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By Nobuyuki Y ATSUYANAGI
Formerly, Kakuda Research Center, National Aerospace Laboratory, Kakuda, Japan
A comprehensive design method for a LOX/Liquid-Methane (L-CH4 ) rocket engine combustor with a coaxial in-
jector and the preliminary design of the regenerative cooling combustor with 100-kN thrust in vacuum at a combustion
pressure of a 3.43 MPa are presented. Reasonable dimensions for the combustor that satisfy the targeted C efficiency of
more than 98% and combustion stability are obtained.
Key Words: LOX/Liquid-Methane Rocket Engine, LOX/LNG Rocket Engine, Coaxial Injector, C Efficiency,
Combustion Stability
Table 1. Design conditions of LOX/L-CH4 combustor. where, Kb is the burning rate of a LOX droplet with gaseous
Unit Nominal condition methane. The numerical value of Kb was derived from the
Thrust (Vacuum) kN 100
author’s previous experiment using a combustor with a
Combustion pressure MPa 3.43
single element injector.3) The value of Kb ¼ 0:38 105
Mixture ratio — 3.2
(m2 /s) used in Eq. (1) corresponds to the condition of
LOX mass flow rate kg/s 21.91
Pc ¼ 3:43 MPa and O/F ¼ 3:2, while the value of Kb for
L-CH4 flow rate kg/s 6.85
the LOX/L-H2 combustion was 1:1 105 (m2 /s). Assum-
ing that a chemical equilibrium reaction occurs between
these oxygen and injected methane at the given mixture
LOX/L-CH4 regenerative cooling combustor with a ratio, the mass of the reacted propellants is calculated in
coaxial injector and a preliminary design for an engine with the axial direction. Thus, the combustion gas is composed
100 kN of thrust in vacuum. These specifications were of reacted propellants, unreacted methane gas, and residual
selected to meet the needs of the GX rocket, so this study LOX spray. The thermal conductivity of the LOX/L-CH4
will help in development and evaluation of that engine. combustion gas is explained below. To evaluate the local
Table 1 shows the major specifications of the targeted heat transfer coefficient, hg ðxÞ, shown by Eq. (2), a basic
engine. In the assumed engine cycle, L-CH4 is injected equation for forced convection in a cylinder is used as in
directly after being used as combustor coolant. Therefore, the previous study:2)
the temperature of the injected methane depends on the heat
hg ðxÞ ¼ 0:023kt ReðxÞ0:8 Pr 0:4 =Dc ðxÞ; ð2Þ
absorbed through the combustion chamber wall, and the
injection temperature greatly affects the combustion pro- where, kt the thermal conductivity of the LOX/L-CH4 com-
cesses. As the liquid/gas phase coaxial-type injector is also bustion gas is 0.15 W/(mK). Because the relation deduced
used for the LOX/L-CH4 injector, the author’s optimized by the NAL experiments4) was kt =kt ðO2 =H2 Þ ¼ 0:43, where
design for the LOX/L-H2 regenerative combustor2) is fun- the thermal conductivity for LOX/H2 combustion,
damentally applicable, although the characteristic constant kt ðO2 =H2 Þ was 0.35 W/(mK). Then local heat flux, qðxÞ,
of the burning rate and that of the thermal conductivity and total heat load to the combustor, Qt , are calculated.
should replace those for the LOX/L-H2 combustion to cal- The injection temperature of the methane, Tf,i , is calculated
culate the combustion processes and the heat load. These from Qt , although Tf,i and Qt affect each other through the
characteristic constants are derived from NAL experiments combustion processes. The calculation of combustion per-
on LOX/L-CH4 combustion.3,4) formance and heat load is conducted following the proce-
dure shown in Fig. 1, based on the author’s previous study.2)
2. Calculation and Evaluation of Combustion Perform- 2.2. Verification of calculation of combustion per-
ance and Combustion Stability formance
To verify the validity of the present method for calculat-
2.1. Method for calculating combustion performance ing combustion performance and heat load, the results were
The method of calculating combustion performance is assessed by comparison with experiments on the CHASE
basically similar to that used for LOX/L-H2 combustion engine.6,7) Table 2 lists the major specifications of the
in the author’s former study,2) except for the characteristics CHASE engine. The dimensions of the injector element
of LOX/L-CH4 combustion. So here, the discussion focuses are not available, so rational assumptions were made. The
on introduction of characteristic factors controlling combus- burning rate constant, Kb ¼ 1:0 105 (m2 /s) was used
tion performance and heat load to the combustion chamber. based on experimental data by NAL3) under combustion
These factors are the burning rate constant of the LOX spray conditions of Pc ¼ 7:2 MPa and O/F ¼ 3:0. In Fig. 2, the
with methane and the thermal conductivity of the LOX/ calculated C efficiencies vs. the injection temperature of
L-CH4 combustion gas. The calculation scheme is com- LNG are shown for comparison with experiments. Although
posed of the atomization process for the LOX jet and the the experimental data are somewhat scattered, the tendency
combustion process for the LOX spray with methane gas. of the calculation agrees with them. Figure 3 shows the heat
To evaluate the atomization process of the LOX jet with flux distribution along the axial direction of the chamber
gasified methane, the author’s atomization model1) is used. wall. Although there are some underestimations near the
This model can calculate the local atomization rate of the injector face, the calculation tendency is generally satisfac-
LOX jet and the size histogram of formed droplets in the tory. Reasonable agreement between the calculations and
LOX spray, giving the initial combustion conditions. The the experiments suggest that the present calculation method
reaction rate of the propellants is controlled by the burning is sufficiently accurate to be used for the LOX/L-CH4 case.
rate of vaporized oxygen with methane gas. Equation (1) 2.3. Method of evaluating combustion stability
expresses the relation for a single droplet of LOX, and then Here, the methods of evaluating low and high frequency
integrates it over the whole LOX spray to obtain the reacted combustion instability are briefly introduced. For low fre-
mass of the oxygen along the axial position of x: quency combustion instability, as in the previous study,2)
the analytical model derived by Szuch8) was used. This
DðxÞ2 =t ¼ Kb NuðxÞ=2; ð1Þ
model is based on the fact that in a system with time delays
182 Trans. Japan Soc. Aero. Space Sci. Vol. 52, No. 177
associated with combustion processes, low frequency com- as a constant value of 0.2 ms, where tr (¼ Mc L C =RTc Þ is
bustion instability is caused by a coupling of the propellant the residence time of combustion gas in the chamber. These
feed system with the combustion dynamics in such a way as time delays are then substituted into the transfer function of
to reinforce any disturbance in pressure or propellant flow. the stability equation of the original model, and the combus-
The essential factors of the Szuch stability analysis are the tion stability is evaluated by the Gain and the phase margin
combustion time delays of the LOX side, to , and those of of the transfer function. If the Gain is negative over the
the fuel side, tf . In this study, to is considered to be the target frequency, stable combustion is assured. For high
sum of the time necessary for breakup of the LOX jet, ta , frequency combustion instability, the tangential mode of
and the time needed for completion of combustion of the acoustic instability is frequently encountered and is difficult
representative droplet of the LOX spray, D32 , with methane, to eliminate when developing hydrocarbon-fueled engines.
tc . The value of tf is assumed that only the gas-phase mixing Heidmann’s stability criterion9) for the first tangential mode
delay time, tmix , is responsible for the combustion time lag. of instability is used to assess acoustic instability. The
These are represented as follows: model is based on Rayleigh’s criterion that reinforcement
to ¼ ta þ tc ð3Þ or amplification occurs when an excess of heat or mass is
added while the pressure is greater than the mean value.
tf ¼ tmix ; ð4Þ The response factor, which is a measure of the magnitude
where, ta and tc are calculated using the present calculation by which the combustion process can reinforce acoustic
model for combustion. The value of tmix is deduced from the oscillation, was defined as follows:
assumption8) that tmix is proportional to tr ta , and is given
"Z 1 Z #,"Z 1 Z #
2t t 2t t
0 0 0 0
NR ¼ w ðtÞdt w ðtÞdt p ðtÞdt p ðtÞdt ð5Þ
1 1
0 2t 0 2t
Using linear analysis, the response factor is re-written following the transfer function as:
1=2 n 2 o1=2
NR ¼ ts != 1 þ ð2ts !Þ2 1 þ ð1 2ÞðcpL TL =bÞts ! = 1 þ ðcpL TL =bÞ2 ðts !Þ2 cos ð6Þ
where, ¼=2 tan1 2ts !þ tan1 ð12ÞðcpL TL =bÞts ! pressure, so there is potential damping of acoustic oscillation.
tan1 ðcpL TL =bÞts !, ! ¼ 2 f , and b are constants related While, the positive value of NR indicates that heat is added at a
to Pc , PL and TL . The negative value of NR indicates that pressure above the mean pressure, so there is potential driving
excess heat is added when the pressure is less than the mean of acoustic oscillation. In the original study, the combustion
184 Trans. Japan Soc. Aero. Space Sci. Vol. 52, No. 177
date injectors, A, B, C and D, with two different chamber calculated C efficiencies are tabulated in Table 4. For the
length using the presented calculation model where the cases with shorter chamber length, Lt ¼ 0:409 m, there
chamber length of 0.409 m is 0.1 m longer than the LE-5, was no film cooling, whereas for the cases with the longer
and Lt ¼ 0:469 m is 0.06 m longer than the nozzle section chamber length, Lt ¼ 0:469 m, 5% of the total injected
addition to the 0.1 m longer cylindrical length. In the methane was for film cooling. The calculated results showed
calculation for Injector D, low frequency instability was that in both case, the C efficiencies exceeded 0.98 (98%),
predicted with a shorter chamber, so in this case, a longer while Injectors C and D showed higher C efficiencies than
chamber length was omitted in further evaluations. The Injectors A and B. However, both cases showed marginal
186 Trans. Japan Soc. Aero. Space Sci. Vol. 52, No. 177
Fig. 8. Calculated heat flux distribution of Injector-B. Fig. 11. Combustion stability map for 1st tangential acoustic mode of
oscillation.
tively. The results of the assessment for low frequency com- Acknowledgments
bustion stability for the candidates are tabulated in Table 4.
For high frequency combustion instability, four candidates The author wishes to thank Mr. Kazuo Sato, a senior researcher
injectors were evaluated using ts ¼ t20 . The results are at the Kakuda Space Center of JAXA, for his support in calculating
shown in Fig. 11 together with experimental data for the theoretical thermo-chemical properties of LOX/L-CH4 com-
bustion.
NASA10) and for the CHASE6) engine. The abscissa is the
ratio of the combustion sensitive time, ts ¼ t20 , to the period
References
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