526 _ Industrial Pharmacy: A Comprehensive Approach
‘+ Final volume of the solution is then adjusted with water for injection and mixed
thoroughly. The solution is then analyzed
Step Il Sterilization.
+ The bulk solution prepared in step | is first filtered through prefilter then through a
membrane of suitable porosity, 0.45 mp1 or 0.2 mu,
‘+ The filtrate is stored in a suitable steel tank or glass vessel and closed with lid.
Step Ill: Sterile filling and sealing.
* This step is done under sterile environment. Appropriate volume of the sterile bulk
solution is filed in sterile containers. The filled containers are immediately sealed
with sterile closures and clean aluminium caps.
+ Thefilled containers are sampled for visual inspection and complete analysis,
Most preferred method of sterilization is thermal heat sterilization and for packed
products, sterilization by radiation. But, there are some drugs which cannot be sterilized
by heat or radiation due to their stability problem. Hence, a part of the formulation,
thermally stable, is sterilized. Then to the sterile solution sterile drug is added.
‘Sometimes the air from the filled containers is replaced by an inert gas (e.g, nitrogen)
for protecting the drug from oxidation. The flow diagram of manufacture of sterile
parenteral solution is shown in Figure 14,6, Table 14.7 presents a list of few small
volume parenteral solutions and their compositions.
‘Table 14.7 Composition of few small volume parenteral solutions
Injection and composition | Use of ingredient | Injection and composition | Use of ingredient
[cyanocabalamine injection Prochlorperazine Injection
{cyanocobalamine JActive constituent | _Prochlorperazine (as edisylate) Active constituent
Sodium chloride ITonicty adjustment | Sodium biphosphate utter
Methylparaben Preservative Sodium tartrate Do
Propylparaben De Sodium bsuphite antioxidant
ater for injection _|Solvent Benzyl alcohol Preservative
Phenytoin Injection ater for Injection. Solvent
Phenytoin sodium Active constituent
Propylene glycol [cosolvent
Alcohot Do
Sodium hydroxide PH adjustment
Water for injection __|Solvent
HT O <