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  • Produced Water Treatment

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    Ahsan Khan
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    The document describes various issues observed in the equipment of a produced water treatment system. Scale and deposits were blocking air cooler tubes and trim cooler tubes. High oil in water was observed due to poor hydrocyclone performance. The preheater shell was corroded with 50% of tubes clogged by deposits, so it was bypassed and removed.

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    The document describes various issues observed in the equipment of a produced water treatment system. Scale and deposits were blocking air cooler tubes and trim cooler tubes. High oil in water was observed due to poor hydrocyclone performance. The preheater shell was corroded with 50% of tubes clogged by deposits, so it was bypassed and removed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    12 views1 page

    Produced Water Treatment

    Uploaded by

    Ahsan Khan
    The document describes various issues observed in the equipment of a produced water treatment system. Scale and deposits were blocking air cooler tubes and trim cooler tubes. High oil in water was observed due to poor hydrocyclone performance. The preheater shell was corroded with 50% of tubes clogged by deposits, so it was bypassed and removed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 1

    KKF

    N2 ATM

    Air Cooler Tubes Blocked To Seawater


    -Scale & Deposits Observed Produced Water Out Fall
    CWS Buffer Tank
    0,01 barg NC
    49 ºC
    Water Disposal
    Pumps
    HP Seawater LP Seawater Desalter
    Treated Produced Water NC
    100 Psig 10 Psig 101.5 Psig Treated Produced Water
    6.9 barg 0.09 barg 7 barg Air Cooler Trim Cooler
    Poor Hydrocyclone Performance 60 ºC 49 ºC
    - High Oil in water Observed To ZADCO

    TRAIN 2 TRAIN 3 CWS


    11 barg\ Blockage in Trim Cooler Tubes
    92.5 ºC CWR
    (CW Side) Observed H2S Stripper Overhead
    H2S Stripper Overhead Trim Cooler
    5.5 barg Air Cooler 50ºC 45 ºC

    To VRU

    From Demulsifier
    Hydrocyclones From TRAIN 2 1.0 bar CWR
    API Senitation H2S Stripper
    91.1 ºC 0.6 barg
    49 ºC Reflux Drum

    1.5 barg
    49.5 ºC
    To TRAIN 2
    Other Produced 4 barg
    water Sources 91 ºC
    Crude Tank H2S Stripper
    H2S stripper Reflux
    Water Draw Pumps
    Scale Inhibitor Preheater Shell Corroded & 50%
    Cogassor
    Of Tubes Clogged due to Deposits
    OL
    0.2 barg H2S Stripper
    -Preheater Bypassed and Removed
    40-70 C Reboiler
    122.2 ºC
    (kettle)
    LP Fuel Gas 230ºC

    4.5 barg Currently H2S


    Hot Oil Supply
    Stripping by FG
    Produced Water
    Produced Water Filter
    Feed Pumps

    0L Pump 160ºC
    1.1 barg
    119.2 ºC
    Hot Oil Return
    Frequent Choking Of Filters
    11.7 barg 1.1 barg
    122.5 ºC 122.2 ºC
    Reboiler Out of operation due to
    Scaling and Preheater Outage

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