Booster Relay

IL100 Series
Used when the piping distance between instrumentation and operational area is long,
¡
or when operational area has large capacity.
Can help accelerate actuation speed considerably.
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How to Order

IL 100 02
Booster relay Suffix
Nil Standard
Thread type High temperature
Nil Rc T (–5 to 100°C)
N NPT*
Low temperature
F G* L (–30 to 60°C)
* Semi-standard S Copper-free

Port size Copper-free/

ST High temperature
02 1/4 (–5 to 100°C) IP
03 3/8
Copper-free/ IW
SL Low temperature
(–30 to 60°C)
1301
Accessories
Nil None
AW
B With bracket
IL1
IL2

Standard Specifications Flow Rate Characteristics IT

CP
Supply pressure Max. 1.0 MPa 0.7
Input pressure Max. 0.7 MPa Supply pressure: 0.7 MPa
IS
Output pressure Max. 0.7 MPa 0.6
Pressure ratio 1:1
VFN
Air consumption 3 L/min (ANR) or less (OUT = 0.5 MPa) 0.5
Output pressure MPa

Linearity Within ±1% IN-

Hysteresis Within 1% T
0.4
Ambient and fluid temperature –5 to 60°C
Port size 1/4, 3/8
0.3
Weight 0.56 kg

0.2

0.1

0
0 200 400 600 800 1000 1200 1400
Flow rate L/min (ANR)

167
 IL100 Series

Principle of Operation
IL100

SIG
r Needle valve

q Input chamber
EXH EXH

w Diaphragm A

e Diaphragm B

t Exhaust flow
SUP OUT
path

y Inner valve

Signal pressure enters the input chamber q from the SIG port, and acts on diaphragm A w and exerts a downward force on diaphragm
B e. When the force of the input chamber q exceeds the force of diaphragm B e, inner valve y is inseated allowing air flow out the
secondary supply port. On signal pressure exhaust the supply valve closes and exhaust flow path t is opened to allow vent of the
secondary air supply to atmosphere. Input and output ports are connected by a needle valve r. Adjustment ensures that exact
equalization occurs between the signal and output supply. The above function allows a low volume signal to provide high volume output
with pressure ratio remaining (1:1) for signal to output.

Construction
SIG

y
EXH EXH
t

r q

SUP OUT

i u

Component Parts Replacement Parts

No. Description Material Note Model Order no. Contents
1 Valve Aluminum alloy Silver baking finish IL100 KT-IL100 Set of left nos. t, y, u, i, o
2 Cover Aluminum alloy Silver baking finish
3 Throttle valve Stainless steel
4 Inner valve Stainless steel
5 Diaphragm assembly Aluminum alloy/NBR/Resin Chromated
6 Diaphragm NBR
7 Valve spring Stainless steel
8 O-ring NBR
9 O-ring NBR
A 168
 Booster Relay IL100 Series

Dimensions
IL100
76 2 x ø9
50
57
2

Rc1/4
SIG

70
≈103.5
EXH EXH
80

SUP OUT
23

2 x Rc1/4, 3/8
82
ø86

IP
IW
1301
AW
IL1
IL2
IT
CP
IS
VFN
IN-
T

169 A
 XT240 Series
Made to Order
Please contact SMC for detailed dimensions, specifications and lead times.

Large Size Booster Relay

Maximum flow rate: Approx. 6000 L/min (ANR)

How to Order
RoHS Specifications

XT240 1 Supply pressure

Input/Output pressure
Max. 1.0 MPa
Max. 0.7 MPa
Air consumption 10 L/min (ANR) or less (OUT = 0.7 MPa)
Linearity Within ±5%

Fluid temperature* Thread type Hysteresis Within 2%

Temperature specification Nil Rc For general environments −5 to 60°C

Ambient and fluid
NX NPT For high temperature environments −5 to 100°C
For general environments temperature
1 (−5 to 60°C) For low temperature environments −30 to 60°C
Port size 1/4 (SIG), 1 (SUP, OUT)
For high temperature environments
2 (−5 to 100°C) Weight 1.2 kg
For low temperature environments
3 (−30 to 60°C)
* Please consult with SMC for
–40°C specification.

Dimensions

1/4
SIG

ø98

EXH
105

SUP OUT
7
40

98 2x1

A 170