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A R T I C L E I N F O A B S T R A C T
Keywords: An axial inductive displacement sensor, which can be fixed on radial direction to measure axial displacement of
Magnetic bearings the suspended rotor, is proposed in this paper. Based on Schwarz-Christoffel transformation, 3D inductance of the
Axial displacement inductive sensor proposed sensor is calculated. The novel approach for 3D inductance calculation is compared with 3D FEM
Schwarz-Christoffel transformation
results, showing the feasibility for practical applications. Static and dynamic characteristics are evaluated on a
Theory model
magnetic bearing platform. Sensitivity and linearity are 2.63 V/mm and 0.46%, respectively. Static noise result
shows that the proposed sensor can reach a resolution of 5 μm. Dynamic characteristics tests, including vibrating
and shocking experiments show that the displacement detection capability of the proposed sensor is similar to
that of an eddy current sensor, showing the potential of the proposed sensor used in other fields where eddy
current sensors have already be applied.
1. Introduction In order to prevent the problems of larger volume and higher cost
caused by displacement sensors in a magnetic bearing system, a self-
Due to its merits of no lubrication, low power consumption, long life, sensing technology, which uses the coil current to estimate the rotor
no pollution of oil, low vibrate and noiseless, magnetic bearings which position instead of displacement sensors, has been proposed and attracts
levitate a rotor by electromagnetic forces without mechanical contact more and more attentions[21–26]. This technology is cost reduction and
between the rotor and stator, have attracted more and more attentions has better system integration. However, this method is commonly
[1–3], and have been widely used in many industrial machines and model-based, and can be easily affected by system parameter variations,
devices, such as high-speed suspension machine[3–5], space application resulting in low robustness[17].
[6], flywheel energy storage[7,8], and other rotor systems[9–13]. To get The inductive displacement sensor possesses the attributes of low
a stable electromagnetic levitation, the magnetic force is adjusted by the maintenance, long life span, high sensitivity, low cost and insensitivity
displacement between the rotor and stator sensed by displacement to harsh environments[27–30]. And if the frequency response of the
sensors. Therefore, as one of the most important components of the inductive displacement sensor is properly compensated, it can reach to a
magnetic bearing control system, the performance of displacement wider application prospect than the eddy current displacement sensor in
detection has a great influence on the control accuracy of the rotor po the high-precision AMBs system[31]. Therefore, it has been deeply
sition[14]. studied ever since it is proposed, such as inductive displacement
Most of the optical and capacitive displacement sensors have certain detection with bilateral sensing units[15], two-dimensional displace
advantages in resolution and accuracy, but they are susceptible to dust, ment detection with inductive spiral coils[32,33], temperature
oil, moisture, temperature, mechanical vibration, shock[15–17], and are compensation[16], etc. And it has already been applied for conical iron
not suitable for magnetic bearings. With the merits of high sensitivity, core position sensing[34], floating-wiper[30], absolute angular position
linear measurement range and good frequency response characteristics, sensing[35], magnetic bearing displacement detection[31,36–38], etc.
eddy current displacement sensors become one of the most popular Reference[36] presents an integrated displacement sensor structure
sensors used in magnetic bearings[3,18–20]. However, it is very sensi for magnetic systems, and reference[37] uses active low-pass filter and a
tive to the material under test, and what is more, the measuring system notch filter to eliminate disturbances, and reference[31] presents an
of eddy current in magnetic bearings is too complex and expensive, optimization method for design and analysis. While all these work are
which limits the miniaturization and further applications of magnetic done for radial displacement detection in magnetic bearing systems. In
bearings[21]. reference [38], a novel measuring method for rotor axial displacement is
* Corresponding author.
E-mail address: wangdongl@vip.sina.com (D. Wang).
https://doi.org/10.1016/j.measurement.2021.110159
Received 8 June 2021; Received in revised form 6 September 2021; Accepted 9 September 2021
Available online 23 September 2021
0263-2241/© 2021 Elsevier Ltd. All rights reserved.
W. Li et al. Measurement 187 (2022) 110159
2
W. Li et al. Measurement 187 (2022) 110159
Fig. 3. Inductance calculation method of the structure in yoz plane. (a) basic
structure in yoz plane, (b) left half of the structure, (c) right half of the struc
ture, (d) reluctance relationship between each figure.
For the structure in Fig. 2(b), the geometry can be separated into two
parts, as shown in Fig. 3. And the Schwarz-Christoffel transformations
can be used to calculate the air reluctance of each part.
For the structure in Fig. 3(b), the calculation step are given as follow.
Firstly, transforming the basic geometry in Fig. 4(a) to the real axis in t
plan. Secondly, transforming the real axis in t plane to a geometry of
parallel capacitor in Fig. 4(c) is further derived.
Table 1 gives vertex coordinates of the polygon in z-plane, the vertex
angles, and the corresponding points on the real axis in t-plane.
For the situation in Fig. 4, the transformation from the real axis of the
t-plane to the polygon boundary in the z-plane can be derived by the
following equation
− π
dz
(1)
π 2
= S(t − 0)− π (t − 1)− π
dt
then
√̅̅̅̅̅̅̅̅̅̅ √̅̅̅̅̅̅̅̅̅̅
z(t) = − jS[2ln(1 + 1 − t) − lnt − 2 1 − t] + C (2)
where S and C are constant, which will be further determined. Fig. 4. The Schwarz-Christoffel transformation of a basic geometry.
Based on the two following boundary conditions,
{
z(t = 1) = 0 Table 1
(3)
z(t→0) = ∞ Corresponding point in t-plane.
3
W. Li et al. Measurement 187 (2022) 110159
Table 2
Corresponding point in v-plane.
AMP voltage
t-plane v-plane Angle(◦ )
reference
− ∞ +∞ 0
oscillator
− 1 jV 0
0 -∞ 180
1 0 0
+∞ +∞ 0 B
4.25 A
z
4.00
z sensor AD698
3.50
-1.0 -0.5 0.0 0.5 1.0
Armature offset along z direction (mm)
Fig. 5. Comparison of inductance between theory results and FEM results.
+Us L8
L1 L6 L3
U1 U2
L2 L5 L4 (b) Picture of the designed PCB circuit.
L7
-Us
Fig. 7. Schematics and picture of the designed circuit.
Fig. 6. Schematic diagram of detecting principle.
Then, the transformation equation can be fully described as follow. Fig. 8. Schematic diagram of the test system.
V
v(t) = ln(t) (10) ⎧
π ⎪ 2V aπ
⎪
⎪ (B1 )v = ln( ) + jV
Based on the analysis above, points B1 to B4 in z-plane can be derived ⎪
⎪
⎪
⎪
π 2g
⎪
into v-plane as follow. ⎪
⎪
⎪ V πw
⎪
⎨ (B2 )v = − π [ 2g + 2(1 − ln2)] + jV
⎪
(11)
⎪
⎪ V πw
⎪
⎪ (B3 )v = − [ + 2(1 − ln2)]
⎪
⎪ π 2g
⎪
⎪
⎪
⎪
⎪
⎪ 2V πh2
⎪
⎩ (B4 )v = ln( )
π 2g
4
W. Li et al. Measurement 187 (2022) 110159
0.0
30
20
-0.5 10
mV
0
-10
-60 -40 -20 0 20 40 60
-1.0
-60 -40 -20 0 20 40 60
displacement along radial direction (μm)
Fig. 12. Sensitivities of the proposed sensor along radial direction.
stator
coil
armature
noise (mV)
Fig. 9. The experimental setup for the test on static characteristics.
~12mV
0.6
experiment results
theory results
Linear Fit of output voltage
0.3
output voltage (V)
200
-3
2.0x10
residuals (V)
0.0 0
Maximum residual point
-3 (0.05, -0.00483)
-2.0x10
-200
-3
-4.0x10
-6.0x10
-3 -400
-0.2 -0.1 0.0 0.1 0.2 0 0.5 1 1.5 2
time (s)
displacement along axial direction (mm)
Fig. 14. Vibrate response of the proposed sensor.
Fig. 11. The residual curve.
5
W. Li et al. Measurement 187 (2022) 110159
-20 N2
L=
2Rair
-40 4g h1 π 4g 2g aπ 2g bπ 4g
0 0.2 0.4 0.6 0.8 1 μ0 N 2 [l + ln( ) + (1 − ln2)][w + ln( ) + ln( ) + (1 − ln2)]
π 2g π π 2g π 2g π
=
time (s) 2g
(19)
Fig. 15. Shock response of the proposed sensor.
where N is the coil turns.
For the structure designed in this paper, when the armature moves The novel approach for 3D inductance calculation has been
along z direction from − 1.0 mm to + 1.0 mm, a and h2 always meet the compared with 3D FEM results, as shown in Fig. 5. The FEM analysis
following condition. comparison used in this paper is developed based on Python, and core
reluctance is ignored in the FEM model. When the armature moves along
a < h2 (12)
z axis from − 1mm to 1 mm, the error between FEM results and theory
Then, for the geometry in Fig. 4(c), the capacitance per unit length calculation results is always less than 4%, showing the feasibility for
can be calculated as practical applications.
(B1 )v − (B2 )v
Cleft,yoz = ε 4. Displacement detection principle
V
(13)
w 2 aπ 2
= ε[ + ln( ) + (1 − ln2)] As shown in Fig. 1, the sensor is consisted of 8 inductances, namely,
2g π 2g π
L1 ~ L8. These inductances are placed circumferentially in two groups
where ε is dielectric constant. Therefore, the air gap reluctance of left along z direction, one group is made up of L1, L3, L5 and L7 as shown in
half structure in yoz plane (shown in Fig. 3(b)) can be derived as follow Fig. 1(b), and another group is made up of L2, L4, L6 and L8 as shown in
Fig. 1(c). Inductance L1, L2, L5 and L6 are placed along y direction, and
Rleft,air,yoz =
1
(14) they are connected to form a full bridge. Meanwhile, inductance L3, L4,
+ π2ln(a2gπ) + π2 (1 − ln2)] L7, L8 are placed along × direction and form another full bridge, as
w
μ0 [2g
shown in Fig. 6.
Similarly, for the right half of the structure in yoz plane (shown in
The input voltage of the bridge is set to ± Us, and output voltages are
Fig. 3(c)), the air gap reluctance can be expressed as
set to U1 and U2. When neglecting the resistance of the circuit, output
1 voltages can be obtained.
Rright,air,yoz = (15)
w
μ0 [2g + π2ln(b2gπ) + π2 (1 − ln2)] ⎧
⎪
⎪ L2 − L1 L5 − L6
⎨ U1 = (L + L − L + L )Us
⎪
Then, for the geometry in yoz plane (as shown in Fig. 2(b)), the air
(20)
2 1 5 6
Table 4
Comparison between the proposed sensor with other similar sensors.
Sensor schemes Linearity (%) Resolution (μm) Electrical contact to moving part Easy to integrate with magnetic bearing cost
6
W. Li et al. Measurement 187 (2022) 110159
⎧
⎪
⎪ L1 = L3 = L5 = L7
⎪
⎪
⎪
⎪ μ N 2
4g h π 4g 2g a − Δz 2g b − Δz 4g
⎪
⎪ 1
⎪ = 0 [l + ln( ) + (1 − ln2)][(w + Δz) + ln(
⎨ π) + ln( π) + (1 − ln2)]
2g π 2g π π 2g π 2g π
(22)
⎪
⎪ L2 = L4 = L6 = L8
⎪
⎪
⎪
⎪ 2
⎪
⎪ μN 4g h1 π 4g 2g a + Δz 2g b + Δz 4g
⎪
⎩ = 0 [l + ln( ) + (1 − ln2)][(w − Δz) + ln( π) + ln( π) + (1 − ln2)]
2g π 2g π π 2g π 2g π
noise of the sensor is less than 12 mV, showing that the resolution of the
proposed sensor is better than 5 μm.
Then, output of the sensor changes. The relationship between Δz and Then, based on the static test above, performance of the proposed
U1 can be obtained through numeral calculations, as well as the rela sensor can be obtained, as shown in Table 3..
tionship between Δz and U2.
Therefore, displacement along z direction of the rotor can be ob 5.2. Dynamic characteristics test
tained by detecting the changes of U1 and U2. Meanwhile, it is available
to improve the axial displacement sensor through structure optimization When the shaft is forced to vibrate along axial direction, displace
to complete more harsh distance detection for magnetic bearings. ments sensed by the proposed sensor and eddy current sensor are ob
In order to obtain the information of the rotor displacement, the tained, as shown in Fig. 14.
amplitude of output voltage U1 and U2 should be obtained. The AD698 is At last, a shock by hammer is hit on the shaft along axial direction,
a complete, monolithic Linear Variable Differential Transformer (LVDT) and displacements sensed by the proposed inductive sensor and eddy
signal conditioning subsystem, and can be used to convert transducer current sensor are given in Fig. 15.
mechanical position to dc voltage with a high degree of accuracy and The vibrate and shock results show that the detection capability of
repeatability. the proposed sensor is consistent with eddy current sensor.
The measuring circuit in this paper is designed based on AD698, and Table 4 gives a comparison study between the proposed sensor with
the excitation voltage is set to 13.6 V@19 kHz. The schematics and other similar sensors. The proposed axial displacement sensor has
picture of the designed circuit is shown in Fig. 7. several advantages over the existing sensors in terms of easy to manu
facture, no contact to moving part, easy to integrate with magnetic
5. Experiments bearing and low cost, etc.
7
W. Li et al. Measurement 187 (2022) 110159
measurement. [16] L.i. Wang, H.-B. Tao, H. Dong, Z.-B. Shao, F. Wang, A non-linear temperature
Compensation Model for Improving the Measurement accuracy of an inductive
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