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Model AMD-3 Automatic Nitrogen Maintenance Device


High Pressure (Cylinder) Reducing Type with
Field-Adjustable Pressure Regulator
General Technical
Description Data
The TYCO Model AMD-3 Automat- Approvals
ic Nitrogen Maintenance Device is an UL and C-UL Listed
automatic, field-adjustable, nitrogen FM Approved
maintenance device of the high pres- NYC Approved under MEA 206-02-E
sure reducing type. The Model AMD-3
Device is utilized in conjunction with a Maximum Inlet Nitrogen Supply
cylinder of high pressure to control the Pressure
pressure in a dry pipe sprinkler system, 3000 psi (200 bar)
preaction system, or dry pilot line sys- Field-Adjustable Outlet Pressure
tem of a dry pilot actuated deluge or Range
preaction valve. 4 to 60 psi (0,4 to 4,1 bar)
The Model AMD-3 Device features Inlet Gauge Range
a two-stage pressure regulator that 200 to 4000 psi (1000 to 28000 kPa)
maintains a constant outlet pressure,
as the cylinder pressure decreases to Outlet Gauge Range
the set point. 4 to 100 psi (30 to 700 kPa)
Use of the Model AMD-3 Device is Cylinder Outlet Connection
typically specified in applications for C.G.A. No. 580
which a dependable plant or local A typical cylinder volume is 242 cubic
air supply is not available; the sys- Assembly feet of free nitrogen, but the actual fig-
tem piping requires pneumatic pres- Major components illustrated in Figure ure varies depending on the supplier.
sure having a maximum dewpoint as 1 are factory-assembled, galva­nized
shown in Figure 2; or, the presence of steel nipples and malleable iron pipe The approximate time “T” in minutes to
potentially explosive vapors prohib- fittings. Connection to the system is via fill a system having a capacity of “V”
its the installation of an automatic air copper tubing and brass tubing fittings. in U.S. gallons, as a function of system
compressor. pressure, can be determined using the
The Model AMD-3 Device is a re-des-
ignation for the Gem Model F328.
Design formula:
T=CV
Criteria where “C” is a constant determined
NOTICE from the following table:
Unless otherwise specified, nitrogen
The Model AMD-3 Automatic Nitrogen cylinders with Outlet Connection No.
Maintenance Devices described here- 580 are supplied with nitrogen having System Pressure
in must be installed and maintained in “C”
a dewpoint equal to or less than -60° F PSI
compliance with this document and (-51°C) at atmospheric pressure. Figure
with the applicable standards of the 2 illustrates the maximum dew-point of 20 0.0400
National Fire Protection Association, the supply nitrogen as a function of the 30 0.0424
in addition to the standards of any au- system pressure. 40 0.0440
thorities having jurisdiction. Failure to
The approximate volume “N” of free 50 0.0451
do so may impair the performance of
these devices. nitrogen (that is, at atmospheric pres- 60 0.0457
sure) in cubic feet, required to fill a sys-
Owners are responsible for maintaining tem having a capacity of “V” in U.S.
their fire protection system and devic- gallons, to a pressure “P” in pounds
es in proper operating condition. The per square inch gauge, can be deter-
installing contractor or sprinkler manu- mined using the formula:
facturer should be contacted with any
questions. N=0.009VP

Page 1 of 4 JULY 2010 TFP1241


TFP1241
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Operation
The By-Pass Valve in the Model AMD-3
Automatic Nitrogen Maintenance De- INLET (HIGH
vice is opened to quickly fill the system PRESSURE)
during initial pressurization. After the GAUGE
required system pressure is reached, /2" )
9-14 mm
OUTLET (LOW
the By-Pass Valve is closed and the PRESSURE) ,
Cylinder Control Valve is left open to
GAUGE (241
place the Model AMD-3 Device in au-
tomatic operation.
Given a small leak in the system, the
Pressure Regulator will automatically CYLINDER
maintain system pressure at the pre- CONTROL
set level. The 3/32 inch (2,4 mm) orifice VALVE
in the Restrictor Check Valve limits the (NORMALLY
flow of nitrogen from the Pressure Reg- OPEN)
ulator into the system to a value signifi-
cantly less than that exhausted by the RESTRICTOR
C.G.A.
operation of a 5.6 K-factor sprinkler. CHECK VALVE
CONNECTION
P/N 92-326-1-003
NO. 580
Installation "
The TYCO Model AMD-3 Automatic Ni- 1/2 )
trogen Maintenance Device must be in- 12,-5 mm TWO-STAGE
7 PRESSURE
stalled in accordance with the following (31 REGULATOR CYLINDER OF
instructions. BY-PASS (ADJUSTABLE) 3000 PSI MAX.
1. Assemble the Model AMD-3 Device VALVE P/N 92-290-1-001 NITROGEN
(NORMALLY
components as shown in Figure 1.
CLOSED)
Apply pipe-thread sealant sparingly 1/4" TUBE,
P/N 46-047-1-002
to male pipe threads only. 5 FEET LONG
2. Make connections a minimum of 1/2 1/4" MALE NPT
(DN15) pipe size between the Model x 1/4" TUBE
AMD-3 Device and the system. CONNECTOR
3. Place a 1/2 inch (DN15), non-spring (156-1/4 1/2" NPT OUTLET
loaded, rubber-faced, swing-type 8,8 "
mm CONNECTION
check valve (such as P/N 46-049- ) (TO SYSTEM)
1-004) between the Model AMD-3
Device and the system to pressur-
ize. A check valve of this type is typ-
ically provided in the air supply trim
of TYCO dry pipe valves, preaction
valves, and dry pilot trim.
FIGURE 1
4. Install a minimum 1/4 inch size pres- MODEL AMD-3
sure relief valve (such as P/N 92-343- AUTOMATIC NITROGEN MAINTENANCE DEVICE
1020) between the Model AMD-3
Device and the system piping. A re-
lief valve of this type is typically pro- c. Inspect the Cylinder Control e. With the cylinder securely in
vided in the air supply trim of TYCO Valve outlet for dirt, dust, dam- place and while standing to
dry pipe valves, preaction valves, and aged threads, oil, or grease. Re- the side or rear of the Cylin-
dry pilot trim. move dirt and dust with a clean der Control Valve, momentarily
cloth. If damaged threads, oil, crack open the Cylinder Control
5. Following the steps outlined in the or grease are present, replace Valve. This procedure is intend-
caution below, install the nitrogen the cylinder. ed to blow out any foreign mat-
cylinder. ter that may be inside the valve
d. Inspect the Pressure Regula-
outlet.
CAUTION tor inlet for dirt, dust, damaged
threads, oil, or grease. Re- f. Attach the Model AMD-3 Device
a. The following instructions re- move dirt and dust with a clean to the Cylinder Control Valve
garding the nitrogen cylin- cloth. If damaged threads, oil, and securely wrench-tighten.
der must be strictly followed. or grease are present, have the
Failure to do so may result in Pressure Regulator serviced by
personal injury or property an authorized agent of the Vic-
damage. tor Equipment Company.
b. Secure the cylinder to a wall or
post, ensuring it will not tip or
fall if accidently bumped.
TFP1241
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Operating -30

Procedure

DEWPOINT OF SUPPLY
Place the TYCO Model AMD-3 Auto-
matic Nitrogen Maintenance Device in -40

NITROGEN, °F
operation in accordance with the fol-
lowing procedure.
1. Determine the pressure that meets
the minimum requirements of the -50
system to pressurize.
2. Close the control valve in the air
supply trim to the system.
3. Turn the Two-Stage Pressure Reg- -60
ulator adjusting handle counter- 0 10 20 30 40 50 60
clockwise until the adjusting spring SYSTEM PRESSURE, PSIG
pressure is fully released.
* BASED ON A DEWPOINT OF -60°F AT ATMOSPHERIC PRESSURE.
4. Standing to the side of the nitrogen
cylinder opposite from the Pressure FIGURE 2
Regulator, slowly crack open the MAXIMUM DEWPOINT OF SUPPLY NITROGEN AS A
Cylinder Control Valve until the cyl- FUNCTION OF SYSTEM PRESSURE*
inder pressure is indicated on the
High Pressure Gauge and then fully
open the Cylinder Control Valve to
seal its packing. Care and Responsibility lies with sprinkler own-
ers for the inspection, testing, and
5. Slowly turn the Two-Stage Pres-
sure Regulator handle clockwise
Maintenance maintenance of their fire protection
system and devices in compliance with
until the Outlet Pressure Gauge in- The TYCO Model AMD-3 Automatic this document, as well as with the ap-
dicates the required pressure es- Nitrogen Maintenance Device must be plicable standards of the National Fire
tablished in Step 1. maintained and serviced in accordance Protection Association (for example,
with the following instructions, in addi- NFPA 25), in addition to the standards
6. Open the By-Pass Valve in the tion to any specific requirements of the of any authorities having jurisdiction.
Model AMD-3 Device. NFPA. Any impairment must be imme- Contact the installing contractor or
7. Open the control valve in the air diately corrected. sprinkler manufacturer regarding any
supply trim to the system. questions.
8. After the system pressure sta- NOTICE Automatic sprinkler systems should be
bilizes, note the value on the Before closing a fire protection system inspected, tested, and maintained by a
system pressure gauge and main control valve for maintenance qualified Inspection Service in accor-
compare it with the require- work on the fire protection system that dance with local requirements and/or
ment. Adjust the Pressure it controls, obtain permission to shut national code.
Regulator, as required (counter- down the affected fire protection sys- INSPECTION PROCEDURE
clockwise to decrease and clock- tem from the proper authorities and no- The Model AMD-3 Automatic Nitrogen
wise to increase). One-half turn tify all personnel who may be affected Maintenance Device must be inspect-
of the stem changes the outlet by this action. ed quarterly in accordance with the
pressure by approximately 8 psi. following instructions.
It is recommended that a spare supply
9. If the system pressure must be of nitrogen be kept on hand. 1. Verify that the control valve in the air
de­creased, first re-adjust the supply trim to the system is open.
Make no attempt to field-repair or
Pressure Regulator, then momen-
replace any component of the Pressure 2. Verify that the nitrogen Cylinder Con-
tarily open a connection to the
Regulator. trol Valve is open.
system to reduce the pressure to
below the required value. Allow the Inspections should be made more 3. Verify that the By-Pass Valve is
system pressure to automatically frequently, after the system is initially closed.
stabilize. placed in service, to develop a guide-
line as to the required schedule for
10. Close the By-Pass Valve in the NOTICE
nitrogen cylinder replacement. Graph-
Model AMD-3 Device. Following a sprinkler operation, in
ing the Inlet Gauge pressure noted
during each inspection will assist in order to prevent a delay in the re-
NOTICE this evaluation. lease of the automatic control
Following a sprinkler operation, in valve, the By-Pass Valve must be
After placing a fire protection system closed when the fire protection sys-
order to prevent a delay in the re- in service, notify the proper authorities
lease of the automatic control tem is in service.
and advise those responsible for moni-
valve, the By-Pass Valve must be toring proprietary and/or central station 4. Verify that the system pressure
closed when the fire protection sys- alarms. gauge indicates the same value as
tem is in service. the previously established require-
11. Check all supply pressure connec- ment. If not, re-adjust per Step 8 of
tions for leaks. the Operating Procedure section.
TFP1241
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5. Verify that the Inlet Pressure Gauge


of the Pressure Regulator indicates Limited Ordering
sufficient nitrogen cylinder pressure.
It is recommended that the nitrogen Warranty Procedure
cylinder be replaced whenever its Products manufactured by Tyco Fire Contact your local distributor for avail-
pressure falls to 200 psi or below. Suppression & Building Products ability. When placing an order, indicate
(TFSBP) are warranted solely to the the full product name, including de-
NITROGEN CYLINDER REPLACE- original Buyer for ten (10) years against
MENT PROCEDURE scription and Part Number (P/N).
defects in material and workmanship
Replace the nitrogen cylinder in accor- when paid for and properly installed Model AMD-3 Device
dance with the following instructions. and maintained under normal use and Specify: Model AMD-3 Automatic
1. Close the control valve in the air sup- service. This warranty will expire ten Nitrogen Maintenance Device,
ply trim to the system. (10) years from date of shipment by P/N 52-328-2-001.
TFSBP. No warranty is given for prod-
2. Close the Cylinder Control Valve. ucts or components manufactured by Replacement Parts
3. Remove the Model AMD-3 Device companies not affiliated by owner- Specify: (description) for use
from the Cylinder Control Valve by ship with TFSBP or for products and with the Model AMD-3 Automatic
slowly unscrewing the inlet connec- components which have been subject Nitrogen Maintenance Device,
tion to the Pressure Regulator. to misuse, improper installation, corro- P/N (from Figure 1).
sion, or which have not been installed,
4. Following the steps outlined in the maintained, modified or repaired in
caution below, replace the nitrogen accordance with applicable Standards
cylinder. of the National Fire Protection Asso-
ciation, and/or the standards of any
CAUTION authorities having jurisdiction. Mate-
rials found by TFSBP to be defective
The following instructions with re- shall be either repaired or replaced, at
gard to the nitrogen cylinder must TFSBP’s sole option. TFSBP neither
be strictly followed. Failure to do assumes, nor authorizes any person
so may result in personal injury or to assume for it, any other obligation
property damage. in connection with the sale of products
a. Secure the cylinder to a wall or or parts of products. TFSBP shall not
post, ensuring that it will not tip be responsible for sprinkler system de-
or fall if accidently bumped. sign errors or inaccurate or incomplete
information supplied by Buyer or Buy-
b. Inspect the Cylinder Control
er’s representatives.
Valve outlet for dirt, dust, dam-
aged threads, oil, or grease. Re- In no event shall TFSBP be liable, in
move dirt and dust with a clean contract, tort, strict liability or under
cloth. If damaged threads, oil, any other legal theory, for incidental,
or grease are present, replace indirect, special or consequential
the cylinder. damages, including but not limited to
labor charges, regardless of whether
c. Inspect the Pressure Regula-
TFSBP was informed about the pos-
tor inlet for dirt, dust, damaged
sibility of such damages, and in no
threads, oil, or grease. Re-
event shall TFSBP’s liability exceed an
move dirt and dust with a clean
amount equal to the sales price.
cloth. If damaged threads, oil,
or grease are present, have the The foregoing warranty is made in lieu
pressure regulator serviced by of any and all other warranties, express
an authorized agent of the Vic- or implied, including warranties of mer-
tor Equipment Company. chantability and fitness for a particular
purpose.
d. With the cylinder securely in
place and while standing to This limited warranty sets forth the
the side or rear of the Cylin- exclusive remedy for claims based on
der Control Valve, momentarily failure of or defect in products, materi-
crack open the Cylinder Control als or components, whether the claim
Valve. This procedure is intend- is made in contract, tort, strict liability
ed to blow out any foreign mat- or any other legal theory.
ter that may be inside the valve This warranty will apply to the full
outlet. extent permitted by law. The invalidity,
e. Attach the Model AMD-3 Device in whole or part, of any portion of this
to the Cylinder Control Valve warranty will not affect the remainder.
and securely wrench-tighten.
5. Open the Cylinder Control Valve in
accordance with Step 4 in the Op-
erating Procedure section.
6. Open the control valve in the air sup-
ply trim to the system.
7. Check the Pressure Regulator con-
nection for leaks.

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