution of subgrade construction.
2. SCOPE
This work inclusive of excavation, removal & satisfactory disposal of all materials necessary for the
construction of the roadway & side drains in accordance with the requirements of the specification to the
lines & grades as shown in the drawings or as instructed by the engineer, is covering the activities of
subgrade construction , and removal & disposal of unsuitable cut materials.
3. MATERIAL
5. PROCEDURE
After the embankment operation is over up to the bottom of subgrade the cross section level will be taken &
recorded at an interval of 1.0 m on the ground, having an interval of 10 m in straight portion and 5 m in
curve. The filling work of subgrade will start by dumping moorum on the compacted base at uppermost
layer of the embankment and spread by using dozer as per site requirement. The moorum will then be
compacted by 8 ton static roller or if required by 10 ton vibratory roller. The layers will be compacted to the
required degree of compaction. One test per 500 Sqm will be done. The total depth of subgrade will be as
per drawing and the compacted thickness of each layer shall not exceed 200 mm. After compaction of
layers the method of taking levels to be followed as mentioned earlier.
A proper control on moisture content should be maintained during compaction. The speed of the roller
should not be more than 5 Km/hr at the time of rolling & care to be taken while overlapping of drum. After
compaction for each layer of sub grade the field dry density should not be less than 97% of maximum dry
density (Ref table 300-2 of MORTH 5th rev) obtained at laboratory.
Pavement design as given in DBR has been prepared based on the design traffic 20MSA and minimum
effective CBR of subgrade is found more than 8% as given in technical specification, then accordingly
thickness of bitumen will be fixed.
6. DEPLOYMENT OF PLANT
Following Plants and Equipments shall be deployed for proper execution of work;
(1) Dozing Equipment (D6) – 2.3 cum bucket- As per requirement
(2) Excavator – 1.2 Cum bucket capacity – As per requirement
(3) Tipper – 9/14/25 Ton – As per requirement
(4) Static Roller – 8 Ton – As per requirement
(5) Vibratory Roller – 10 Ton – As per requirement
(6) Water Tanker with sprinkler arrangement- 5000/9000 litre – As per requirement
(7) Field density test apparatus (Sand pouring cylinder or core cutting mould)- 115/125 dia
cylinder or 100 dia core cutting mould – As per requirement
All personnel shall follow Health and Safety document as would be issued by ITD-CEMENTATION from
time to time. Necessary care shall be taken to prevent entry of unauthorised persons in the working area.
8. QUALITY CONTROL
All Quality control aspects will be maintained as per related Specifications and recorded in attached
formats.
9. ANNEXURE:
ANNEXURE-A
PROJECT ENGINEERING, PROCUREMENT AND CONSTRUCTION OF MULTI-MODAL IWT TERMINAL AT HALDIA , WEST BENGAL
EMPLOYER INLAND WATERWAYS AUTHORITY OF INDIA , MINISTRY OF SHIPPING , GOVT OF INDIA Rev. 1
CONTRACTOR ITD CEMENTATION INDIA LIMITED Date 05-04-2018
Scope of Inspection
Sampling Type of
Sl. No Name of Material Name of Test & Parameter Acceptance Standards Specification / Ref Frequency Test Location Procedure Ref. Remarks
Point records/Ref No.
ITD CEM IWAI
Dredged Sand
Lab MDD As per specification As per specification Once per source Site Site Laboratory IS:2720 Site Lab Report P R/RW
Moorum
Thickness of each layer Compacted thickness 200 mm MORTH 5th Rev Every layer Site Site As per method statement Site Lab Report P R/RW
Lab MDD As per specification As per specification Once per source Site Site Laboratory IS:2720 Site Lab Report P R/RW
LEGENDS: P-Perform W-Witness RW-Random Witness of test or activity R-Review of test reports/documents
ANNEXURE-B
B Mould No. :- Wt.of mould (A) = 6020 gms Volume of mould (V)= 2245 CC Remarks
G Container No.
Signature
Date
Page 1 of 2
IWAI ITD CEMENTATION INDIA LIMITED ARKITECHNO JV IRCLASS
Project Name: Engineering, Procurement and Construction of Multi-Modal IWT Terminal at Haldia, West Bengal
QR-16/12
MODIFIED PROCTOR'S DENSITY TEST (IS 2720)
From Graph
Optimum Moisture Content=
DRY DENSITY (g/cm³)
Name
Signature
Date
Page 2 of 2
ANNEXURE-B
Liquid Limit
Determination No.
1 2 3 4 5
Container No.
No. of Drops
1.20
1.00
Moisture Content (%)
0.80
0.60
0.40
0.20
0.00
10 100
Number of Drops, N-Logarithmic Scale
Liquid Limit Result from Casagrande Method
Signature
Name
Date
ANNEXURE-B
Project Name: Engineering, Procurement and Construction of Multi-Modal IWT Terminal at Haldia, West Bengal
QR-19/12
CALIFORNIA BEARING RATIO TEST
Source of material (Name & Chainage) Max Dry Density (YMDD) gm/cc
Specification no:
Mould no:- Test 1 Test 2 Test 3
Before Before After Remarks
Condition of Sample After Soaking Before Soaking After Soaking
Soaking Soaking Soaking
Mass of mould + wet soil in g.
Mass of mould in g
Mass of wet soil in g
Volume of mould in cc
Wet density of soil in
gm/cc
Dry Density in gm/cc.
Compaction %
Moisture Content:
Container No.
Mass of water in g
Mass of container in g
Swell Data
Swell percentage
Page 1 of 2
IWAI ITD CEMENTATION INDIA LIMITED ARKITECHNO JV IRCLASS
Project Name: Engineering, Procurement and Construction of Multi-Modal IWT Terminal at Haldia, West Bengal
QR-19/12
CALIFORNIA BEARING RATIO TEST
0
0.5
1.0
1.5
2.0
2.5 1370
4.0
5.0 2055
6.0
7.5
12.0
Name
Date
Page 2 of 2
ANNEXURE-B
We here by request for inspection of the following activity falling in next 24Hr
The work stated above have been inspected and approved /not approved to take up works.
Comments/Remarks:
Quality
Site Engineer Representative Representative
Engineer
Technical Support Services Consultant, Cluster-
ITD Cementation India Ltd. II TSSC- IWAI
II
ANNEXURE-B
Material Source:…...………….………
Chainage/Offset/Location
Determination No 1 2 3
9 Field Compaction,(Yd/MDD)x100%
10 Compaction Required
Co-Ordinates
Layer
Area
Pre-Level
Post Level
Check Points:-
Sl
Check Points of Site Grading Yes No
No.
1 Is filling area are free from boulders etc.?
2 Is filling area are free from tree roots, rubbish, organic deleterious
matter?
3 Is the filling area are cleaned and the ground undulations at EGL
leveled with proper grading of the surface?
Remarks:-
. ITD Cementation TSSC-II IWAI
Site Engineer Quality Engineer
Name
Signature
Date
Page 1 of 4
ANNEXURE-C
SR Remarks (Shop /
Task R/ NR Hazard Hazard Effect Control Measures
No IP No)
R Overhead & underground Injury to persons / 1) Prior to start of work ensure the area should be
obstruction if exists Damage to Equipment free from any buried cables.
2) The area should be free from any overhead
obstruction
R Presence of Insects, Snakes Injury to persons / 1) Area should be free from bushes.
Bite by insects, snake
Page 2 of 4
SR Remarks (Shop /
Task R/ NR Hazard Hazard Effect Control Measures
No IP No)
2 Transportation of material R Movement of trucks in public Getting hit by (or) hitting 1) Only licensed & trained drivers be engaged for
road other passerby vehicles work.
/ road users 2) Drivers to strictly follow the speed limits, traffic
signals & other regulations of the road.
3) Drivers to strictly maintain lane discipline.
4) Drivers to avoid undue overtaking of vehicles.
5) Ensure drivers carry their license & vehicle
passbook with them all the time.
6) Provision of signalman for safely guiding the
reversing trucks.
Page 3 of 4
SR Remarks (Shop /
Task R/ NR Hazard Hazard Effect Control Measures
No IP No)
3 Spreading and Compaction of R Accident while reversing of Hit & run over by 1) All vehicles must be fitted with reverse horn.
material vehicle / Accident due to reversing or moving 2) Provision of signalman for safely guiding the
carelessness, laziness, lack vehicles / Tipping over reversing equipment.
of attention, over working of vehicle / Damage to 3) No one should be allowed to stay behind
equipment reversing vehicles.
4) Use of red flags along the sides to warn vehicles
off the loose edges.
5) No one other than the driver should be allowed
to stay in the cabin during the work.
7) Working hours for driver and operators to be
restricted to 12 hours / shift.
8) Adequate leveling & compaction be done for
safe maneuvering of vehicles.
9)Unwanted person should not be allowed into the
working area.
10) All works to be carried out under close
supervision.
11) Proper illumination for night works.
Page 4 of 4
SR Remarks (Shop /
Task R/ NR Hazard Hazard Effect Control Measures
No IP No)
4 Environmental Nuisance R Generation of dust a) Nuisance 1) Use of dust musk by workers engaged in the
b) Air Pollution work.
2) Operator cabin should be covered.
3) Water sprinkling should be done at regular
interval.