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©Copyright 197-l
American lnstitute of Mining, Metallurgical.and Petroleum Ensineers,
lne.
This paper was pr.apared for the 44th Annual California Regior;al Meeting of
the Society of Petroleum Er:gineers of AIME, to be held in San Francisco,
Calif.,April 4-5, 1974. Permission to copy is restricted to an abstract of not more
than 300 words. Il.lustrations may not be copied. The abstract s;ould contain .'!
onspicuous acknowledgment of where and by whom the paper is presented, Publication
elsi:where after pablication in the JOURNAL OF PETROLEUM TECHl'lOLOGY or the SOCIETY OF
PETROLEUM E!GINEERS JOURNAL is usually granted upon request to the Editor of the
appropriate journal provided agreement to give proper credit is made.
..
which the foam is flowing and the parti cles do
and a method for calculating the not touch.
pres sure losses of foam flowing
within horizontal or vertical 4. There is no slip at
pipes. the surface of the
particles•
EFFECTIVE VISCOSITY OF FOAM
Einstein's equation for
Foam in this study is a the vis cosity of foam is
homogene ous mixture of air or
nitrogen, fresh water¡and a
surface-active·agent.
The gas phase exists as
microscopic gas-bubbles Hatschek's theories explain
suspended in the water and
surfactant solution. In practica foam viscosity for the bubcle-
these interference
bubbles
95 may occupy between 10 and and .
percent
volume. of the total foam The bubble-deformation quality ranges
interference between the spherical
Foam quality is the ratio of foams with qualities between
gas volume to the total foam 0.00 and 0.52 are uniformly
volume. dispersad in the liquid and
do not contact other
bubbles.Flow is Newtonian. At
• • • • • • • • • • 0.52 quality the spherical
(l) bubbles are packed loosely
in a cubic arrangernent and
begin to interfere by
Since the gas is compressible, contacting each other during
tempera ture and pressure of the flow. Abcv 0.74 quality the
foam must be specified.
Figure l was developed frorn
the theories of Einstein and
Hatschek and laboratory
measurements by Mitchell. Three
separate theories, each with a
physical model dependent on
quality, were required to fully
determine and understand foam
viscosity.
The spherical gas-bubbles in
bubbles in foams with qualities betwen
0.52 and 0.74 requires additional
work be applied to initiate and
maintain flow. This additional work
accounts for high foam apparent
viscosity. Hatschek's viscosity far
buhble-interference foam is
..... (4)
R. E- BLAUER.B.J. MITCHELL.C.A. XOHLHAAS 3
temperatura
are deterrnined by the perfect Shear stress at the wall is
gas law. The average pressure of
the flow tube can be used only if
the differential pressure is DllP
srnall in comparison. Data points 'w = 4L - 'y • • • (23)
f ..Lf).p D 2
pf vf
...... (25)
vgt Pv
..
+ (p -P ) • • • Plots of thé shear stress-shear
(17) rate relationships are given in
t V Figures 7 through 9. Foarns of
constant quality show two distinct
The volume of liquid in the flow regimes. Below critical shear
tube rates for each pipe diarneter and
is foam quality the slope of the shear
stress-shear rate function is
l.O, indicating laminar Bingham
• • • • plastic flow. Above this critical
(18)
shear rate the slope is
approximately 2.0 and the foarn is
in turbulent flow. Calculated
slopes of the turbulent shear
stress
True foam quality
shear rate relationship are between
1.86 and 2.01.
is vsg
V V- (19)
• • • • • • •
The critica shear rate for
sg + lt foams corresponda with a critica
Reynolds number between
2000 and 2500. Figure 10 is a
True foarn density is conventional single-phase fluid
Moody di gram with the foam data
super imposed. The algebraic
• • • • • • • (20) standard devia
tion of friction factors calculated
with this data cornpared wi':. h the
Colebrook method normally used for
Average foarn-flowing velocity single-phase fluida is O.OS for the
in laminar flow regime and 0.188 for
the turbulent flow
the flow tube regime.
is
APPLICATION OF METHOC FOR PRECICTION
.(21)OF FRICTIONAL LOSSES
IN PIPES
EXA MPLE CALCULATIONS
The effective foam viscosity,
true density and pipe diameter, l. Laminar Flow
and average foam velocity is used
to calculate shear stress at the Determine_ the pressure-
wall of the pipe, average shear loss gradient of 0.80
rate, Reynolds number, quality foarn flowing
and Fanning friction factor. within a l_ _ oo-inch
diameter pipe at 1.0 BPM.
DETERMINATION OF LAMINAR, TURBULENT, AND TRANSITIONAL
6 FOAM FLOW N LOSSES IN PIPES SPE 4885
FRICTIO
l. a. Average foam Other wells have been
velocity, vf "" fractured through 4-1/2-inch and
17.16 fps 5-1/2-inch casing and the
calculated wellhead pressures have
b. From equation 8, been within 2\ of the actual pres
effec tive sures during treatment.
viscosity, µe •
29 cps CONCLUSIONS
c. Foam density may be l. Foam behaves as a single-
ap proximated by phase Bingham plastia
neglecting gas in fluid.
solution and the
vapor pressure of 2. Effective viscosity of
water. foam must be used for
calculating pressure
Approximate foam
density, pf = p1(1-r) losses for flowing foam.
= 1.67 ppg
3. Friction losses for foam
d. From equation 24, may be determined as for a
Reynolds number, NR=917 single phase fluid using
NR < 2000, conventional Reynolds
therefore, flow is number and Moody diagram.
laminar.
4. Friction losses in
e. From equation 6, oilfield pipes can be
laminar pressure-loss accurately pre dicted for
gradient, LIP any combination of foam
LIL = 0.590 psi/ft. flow rate and pipe size.
M
-= tube length, ft
mass at atmospheric
b. Effective foam viscosity, conditions, Lbm
µe '"' 10.9 cps M' = mass at flowing conditions,
Lbm
c. Approximate foam
density, pf = l.67 ppg M = molecular
d. Reynolds number, weight NR =
NR = l.21 X 104
NR < 2000 Therefore, flow Reynolds number
is turbulent p = pressure, psia
e. From Figure 12 Fannig =
friction factor, f = llP pressure drop between ends of
.0075 tube, psid
f. Frorn equation 25, o "" foam quality
turbulent pressure-loss
gradient, R = universal gas constant,
:i= 3.57 psi/ft º·
1 732 (PSIA){FT
3
)
(Lb-mole)(ºR)
FIELD APPLICATION
T = temperature,
Wellhead pressure during a
ºR t = time, sec
SPE 4885 R. E.BLAUER, B. J. MITCHF' .T . C. A l'(f'IJ.rT.J.rn""' 7
gd = µ = viscosity, cP
gas displaced from
gg = ACKNOWLEGEMENTS
separator gas-phase in
gl = The authors wish to thank
gaseous state Dowell and NOWSCO for their
assistance in the tubing tests.
gm = gas-phase absorbed into
the liguid phase REFERENCES
gt =
saturated gas measured l. Lockhart, R.w.and Martinelli,
by wet-test meter R.c. "Proposed Correlations of
in = gas flowing in tube Data for Isothermal Two-Phase,
Two Component Flow in Pipes,"
1 = Chem. Eng .Progr.,
entering tube 194 9, v. 45, p. 39.
le = liquid 2. Baker, O.: "Experiences with
Two Phase Pipelines, paper
=
11
ll = . liquid-phase in liquid
state lrn = liquid-phase
vapor measured by
wet-test meter
lt = liquid at flowing
conditions rn =
wet-test meter ;
V "" vapor
VS = saturated gas displaced
from separator
1960.
3. Dukler, A. E., et al:
"Frictional Pressure
Drop in Two-Phase Flow :
B-An Approach Through
Sirnilarity Analysis",
AICHE J., 1964, v. 10,
p. 44-51.
4. Hughrnark, G.A .: "Hold-Up
In Gas Liquid Flow",
Chem.Eng. Progr., 1962, v.
SS, p.62-65.
s. Eaton, Ben A., et al:
"The
Pre diction of Flow
Patterns, Liquid Hold-Up
and Pressure Losses
Occur ring During
Continuous Two-Phase Flow
in Horizontal Pipelines",
J.
Petrel.Technol., June
1967, p.315-
328.
6. Bertuzzi1 A .F., Tek,
M. R., and Poettmann,
F.H.: "Simultaneous
Flow of Liquid and Gas
Through Horizontal
Pipe," Trans.AIME,
1956, v. 207, p.17-24.
DETERMINATION OF LAMINAR, TURBULENT, AND
TRANSITIONAL SPE 4885
7. Einstein, Albert: "Eine Neve
Bestirnmung Der 10. Mitchell, B. J.: Viscosity of
Molekuldimensionen"r; Annalen Foam, Ph.o.thesis, Univ.
Der Physik, 1906, v .19, Okla., 1969.
SFR 4 , p. 289 .
ll.· : "Test Data Fill
8. Hatschek, Emil: ºDie Theory Gap on Using Foarn as
Viskositat Der a Drilling Fluid ," Oil and
Dispersoide. I.Suspensoide," Gas J.1 Sept.6, 1971, p .96-
Kolloid z., 1910, v. 7, 100.
p.301-
304. 12. l<rug , J ., Mitchell, .B. J.:
9.
, ,,. .. .,. -
Viskositat
D i s Der
p erso..i.....
: "Die "Charts
Help FindDrilling",
for Foam Volume, Pressure
Oil and Needed
Gas
de.II Die Emulsionen
Uno Emulsoide," Kolloid z., J.,
1910, Feb, 7, 1972 , p. 61-
V 8, p . 34-39. 64.
LL
o 1
>- ro ., -+--- -__ _¡ _
t:
(f) 1 1
8
CJ)
1
11
jlNTERFEH ENCF.
> DISPE:RSION
1 1
1- 1 1
(f)
<;.{ 5
.J
a . 1
¡DEFOílM/1TION
-
-- <t
:r. 1
-· l!>
z 1
Q)
oo.o
0.2 0.4 0.8 1.0
0.6
QUALITY
Fig .1 - in9ha platic viscosi ty of fonm .
- 3
(\J
... 2 -----'
..
.e
(/)
U)
i"="
(/)
o
...J
lJJ
>=
o ···-·-·-L·-·-·... ·- _..J _. .J_ ·-· L....¿ , _t_ __ ---'-
'
0.ú 0. -:: G.·1 O.G O.O l.(;
QlJ/.I, ITY ·
90 -------
Cll 80 1-- -i--
..70
(,)
..._. .......
U)
o
60 i----+---+----
>
et
5o-------i--- --
f?
LiJ
40t-- -+-- -+--...+.- -+- -I
>
t; 30 .¡.. _.... .._,__¡.. ... , ·- ---'-+--·-+...!
w
LL.
LI..
LIJ 20 +- -+- -
10 --·.....-. ---
o
o.o 0.2 O.'i 0.6 o.s 1.0
QUALIT Y
Fig . 3 - Effective viscosity of foan.
nr··
NITROGEN SUPPLY
0-2000 psi
0
Ct10KE AQUF.OUS SOLUTION
2000 psi HE. éRVOI R
FOAM
POSITIVE
DISPL ACEMENT
100 bbl
AQUEOUS i-- -i
SOLUTION
TANK
CHECK
VALVE
CHECK
·5000 psi
GAUGE
TO RECORDER
Fig. 5 - Turbulent flow regime tubin9
apparatus.
100 psi
CHOKES
NITROGEN
FOAM '55 gal SUPPLY
GENER ATOR AQUEOUS SOLUTION
1.0
..
f3 0.10 ..,_
U)
-4---+--+- - -1-· - - - - +-- - - --
a:
1-
U)
RATE
vi
w (
"' /)
"'
a
'"!"-
....
"' 1.0 '
w "'1.0
:r
"' "' <t
0.10 i.2.,,.-r..-....i....i.....u.,.--.1---1.-1...i...i...-.J-.--L-l...U.-..l.---
"'
L--L
10
SHEAR
Fle. 8 - Sheer stress-shear rete relatlonshlp Flg, 9 - Shear atress-shear rote relotlonshlp for
for o.eo
q11a1 .Y f9$11h
O,70 quallty foam,
+----!-------+-----_] :i
:1
0.001 1
10