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Please indicate whether each statement of the following is True (T) or False (F) by

circling T or F.
1. T F A production system consists of two major components; facilities and
Manufacturing support systems. F
2. T F The facilities in the production system doesn’t include the plant layoutF
3. T F A team of assembly workers putting together a piece of machinery
using hand tools is an example of worker-machine systems.T
4. T F A fitter and an industrial robot working together in an arc–welding
work cell is an example of worker-machine systems.T
5. T F A crew of workers operating a rolling mill that converts hot steel slabs
into flat plates is an example of worker-machine systems.T
6. T F A material handling worker using a dolly to move cartons in a
warehouse is an example of worker-machine systems.F
1. Explain by drawing the two major components of production system?
2.

3. What are the two basic methods of preparing the punched tape?
The first method is associated with manual part programming and involves the use
of a typewriter like device.
The second method is used with computer-assisted part programming. By this
approach, the tape is prepared directly by the computer using a device called a
tape punch.

*List five limitation of NC machine tool?


High investment cost
High maintenance effort
Need for skilled programmers
High utilization required
Part programming mistakes
Non optimal speeds and feeds
Punched tape
Tape reader
Controller
Management information & data

*What are the main components of CNC machine tools?


 Input / Output Console.
 Microprocessor Based control unit.
 Memory.
 Feedback unit.
 Machine Tool.
 Interfaces.

*List the limitations of CNC machine tool?


• Higher investment cost.
• Higher maintenance cost.
• Requires specialised operators.

Choose the answer from the following words:

1. Production system 2. Automated system 3. Programmable


Automation

4. Manufacturing support systems 5. NC machine 6. Fixed Automation

1. When the process is performed by a machine without the Automated


direct participation of a human worker. system
2. A collection of people, equipment, and procedures organized Production
to perform the manufacturing operations of a company system
3. A system in which the sequence of processing (or assembly) Fixed
operations is fixed by the equipment configuration Automation
4. The production equipment is designed with the capability to Programmable
change the sequence of operations to accommodate different Automation
product configurations

5. The procedures used by the company to manage production Manufacturing


and to solve the technical and logistics problems support systems
encountered in ordering materials, moving the work through 5
the factory, and ensuring that products meet quality
standards.
6. The machine tool, of which the various functions are NC machine
controlled by: letters, numbers and symbols.

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