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MOP of AAOB OD Dual Bay

Cabinet L (Steel)

DOC070919 B.01 2021-04-09 www.nokia.com


Contents
Safety Precautions ........................................................................................ 4

Electrical Safety ............................................................................................. 4

BLVD ............................................................................................................. 7

Others ............................................................................................................ 7

Introduction .................................................................................................... 8

Feature .......................................................................................................... 8

System Parameter ....................................................................................... 10

Description ................................................................................................... 11

General Description .................................................................................... 12

Schematic .................................................................................................... 13

Power Subrack ............................................................................................ 13

Part list for Power Subrack .......................................................................... 15

Climate System............................................................................................ 17

AC Input ....................................................................................................... 19

Optional Parts .............................................................................................. 21

Spare parts .................................................................................................. 23

AAOB MCB Configuration for AMIA and RRU’s on BLVD, LLVD1, LLVD2
(without FPFH) ............................................................................................ 26
Re-assign/Remap MCB: ..................................................................................................................................................................... 27

AAOB Pre-Installation Check list ................................................................. 29


TSSR Summary and BoQ .................................................................................................................................................................. 30
BoQ calculation .................................................................................................................................................................................. 31
AAOB Cabinet Configuration .............................................................................................................................................................. 31
Rectifier module slot phase connection .............................................................................................................................................. 32
AAOB Clearance requirement ............................................................................................................................................................ 32
Installing the Enclosure ...................................................................................................................................................................... 33
AAOB Ground Placement ................................................................................................................................................................... 33
AAOB Grounding Cable ..................................................................................................................................................................... 34
AAOB Battery Installation and Grounding Cable ................................................................................................................................ 35

AC Power Cable Connection ....................................................................... 36

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AAOB DC Cable Installation ........................................................................ 39

AAOB FO and DC Cable Entries ................................................................. 40

Power On Procedure ................................................................................... 42

Monitoring Cable Installation inside AAOB .................................................. 43


NMS AAOB interface board communication interface cable configuration and installation instruction ................................. 43
NMS – AAOB FM Monitoring ........................................................................................................................................................... 44

Settings ........................................................................................................ 45
Default Settings (Factory Settings) ..................................................................................................................................................... 45

AAOB IP Settings ........................................................................................ 50

Modifying Parameter.................................................................................... 51

AAOB ENVA Configuration.......................................................................... 61

DO Settings ................................................................................................. 62

AAOB Alarm Simulation............................................................................... 63

Download Alarm History Data Log............................................................... 72

System Settings and Operation ................................................................... 75

Description of operation panel ..................................................................... 78

System Information Screen ......................................................................... 79


Main Menu Screen ............................................................................................................................................................................. 79
Information Inquiry Screen ................................................................................................................................................................. 80
Setting Screen .................................................................................................................................................................................... 81

AAOB Time settings .................................................................................. 82

Battery Settings ........................................................................................... 84

NGP48-100U Anti Theft Activation .............................................................. 89

Battery SDA10-48100C ............................................................................... 95


SHOTO Anti Theft Activation (admin) ................................................................................................................................................. 96
SHOTO Anti Theft De-Activation (admin) ........................................................................................................................................... 98
SHOTO Anti Theft Activation (Implementation Vendor)..................................................................................................................... 99

Battery test Procedure for other type Rectifier........................................... 100

Spare Parts ................................................................................................ 105

Technical Data ........................................................................................... 107

Revision History ......................................................................................... 110


3
Safety Precautions
To reduce the chance of accident, please read the safety precautions very carefully
before operation. The "Caution, Note, Warning, Danger" in this book and on the
product do not represent all the safety points to be observed, and are only supplement
to various safety points. So anybody who will install or operate the system has to get
strictly trained and master the correct ways and all the safety points before operation.
When operating Nokia products, the personnel must observe the safety rules in the
industry, the general safety points and special safety instructions specified in this book.

Electrical Safety
I. Hazardous voltage

Some components of the power supply system carry hazardous voltage in operation.
Direct contact or indirect contact through moist objects with these components will
result in fatal injury.

Observe safety rules in the industry when installing the power supply system. The
installation and operation personnel must be licensed to operate high voltage and
AC power.
In operation or installation, any conductive objects, such as keys, tools, watches,
bracelets, bangles and rings are forbidden to be hung or wared.
When you spot the cabinet with water or moisture, turn off the power immediately. In
moist environment, precautions must be taken to keep moisture out of the power supply
system. "Prohibit" warning label must be attached to the switches and buttons that are
not permitted to operate during installation.

High voltage operation may cause fire and electric shock. The connection and wiring
of AC cables must be in compliance with the local rules and regulations. Only those
who are licensed to operate high voltage and AC power can perform high voltage
operations.

II. Tools

In high voltage and AC operation, specialized tools must be used.

III. Thunderstorm

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Never operate on high voltage, AC, iron tower or mast in the thunderstorm.

In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore


the equipment should be well earthed in time to avoid damage by lightning strikes.
IV. ESD

The ESD generated by the human body will damage the ESD sensitive elements on
PCBs, such as large-scale ICs. Before touching any plug-in board, PCB or IC chip, ESD
wrist strap must be worn to prevent body ESD from damaging the sensitive
components. The other end of the ESD wrist strap must be well earthed.

V. Hotsurface

When the power rectifier is running in the environment of high temperature, the
surface of the rectifier is hot. Please be careful when you plug or extract the rectifier.
At the same time, you may be injured by falling rectifier.

VI. Fire

Please obey the standard operation rules when you connect any cable connectors
and ensure reliable connection to avoid an accident, such as fire and damage of
equipment.
Please do the similar operation when you connect AC cable, or it will make the SPD
on fire or damage when phase line and zero line are in wrong connection.

VII. Short circuit

During operation, never short the positive and negative poles of the DC distribution
unit of the power supply system or the Non-grounded pole and the earth. The power
supply system is a constant-voltage DC power device; short circuit will result in
equipment burning and endanger human safety.

Check the polarity of the cable and connection terminal when performing DC
live operations.
As the operation space in the DC distribution unit is very tight, please carefully select
the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during

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operation. Use insulated tools.
In live operation, keep the arm, wrist and hand tense, so that when the tool in
operation slips, the movement of the human body and tool is reduced to a minimum.

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BLVD
The power supply system has battery low voltage disconnection (BLVD) function. BLVD
means when battery voltage drops down to 44V, the power supply system cuts the load off
to prevent over-discharge.
BLVD is enabled before delivery, which means that if power outage lasts for a long time or
the power supply system fails, there may trigger BLVD. Users should classify the loads
and connect the priority loads to BLVD routes. For vital loads, users can disable BLVD to
ensure reliability of the power supply.

The function of BLVD is protecting the batteries from over-discharge. The disadvantage of
BLVD is that when the battery voltage drops down to a certain value, all the loads
(including non-priority loads and priority loads) will be cut off due to battery disconnection.
The advantage of disabling BLVD is prolonging the power supply of priority loads. The
disadvantage is that disabling cannot prevent unwanted power failure due to mis-operation
or power supply system failure.

Others
I. Safety

When replacing power input fuses of monitoring module and power distribution units, use
the same type fuses to meet the safety requirement.

II. Sharp object

When moving equipment by hand, wear protective gloves to avoid injury by sharp object.

III. Power cable

Please verify the cable labels and the silkscreen of the power supply before connection.

IV. Signal cables

The signal cables should be routed at least 150mm away from power cables.

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Introduction
 The following two power cores can be selected. Their maximum capacity is 18KW / 27KW
and nominal capacity is 15KW / 24KW. The equipment compartment max heatload is 4530W
and the battery compartment max heatload is 100W.
 The outdoor power system consists of a cabinet, sensors, ACDU, DC Fans and a embedded
Power supply system (include a controller, rectifiers, a sub-rack &DC distribution unit).
 Up to nine rectifiers (24/27KW) or six rectifiers (18/15KW) can be equipped in the sub-rack,
together with a controller. The system requires a nominal input of 220VAC and provide an
output of -48VDC to power the load and also maintain fully charged batteries.
 The enclosure supports floor mounting. It is suitable for installation as part of Common
Bonding Network.
 The battery compartment supports 2 string of 100Ah~210Ah LEAD-ACID battery or 3 string
of 50/100Ah li-ion battery or 2 string of 150Ah li-ion battery.
 Enclosure is suitable for installation on telecom network outdoor site.
 Read this document completely before starting any of the procedures, to ensure that the
precautions and preparations have been fulfilled.

Feature
The enclosure AAOB OD dual bay cabinet L (Steel) has the following main features:
 The system has wide AC input voltage range: 85Vac - 300Vac.
 The rectifier uses soft switching technology, the efficiency is up to 96%.
 The rectifier design can meet EMC requirement and safety requirement in CE standard.
 The rectifier is of high power density.
 The rectifier is hot pluggable. It takes less than 1min to replace a rectifier.
 The rectifier has two optional over-voltage protection methods: hardware protection and
software protection.
 The controller will manage the system including battery charging and discharging, LLVD,
BLVD, temperature compensation, auto voltage regulation, current limitation, battery capacity
calculation and on-line battery test, alarms, etc.
 RS485 and Ethernet are available for remote communication and controlling, as well as
relay outputs are available, too.
 The system has complete fault protection and alarm functions.
 ECO Mode enabling energy savings.(In the ECO mode, the monitoring module controls
some rectifier modules to turn off and makes the rectifier modules powered on bear all loads.
Each rectifier module powered on works at the optimal efficiency point whenever possible, to
improve the utilization rate of the rectifier module and reduce energy consumption. For
rectifier modules having entered the off state, the monitoring module will power them on after
a certain period of time (i.e., the set value of “Period Time” shown in Table. 22); after these
rectifier modules run for some time, the monitoring module will control the rectifier modules
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having worked for a long period to turn off again. The two states switch in cycles, ensuring
that the rectifier modules in the system start working closely. In case of change in battery
current or load current in the system, the monitoring module will control some working rectifier
modules to turn off according to the actual situation, or control some rectifier modules in off
state to turn on and start working. Under any circumstances, the system will ensure that at
least one rectifier module works after turned on.)
 Protect Level: IP55

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System Parameter
Table 1:System parameter

Parameter AAOB OD dual bay cabinet L (ST)

Rectifier MR483000HG2A-EF 1~9pcs(24KW) or 1~6pcs(15KW)

AC power MCB 3W+N+PE, 100A/3P

AC SPD Class C. In=20KA,Imax=40KA,8/20us

DC SPD Class C. In=20KA,Imax=40KA,8/20us

LLVD1/ Non-Priority (200A): 8xC6A/1P...C63A/1P


(18mm),MCBs
LLVD2/ Non-Priority (200A): 8xC6A/1P...C63A/1P
(18mm),MCBs
BLVD/ Priority (400A): 8*C6A/1P...C63A/1P (18mm) or
DC power distribution
6*C6A/1P...C63A/1P (18mm)+ 1*C80...125A/1P (27mm)
, MCBs
The positive connect by terminals.

The negative connect to the load MCBs.

Controller MC2600-EF

Battery MCBs: 2*300A/3P(24KW) or 6*125A/1P(24KW) or


Battery routes 2*125A/2P(15KW) or 4*125A/1P(15KW). The positive terminal
is connected by screws.

Relay output 6 relay outputs, NO and COM

Digit Input 7

Temperature sensor 1 for battery or ambient, configurable.

Smoke sensor 1pcs;

Door Magnetic switch 1pcs;

Sensor Filter sensor 3pcs

Service light 1pcs

Air pressure sensor 1pcs;

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Description
This section describes the AAOB OD dual bay cabinet L (ST) hardware information.

Figure 1 - Enclosure internal overview(18KW powercore is installed inside)

Figure 2 - Enclosure internal overview(27KW powercore is installed inside)

Table 2:Part description

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No Part Name Note
For DC Fan, Smoke sensor, DC Heater power
A DC Fuse
suplly

B Battery MCBs For battery input/output

C DC Fans 17569 Fans in Equipment compartment

D Air pressure sensor 50Pa~500Pa

E DC Fans controller Can support 2 pcs fan

F DC Fans 17569 Fans in Equipment compartment

G Filter Prevent dust from entering

H DC Fans controller Can support 2 pcs fan

I DC Fans 17569 Fans in Equipment compartment

Used to store user manual and schematic


J File Pocket
diagram

K Air pressure sensor 50Pa~500Pa

R Smoke sensor For smoke

Q Door sensor For door open and close alarm

P Service light For service light

O Power subrack 18KW/27KW

N AC Input For AC input

M Heater 1000W

L Batteries bracket VRLA(Option Li-ion)

General Description

Figure 3 - Enclosure Dimension overview


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Schematic
This section describes 24KW schematic.

Figure 4 - Schematic of enclosure AAOB OD dual bay cabinet L (ST)

Power Subrack
The mains AC input will connect to the terminal blocks on the rear side. All the rectifiers will work
in parallel to one bus-bar to power the loads and charge the batteries. When mains fail, the
batteries will discharge to power the loads automatically.
Three levels of LVDs are configured in the system for protect the battery from over-discharging.
Two is for non-priority loads (LLVD1 and LLVD2) and another is for priority loads (BLVD). The
batteries will discharge when mains fail, if the DC voltage drop to pre-set value of LLVD1 and
LLVD2, LLVD1and LLVD2 will disconnect the non- priority loads; when the DC voltage drop to
the pre-set BLVD value, the priority loads will be disconnected.
When the mains restore, rectifiers will restart. LLVD1, LLVD2 and BLVD will connect when the
DC voltage is over 51.5V. (settable).
When output MCB trips, “Load Branch1 Trip” or “Load Branch2 Trip” alarm will be generated by
the controller.
The controller MC2600 will monitor and manage the system.
The system has the battery temperature compensation function. With the battery temperature
increase/decrease, the system output voltage will be decrease/increase accordingly. This kind of
output voltage change is no less than 2V DC.
The controller has the RS485 port and the Ethernet port to monitor and manage the system
remotely.

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Figure 5 – 5U 18KW power core

Figure 6 - 6U 27KW power core

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Part list for Power Subrack

Figure 6 – 5U 18KW Part list for Power Subrack

Table 3: 5U 18KW Part list for Power Subrack

Part Name Note

A Rectifier 3kW; 96% efficiency, MAX 6pcs


B BLVD&LLVD1&LLVD2 MCBs BLVD MCBs,8*6...63A/1P or
8*6...63A/1P + 1*80...125A/1P
LLVD1 MCBs,6…63A/1P, total 8pcs
LLVD2 MCBs,6…63A/1P, total 8pcs
C RTN+ busbar For load positive input
D BLVD 400A NO
E Negative Busbar For battery negative busbar
F Battery Shunt 400A 25Mv
G LLVD1 200A NC
H AC input busbar For AC input
I LLVD2 200A NC
J DI user alarm board 7*DI
1*RS485
1*12V
K DO user alarm board 6*DO
3*Temp
L Controller Monitor & control the systems condition

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Figure 7 – 6U 27KW Part list for Power Subrack

Table 4: 6U 27KW Part list for Power Subrack

Part Name Note

A Rectifier 3kW; 96% efficiency, MAX 9pcs


B False panel
C BLVD&LLVD1&LLVD2 MCBs BLVD MCBs,8*6...63A/1P or
8*6...63A/1P + 1*80...125A/1P
LLVD1 MCBs,6…63A/1P, total 8pcs
LLVD2 MCBs,6…63A/1P, total 8pcs
D BLVD 400A NO
E Negative Busbar For battery negative busbar
F Battery Shunt 400A 25Mv
G AC Input 72A max
H LLVD2 200A NC
I LLVD1 200A NC
J DI user alarm board 7*DI
1*RS485
1*12V
K DO user alarm board 6*DO
3*Temp

L Controller Monitor & control the systems condition

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Climate System
This section describes the climate system of AAOB OD dual bay cabinet L (ST).
It includes fan-cooling module in equipment space and battery space
Equipment compartment DC fans-cooling module
This section describes the fan-cooling module in equipment space.
It includes 1 pcs fan control board. It integrates fan control logic and alarm unit. The rated power
supply of it is -48Vdc. MAX current is 20A.
It includes 1 pcs temperature sensor. The main purpose of it is provide reference temperature for
whole system's control logic. It is located on the cover of the fan control board.
It includes 2 pcs 17569 fans. The board controls the fan according to the cabinet internal
temperature.

Battery compartment DC fans-cooling module


This section describes the fan cooling module for the battery compartment.
It includes 1 pcs fan control board. It integrates fan control logic and alarm unit. The rated power
supply of it is -48Vdc. MAX current is 20A.
It includes 1 pcs temperature sensor. The main purpose of it is provide reference temperature for
whole system's control logic. It is located on the cover of the fan control board.
It includes 1 pcs 17569 fans. The board controls the fan according to the cabinet internal
temperature.

Control logic
If the temperature between 5°C and 30°C, the fan runs instantly at 15% rpm.
If the temperature is between 30°C and 54°C, the fan runs adjusted according to the temperature.
If the temperature reaches 55°C, the fan runs instantly at 100% rpm.
If the temperature falls back to 5°C, the fan stops.

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DC Heater (Optional)
This section describes the heater, the optional climate system of enclosure.
The kit contains 2pcs 500W heater. The rated power supply of it is -48Vdc, and its MAX current is
11.5A. It can keep the temperature of battery compartment above 0°C.
Control logic
 If the temperature is lower than 0±3°C, heater will starting work.

▅ If the temperature is higher than 15±3°C, heater will switch to stop working.

Figure 8- DC Heater 500W

Environmental Characteristics

This section describes the environmental characteristics of the outdoor cabinet.


The notes below illustrates what environmental factors to be considered when planning the
enclosure placement, especially near the sea.
 Installed in an indoor environment 14km away from the sea without air conditioning.
 Installed in an outdoor environment 14km away from the sea.
 Avoid polluded areas 1-3 above ,use topography as shelter from the sea wind.
 Heaters are required in low temperature areas.

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AC Input
This section describes the enclosure AAOB OD dual bay cabinet L (ST) AC input ports
information.

Table 5:Ports list

Part Port Connector

European standard or

A Socket Max16A UK standard or


CN standard or

B RCD Max16A,30mA
C AC SPD 8/20us,Class C, Max 40KA
D AC input MCB 100A/3P PE Cable with M8 lug

Figure 9- AC input

Standards
Table 6:Safety & EMC

Protection level Class II


Pollution degree 2
Safety IP level IP55 (IEC/EN 60529)
IEC/EN/UL 62368-1/60950-1

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Safety IEC/EN/UL 60950-22

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CSA C22.2#62368-1
CSA C22.2#60950-22

Conducted emission EN 55022 Class A


Radiated emission EN 55022 Class A

ESD EN 61000-4-2, level 2

EMC EFT EN 61000-4-4, level 3, Criterion B

Surge EN 61000-4-5, level 4, Criterion B

DIP EN 61000-4-11, Class 3

Packing List
Table 7:Packing list

Parts Description QTY


Enclosure 1.9M power outdoor enclosure 1set
Big flat washer For fix the enclosure on the ground and fix 8pcs
enclosure
Spring washer For fix enclosure 4pcs
Hexagon bolt M12, for fix enclosure 4pcs
Sealing rubber Work together with flat washer 4pcs
gasket
Cable strips L=200mm, white 20pcs
Key Key 1pcs

Optional Parts
DC Heater kit

Figure 2- 2 * 500W DC heater kit

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Li-ion battery mounting kit
The mounting kit described in this document is used for Li-ion battery.

Figure 3 - Mounting kit

Lead-acid batteries mounting kit

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The mounting kit described in this document is used for Lead-acid battery.

Figure 4- Lead-acid batteries mounting kit

Spare parts
The part presented in this section is the spare part for maintenance and can be ordered
separately. Please refer to Nokia spare part list for the latest information. The spare part kits are:
 DC 17569 fans and controller module
 DC Heater kit
 Filter

Equipment compartment DC fans-cooling module


The spare part smart fan-cooling module only contains electric parts, no mechanical parts. It
contains:
 Fan

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 Fan controller board and Temperature sensor

Figure 5 – DC fan-cooling module

Battery compartment DC fans-cooling module


The spare part smart fan-cooling module only contains electric parts, no mechanical parts. It
contains:
 Fan
 Fan controller board and Temperature sensor
 Filter

Figure 6- DC fans-cooling module

Input Filter
The spare part smart fan-cooling module only contains mechanical parts
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Figure 7 - Input Filter
DC Heater kit:
The DC heater kit include mounting bracket and 2*500W heater

Figure 8 - The heater kit

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AAOB MCB Configuration for AMIA and RRU’s on BLVD, LLVD1,
LLVD2 (without FPFH)
AAOB default MCB Arrangement
BLVD 1 x 10A; 1 x 16A; 1 x 25A; 2 x 32A
LLVD1 4 x 50A
LLVD2 3 x 50A

BLVD 8 Pin Bar LLVD1 8 Pin Bar LLVD2 8 Pin Bar

New MCB 125


A to supply
power existing

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Re-assign/Remap MCB:
i. Preparation:

a. Tools

i. Plier set
ii. Screwdriver set (recommended to use the insulated type)
iii. Heavy duty plier cutter (flush cut type)
iv. Small hack metal saw
v. Fine hand file
vi. Vacuum
vii. PVC sheet/mat (for protection)
viii. PPE (high voltage gloves, goggles, etc.)
ix. Flashlight
x. Working ladder

b. Additional mandatory items

i. Hardcopy of approved MOP/work instruction


ii. Approved network downtime approval from the customer
iii. Take a few photos of AAOB and equipment around the AAOB, if any damage is
found take notes and photos, especially on the existing customer equipment
iv. Check if any alarms and record on the existing equipment, confirm with NOC or
operation center.

c. Pre-work inspection

i. check the proper tools and in good condition


ii. installation materials check and correct/approved brand/model (e.g., CB, cables,
etc.)
iii. working area clear from any obstruction and destruction during the work
iv. working area (AAOB) adequate lighting
v. worker/technician must remove all metal objects in his/her body or must not expose,
like the ring, watch, belt, necklace, earrings, etc.
vi. check all power must be OFF, including the battery CB, double check by measuring
the voltage on the negative bus bar to the ground/chases of AAOB.

d. Remove the DCPDB cover, by loosen the fixing screws

e. Re-assign the MCB allocation in AAOB Negative bus pin

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f. Local supply CB pin allocation

i. BVLD Bus bar Pin 5 = 32A for AMIA


ii. LLVD1 Bus bar pin 9,10,11,12 = 50A for RFM and RRU Ladder#2 or Main Sector
iii. LLVD2 Bus bar pin 17,18,19 = 50A for RRU upgrade Ladder#3 or Multi Sector

g. Re-assign MCB procedure


i. Secure the MCB alarm cables (small wires hanging with heat sleeve covered)
ii. Remove MCB Number from pin 4(50A), 5(50A), 6(50A), 7(50A), 9(32A), 10(32A),
13(50A) slowly
iii. After all MCB point (b) removed.
iv. Start insert slowly the MCB and make sure to secure by locking on the MCB rail
follow the mapping Ampere (MCB): pin 4(32A), 5(32A), 9(50A), 10(50A), 17(50A),
18(50A), 19(50A) .
v. check the alignment and tighten the lower portion screw towards bus bar pin (please
check the correct torque value of local CB)
vi. Then check the correct CB alarm cable, remove the sleeve, and insert carefully on
the upper slot of new CB
vii. After completed, check again the bus bar and clean

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AAOB Pre-Installation Check list
Tools

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TSSR Summary and BoQ

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Upgrade
Ladder#2 Ladder#3 Remark
HUB/Local Group Material No CS Code Material Description L#2 to L#3
34 P520596 POWER CABLE 4X16MM NYFGBY 15 15 Connection from ACPDB to AAOB
35 P401524 Cable Ferulle Black (16mm) 4 4 Ferule for end point AC Cable to AAOB
36 CS80004.88 CABLE LUG 16MM2 SET M8 single hole 6 6 Lug for end point AC Cable to ACPDB (4) + Lug for Grounding (2)
37 CS80000.25 Cable DC NYAF 16mm black
connection for existing cabinet, Change to use N2XCY 2x25 sqmm
38 CS80000.26 Cable DC NYAF 16mm blue
39 CS80005.55 Flexible metal Conduit 3/4" Already use N2XCY 2x25 sqmm Cable ( outdoor purpose)
40 CS80005.54 Flexible Metal Conduit 1" No Need
41 2 2 Connection End Point N2XCY 2x25 at Existing Rectifier Bar Power core
CS73226.08 Cable Lug 25 sqmm M8 single hole
42 P607243 Grounding Cable NYAF 16mm2 Yellow Green 10 10
43 CS80005.05 CABLE LUG JACKET 16MM2 SET GREEN 2 2 Grounding AAOB to Busbar
44 CS80001.60_BAT CABLE TIES 250MM/WHITE 100 100 50 Tidiness of cable DC and AC inside cabinet
AAOB Local Material Inst-Mat 45 CS80005.84 Silicon Sealant (Black) 1 1
46 CS80004.45 Grounding cable NYAF 6mm2 Y/G 4 6 2 Grounding for Battery
47 P401527 Cable Lug 6mm M5 Single hole 5 5 5 Grounding lug for Battery to Battery
48 P401530 Cable Lug 6mm M6 Single Hole 1 1 1 Grounding lug Battery to Grounding bar AAOB
49 P401532 Cable Lug Jacket 6mm Green 6 6 6 Inteconnection Grounding Bar AAOB to Body Battery Lithium
50 CS80004.50 Power cable NYAF 35 sqmm Black 8 12 4 Power Cable for Battery lithium
51 CS80004.51 Power cable NYAF 35 sqmm Bllue 8 12 4 Power Cable for Battery lithium
52 CS80006.39 Cable Jacket 35mm Blue 8 12 4 Interconnection New Battery Lithium to Breaker
53 CS80006.40 Cable Jacket 35mm Black 8 12 4 Interconnection Breaker to Bar
54 CS73226.09 Cable Lug 35mm M8 Single Hole 8 12 4 Bolt connection Battery Li-ion Shoto and power core AAOB
55 P401536 Cable Lug 35mm M6 Single Hole 8 12 4 Bolt connection cable battery Battery Breaker (+) and (-)
56 P520595 CABLE UTP CAT5 PANDUIT 3 3 3 ENVA cable to monitor Battery litium
57 CS80000.33 RJ-45 CONNECTOR, COVER BLUE 4 4 2 ENVA cable accessories

BoQ calculation
How to calculate BoQ
• To Determine type material and also quantity, have to consider other item related with the Solution
Model and also actual requirement at site:
• For detail regarding each item calculation already describe at excel attached.

How to use this table


1. To simplify BoQ per site model, each varian define in single sheet (see column remark for item Varian
for each BoQ Sheet)
2. In order to develop complete BoQ, required to combine BoQ from respective varian (BoQ BTS+ BoQ
Local Inst Mat+ BoQ Antenna and Bracket + BoQ AAOB)

BoQ calculation.xlsx

AAOB Cabinet Configuration

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Rectifier module slot phase connection

AAOB Clearance requirement

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Installing the Enclosure

AAOB Ground Placement


• Drilling template can be found in the Packaging Carton.
• Pull the drilling template gently off the unfolded carton.
• Drill holes on the floor and insert the expansion bolts (M12/100mm Anchor Bolt Set or M12/100mm Bolt
Set) into each hole (4 holes)
• Use the drilling gauge fitted to the hammer drill to regulate the depth of each hole. Recommended
depth is 70 mm.

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AAOB Grounding Cable

• Connect All required module to grounding bar;


• For Plug In Unit Modules in AMIA, connect cable ground to AMIA Casing and connect grounding cable from AMIA Casing to grounding Bar
AAOB (*) (NYAF YG 6 sqmm + 2xLug M8)
• AAOB Grounding bar have to be grounded using Cable to Main System Grounded busbar (**) (NYAF YG 16 sqmm + 1xLug Cable M10 +
1xLug M8)
• Tighten all the screw at grounding bar.
• Follow the routing cable to grounding bar.

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AAOB Battery Installation and Grounding Cable
Battery Installation

1. Install cage nuts (on the front surface) for installing the 19-inch units. To see where to install the nuts, hold the equipment
against the rack and note down the positions.
2. Push the battery until the battery mounting ears are flush with the column.
3. Tighten the screws
4. Installed battery cable, connect the positive cable in busbar and connect the negative cable in battery MCBs.

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Grounding Cable Installation

• Each Battery must be grounded.


• Battery Cable grounded will be connected as chain/cascade type connection. (NYAF YG 6 sqmm + 2xLug M6/M5)
• From Top Battery grounding to grounding Bar AAOB (*) (NYAF YG 6 sqmm + 2xLug M6/M5)
• AAOB Grounding bar must be grounded using Cable to Main System Grounded busbar (**) (NYAF YG 16 sqmm + 1xLug
Cable M10 + 1xLug M8)
• Tighten all the screw at grounding bar.
• Follow the routing cable to grounding bar.

AC Power Cable Connection

36
AC Power Cable Routing (Outdoor sites)

AC Power Cable Routing (Indoor sites)

AC Power Cable Installation

37
Retrofit AC Power cable 4 x 6mm2 to 4 x 16mm2

Preparation
Sebelum Melakukan Aktifitas Penggantian kabel AC dari ACPDB PLN ke AAOB Rectifier

• Harus memiliki salinan persetujuan kerja waktu henti dari tim operasi pelanggan dan dengan jelas menyetujui aktivitas dan
durasi kerja.
• Hanya personel yang terlatih untuk melakukan pekerjaan tersebut dan harus memiliki pengetahuan keselamatan yang tepat
tentang daya AC dan DC.
• Alat kerja lengkap sesuai kebutuhan.
• Area kerja yang bersih dan penerangan yang baik.
• Semua pedoman keselamatan dan pertemuan orientasi/kotak peralatan di tempat harus dilakukan.
• Melepaskan benda logam apa pun di dalam tubuh (mis., cincin, jam tangan, kalung, ikat pinggang, dll.)
• Sebelum pekerjaan yang sebenarnya, periksa status site dengan merekam kerusakan yang diketahui, disarankan untuk
mengambil foto. Periksa alarm site yang ada (melalui NOC) dan rekam.
• Pastikan kebutuhan material sesuai ketentuan, jalur pemasangan kabel, kebutuhan Panjang kabel dan kebutuhan Skun
ataupun Baut dan asesories pelenkap sudah siap sesuai yang direncanakan.
• Setelah penentuan semua material, lakukan pemasangan skun pada kedua ujung kabel NYFGBY 4x16 sqmm.
• Amankan ujung kabel terbuka yang sudah terpasang skun dengan menggunakan selotip untuk membungkus / mengisolasi
sementara.

Dismantling NYMHY 4 x 6mm2


Saat Aktifitas Pelepasan kabel AC NYMHY 4x6 sqmm dari ACPDB PLN ke AAOB Rectifier

• Beri tahu NOC/Pusat Operasi tentang rencana untuk mematikan AAOB dan memuat
• Periksa waktu henti yang ditentukan dan pastikan untuk menugaskan seseorang untuk memantau waktu
• Lakukan pelepasan semua pengikat existing Kabel AC NYMHY 4x6 sqmm pada jalur AAOB sampai ACPDB PLN
• Buka penutup panel MCB AC pada AAOB. Dan juga panel ACPDB.
• Sebelum Aktifitas dimulai, Langkah pertama pastikan MCB PLN di-MATI-kan.
• Pastikan bahwa kondisi AAOB dan juga jalur kable sudah tidak berteganan dengan menggunakan Volt meter.
• Gunakan kunci Pas atau Obeng M8 untuk melepaskan setiap koneksi kabel AC NYMHY 4x6 sqmm pada L1,L2,L3,N di sisi
AAOB dan amankan ujung yang terbuka dengan menggunakan selotip sebagai pembungkus.
• Lanjutkan pelepasan koneksi kabel AC NYMHY 4x6 sqmm pada sisi R,S,T,N di dalam ACPDB dan amankan ujung yang
terbuka dengan menggunakan selotip sebagai pembungkus.
• Setelah semua terlepas,lakukan pelepasan kabel AC NYMHY 4x6 sqmm dari cabinet AAOB dan jalur ke ACPDB.
• Setelah pelepasan kabel AC NYMHY 4x6 sqmm selesai, simpan kabel pada tempat aman untuk dikembalikan ke Gudang.

Pemasangan NFYGBY 4 x 16mm2


Saat Aktifitas Pemasangan Kabel NYFGBY 4x16 sqmm dari ACPDB PLN ke AAOB Rectifier

• Rutekan Kabel AC NYFGBY 4x16 sqmm pada jalur AAOB sampai ACPDB PLN yang sudah kosong.
• Pastikan bahwa Kabel AC NYFGNY 4x16 sqmm sudah pada jalur yang ditentukan..
• Lepaskan pembungkus selotip pada ujung kabel NYFGNY 4x16 sqmm dan gunakan kunci Pas atau Obeng M8 untuk
menyambung setiap koneksi Skun kabel pada port L1,L2,L3,N di sisi AAOB dan pastikan kekuatan setiap baut pengunci skun
adalah sebesar 4.0± 10 %N/M, serta pasang Panel AC MCB pada AAOB.
• Setelah sisi AAOB terpasang, lanjutkan pelepasan pembungkus selotip pada ujung kabel NYFGNY 4x16 sqmm dan gunakan
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kunci Pas atau Obeng M8 untuk menyambung setiap koneksi Skun kabel pada sisi port R,S,T,N di dalam ACPDB dan pastikan
kekuatan setiap baut pengunci skun adalah sebesar 4.0± 10 %N/M.
• Periksa dan pastikan jalur kabel NYFGBY 4x16 sqmm dirapikan pada jalur dalam AAOB dan juga jalur luar ke arah ACPDB
dan Kembali pasang panel MCB AC pada AAOB dan juga penutup panel pada ACPDB.
• Setelah semua terpasang aman, lanjutkan dengan meng-HIDUP-kan MCB PLN .
• Periksa status site terhadap alarm site yang ada (melalui NOC) dan rekam.

AAOB DC Cable Installation


DC Cable Connection:
• Switch off and make sure Power source off before start to install DC Power.
• DC Cable types for RFM and RRU using N2XCY 2x16 sqmm + end point ferule 12mm to Rectifier.
• DC Cable Type for AMIA using NYY 2x 16 sqmm + end point ferule 12mm to Rectifier.
• Connect the negative cable (Blue) to MCB;
• Connect the positive cable (Black) to Terminal bar,
• Tighten the screw for each power connection.
• Follow the AC cable Routing at left side of cabinet and secure using cable tie that fix to rack 19 cabinet inside AAOB.
Attention
• Braided grounding cable N2XCY from all DC cable RRU and RFM should be collected and twisted then insert to cable Lug 10
sqmm (L#2) or 16 sqmm (L#3) M8 hole and crimped.
• Routed the braided grounding N2XCY from bottom and insert by inlet cabinet as AAOB FO and DC Cable Entries
• Connect cable lug together to grounding AAOB door

39
AAOB Cabling Management
INLET BOTTOM AAOB Left

INLET COMPARTEMEN BATTERY AAOB Left Side

40
INLET BOTTOM AAOB Right side

INLET COMPARTEMEN BATTERY AAOB Right Side

41
Power On Procedure

42
Monitoring Cable Installation inside AAOB

• All Cable FO, EAC, Transport and


Monitoring must be inserted to AAOB
through LEFT SIDE Bottom cable
gland to be connected to AMIA/ASIB
• All cable routed should be put together
and fixed using cable ties.

• NMS cable routed from LAN port from


MC2600 controller to ASIB EIF4 port

• Routing cable from LAN port MC2600


passing through above rectifier module
to the LEFT then go straight down to
front bottom side of AMIA connected to
EIF4 (please follow picture !)

NMS AAOB interface board communication interface cable configuration and installation instruction

43
NMS – AAOB FM Monitoring

44
Settings

Default Settings (Factory Settings)

Item Name Setting Range Preset Value Description

A. DO Setting

1. Relay output 1 NC/NO NO


2. Relay output 2 NC/NO NC
3. Relay output 3 NC/NO NC

45
Item Name Setting Range Preset Value Description

4. Relay output 4 NC/NO NC


5. Relay output 5 NC/NO NC
6. Relay output 6 NC/NO NC
7. Relay output 7 NC/NO NC
8. Relay output 8 NC/NO NC
B. DI Setting
9. Door Alarm NC/NO NC
10. FAN Alarm NC/NO NC
11. Smoke Alarm NC/NO NO
12. Digital4 Alarm NC/NO NO
13. Pressure Alarm NC/NO NC
14. FAN2 Alarm NC/NO NC
15. Pressure2 Alarm NC/NO NC
16. SPD Alarm NC/NO NC
C. Alarm Thresholds
17. AC PH 1-PH/3-PH 3-PH
18. AC Sample YES/NO NO
19. AC OverVolt AC LowVolt~500V 280V
20. AC LowVolt AC LostVolt~AC OverVolt 180V
21. AC LostVolt 50V~AC LowVolt 80V
22. PVin OverVolt 80V~600V 440V
23. PVin LowVolt 80V~600V 110V
24. DC OverVolt DC LowVolt~60V 57.6V
25. DC LowVolt 40V~DC OverVolt 47.0V
26. Sen.1.T.H+ 10℃~100℃ 60℃
27. Sen.1.T.H 10℃~100℃ 55℃
28. Sen.1.T.L -40℃~10℃ -33℃
29. Sen.2.T.H+ 10℃~100℃ 60℃
30. Sen.2.T.H 10℃~100℃ 55℃
31. Sen.2.T.L -40℃~10℃ -33℃
32. Sen.3.T.H+ 10℃~100℃ 60℃
33. Sen.3.T.H 10℃~100℃ 55℃
34. Sen.3.T.L -40℃~10℃ -33℃
35. Sen.4.T.H+ 10℃~100℃ 60℃
36. Sen.4.T.H 10℃~100℃ 55℃
37. Sen.4.T.L -40℃~10℃ -33℃
38. Env.H.H 50%~100% 95%
39. Env.H.L 0%~50% 5%
40. BattFuse VTH 0.1V~5V 0.4V
D. Temperature Compensation

46
Item Name Setting Range Preset Value Description

41. Temp. Comp ON,OFF ON


42. Temp. Comp. Slope 0~500mV/℃ 96mV/℃
43. Center Temp 10℃~40℃ 25℃

E. Charge Setting
44. Bat Capacity 12~5000Ah 100Ah
45. Float Volt 42V~Boost Volts 52.5V
46. Boost Volt Float Volts~58V 54.5V
47. Bat.Current Limit 0.1~0.6C10 0.1C10
48. Auto Boost Enable, Disable Enable
49. Float To Boost Curr 0.040~0.080C10 0.06C10

50. Float To Boost Cap 10%~99% 80%

51. Batt.Fuse. Num 1-2 2


52. Boost To Float Curr 0.002~0.02C10 0.01C10
53. Const Boost Time 5~1440min 180min
54. Periodic Boost Enable, Disable Enable
Per.Boost
55. 48~8760 hours 2400hours
Interval
Per.Boost
56. 30~2880min 240min
Duration
57. Boost Time UpLimit 60~2880min 1080min
Solar
58. 0~5V 0.2V
Delta Volt
59. BMS Type Shoto/Narada Shoto
F. Low Volts Disc
Volt Mode,
60. LVD Mode Time Mode Volt Mode
Cap Mode
61. LLVD1 Enable, Disable Enable
62. LLVD2 Enable, Disable Enable
63. LLVD3 Enable, Disable Disable
64. LLVD4 Enable, Disable Disable
65. Batt LVD Enable, Disable Enable
66. LLVD1.V BLVD.V~DC LowVolt 45V
67. LLVD2.V BLVD.V~DC LowVolt 46V
68. LLVD3.V BLVD.V~DC LowVolt 47V
69. LLVD4.V BLVD.V~DC LowVolt 47V
70. Batt LVD.V 35V~LLVD1.V 43.2V
71. LLVD1.Rec.V LLVD1.V~DC OverVolt 50V
72. LLVD2.Rec.V LLVD2.V~DC OverVolt 50V
73. LLVD3.Rec.V LLVD3.V~DC OverVolt 50V
74. LLVD4.Rec.V LLVD4.V~DC OverVolt 50V
75. Batt LVD.Rec.V Batt LVD.V~DC OverVolt 50V

47
Item Name Setting Range Preset Value Description

76. LLVD1.Time 5min~Batt LVD.Time 360min


77. LLVD2.Time 5min~Batt LVD.Time 360min
78. LLVD3.Time 5min~Batt LVD.Time 360min
79. LLVD4.Time 5min~Batt LVD.Time 360min
80. Batt LVD.Time 5~3600min 480min
81. LLVD1. Cap Batt LVD. Cap~99% 15%
82. LLVD2. Cap Batt LVD. Cap~99% 15%

83. LLVD3. Cap Batt LVD. Cap~99% 15%

84. LLVD4. Cap Batt LVD. Cap~99% 15%


85. Batt LVD. Cap 0%~LLVD1. Cap 5%
86. Batt Over.Temp LVD Enable, Disable Enable
Batt Low.Temp
87. Enable, Disable Disable
LVD
G. Battery Test
88. End Test Voltage 43.1V~57.9V 45.2V
89. End Test Time 5~1440min 300min
90. End Test Cap 1%~95% 70%
91. Short Test Enable, Disable Disable
92. Short Test Period 24~8760H 720H
93. Short Test Time 1~60min 5min
94. Stable Test Enable, Disable Disable
95. Stable Test Curr 0.1 C10~0.9 C10 0.2 C10
96. Stable Test Period 24~8760H 4320H
H. ECO Setting
97. Sleep Enable, Disable Disable
98. Period Time 1~8760h 168h
99. Dry time 10~240min 120min
100. Rect Save Start 30%~90% 60%
101. Rect Save Stop 30%~100% 90%
102. Min.WorkRect Num 1~20 2
103. Cycle Age Disable Enable
I. System Setting
Chinese,
104. Language English
English
105. Sys.Address 0~255 1
2400bps,
4800bps,
106. BaudRate 9600bps, 9600bps
19200bps,
38400bps
107. Buzzer ON, OFF ON
108. Batt.Sensor1.T Batt, No NO

48
Item Name Setting Range Preset Value Description

109. Batt.Sensor2.T Batt, No NO


110. Temp.Sensor.3 Batt, Env, No No
111. Temp.Sensor.4 Batt, Env, No NO
112. Env.Hum.Sensor Yes, No No
113. Batt.1 Shunt Yes, No Yes
114. Batt.2 Shunt Yes, No No
Batt.Shunt Coefficient
115. 1~2000A 400A
-Current
Batt.Shunt Coefficient
116. 1~500mV 25mV
-Voltage
117. Load 1 Shunt Yes, No YES .
118. Load 2 Shunt Yes, No YES
119. Load 3 Shunt Yes, No No
120. Load 4 Shunt Yes, No No
Load Shunt Coefficient
121. 1~2000A 300A
-Current
Load Shunt Coefficient
122. 1~500mV 25mV
-Voltage
123. System Type 24V, 48V 48V
124. Batt Contactor NC, NO NO
125. Load OverCurr 80%~120% 100%
None,
30min,
126. Exit Manual 1hour, 30min
2hour,
4hour
127. Clear History Yes, No No
128. Clear UsedEnergy Yes, No No
Clear
129. Yes, No No
TestRecord
130. Clear DataRecord Yes, No No
131. Reset Default Yes, No No
132. Clear Rect Alarm Yes, No No
133. System Restart Yes, No No
134. Software Update Yes, No No
No more than 6 digits or
135. Set password 2
characters
136. Cal Load 3 Curr Yes, No No
J. Rectifier Setting
137. System Rect Num 1-20 9
138. System Solar Num 1-20 0
Walk-In,Immed Mode,
139. Start Mode Walk-In
Pocl
140. Walk-In Time 0~200s 12s
141. StartVolt 42~54V 42V

49
Item Name Setting Range Preset Value Description

142. Rect.VoltUp 58.5-60.5V 60.5V


K. Set Network Address

143. IP Address 192.168.70.2 Set according to your need.

144. Netmask Address 255.255.255.0

145. Gateway Address 192.168.70.1


The host address 1 of SNMP
146. Trap Address1 0.0.0.0 active report alarm. Set
according to your need.
The host address 2 of SNMP
147. Trap Address2 0.0.0.0 active report alarm. Set
according to your need.
L. System Control
148. Sys. Mode Manual, Auto Auto
Float,
149. Batt.Mode Float
Boost, ShortTest, Test
150. BLVD ON,OFF ON
LLVD1~LLVD2:ON
151. LLVD1~LLVD4 ON,OFF
LLVD3~LLVD4:OFF
152. RectTrim 42V~60V 54V
153. RectLimit 1%~120% /
154. Module.x ON,OFF ON

AAOB IP Settings

50
Modifying Parameter

51
52
53
54
55
56
57
58
59
Setting Battery Capacity

60
AAOB ENVA Configuration
Below table are describe about alarm AAOB from Digital Input (DI) and Digital Output (DO) port as EnvA trigger that connected to EAC
Air Scale BTS by LSA DDF.

BTS EAC Colour Alarm Configuration


Alarm Name Pin Number BTS AAOB Connection
code Alarm Level Alarm Relay DO Alarm DO id
Door Open Hitam 1 DI (Digital Input) 1
Mains Failure (L1 Failure) Coklat 2 DO (Digital Output) 3 Major Relay 3 NC DO 3
Mains Failure (L2 Failure) Hitam Putih 3 DO (Digital Output) 3 Major Relay 3 NC DO 3
Mains Failure (L3 Failure) Coklat Putih 4 DO (Digital Output) 3 Major Relay 3 NC DO 3
Medium Surge Protection Failure (SPD Alarm) Merah 5 SPD
Rectifier Main Failure Orange 6 DO (Digital Output) 6 Major Relay 6 NC DO 6
Battery Stolen Putih merah 7
DC High Voltage Putih Orange 8 DO (Digital Output) 4 Major Relay 4 NC DO 4
DC Low Voltage Kuning 9 DO (Digital Output) 2 Major Relay 2 NC DO 2

61
DO Settings

62
AAOB Alarm Simulation
No. Alarm Name No. Alarm Name
1 Door alarm 2 AC-L1 Ph. Fail
3 AC-L2 Ph. Fail 4 AC-L3 Ph. Fail
5 SPD Alarm 6 Module xx Communication Fail
7 BMS xx communication Fail 8 DC Over Volt Alarm
9 DC Under Volt Alarm 10 Sen. 4 Temp High(Env Temp)
11 FAN Alarm 12 Smoke Alarm
13 Load Fuse Alarm 14 Batt Fuse Alarm
15 Mains Failure 16

1. Door Alarm

63
2. AC-L1 Ph. Fail

3. AC-L2 Ph. Fail

64
4. AC-L3 Ph. Fail

5. SPD Alarm

65
6. Module Communication Fail (Rectifier Failure)

7. BMC Communication Fail (Battery Obstructed/Battery Stolen)

66
8. DC Over Volt Alarm

9. DC Under Volt Alarm

67
10. Sen. 4 Temp High (ENV TEMP) - 1

10. Sen.4 Temp High (ENV TEMP) – 2

68
10 Sen.4 Temp High (ENV TEMP) – 3

11. FAN Alarm (Equipment Compartment)

69
12. Smoke Alarm

Cara lain untuk melakukan simulasi smoke alarm adalah:

1. Di luar site: tiup asap rokok kedalam botol minum air dalam kemasan dalam jumlah yang cukup
banyak, lalu segera ditutup rapat agar asap terkumpul di dalam botol.
2. Bawa botol tersebut ke dalam site
3. Di dalam site: lakukan persiapan physical connection untuk melakukan smoke alarm test.
4. Bawa botol yang sudah berisikan asap tersebut mendekati sensor asap pada AAOB.
5. Apabila sudah siap, buka botol tersebut dan tekan plastic botol tersebut agar asap keluar

13. Load Fuse Alarm

70
14. Battery Fuse Alarm

15. Main Failure Alarm

71
Download Alarm History Data Log

72
73
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System Settings and Operation
System Functions

Measurement Functions
 Analog value measurement
System voltage, Load current, Battery current, Battery mid-point voltage, Battery
temperature, Ambient temperature and humidity, Load fuse, Battery fuse, AC voltage, AC
frequency.
 Digital value measurement
The controller has 8 digital inputs available for customer to use it. The alarm input shall
be dry contact signal. The input dry contact is no polarity between two contacts,
interchangeable. It shall be possible in the power system to define for each alarm input
of NC or NO shall be defined as fault.

Display and Indicating Functions

The controller is equipped with a 128×32 LCD unit, three LED lights and four buttons;
simple and efficient, the user interface can display operating parameters, operating
status, alarm status, setup parameters, system configuration data and control parameters
of the power system.

Control Functions

The controller can send corresponding action commands to the monitored object
according to the system operating status; such commands mainly include control of

75
rectifier module or solar module on/off switching and battery equalizing/floating charge
switching, change of current limiting point of rectifier module or solar module, and
adjustment of voltage of rectifier module or solar module, load disconnect, battery
protection.

The controller supports both automatic and manual control modes. In automatic mode,
all functions of battery management can be fulfilled automatically; In manual mode, only
the functions of battery equalizing charge time protection and capacity calculation can be
realized, and other functions of battery management need to be completed manually. The
switching between automatic and manual control modes can be achieved through button
setting or send command.

Alarm Functions

The controller can make sound-light alarms against system faults based on the data
acquired, produce corresponding actions and report to the client computer. There are three
levels of alarms: MAJOR alarm, MINOR alarm and NO alarm. Users are allowed to set the
level of each alarm according to the actual situation and also set the corresponding relay
output, or NO relay output for each alarm type.

Users have access to history alarm logs and current alarm logs. The history alarm logs
include alarm type, start time, and end time, while the current alarm logs only cover alarm
type and start time; the logs are displayed in chronological order of start time. At most
1000pcs of history alarm logs can be saved cyclically.

Battery Management Functions

The controller is designed with the perfect automatic battery management function,
efficiently prolonging the battery service life.
 Battery boost charge
 Temperature compensated battery charge
 Battery test: Stable test; Short test; Manually triggered stable test
 Battery current limitation
 Battery capacity prediction

Low Voltage Disconnect Functions


The controller can disconnect the load or battery in case of under voltage, in order to prevent the
batteries from deep discharge.
 Load LVD: LLVD1, LLVD2, LLVD3, LLVD4
 Battery LVD: BLVD

Battery Protection Functions


The controller can disconnect the battery in case of over temperature or low temperature, in order
to prevent the batteries from deep discharge.

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 High temperature battery protection.

When anyone battery temperature is higher than high temperature alarm


value(Default: 55℃), the system voltage go down to 52V. When anyone battery
temperature is higher than over temperature alarm value(Default: 60℃), battery
contactor can be disconnected. This function can be enabled or disabled by LCD or
client.
 Low temperature battery protection

When anyone battery temperature is lower than low temperature alarm value(Default: -
33℃), battery contactor can be disconnected. This function can be enabled or disabled
by LCD or client.

ECO Management Functions


The controller is designed with the auto sleep mode which realizes energy saving.

Communication Functions
The controller can communicate with the client computer and subordinate devices; the
communication with the client computer supports RS485 or Ethernet, realizing flexible
networking and remote monitoring by using standard YD/T1363.3 protocol. The
Ethernet supports web browsing and setup parameters function, SNMP network
management function and remote upgrading firmware function. The controller can
communicate with subordinate devices by RS485 or CAN Bus.

Dry Contact Output Functions


The controller has 8 dry contact outputs which can be set to correlate with different
alarm signals. In case of a system alarm, the monitoring unit outputs the alarm signal
through the set dry contact. Each dry contact has two connections (NO and NC) for
user.

Data Records and Statistics


The controller can periodically record the key data information about the power system.
For example, the controller records the system output voltage and the total load current
every 5 minutes. Data records period can be set, and the part record content can also
be set based on site requirements. At most 1000pcs of history data logs can be saved.
The controller can also record the latest 50pcs battery test logs.

Hybrid Power Management Functions


The controller supports numerous energy input sources, such as diesel generators,
77
solar panels, mains and so on. This hybrid power solution allows you to optimize the
operation of the site, to achieve maximum efficiency at all times.

Description of operation panel

(1)LAN (2)RS485 (3)Run indicator


(4)Minor alarms (5)Major alarm (6)Handle
(7)Press button

128×32 dot matrix LCD is adopted, on which Chinese or English characters can be
displayed; Chinese or English can be selected as the interface language. Table 2-1 Gives
the definition of each indicator:
Table 2-1 Description of indicators
Indicator Color State Description
On Normal work.
Run Indicator Green Off No power supply to the controller.
Flashing Work in software upgrade mode.
On There is a minor alarm.
Minor alarm Yellow
Off No minor alarms
On There is a major alarm.
Major alarm Red
Off No major alarm.

Table 2-2 Description of function buttons


Button Function
ESC Return to the upper level menu
Go to next menu or confirm the operation. When any setting is changed, the ENT button should
ENT
be pressed before the new setting becomes effective.
When a parameter option value is a string of
UP
The cursor can be moved among menu characters that need to be set separately, the
items by pressing the UP or DN. button; to UP or DN. button can be pressed to change
set a parameter option, the UP or DN. the option value of each character; after
DN. button can be pressed to change the option selecting the value, press the ENT button,
value. and the cursor will move to the next character
automatically.

Note: Press "ENT and UP" or "ENT and DN." simultaneously, can adjust the LCD
display brightness. The definition of RS485 communication port was showed in

78
System Information Screen

Main Menu Screen

79
Information Inquiry Screen

1. Press ‘UP’ and ‘DN.’ button to select ‘Information inquiry’, press ‘ENT’ button to confirm, then goes into Information inquiry
screen.
2. All displayed data in ‘Information Inquiry screen’ submenu just can be read but can’t be edited.
3. Press ‘ESC’ button on Information inquiry submenu, then goes back to Information inquiry screen step by step.
4. When user check current alarm or history alarm, the alarm name will be displayed directly after entering submenu. Press
‘ENT’ button to enter and ‘ESC’ button to back if user want check alarm time. Press ‘UP’ or ‘DN’ button to check next alarm.

80
Setting Screen

81
Notice: Press ‘ENT’ button to enter ‘Settings’, press ‘UP’ and ‘DN’ button to choose ‘Out DO Config’, and then
press ‘ENT’ button to enter it .Now it display the first alarm setting option, you can press ‘ENT’ button to modify it
and press ‘UP’ or “DN’ to next option. After you choose your option, you need to press ‘ENT’ button to make the
set success. If you don't need to set the current alarm setting option, you can press ‘DN’ to select next alarm setting.
When you are finished, press ‘ESC’ to return to the previous menu

AAOB Time settings


Time setting through web GUI

82
Time Setting Through Controller

83
Battery Settings
NGP48-100U Firmware Upgrade

84
85
86
87
88
NGP48-100U Anti Theft Activation

89
90
91
92
93
94
IP Setting NGP48-100U

Battery SDA10-48100C

AAOB Li-Ion Battery Setup System

95
SHOTO Anti Theft Activation (admin)
Menu bar introduction

96
97
SHOTO Anti Theft De-Activation (admin)

Click Gyroscope(G)to pop up gyro related operations. You can initialize the gyro unlock by clicking GRYO UNLOCK

98
SHOTO Anti Theft Activation (Implementation Vendor)
For subcon, use “Battery Studio for Operator”. This version can only be used for activating the gyroscope
function. After the batteries installed at site, then connect the SW to the battery, click the set button. Then the
gyroscope function will be activated after the battery is charged.

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Battery test Procedure for other type Rectifier

Daftar data kebutuhan dalam pengukuran Battery Test mengikuti isi dari Form Excell terlampir:

Battery check
list.xlsx

Untuk battery yang tidak lolos test maka akan dipick up ke WH DOP Semarang untuk dilakukan proses
scrapping by XL.

100
101
102
Table 19 Battery charging parameter setting description
Setting Default
Parameter name Setting description
range value
Bat Capacity is known as the nominal
capacity of the battery. You should set this
12~ parameter according to the actual battery
Bat Capacity 100Ah
5000Ah configuration. If you have multiple batteries in
parallel, It should be set to the sum of the
battery rated capacity of the installation.
In the FC state, all rectifiers output voltage
42V~
Float Volt 53.5V according to the set float voltage. The float
Boost Volts voltage must be lower than boost voltage.
Float In the BC state, all rectifiers output voltage
Boost Volt 56.4V according to the set boost voltage. The boost
Volts~58V
voltage must be higher than the float voltage.
This is the maximum charging current that
should be allowed into the battery at any time,
as regards to the nominal capacity of the
0.1~ battery. For example, a value of 0.2C10
Bat. Current Limit 0.1C10
0.6C10 means that the charging current is limited to
20% of the battery’s nominal capacity.
Notice: C10 means the nominal capacity of
the battery.
Enable: meet boost condition, transfer to
boost charge automatically.
Enable,
Auto Boost Enable Disable: transfer to boost charge isn’t allowed.
Disable
Notice: The boost function is invalid when
battery type is set to lithium battery mode.
Float To Boost 0.040~ The monitoring module will control the system
0.06C10 enter the BC state when the battery capacity
Curr 0.080C10

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decreases to the value of To Boost Capacity,
10%~
Float To Boost or when the charge current reaches the To
80%
Cap 99% Boost Current. The charge voltage will be the
Boost
Setting Default
Parameter name Setting description
range value
Batt.Fuse. Num 1-2 2 Set the number of battery fuses in the system.

Boost To Float 0.002~ ‘Boost To Float Current’ is also known as


0.01C10 constant boost current. When the system is
Curr 0.02C10
on boost charge status, if charge current is
lower than ‘Boost To Float Current’ setting
values,system will enters constant boost
5~
Const Boost Time 180min charge status. When the system is on
1440min constant boost charge status, if charge timer
is more than ‘Const Boost Time’ setting
values, system enters the float charge status.
Enable: Use this function
Enable, Disable: Don’t use this function
Periodic Boost Enable
Disable Notice: The boost function is invalid when
battery type is set to lithium battery mode.
Per.Boost 48~8760 To set cyclic boost charging. ‘Per.Boost
2400hours Interval’ means interval time between twice
Interval hours
timing boost charge. Battery charging voltage
Per.Boost 30~ is ‘ Boost charge voltage’ Setting value.
240min Charge time is ‘Per.Boost Duration’ setting
Duration 2880min
value.
During boost charge, monitor module will
Boost Time 60~ force system turns to float charge to secure
1080min
UpLimit 2880min system when boost charge time reaches to
the value of ‘Boost charge protection time’
Set the threshold of voltage difference
between solar module and rectifier module.
Solar
0~5V 0.2V Make the solar module work at priority.
Delta Volt
(suitable for mixed system of rectifier module
and solar module)

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Spare Parts
Spare parts
The parts presented in this section are spare parts for maintenance and can be ordered
separately.
Table 20 Spare part list

PN Description
CS7156100 AAOB OD dual bay cabinet L (ST)
CS7156210 AAOB MC2600 controller spare
CS7156300 AARB 3kW/50A 93% rectifier module spare
CS7156301 AARB 3kW/50A HE 96% rectifier module spare
CS7156302 AARB 3kW/50A SHE 97% rectifier module spare
CS7156405 AAOB 1p125A batt breaker 27mm spare
CS7156406 AAOB 2p125A batt breaker 27mm spare
CS7156407 AAOB 1p125A batt breaker 19mm spare
CS7156408 AAOB 3p125A batt breaker 19mm spare
CS7156430 AAOB 18mm load breaker 6A spare
CS7156431 AAOB 18mm load breaker 10A spare
CS7156432 AAOB 18mm load breaker 16A spare
CS7156433 AAOB 18mm load breaker 25A spare
CS7156434 AAOB 18mm load breaker 32A spare
CS7156435 AAOB 18mm load breaker 40A spare
CS7156436 AAOB 18mm load breaker 50A spare
CS7156437 AAOB 18mm load breaker 63A spare
CS7156438 AAOB 27mm load breaker 125A spare
CS7156455 AAOB 1U DCDU load breaker 6A spare
CS7156456 AAOB 1U DCDU load breaker 10A spare
CS7156457 AAOB 1U DCDU load breaker 16A spare
CS7156458 AAOB 1U DCDU load breaker 25A spare
CS7156500 AAOB Smoke detector spare
CS7156504 AAOB 500W DC heater 1U spare
CS7156514 AAOB DC SPD spare
CS7156515 AAOB DC service light spare
CS7156516 AAOB FMFA Flexi mounting bracket
CS7156650 AAOB Spare filters top bay L: H12+G4
CS7156652 AAOB Spare filters top bay L: F7+G4

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CS7156654 AAOB Spare filters batt bay L,M: H12+G4
CS7156655 AAOB Spare filters batt bay L,M: F7+G4
CS7156801 AAOB Spare cabinet fan

CS7156802 AAOB Spare DC fuse for smoke detector + service light

CS7156803 AAOB Spare DC fuse for 500W heater


CS7156804 AAOB Spare DC fuse for 2x500W heater
CS7156805 AAOB Spare DC fuse for cabinet fan

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Technical Data
Table 21 Technical Data

Parameter
Parameter Description
category
Operating
-40℃- 50℃
temperature
Storage
-40℃- 70℃
temperature
Environment
al Relative humidity 5%RH - 90%RH
Altitude ≤ 2000m (derating is necessary above 2000m)
Others No conductive dust or erosive gases. No danger of explosion
Pollution level Level 2
Input phase
220Vac
voltage
Input voltage
85Vac - 300Vac
range
AC input Input AC voltage
45Hz - 65Hz
frequency
Input current 40A max.
Overvoltage

Category
Rated output
-53.5Vdc
voltage
Output DC
-42Vdc--58Vdc
voltage
18KW:300A
Output current
27KW:450A
DC output
Voltage set-point
≤ ±1%
accuracy
Efficiency ≥ 96%(Rectifier)
Noise (peak-
≤ 200mV
peak)
Weighted noise ≤ 2mV
AC input over-
AC input voltage alarm Default: 280Vac, configurable through monitoring module
alarm and point
protection AC input over-
10Vac lower than the AC input over-voltage alarm point
voltage alarm

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Parameter
Parameter Description
category
recovery point
AC input under-
voltage alarm Default: 180Vac, configurable through monitoring module
point
AC input under-
voltage alarm 10Vac higher than the AC input under-voltage alarm point
recovery point
AC input over-
voltage protection Default: 305Vac
point
AC input over-
More than 5Vac lower than the AC input over-voltage
voltage protection
protection point
recovery point
AC input under-
voltage protection Default: 75Vac
point
AC input under-
More than 10Vac higher than the AC input under-voltage
voltage protection
protection point
recovery point
Default: 58.5Vdc, configurable through monitoring
module,when failure occurs, the module is locked. The
DC output over- external voltage is greater than 63VDC and lasts more than
voltage alarm 500ms, the module is locked. Being in the protection state,
DC output point the AC power supply shall be disconnected first and then
alarm and reenergized to ensure the power supply resumes work
protection properly.
DC output over-
voltage alarm 1Vdc lower than the over-voltage alarm point
recovery point
DC output under-
voltage alarm Default: 37.0Vdc, configurable through monitoring module
DC output point
alarm and
protection DC output under-
voltage alarm 0.5Vdc higher than the under-voltage alarm point
recovery point
The imbalance is better than ± 5% rated output current. Test
current range: 10% - 50% rated current.
Current sharing
Rectifier The imbalance is better than ± 3% rated output current. Test
current range: 50% - 100% rated current
Derated by input Input voltage: 200Vac - 300Vac, rectifier max. output power:

108
Parameter
Parameter Description
category
(45°C) full power,
Input voltage: 85Vac - 200Vac, rectifier output power: linear
decreasing to 60% full power.
Output voltage can rise slowly upon rectifier start up. The
Output delay
rise time is configurable
Fan speed Rectifier fan speed can be adjusted automatically
Rectifier -40℃ -55℃, outputs full power
Temperature 50℃- 75℃, output linear derating power.
derating
> 75℃, output power is 0W

• EN55022, class A
• IEC61000-4-2
• IEC61000-4-3
EMC
• IEC61000-4-4
• IEC61000-4-5
• IEC61000-4-6

Safety Acoustic noise ≤ 65dB (When the ambient temperature is 25℃)

At temperature of 20℃- 30℃and relative humidity not bigger


Insulation than 90%RH, apply a test voltage of 500Vdc. The insulation
resistance resistances between AC circuit and earth, DC circuit and
earth, and AC and DC circuits are all not less than 2MΩ

(Rectifiers and monitoring module from the system before


the test.)
AC to DC circuits, 50Hz, 3000Vac/4242Vdc (RMS).
AC circuit to earth: 50Hz,1500Vac/2121Vdc (RMS).
Insulation DC circuit to earth: 50Hz, 500Vac/707Vdc (RMS).
strength Assistant circuit (not directly connected to the host circuit):
50Hz, 500Vdc (RMS).
For all the three tests above, there should be no breakdown
or flashover within 1min, with leakage current no bigger than
10mA
Size (W System 700×700×1900
×D ×H)
(mm) Rectifier 108×327.2×41.4 (no plug including)
Mechanical
Weight System No more than 250 Kg (no battery and rectifier)
(kg) Rectifier No more than 2 Kg

109
Revision History

Document Name: MoP Power Supply AAOB


Organization: Site Engineering and Quality
Description of Reviewed Approval
Version Date Author Status Reviewed by Approver
changes date date
MOP PS AAOB Chrisdiono
V 2.7 Reviewed M. Riadi 03.08.2022
Installation Wibowo
Change
format from
PPTX to DOCX Chrisdiono
V 2.8 , merging with 19.08.22 Wibowo, Review M. Riadi
all MOP PS Ferdinand T
related NMS
connectivity

110

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