Operatin

FROM Operating Design

Sr MOTHER Flow rate g Design Pressure Tie-in size Tie-in Type of Tapping REMARK FOR HOT TAPPING
TP No. AREA MOC Description (Mother Pipe Size can be refered in To Temp (deg 2 Temp (deg OSBL Line No Interface P&ID Existing Piping GA Remarks for Contractor TOYO REMARKS/JUDGEMENT
No PIPE THICK (Kg/hr) Pressure (kg/cm g) mm scope (Note-6) VENDOR
this column) 2 C) C)
(kg/cm g
A FCC REVAMP
B Merichem
C PRU
Existing LPG sphere header (8"-P- RISK /NOT ABLE TO SEES AT SITE DUE TO HOT TAPPING- OPTIONAL
1 TP-333-002 PRU CS S-40 Off-spec Propylene PRU (6"-P-333333-B01C-5XX-N) 54219 10.5 40 24.5 65 8" 6"-P-000009-B01B-1-N DT-8003-000-030-000001 EPC-1A ET-8000-72-301A-018 COLD -
48999- B01B-1N) TIME LIMITATION. COST
D MTBE
E O&U
16"-HS-333209-D01B-1B-IH, 16"-HS-181901-D01B-1B-IH HOT TAPPING- OPTIONAL
3 TP-181-001 PRU CS 23.83 MM HP Steam 32"-HS-181001-D01B-1B-IH 101807 38.5 390 42 / FV 415 16" DT-8003-181-013-000001 EPC-1A ES-0000-172-301-000025-001 COLD - RISK / SINGLE ISOLATION VALVE AVAILABLE
4"-HS-347001-D01B-1B-IH 4" HS-181902-D01B-1B-IH COST
6"-MS-333402-B01B-1B-IH 16"-MS-181905-B01B-1B-IH HOT TAPPING- OPTIONAL
4 TP-181-002 PRU CS S-10 MP Steam 34"-MS-181001-B01B-1B-IH 43589 12.7 270 14.2/FV 290 16" DT-8003-181-013-000002 EPC-1A ES-0000-172-301-000025-001 COLD - RISK / SINGLE ISOLATION VALVE AVAILABLE
12"-MS-347001-B01B-1B-IH 12"-MS-181906-B01B-1B-IH COST
60"-LS-181001-A01B-1B-IH 26"-LS-181903-A01B-1B-IH HOT TAPPING- OPTIONAL
5 TP-181-003 PRU CS STD LP Steam 26"-LS-333400-A01B-1B-IH 46577 4 190 6.5/FV 245 26" DT-8003-181-013-000003 EPC-1A ES-0000-172-301-000024 COLD - RISK / SINGLE ISOLATION VALVE AVAILABLE
16"-LS-347027-A01B-1B-IH 16"-LS-181904-A01B-1B-IH COST
Due to deletion of MTBE Unit Line will route from
Condensate return (SUSPECT 8" By EPC-1A By EPC-1A 6"
6 TP-182-001 PRU CS SCH 20 4.8 100 10 120 8"-LC-1820802-A01B-1-IH DT-8003-182-015-000002 EPC-1A ES-0000-172-301-000066-002 HOT PRU, TP location shall be considered near PRU HOT HOT TAPPING
CONDENSATE) 8"-LC-347026-A01B-1-IH 8"-LC-182105-A01B-1-IH 98000 8"
Battery Limit.
30"-CWS-189531-A01X-1,
OSBL-1 header 52"CWS-189501- 30"-CWS-189511-A01X-1 30" Due to deletion of MTBE Unit, tentative tie-in size
7 TP-189-013 PRU CS 16MM Sweet CW Supply 4269000 5 32 10 65 30"-CWS-189511-A01X-1, DT-8003-189-015-000001 EPC-1A ET-8001-000-141-000266 HOT HOT HOT TAPPING
A01X-1U 10"-CWS-189513-A01X-1 36" will be 30".
12"-CWS-189514-A01X-1,
30"-CWR-189532-A01X-1,
30"-CWR-189512-A01X-1 OSBL-1 header 52"CWR-189502- 30" Due to deletion of MTBE Unit, tentative tie-in size
8 TP-189-014 PRU CS 10MM Sweet CW Return 4269000 3.5 44 10 65 30"-CWR-189512-A01X-1, DT-8003-189-015-000001 EPC-1A ET-8001-000-141-000266 HOT HOT HOT TAPPING
10"-CWS-189513-A01X-1 A01X-1U 36" will be 30".
12"-CWR-189515-A01X-1,
CS- DT-8003-197-015-000001(Sheet HOT TAPPING REQUIRED. No tapping, no vlave,
9 TP-197-001 PRU S-40 Potable Water 6"-DW-197002-A03A-IH 2"-DW-333400-A03A-IH - 5 Ambient 10 65 2" 2"-DW-197901-A03A-IH EPC-1A ES-0000-172-301-000067-002 COLD - HOT TAPPING
GALV 1 of 3) no flange observed during site visit
2"-UW-333400-A01X-1 2"-UW-184901-A01X-1 HOT TAPPING REQUIRED. Only blind flange and
10 TP-184-012 PRU CS 5MM Service Water 10"-UW-184051-A01X-1 - 5 Ambient 10 65 4" DT-8003-184-015-000001 EPC-1A ES-0000-172-301-000067-002 COLD - HOT TAPPING
2"-UW-347001-A01X-1 2"-UW-184902-A01X-1 not isolation valve observed during site visit.

HOT TAPPING REQUIRED. No tapping, no vlave,

13 TP-172-001 PRU CS S-40 Fuel Gas in 4"-FG-172400-A01I-1 2"-FG-333400-A01I-1-N 21.3 3.8 40 10 150 2" 2"-FG-172901-A01I-1-N DT-8003-172-021-000001 EPC-1A ES-0000-172-301-000067-002 COLD - HOT TAPPING
no flange observed near Piperack during site visit
DT-8003-185-023-000001(Sht 1 HOT TAPPING- OPTIONAL
15 TP-185-001 PRU LTCS XS Flare 24"-LRH-333451-A02B-2-N 36"-NF-185015-A01C-2P 117319 1.2 42 3.5 200 20" 24"-LRH-000014-A01C-2P EPC-1A ES-0000-172-301-000067-002 COLD - RISK / SINGLE ISOLATION VALVE AVAILABLE
of 2) COST
17 TP-183-005 PRU CS S-40 Nitrogen 6"-NG-183008-A01B-1 6"-NG-333400-A01C-5XX-N (PRU) 3698 Nm3/hr 7.7 40 12 65 6" 6"-NG-183901-A01B-1 DT-8003-183-019-000001-001 EPC-1A ES-0000-172-301-000067-002 HOT HOT HOT TAPPING
HOT TAPPING- OPTIONAL
27 TP-185-003 PRU CS S-80 slop-LCO 2"-P-333037-A01B-2-IS 12"-P-172603-B01C-5XX 4433 3 60 9 170 2" 2"-P-000013-A01B-2-IS DT-8003-172-025-000001 EPC-1A ES-0000-172-301-000026-002 COLD Valve is available at Tie-In in P&ID RISK / SINGLE ISOLATION VALVE AVAILABLE
COST
18"
30 TP-186-001 AIR UNIT CS 8MM COMP. AIR 18"-PA-186097-A01X-1 25750 Nm3/hr 10.4 Ambient 12 65 18" 18"-PA-186505-A01B-1 DT-8003-186-030-000001 EPC-1A ES-8001-186-301-000001 HOT HOT-TAPPING SHIFTED NEAR RECEIVER HOT TAPPING
AIR COMPRESSORS (186K-103A/B)
OSBL-1 HEADER 80"-CWR-189108-AO1X-1U DT-8003-189-014-000001 Refinery Shutdown is difficult for CT-01,
31 TP-189-001 CT-1 CS 23MM SWEET CW RETRUN CT-1 CELLS (189EF-101D/E) 7000000 1.5 44 10 65 80" EPC-1A ES-8001-189-301-000002 SHUTDOWN HOT POSSIBLE, PIT FOR VALVE IS REQUIRED. HOT TAPPING
80"-CWR-189108-AO1X-1U 28"-CWR-189501-AO1X-1U (Sht 2 of 3) Contractor to review alternate solution to convert
SHUTDOWN REQUIRED / BUT HOT POSSIBLE
TAPPING AT
WITH BELOW CHECK POINTS
FLANGE Refinery Shutdown is difficult for CT-01,
CT-1 SUMP (FROM EXISTING PIPE 1) CHECK FOR NOZZLE WELD WELD ON THE HOT TAPPING- OPTIONAL
32 TP-189-003 CT-1 CS PLATE SWEET CW SUPPLY 189P-101C SUCTION 8000000 0.267 32 10 65 56" 56"-CWS-189503-A01X-1 DT-8003-189-014-000001 EPC-1A ES-8001-189-301-000001 SHUTDOWN Contractor to review alternate solution to convert
SLEEVE/PUDDLE) 20MM PLATE COST
(20MM into HOT tapping
2) INSIDE SUMP BELL MOUTH & 90 DEGREE
THICK)
ELBOW SHALL BE IN PLACE
Refinery Shutdown is difficult for CT-01,
36" OSBL-1 HEADER
33 TP-189-004 CT-1 CS 16MM SWEET CW SUPPLY 8000000 7 32 10 65 36" 36"-CWS-189504-A01X-1 DT-8003-189-014-000001 EPC-1A ES-8001-189-301-000001 SHUTDOWN Contractor to review alternate solution to convert HOT POSSIBLE, PIT FOR VALVE IS REQUIRED. HOT TAPPING
189P-101C 80"-CWS-189107-AO1X-1U
into HOT tapping

8" BY EPC- BY EPC- BY EPC- HOT TAPPING NOT REQUIRED HOT TAPPING- OPTIONAL
34 TP-189-007 CT-1 OVERFLOW/DRAIN AOC BY EPC-1A BY EPC-1A 8" BY EPC-1A DT-8003-189-014-000001 EPC-1A ES-8001-189-301-000001 HOT
CT-1 (Cell D) 1A 1A 1A Open Drain connection. Directly Drain to trench COST

8" BY EPC- BY EPC- BY EPC- HOT TAPPING NOT REQUIRED HOT TAPPING- OPTIONAL
35 TP-189-008 CT-1 OVERFLOW/DRAIN AOC BY EPC-1A BY EPC-1A 8" BY EPC-1A DT-8003-189-014-000001 EPC-1A ES-8001-189-301-000001 HOT
CT-1 (Cell E) 1A 1A 1A Open Drain connection. Directly Drain to trench COST
HOT TAPPING NOT REQUIRED. STUB WITH
FLANGE & BLIND FLANGE AVAILABLE. HOT TAPPING- OPTIONAL
36 TP-189-009 CT-1 SWEET CW RETRUN 12"-CWR-189115-A01X-1 SSF (CT-1) 250000 2 44 10 65 12" 12"-CWR-189507-A01X-1 DT-8003-189-014-000001 EPC-1A ES-8001-189-301-000001 HOT
ISOLATION VALVE ALSO AVAILABLE FOR COST
HEADER ISOLATION
HOT TAPPING NOT REQUIRED. STUB WITH
12" DT-8003-189-014-000001(Sht 3 FLANGE & BLIND FLANGE AVAILABLE. HOT TAPPING- OPTIONAL
37 TP-189-010 CT-1 SSF RETURN SUMP 250000 ATM 44 10 65 12" 12"-CWR-189508-A01X-1 EPC-1A ES-8001-189-301-000001 HOT
SSF (CT-1) of 3) ISOLATION VALVE ALSO AVAILABLE FOR COST
HEADER ISOLATION
10" HOT TAPPING NOT REQUIRED HOT TAPPING- OPTIONAL
38 TP-189-011 CT-1 SSF DRAIN DRAIN BY EPC-1A ATM 44 10 65 10" 10"-CWR-189509-A01X-1 DT-8003-189-014-000001 EPC-1A ES-8001-189-301-000001 HOT
SSF (CT-1) Open Drain connection. Directly Drain to trench COST
CS- IA HEADER DT-8003-189-014-000001(Sht 3
39 TP-189-012 CT-1 S-80 INSTRUMENT AIR SSF (CT-1) 25 Nm3/hr 8.0 Ambient 12 65 1 1/2" 1 1/2"-IA-186501-A03A EPC-1A ES-8001-189-301-000001 HOT HOT HOT TAPPING
GALV 1 1/2"-IA-189001-A03A of 3)
“12"-HS-181030 Header is in isolated condition. HOT TAPPING- OPTIONAL
94 TP-000-012 EPC-2 B/L CS S-100 HP Steam 52"-HS-181001-D01B-1B-IH TP-000-O12A 14072 39 364 42 / FV 415 8" 8"-HS-181903-D01B-1B-IH DT-8003-181-013-000001 EPC-1A ES-0000-172-301-000129 LOCAL SHUTDOWN RISK, NO ISOLATION VALVE AVAILABLE
Hence Tie-in without Shutdown is possible" COST
103 TP-000-010 EPC-2 B/L CS S-20 Nitrogen 8"-NG-183002-A01B-1 TP-000-010A 6113 Nm3/hr 7.4 40 12 65 8" 8"-NG-183903-A01B-1 DT-8003-183-019-000001-001 EPC-1A ES-0000-172-301-000129 HOT HOT HOT TAPPING
HOT TAPPING REQUIRED. 4" Line 4"-PA-186034
Local Shutdown will be provided to execute this arrives at Desalination batterly limit. This line
New Desalination Unit (182PA-012) DT-8003-186-019-000001(Sht 2
110 TP-186-017 DSAL CS S-40 Plant Air 3"-PA-186040-A01B-1 100 nm3/hr 8.0 Ambient 12 65 2" 2"-NG-183923-A01B-1 EPC-1A ES-0000-172-301-000137 LOCAL SHUTDOWN TP. Contractor to plan and complete this Tie-in divides into 2" branches and supplies PA to various HOT TAPPING
for Utility Stations of 2)
within the allotted duration. units. During site visit, we did not find any isolation
valve which can be used for local shutdown.
New Desalination Unit (182PA-012) DT-8003-197-015-000001(Sht 2 Local Shutdown will be provided to execute this HOT TAPPING REQUIRED.No tapping, no vlave,
111 TP-197-004 DSAL CS-GAV S-40 Potable Water 4"-DW-197142-A03A-IH - 4 Ambient 10 65 2" 2"-DW-197922-A03A-IH EPC-1A ES-0000-172-301-000137 LOCAL SHUTDOWN HOT TAPPING
for Safety Shower of 3) TP. Contractor to plan and complete this Tie-in no flange observed during site visit
CS- Instrument Air header in CPU area(2"- ET-8003-182-010-000002. ES-
130 TP-182-034 CPU S-40 Instrument Air New units in CPU 50 Nm3/hr 7.5 Ambient 12 65 2" 2"-IA-186922-A03A DT-8003-182-014-000002 EPC-1A HOT HOT HOT TAPPING
GALV IA-182235-A03A) 8001-182-301-000109
HOT TAPPING NOT REQUIRED. Isolation valve &
HOT TAPPING- OPTIONAL
131 TP-182-013 DM UNIT DM Water 20"-TW-182356-A22X DM Water Pump (182P-122F) 1000000 0 75 3.5 100 20" 20"-TW-182911-A22X DT-8003-182-014-000003 EPC-1A ET-8003-182-010-000001 HOT spectacal blind at Suction and Discharge of pump
COST
available
HOT TAPPING NOT REQUIRED. Isolation valve &
18" HOT TAPPING- OPTIONAL
132 TP-182-014 DM UNIT DM Water 18"-TW-182357-A22X 1000000 20.8 75 24 100 18" 18"-TW-182912-A22X DT-8003-182-014-000003 EPC-1A ET-8003-182-010-000001 HOT spectacal blind at Suction and Discharge of pump
DM Water Pump (182P-122F) COST
available
CS-
134 TP-182-027 DSAL S-40 Instrument Air 2"-IA-182515-A03A New Desal Unit (182PA-012) 50 Nm3/hr 8.0 Ambient 12 65 2" 2"-IA-182902-A03A DT-8003-182-014-000005 EPC-1A ES-8001-182-301-000010 HOT HOT HOT TAPPING
GALV
135 TP-182-029 DSAL CS S-40 Cold Condensate 2"-LC-182720-A01B-1 New Desal Unit (182PA-012) - 4 60 15 120 2" 2"-LC-182903-A01B-1 DT-8003-182-014-000005 EPC-1A ES-8001-182-301-000010 HOT HOT HOT TAPPING
137 TP-182-033 DSAL CS 4.8MM Service Water 3"-UW-182516-A01X-1 New Desal Unit (182PA-012) - 4 Ambient 10 65 2" 2"-UW-182910-A61O DT-8003-182-014-000005 EPC-1A ES-8001-000-141-000382 HOT HOT HOT TAPPING
CS- AIR COMPRESSOR UNIT(186K- DT-8003-189-019-000002(Sht 2 ES-0000-172-301-000131/ES- HOT TAPPING NOT REQUIRED. HOT TAPPING- OPTIONAL
153 TP-186-020 AIR UNIT SCH-40 Instrument Air 14"-IA-1860001-A03A 25 Nm3/hr 8.0 Ambient 12 65 2" 2"-IA-186923-A03A EPC-1A HOT
GALV 103A/B) of 3) 8001- 186-301-000001 2" Vent available on exisitng line. COST
HOT TAPPING NOT REQUIRED.
ES-8001-189-301-
3" PA line from existing blower to new SSF. Hot HOT TAPPING- OPTIONAL
154 TP-189-059 CT-1 PLANT AIR 189-PA-111 453 Nm3/hr 0.3 50 3.5 65 3" 3"-PA-186924-A01B-1 DT-8003-189-014-000001 EPC-1A 000001/000002/S 8001-189- HOT
189-PA-101 tapping not required as connection can be done by COST
1626A-126
shutting the blower
F PP (PETROCHEMICAL COMPLEX B/L)
HOT TAPPING- OPTIONAL
1 TP-000-001 EPC-2 B/L Hydrogen 6"-HG-172354-B01C-5XX TP-000-001A 2.6 19 30 27.5 120 2" 2"-HG-000001-B01C-5XX DT-8003-172-025-000002 EPC-1A ES-0000-172-301-000025-001 HOLD BI DIRECTIONAL HOLD
COST
Condensate return (SUSPECT 18"
6 TP-000-003 EPC-2 B/L CS S-10 18"-LC-182001-A01B-1-1H 28000 4.0 100 10 120 4" 4"-LC-182803-A01B-1-IH DT-8003-182-015-000002 EPC-1A ES-0000-172-301-000129 HOT HOT HOT TAPPING
CONDENSATE) TP-000-003A
CS- DT-8003-197-015-000001(Sht 1
9 TP-000-004 EPC-2 B/L S-40 Potable Water 6"-DW-197104-A03A-IH TP-000-004A BY EPC-2 1 Ambient 10 65 3" 3"-197903-A03A-IH EPC-1A ES-0000-172-301-000129 HOT HOT HOT TAPPING
GALV of 3)
11 TP-000-005 EPC-2 B/L CS 6MM Service Water 16"-UW-184001-A01X-1 TP-000-005A BY EPC-2 1 Ambient 10 65 3" 3"-UW-184903-A01X-1 DT-8003-184-015-000001 EPC-1A ES-0000-172-301-000129 HOT HOT HOT TAPPING
15 TP-000-007 EPC-2 B/L CS S-40 Plant Air 3"-PA-186002-A01B-1 TP-000-007A 134 nm3/hr 8.0 Ambient 12 65 2 2"-PA-186903-A01B-1 DT-8003-184-015-000001(Sht 1 EPC-1A ES-0000-172-301-000129 HOT HOT HOT TAPPING
CS- DT-8003-182-014-000005(Sht 1
17 TP-000-008 EPC-2 B/L S-40 Instrument Air 4"-IA-186002-A03A TP-000-008A 1500 Nm3/hr 7.5 Ambient 12 65 4" 4"-IA-186903-A03A EPC-1A ES-0000-172-301-000129 HOT HOT HOT TAPPING
GALV of 3)
RISK, NOT ABLE TO SEES AT SITE DUE TO
12" Future system Stub available toward CPP and
TIME LIMITATION. OPERATOR SAYS THAT 2 HOT TAPPING- OPTIONAL
18 TP-000-011 EPC-2 B/L CS S-40 BFW 24"-BWH-181001-D01B-1B-IH TP-000-011A BY EPC-2 55 105 68 150 2" 2"-BWH-181901-D01B-1B-IH DT-8003-181-015-000001 EPC-1A ES-0000-172-301-000034 LOCAL SHUTDOWN 4" Future unit stub available on C-rack. Same can
STUB WITH ISOLATION VALVE ARE COST
be used by Contractor
AVAILABLE.
20"-LS-181085 Header is in isolated condition. HOT TAPPING- OPTIONAL
20 TP-000-013 EPC-2 B/L CS S-20 LP Steam 20"-LS-181085-A01B-1B-IH TP-000-013A 17200 3.6 152 6.5/FV 245 20" 20"-LS-181905-A01B-1B-IH DT-8003-181-013-000003 EPC-1A ES-0000-172-301-000129 LOCAL SHUTDOWN RISK, NO ISOLATION VALVE AVAILABLE
Same can be used by Contractor COST