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FH856 Series

Rev 3
PID Nr : 704229233 04/04/2019

Cryostar
Hull # Customer Project name Compressor type Quantity of Compressors
project #
H1810A H&Z YAMAL XDF 1 FH856 Low Duty compressor - CM6-200B 2

H1811A H&Z YAMAL XDF 2 FHA08 Low Duty compressor - CM6-200B 2

H1812A H&Z YAMAL XDF 3 FHA20 Low Duty compressor - CM6-200B 2

H1813A H&Z YAMAL XDF 4 FHA31 Low Duty compressor - CM6-200B 2

- - - - - -

- - - - - -

Tag. Nr. Normal operation PLC setting Action


[ Instrument range ] Checklist
N° Item condition Signal
Instrument setting [IO setting] Threshold H-HH (internal use)
(i) (ii) Type
Display range setting L-LL
1. Process gas

- - - - -
Process gas differential pressure
1.1 PDIT 11 4.48 kPa (iii)
Inlet flow orifice same as
- - - 4-20 mA
instrument setting
Process gas differential pressure - - - - -
1.2 PDIT 33 3.48 kPa (iii)
same as
W ater intercooler outlet flow orifice - - - 4-20 mA
instrument setting
- - - - -
Process gas differential pressure
1.3 PDIT 63 3.23 kPa (iii)
W ater aftercooler outlet flow orifice same as
- - - 4-20 mA
instrument setting
- - - - -
same as
- - - 4-20 mA
instrument setting
1.4 Process gas pressure - Comp. stage 1 inlet PIT 11A 2 kPa(g)
- - 27 kPa(g) H A -

- - 0 kPa(g) L A -

- - - - -
same as
1.5 Process gas pressure - Comp. stage 1 inlet PIT 11B 2 kPa(g) - - - 4-20 mA
instrument setting
- - 30 kPa(g) T HH -

- - - - -
1.6 Process gas pressure - Comp. stage 1 outlet PIT 12 51 kPa(g)
same as
- - - 4-20 mA
instrument setting
- - - - -
1.7 Process gas pressure - Comp. stage 2 inlet PIT 21 150 kPa(a)
same as
- - - 4-20 mA
instrument setting
- - - - -
1.8 Process gas pressure - Comp. stage 2 outlet PIT 22 267.2 kPa(a)
same as
- - - 4-20 mA
instrument setting
- - - - -
1.9 Process gas pressure - Comp. stage 3 inlet PIT 31 265 kPa(a)
same as
- - - 4-20 mA
instrument setting
- - - - -
1.10 Process gas pressure - Comp. stage 3 outlet PIT 32 475.7 kPa(a)
same as
- - - 4-20 mA
instrument setting
- - - - -
1.11 Process gas pressure - Comp. stage 4 inlet PIT 41 453 kPa(a)
same as
- - - 4-20 mA
instrument setting
- - - - -
1.12 Process gas pressure - Comp. stage 4 outlet PIT 42 812.6 kPa(a)
same as
- - - 4-20 mA
instrument setting
- - - - -
1.13 Process gas pressure - Comp. stage 5 inlet PIT 51 811 kPa(a)
same as
- - - 4-20 mA
instrument setting
- - - - -
1.14 Process gas pressure - Comp. stage 5 outlet PIT 52 1251 kPa(a)
same as
- - - 4-20 mA
instrument setting
- - - - -
1.15 Process gas pressure - Comp. stage 6 inlet PIT 61 1249 kPa(a)
same as
- - - 4-20 mA
instrument setting
- - - - -
same as
1.16 Process gas pressure - Comp. stage 6 outlet PIT 62A 1721.3 kPa(a) - - - 4-20 mA
instrument setting
- - 1950 kPa(a) HH T -

- - - - -
same as
PIT 62B ~1621.3 kPa(g) - - - 4-20 mA
instrument setting
- - 1850 kPa(g) HH T -
Process gas pressure - Discharge line
1.17
Safety function
- - - - -
same as
PIT 62C ~1621.3 kPa(g) - - - 4-20 mA
instrument setting
- - 1850 kPa(g) HH T -

- - - - -
1.18 Process gas pressure - W ater intercooler outlet PIT 33 475.68 kPa(a)
- - - 4-20 mA

- - - - -
1.19 Process gas pressure - W ater aftercooler outlet PIT 63 1721.28 kPa(a)
- - - 4-20 mA

- - - Pt100
TE 11 -90 °C -
- - - -
1.20 Process gas temperature - Comp. stage 1 inlet
TI 11
same as
(digital -90 °C - - - 4-20 mA
instrument setting
indicator)

PAGE 1 / 8
FH856 Series

Rev 3
PID Nr : 704229233 04/04/2019

- Pt100
- -
- - - -

TE 12A -32.8 °C - - 110°C H I1 /A

0°C with the


- W RC not L A (vi)
bypassed
1.21 Process gas temperature - Comp. stage 1 outlet
- Pt100
- -
- - - -

TE 12B -32.8 °C - - 115°C HH T

-40°C with the


- W RC not LL T (vi)
bypassed

- - - Pt100
1.22 Process gas temperature - Comp. stage 2 inlet TE 21 -32.8 °C -
- - - -

- Pt100
- -
TE 31A 18.8 °C - - - - -

- 140°C H I1 / A -
1.23 Process gas temperature - Comp. stage 3 inlet
- Pt100
- -
TE 31B 18.8 °C - - - - -

- 145°C HH T -

- Pt100
- -
TE 32A 76.4 °C - - - - -

- 190°C H I1 / A -
1.24 Process gas temperature - Comp. stage 3 outlet
- Pt100
- -
TE 32B 76.4 °C - - - - -

- 200°C HH T -

- Pt100
- -
TE 33A 45 °C - - - - -

- 50°C H A -
Process gas temperature -
1.25
W ater intercooler outlet
- Pt100
- -
TE 33B 45 °C - - - - -

- 55°C HH T -

- - - Pt100
1.26 Process gas temperature - Comp. stage 4 inlet TE 41 45 °C -
- - - -

- - - Pt100
1.27 Process gas temperature - Comp. stage 5 inlet TE 51 106.7 °C -
- - - -

- - - Pt100
1.28 Process gas temperature - Stage 6 inlet TE 61 157.5 °C -
- - - -

- Pt100
- -
TE 62A 197.8 °C - - - - -

- 210°C H I1 / A -

1.29 Process gas temperature - Comp. stage 6 outlet - Pt100


- -
TE 62B 197.8 °C - - - - -

- 215°C HH T -
TI 62
(digital 197.8 °C - - - 4-20 mA
indicator)

- Pt100
- -
TE 63A 45 °C - - - - -

- 50°C H A -
Process gas temperature -
1.30
W ater aftercooler outlet
- Pt100
- -
TE 63B 45 °C - - - - -

- 55°C HH T -

PAGE 2 / 8
FH856 Series

Rev 3
PID Nr : 704229233 04/04/2019

2. Process valves and actuators

2.1 VDV positioner air supply pressure control valve PCV 3 - - - - - -


360 kPa(g)
same as
2.2 VDV actuator positioner HY 3 - 0 ... 100% - - - 4-20 mA
instrument setting
same as
0 ... 100% - - 4-20 mA
instrument setting
ZT 3 -
2.3 VDV position - - 10% (0/+4) I1 -

ZSL 3 - 10% (0/+4) - Closed - - contact

W ater recycling cooler inlet valve positioner air


2.4 PCV 10A - - - - - -
supply pressure controller
210 kPa(g)
same as
2.5 W ater recycling cooler inlet valve positioner FY 10A 100 ... 0% linear - - - 4-20 mA
instrument setting
ZSH 10A - open - - - contact

ZSL 10A - closed - - I1 contact


same as
2.6 W ater recycling cooler inlet valve position 0 ... 100% - - - 4-20 mA
instrument setting

ZT 10A -
±5% discrepancy
- - - - -
to for 20 sec.

2.7 W ater recycling cooler inlet valve solenoid SV 10A - - - energized - I1 -

W ater recycling cooler bypass valve positioner air


2.8 PCV 10B - - - - - -
supply pressure controller
210 kPa(g)
same as
2.9 W ater intercooler bypass valve positioner FY 10B 100 ... 0% linear - - - 4-20 mA
instrument setting
ZSH 10B - open - - I1 contact

ZSL 10B - closed - - - contact


same as
2.10 W ater intercooler bypass valve position 0 ... 100% - - - 4-20 mA
instrument setting

ZT 10B -
±5% discrepancy
- - - - -
to for 20 sec.

2.11 W ater intcooler bypass valve solenoid SV 10B - - - not energized - I1 -

Anti-surge valve positioner air supply pressure


2.12 PCV 20 - - - - - -
control valve - Comp. stage 3-2
210 kPa(g)
same as
2.13 Anti-surge valve positioner - Comp. stage 3-2 FY 20 - 100 ... 0% linear - - - 4-20 mA
instrument setting
ZSH 20 - open - - I1 contact

ZSL 20 - closed - - - contact

2.14 Anti-surge valve position - Comp. stage 3-2 0 ... 100% - - - - 4-20 mA

ZT 20 - ±5% discrepancy
- - to FY 20 for 20 - A -
sec.

2.15 Anti-surge valve solenoid - Comp. stage 3-2 SV 20 - - - not energized - I1 -

Anti-surge valve air supply pressure control valve -


2.16 PCV 30 - - - - - -
Comp. stage 6-4
210 kPa(g)
same as
2.17 Anti-surge valve positioner - Comp. stage 6-4 FY 30 - 100 ... 0% linear - - - 4-20 mA
instrument setting
ZSH 30 - open - - I1 contact

ZSL 30 - closed - - - contact

2.18 Anti-surge valve position - Comp. stage 6-4 0 ... 100% - - - - 4-20 mA

ZT 30 - ±5% discrepancy
- - to FY 30 for 20 - A -
sec.

2.19 Anti-surge valve solenoid - Comp. stage 6-4 SV 30 - - - not energized - I1 -

3. Seal gas

PDCV 111 - - - - - -
20 kPa

- - - - -
same as
PDIT 111A 20 kPa - - - 4-20 mA
Seal gas supply differential pressure - Comp. instrument setting
3.1
stage 1
- - 15 kPa L I1 / I2 / A -

- - - - -
same as
PDIT 111B 20 kPa - - - 4-20 mA
instrument setting
- - 10 kPa LL T -

PDCV 112 - - - - - -
40 kPa

- - - - -
same as
PDIT 112A 40 kPa - - - 4-20 mA
Seal gas supply differential pressure - Comp. instrument setting
3.2
stage 2
- - 20 kPa L I1 / I2 / A -

- - - - -
same as
PDIT 112B 40 kPa - - - 4-20 mA
instrument setting
- - 15 kPa LL T -

PAGE 3 / 8
FH856 Series

Rev 3
PID Nr : 704229233 04/04/2019

PDCV 113 - - - - - -
40 kPa

- - - - -
same as
PDIT 113A 40 kPa - - - 4-20 mA
Seal gas supply differential pressure - Comp. instrument setting
3.3
stage 3
- - 20 kPa L I1 / I2 / A -

- - - - -
same as
PDIT 113B 40 kPa - - - 4-20 mA
instrument setting
- - 15 kPa LL T -

PDCV 114 - - - - - -
40 kPa

- - - - -
same as
PDIT 114A 40 kPa - - - 4-20 mA
Seal gas supply differential pressure - Comp. instrument setting
3.4
stage 4
- - 20 kPa L I1 / I2 / A -

- - - - -
same as
PDIT 114B 40 kPa - - - 4-20 mA
instrument setting
- - 15 kPa LL T -

PDCV 115 - - - - - -
40 kPa

- - - - -
same as
PDIT 115A 40 kPa - - - 4-20 mA
Seal gas supply differential pressure - Comp. instrument setting
3.5
stage 5
- - 20 kPa L I1 / I2 / A -

- - - - -
same as
PDIT 115B 40 kPa - - - 4-20 mA
instrument setting
- - 15 kPa LL T -

PDCV 116 - - - - - -
40 kPa

- - - - -
same as
PDIT 116A 40 kPa - - - 4-20 mA
Seal gas supply differential pressure - Comp. instrument setting
3.6
stage 6
- - 20 kPa L I1 / I2 / A -

- - - - -
same as
PDIT 116B 40 kPa - - - 4-20 mA
instrument setting
- - 15 kPa LL T -

4. Oil system

4.1 Oil temperature in tank TCV 5 - - - - - -


40°C

- - - Pt100
TE 5A 65 °C -
- - - -

- - - Pt100
4.2 Oil temperature in tank
- - - -
TE 5B 65 °C -
- 25°C L I2 / A -

- 75°C H A -
Contact
4.3 Oil level in tank LSL 5 - - - - L I2 / A temporized by
10s
- - - - -
same as
4.4 Oil tank pressure PIT 5 ~0.5 kPa(g) - - - 4-20 mA
instrument setting
- 5 kPa(g) H I1 / A -

4.5 Oil supply temperature control valve TCV 6 - - - - - -


43°C

- - - -
-
same as
4.6 Oil filter differential pressure PDIT 7 50 kPa - - 4-20 mA
instrument setting
- - 250 kPa H A -

- - - Pt100

- - - -
4.7 Gearbox oil supply temperature TE 8A ~43 °C -
- 20°C L I1 / A -

- 55°C H A -

PCV 8 - - - - - -
180 kPa(g)

- - - - -
same as
- - - 4-20 mA
instrument setting
L I1 / A
4.8 Gearbox oil supply pressure PIT 8 ~180 kPa(g) - - 160 kPa(g) -
repeated L T

220 kPa(g)
- - (temporized by H A -
30 seconds)

- - - - -
PSLL 8 ~1.8 kPa(g)
140 kPa(g) - - LL T contact

PAGE 4 / 8
FH856 Series

Rev 3
PID Nr : 704229233 04/04/2019

5. Gearbox

- - - Pt100

- - - -
TE 90A 69 °C (v) - 2
- 20°C L I1 / A -
Low speed shaft axial bearing temperature
5.1 - 110°C H I1 / A -
(gearbox non-driving side)
- - - Pt100

TE 90B 69 °C (v) - - - - - 2

- 115°C HH T -

- - - Pt100

- - - -
TE 90C 78 °C (v) - 2
- 20°C L I1 / A -
Low speed shaft axial bearing temperature
5.2 - 110°C H I1 / A -
(gearbox non-driving side)
- - - Pt100

TE 90D 78 °C (v) - - - - - 2

- 115°C HH T -

- - - Pt100

- - - -
TE 90E 75 °C (v) - 2
- 20°C L I1 / A -
Low speed shaft radial bearing temperature
5.3 - 110°C H I1 / A -
(gearbox non-driving side)
- - - Pt100

TE 90F 75 °C (v) - - - - - 2

- 115°C HH T -

- - - Pt100

- - - -
TE 90G 76 °C (v) - 2
- 20°C L I1 / A -
Low speed shaft radial bearing temperature
5.4 - 110°C H I1 / A -
(gearbox driving side)
- - - Pt100

TE 90H 76 °C (v) - - - - - 2

- 115°C HH T -

- - - Pt100

- - - -
TE 91A 74 °C (v) - 2
- 20°C L I1 / A -
High speed shaft radial bearing
5.5 - 120°C H I1 / A -
temperature - Compressor stage 1
- - - Pt100

TE 91B 74 °C (v) - - - - - 2

- 125°C HH T -

- - - Pt100

- - - -
TE 92A 72 °C (v) - 2
- 20°C L I1 / A -
High speed shaft radial bearing
5.6 - 120°C H I1 / A -
temperature - Compressor stage 2
- - - Pt100

TE 92B 72 °C (v) - - - - - 2

- 125°C HH T -

- - - Pt100

- - - -
TE 93A 76 °C (v) - 2
- 20°C L I1 / A -
High speed shaft radial bearing
5.7 - 120°C H I1 / A -
temperature - Compressor stage 3
- - - Pt100

TE 93B 76 °C (v) - - - - - 2

- 125°C HH T -

- - - Pt100

- - - -
TE 94A 73 °C (v) - 2
- 20°C L I1 / A -
High speed shaft radial bearing
5.8 - 120°C H I1 / A -
temperature - Compressor stage 4
- - - Pt100

TE 94B 73 °C (v) - - - - - 2

- 125°C HH T -

- - - Pt100

- - - -
TE 95A 85 °C (v) - 2
- 20°C L I1 / A -
High speed shaft radial bearing
5.9 - 120°C H I1 / A -
temperature - Compressor stage 5
- - - Pt100

TE 95B 85 °C (v) - - - - - 2

- 125°C HH T -

PAGE 5 / 8
FH856 Series

Rev 3
PID Nr : 704229233 04/04/2019

- - - Pt100

- - - -
TE 96A 87 °C (v) - 2
- 20°C L I1 / A -
High speed shaft radial bearing
5.10 - 120°C H I1 / A -
temperature - Compressor stage 6
- - - Pt100

TE 96A 87 °C (v) - - - - - 2

- 125°C HH T -

µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
XET 91 Max. 25 µm
- 65 µm (vii) H I1 / A -
-
- 55 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
High speed shaft radial displacement - -
5.11
Compressor stage 1
µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
YET 91 Max. 25 µm
- 65 µm (vii) H I1 / A -
-
- 55 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
-
µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
XET 92 Max. 25 µm
- 65 µm (vii) H I1 / A -
-
- 55 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
High speed shaft radial displacement - -
5.12
Compressor stage 2
µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
YET 92 Max. 25 µm
- 65 µm (vii) H I1 / A -
-
- 55 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
-
µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
XET 93 Max. 25 µm
- 60 µm (vii) H I1 / A -
-
- 50 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
High speed shaft radial displacement - -
5.13
Compressor stage 3
µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
YET 93 Max. 25 µm
- 60 µm (vii) H I1 / A -
-
- 50 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
-
µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
XET 94 Max. 25 µm
- 60 µm (vii) H I1 / A -
-
- 50 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
High speed shaft radial displacement - -
5.14
Compressor stage 4
µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
YET 94 Max. 25 µm
- 60 µm (vii) H I1 / A -
-
- 50 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
-
µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
XET 95 Max. 25 µm
- 60 µm (vii) H I1 / A -
-
- 47 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
High speed shaft radial displacement - -
5.15
Compressor stage 5
µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
YET 95 Max. 25 µm
- 60 µm (vii) H I1 / A -
-
- 47 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
-

PAGE 6 / 8
FH856 Series

Rev 3
PID Nr : 704229233 04/04/2019

µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
XET 96 Max. 25 µm
- 60 µm (vii) H I1 / A -
-
- 47 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
High speed shaft radial displacement - -
5.16
Compressor stage 6
µm] - - - - -
same as
µm - - - 4-20 mA
instrument setting
- 30 µm (vi) H A -
-
YET 96 Max. 25 µm
- 60 µm (vii) H I1 / A -
-
- 47 µm (viii) HH T -
-
- 100 µm (ix) HHH T - 2
-
XYI 91
Max. X/Y high speed shaft radial displacement - same as
5.17 (digital Max. 25 µm µm] - - - 4-20 mA
Compressor shaft stage 1 / stage 2 indicator)
instrument setting

XYI 93
Max. X/Y high speed shaft radial displacement - same as
5.18 (digital Max. 25 µm µm] - - - 4-20 mA
Compressor shaft stage 3 / stage 4 instrument setting
indicator)

XYI 95
Max. X/Y high speed shaft radial displacement - same as
5.19 (digital Max. 25 µm µm] - - - 4-20 mA
Compressor shaft stage 5 / stage 6 indicator) instrument setting

6. Bulkhead seal

- - - - -
PSL 8C ~180 kPa(g)
160 kPa(g) - - L I1 / A contact
6.1 Bulkhead seal lube oil supply pressure
- - - - -
PSLL 8C ~180 kPa(g)
140 kPa(g) - - LL T contact

- - - - Pt100

- - - - -
TE 8C ~60 °C
- - 35°C L I1 -

6.2 Bulkhead seal temperature - - 75°C H I1 / A -

- - - - Pt100

TE 8D ~60 °C - - - - -

- - 80°C HH T -

7. Main motor

- - - Pt100

TE 14DA ~ 31 °C (v) - - - - - 3

- 100°C H I1 / A -
7.1 Bearing temperature - Motor drive end
- - - Pt100

TE 14DB ~ 31 °C (v) - - - - - 3

- 105°C HH T -

- - - Pt100

TE 14NA ~ 29 °C (v) - - - - - 3

- 100°C H I1 / A -
7.2 Bearing temperature - Motor non drive end
- - - Pt100

TE 14NB ~ 29 °C (v) - - - - - 3

- 105°C HH T -

- - - Pt100

TE 14UA 78 °C (v) - - - - - 3

- 130°C H I1 / A -
7.3 U W inding temperature
- - - Pt100

TE 14UB ~ 78 °C (v) - - - - - 3

- 135°C HH T -

- - - Pt100

TE 14VA ~ 76 °C (v) - - - - - 3

- 130°C H I1 / A -
7.4 V W inding temperature
- - - Pt100

TE 14VB ~ 76 °C (v) - - - - - 3

- 135°C HH T -

- - - Pt100

TE 14W A ~ 78 °C (v) - - - - - 3

- 130°C H I1 / A -
7.5 W W inding temperature
- - - Pt100

TE 14W B ~ 78 °C (v) - - - - - 3

- 135°C HH T -

7.6 Cooling water leakage detector LSHH 14 - - - - HH T Contact

PAGE 7 / 8
FH856 Series

Rev 3
PID Nr : 704229233 04/04/2019

I1: Start-up interlock machine (i) : Add the prefix ''13'' for the Low Duty Compresor #1, ''14'' for the Low Duty Compressor #2.
I2: Start-up interlock auxiliary lube oil pump (ii) : Values may vary according to the process and site conditions.
(iii) : Delta pressure value for the design case is based on the design point of the compressor's wheel
A: ALARM
T: TRIP (v) : Values measured during LD motor test of H1810A (equivalent loading method). 3
Values measured on site are similar, depending on motor load & ambient conditions. 3
LimitL: Minimum value (vi) : Enabled when the main motor is running at full speed
(vii) : Enabled when the main motor is not energized
(viii) : Inhibited over the first 4 seconds of the main motor rotation and maximum 25% of the overall start-up duration
(ix) : Inhibited when the main motor is not energized 2

Revision Date Description Name

0 07/05/18 Original JFS

1 01/06/18 Point 4.2 : TE 5A, line "Heater start deleted" ; TE 5B, line HH Trip deleted JSr

2 22/11/18 Data updating JSr

General updating (SPL valid for several hulls ; PIT11 becomes PIT11A with High Alarm set point ; PIT11B
3 04/04/19 JSr

PAGE 8 / 8
Rv.a, 02.02.18, UN 1/3
CMP_ITEM.XLSM, Version 1.70 (23/11/15, NW)

1 Client
2 Project
3 Ship ref.
4 Application
5 Comm. No. FH856.01-02
6 Model Qty. 2 Operation: continuous

7
8 Location Machine Compressor room Relative humidity *) % 95
9 Driver Motor room Plant atmosphere marine
10 Mean temperature *) °C Area class.
class comp./motor
comp /motor rooms Zone 1,
1 IIB
IIB, T3/non haz.
haz
11 Ambient temperature range *) °C -18 / +45 Classification society LR

12 Case : 1 2 3 4 5 6
13 Case Guaranteed: Case 1, other cases predicted Case 1 Case 2 Case 3
14 Gas BOG BOG BOG
15 Molecular weight kg/kmol 18.44 18.44 19.44
16 Volume flow m3/h 3'100 3'100 3'100
17 Massflow kg/h 4'009 2'367 2'830
18 Inlet pressure kPaA 106.00 106.00 106.00
19 Outlet pressure kPaA 1700.00 1608.00 1700.00
20 Inlet temperature °C -90.0 35.0 -15.0
21 Outlet temperature °C 45.0 45.0 45.0
22 Isentrop. delta H kJ/kg
23 Efficiency %
24 Shaft speed RPM 33'633 33'633 33'633
25 Shaft power kW 689 495 542
26 Coupling power kW 866 672 719
27 Proposed motor size ***) kW 950
28 Driver system Fixed speed electric motor
29 Composition in mol%
30 Component Mol. wgt. Case 1 Case 2 Case 3
31 Nitrogen N2 28.013 20.000 20.000 20.000
32 Methane C1 16.043 80.000 80.000 80.000
33 Ethane C2 30.070
34 Hydrocarbons
y C3 44.097
35 Hydrocarbons C4 58.123
36
37 Total 100.0 100.0 100.0
38

39
40 Main voltage V AC 6600 Temperature warm
41 Control voltage V AC 220 Pressure *) kPa 700
42 Max. voltage variation ±5 % Flow Nm3/h 12
43 Hz 60 Quality clean, dry, warm, oilfree
44 Total installed, approx. kW 962
45
46 Type nitrogen Quality *) fresh
47 Dew point *) °C -55 Pressure *) kPa 200~300
48 Pressure *) kPa 500 Temperature *) °C max. + 36
49 Seal gas
g flow,, normal,, aprx.
p Nm3/h to be confirmed Max. temp.
p rise *)) °C 5
50 SG flow, back-up, aprx. **) Nm3/h 55 Required flow m3/h ~ 25.2
51
52 Oil quantity Litres 1400 Steam pressure kPa 700
53 Oil quality see lube oil spec Quality saturated
54 Remarks: ***) the motor is sized according to the most
55 *) to be checked / advised by client stringent contractual case +9% and does not
56 **) for nitrogen generator sizing necessarily cover the whole wheel performance
57 range
58 FOR APPROVAL - To be approved prior to manufacture Proprietary information. All rights reserved. CRYOSTAR 2018
Rv.a, 02.02.18, UN 2/3

71 Client, Project:
72 Proposal No.: FH856.01-02, Item
73 Model:

74
75 Rated speed min-1 33'633 49'155 Type barrel type
76 Max. cont. speed min-1 n.a. Casing split radial
77 Trip speed min-1 n.a. Casing split sealings O-ring
78 Tip speed (rated) m/s 384 566 Design pressure, st. 1 to 6 bar g 11.5/11.5/11.5/15/25/25
79 Tip speed (at max. cont.) m/s n.a. Test pressure, st. 1 to 6 kPa g 21.6/21.6/21.6/28.1/48/48

80 Rotation viewed on compressor CCW Design temp, st.1-2;st.3-4;st5-6 °C -196/200 ; -30/200 ; -30/220
81 No.
N off stages
t 6 Type
T off supportt b k t
brackets

82
83 No. of impellers 6 Type atmospheric
84 Diameters mm mm 218 Type of oil acc. lube-oil spec.
85 Type open Oil content litres 1400
86 Type of fabrication milled
87 Radial Axial Total capacity litres 1800
88 Location Gearbox Gearbox Material Carbon steel
89 Type Tilting pad tapered land Painting / Coating ext epoxy coated
ext.
90 Diameter mm 40 Operating pressure atmospheric
91 Main Auxil.
92 Diameter, max. mm Drive Gearbox E-mot.
93 Diameter at bearings mm 40 Suction pressure atmospheric
94 Shaft end shape Hirth, cylindr. Delivery pressure kPaG 600 600
95 Yield strength N/mm2 Flow l/min 185 205
96 Speed min-1 3'588 3'600
97 Method carbon ring Voltage n/a. 440
98 Seal
S l system
t type
t gas buffered
b ff d Phase
Ph n/a.
/ 3
99 Type, interstage w. back-up laby. Current A n/a. t.b.e.
100 Power kW (1.0) 10.0
101 Manufacturer BHS
102 Type WGC4-90 Manufacturer Bloksma
103 Execution gas tight Oil flow l/min t.b.e
104 Gear ratio 9.39 Water flow l/min 420
105 Oil flow l/min 134 Type Water cooled
106 Max shaft power kW 866 Working pressure kPaG 600
107 Gear box rating kW TBA Design pressure kPaG 800
108 AGMA service factor 1.4 Hydrotest pressure kPaG 1200
109 Rotary shaft seal mechanical Materials: - Tube Cu/Ni 10 Fe
110 Seal design pressure kPaG 300 - Frame Carbon steel
111 Design code
112 Type tandem cartridge
113 Sealing/lubrication lube oil Manufacturer
114 Make Cryostar/Burgmann Type duplex,
115 Oil flow l/min 8 full flow sw
sw. over
116 Filter elements paper cartridge
117 Motor rating kW 950 Filtration mm 0.01
118 Async. Motor speed min-1 3580 Working pressure kPaG 600
119 Rotation viewed on motor shaft CW Design pressure kPaG 1600
120 Switch gear Customer supply Test pressure kPaG 2400
121 Variable speed device n/a.
122 Piping Stainless steel
123 Manufacturer, Type Check valve Stainless steel
124 Normal power coefficient 14
1.4 Temperature control valve Cast steel body + SS trim
125 Max. speed min-1 4500 Pressure control valve Carbon steel + SS trim
126 Relief valves Bronze or Carb. St body + SS trim
127 Type of skid common rigid skid
128 Type of skid support I-Beams Steam type: Thermal oil qty Liter 30
129 Remarks:
130 Shaft speed stage 5 & 6 : 45941 rpm Casing st. 1 to st. 3 inlet and outlet flange class 150 lbs
131 Min. main motor asy. Speed 3560 rpm Casing st. 4 to st. 6 inlet and outlet flange class 300 lbs
132 FOR APPROVAL - To be approved prior to manufacture Proprietary information
information. All rights reserved.
reserved CRYOSTAR 2018
Rv.a, 02.02.18, UN 3/3

141 Client, Project:


142 Proposal No.: FH856.01-02, Item
143 Model:

144
145 Size Rating Facing Standard Inlet 10'' Discharge 6''
146 Compr. inlet 10'' 150 lbs RF ANSI Force Moment Force Moment
147 Compr. outlet 6" 300 lbs RF ANSI N Nm N Nm
148 Cooling water, in refer to GA 150 lbs RF ANSI Horiz., shaft axis (x) 2'620 3'990 1'810 2'760
149 Cooling water, out refer to GA 150 lbs RF ANSI Vertical (y) 5'240 2'000 3'630 1'380
150 Seal gas inlet refer to GA 150 lbs RF ANSI Horiz., 90° to shaft (z) 6'550 2'000 4'530 1'380
151 Instrument air 1/2" NPT Combined Forces and Moments to fulfil 2.2
2 2 x NEMA SM
SM-23
23 *)

152
153 Complete package, dry kg t.b.e. (w/o. mot.) Overall length of unit mm refer to GA
154 Heaviest maintenance item kg t.b.e. (w/o. mot.) Overall width of unit mm refer to GA
155 Control cabinet (safe area) kg t.b.e. Overall height of unit mm refer to GA

156
157 Casing ASTM A351 Gr. CF8 Compressor unit, with:
158 Gearbox Cast iron GG-25,
GG 25, DIN 0.6025 Variable Diffuser Vanes
159 Impeller Titanium Alloy Vanes pneumatic actuator, with I/P converter
160 High speed shaft 14NiCr14, DIN 1.5752 speed-increasing gearbox
161 Radial bearings Babitted bulkhead seal
162 Axial bearings Bronze low speed coupling
163 Shaft seal Carbon
164 Internal bolting (metric) A2-70 Rigid skid
165 Heatbarrier Micarta (or equiv.) Bulkhead
166 Baseframe Carbon steel Lube-oil system, including :
167 Oil reservoir with heater
168 Performance curve Main lube oil pump, gear driven
169 Dimensional Drawing Aux. lube oil pump, el-motor driven
170 Sectional Drawing Oil cooler
171 Bulk Head Seal Arrangement Lube-oil temperature control valve
172 P+ID Diagram Oil tank temperature steam control valve
173 Instrumentation & Safeties Pressure regulator for lube oil
174 Principal Wiring Diagram Duplex oil filter
175 Inspection and Test Plan Oil line to main motor
176 Seal gas system with pressure regulator
177 Performed Remarks 3x Anti-surge system, with:
178 Shop inspection Yes Witn. Flow orifices *)
179 Hydrostatic Yes Witn. Anti-surge integrated in IAS
180 Dynamical rotor balancing Yes n/witn. Control valves *)
181 Impeller overspeed Yes n/witn.
182 Mechanical running Yes Witn.
183 Performance test (Air) Yes Witn. Local panel (Eex)
184 Vibr. test w. job probe Yes Witn. Gauge board
185 Noise
N i level
l l test
t t Y
Yes Witn.
Wit T
Terminal
i l boxes
b to
t remote t cabinet
bi t
186 Cold running test Yes Witn. For all instrumentation details please refer to
187 Funct. test of guide vanes Yes Witn. Standard P&I Diagram
188 Dis-/reassemble unit a. t. Yes Witn. Flange & Rating :
189 Check wheel, shroud, laby. Yes Witn. In/out Stage 1 & in Stage 2 : 10"
190 Certified copies of test data Yes out Stage 2 & in/out Stage 3&4 : 8"
191 Cleanliness Yes n/witn. In/out Stage 5&6 : 6"
192 150lbs for Stages 1 to 3 & 300lbs for Stages 4 to 6

193 Remarks:
194 Execution of compressor and subsystem according to manufacturer standard, IEC codes, and the drawings as shown above.
195 *) Nozzle forces and moments well above the values recommended by API (1.85 x NEMA SM-23).
196
197
198
199
200
201 FOR APPROVAL - To be approved
pp prior
p to manufacture Proprietary
p y information. All rights
g reserved. CRYOSTAR 2018
FLOW ORIFICE CALCULATION

Customer: H&Z
Project: YAMAL XDF 1 Series
Cryostar machine type: CM6-200B (LD Compressor)
Hull: H1810A Series

Orifice type : Corner taps


Orifice location / Tag number : 13 FE 63 / 14 FE 63

OPERATIONAL CASE : Design case (guaranteed case)

FLUID AND PIPE PARAMETERS

INLET PIPE INSIDE DIAMETER : 154.08 [mm]

FLUID INLET PRESSURE : 17 [bar A]

FLUID INLET TEMPERATURE : 318.15 [K]

FLUID INLET DENSITY : 12.045 [kg/m3]

FLUID MASS FLOW : 1.1136 [kg/s]

FLUID INLET VOLUME FLOW : 0.0925 [m³/s]

FLUID INLET VISCOSITY : 13.452 [*1E-6 Ns/m2]

ORIFICE CALCULATION PARAMETERS

ORIFICE DIAMETER : 89 [mm] (*)

0.578 [-]

REYNOLDS NUMBER : 684085 [-]

FLUID SPEED IN THE PIPE : 4.96 [m/s]

PRESSURE LOSS : 21.05 [mbar]

MEASURED DIFFERENTIAL PRESSURE


32.25 [mbar]
ACROSS ORIFICE :

Calculation according to ISO 5167-2:2003


(*) An equivalent flow orifice with 4-hole has a Ø of 44.5mm) is provided
Revision Description Date Created Checked
0 Original 13/02/2018 JSr BRr
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Exclusive property of Cryostar.
FLOW ORIFICE CALCULATION

Customer: H&Z
Project: YAMAL XDF 1 Series
Cryostar machine type: CM6-200B (LD Compressor
Hull: H1810A Series

Orifice type: Corner taps


Orifice location / Tag number: 13 FE 33 / 14 FE 33

OPERATIONAL CASE: Design case (guaranteed case)

FLUID AND PIPE PARAMETERS

INLET PIPE INSIDE DIAMETER : 211.58 [mm]

FLUID INLET PRESSURE : 4.53 [bar A]

FLUID INLET TEMPERATURE : 318.15 [K]

FLUID INLET DENSITY : 3.172 [kg/m3]

FLUID MASS FLOW : 1.1136 [kg/s]

FLUID INLET VOLUME FLOW : 0.3511 [m³/s]

FLUID INLET VISCOSITY : 13.248 [*1E-6 Ns/m2]

ORIFICE CALCULATION PARAMETERS

ORIFICE DIAMETER : 122 [mm] (*)

0.577 [-]

REYNOLDS NUMBER : 505856 [-]

FLUID SPEED IN THE PIPE : 9.99 [m/s]

PRESSURE LOSS : 22.66 [mbar]

MEASURED DIFFERENTIAL PRESSURE


34.8 [mbar]
ACROSS ORIFICE :

Calculation according to ISO 5167-2:2003


(*) An equivalent flow orifice with 4-hole has a Ø of 61mm) is provided
Revision Description Date Created Checked
0 Original 13/02/2018 JSr BRr
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Exclusive property of Cryostar.
FLOW ORIFICE CALCULATION

Customer: H&Z
Project: YAMAL XDF 1 Series
Cryostar machine type: CM6-200B (LD Compressor)
Hull: H1810A Series

Orifice type: Corner taps


Orifice location / Tag number: 13 FE 11 / 14 FE 11

OPERATIONAL CASE: Design case (guaranteed case)

FLUID AND PIPE PARAMETERS

INLET PIPE INSIDE DIAMETER : 264.72 [mm]

FLUID INLET PRESSURE : 1.06 [bar A]

FLUID INLET TEMPERATURE : 183.15 [K]

FLUID INLET DENSITY : 1.293 [kg/m3]

FLUID MASS FLOW : 1.1136 [kg/s]

FLUID INLET VOLUME FLOW : 0.8611 [m³/s]

FLUID INLET VISCOSITY : 8.084 [*1E-6 Ns/m2]

ORIFICE CALCULATION PARAMETERS

ORIFICE DIAMETER : 145 [mm] (*)

0.548 [-]

REYNOLDS NUMBER : 662567 [-]

FLUID SPEED IN THE PIPE : 15.65 [m/s]

PRESSURE LOSS : 29.92 [mbar]

MEASURED DIFFERENTIAL PRESSURE


44.75 [mbar]
ACROSS ORIFICE :

Calculation according to ISO 5167-2:2003


(*) An equivalent flow orifice with 4-hole has a Ø of 72.5mm) is provided
Revision Description Date Created Checked
0 Original 13/02/2018 Jsr BRr
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Exclusive property of Cryostar.

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