MINI PROJECT ON RAPIDTRANSVERSE AND FEED CIRCuT ON HYDRAULIC TRAINER

CONTENTS

1. Objective
2. Introduction

3. Circuit diagram
4. Working
5. Applications
6. References

atmentof Mechanical Engineering, KLE DR. MSSCET, BELAGAVI

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 MINI PROJECT ON RAPID TRANSVERSE AND FFED
CIRCUIT ON IIYDRAULIC TRAINER

OBJECTIVE
Objective of the mini projeet is to Construet, set and adjust simple proportional
control cireuits on Hydraulics using the circuit necessary components such as

Reservoir. Filter. Pump. Gauges, DCV, FCV ctc.

INTRODUCTION
This is one of the interesting topic and this fornms a part of learning system for
automation and communication. The technology package "Hydraulics" is designed to
provide an introduction to the fundamentals of hydraulic control technology. This
package comprises a basic level and an advanced level. It teaches the knowledge of
hydraulic control technology.

Rapid transverse and feed circuit mostly used where two different speeds for
operations are needed.

The basic level hydraulic exercises are designed to be carried out with manual

actuation. The hydraulic components have been designed to provide the following:

Easy handling
Secure mounting

Environmentally-friendly coupling system

Compact component
Authentic measuring methods

SIMULATION:

The entire project work simulation has been done in SIMULINK(MATLAB)

Software (SIM HYDRAULICS).

DR MSSCET, BELAGAVI
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 MINI PROJECT ON RAPID TRANSVERSE AND FEED CIRCUIT ON HYDRAULIC TRAINER

CIRCUIT DIAGRAM

Feed
Rapid adonce
H
Rapid relurn

XHI P

Transverse and Feced Circuit

Fig.1: Circuit diagram for Rapid

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 MINI PROJECT ON RAPID TRANSVERSE AND FEED CIRCUIT ON HYDRAULIC
TRAINER

Hydraulic circuit design:

e sez

Pu1 Pu2 Pu3

so
(

So1
So? so3 So4

Fig Hydraulic circuit for automation

Function of hydraulic circuit:

Initially when the motor is switched on there is no flow of fluid into the circuit as the 2/2
DCV is normally closed as shown in the Fig2.2
When the 2/2 DCV is actuated using lever the position of the valve changes and the
hydraulic fluid will gets connected to the 4/2 solenoid operated DCV.
so

HIT

Fig2. 2 Switching the 2/2 DCV

When the fluid is flowing through the cylinder the proximity sensor senses the movement of
the piston in the cylinder and changes the position of the valve with respect to this the piston wlll be

extending and retracting as shown in the Fig2.23 were the extension and the retraction will be
Continuously takes place until or unless the supply is cut by the lever operated 2/2 DCV.

Departn
nETt of Mechanical Engineering, KLE DR. MSSCET, BELAGAVI
Page
 MINI PROJECT ON RAPID TRANSVERSE AND FEEd CIRcuT ON HY DRAULIC TRAINER

PuS

SoJ
So

Fig2. 23 showing cylinder-1 vibratory motion

After the cycle time of mixing of the pain the cylinder- se1 se2

1(Horizontal) is stopped in the extended position and the vertical

cylinder is actuated by 4/2 solenoid operated DCV by pressing the
push button by this time the bucket is released from the fîrst

cylinder and pulled up by the second cylinder. The cylinder is kept

Fio? 24 Cvlinder-2 liftino mntinn

in the extended position itself as shown in the Fig 2. 5 so as the bucket will engage in the hydraulic
motor.

When the cylinder-2 extends the bucket gets engaged to the hydraulic motor and the bucket
rolates to the 90° and the mixed paint will be poured out from the bucket as shown in the Fig

sel se2

sei se2 Puf Pu2 Pu3

So1 So2 So3 So4So5

Fig2. 5 Cylinder-2 positioning to rotary actuator

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 MINI PROJECT ON RAPiD TRANSVERSE AND FEED CIRCUT ON IYDRAULIC TRAINER

Hydraulic circuit design:

se2 Put Pu2 Pu3

Sos SoS

So1 So4 So5

Ber

Fig2. Hydraulic circuit for automation

The simulated hydraulic circuit:

se

PR

01
o2 Sr So4 Sos

HB

Fig. 1 Stinulated hydsaullc circult

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 MINI PROJECT ON RAPID TRANSVERSE AND FEED CIRcUIT IHYDRAULIC
ON TRAINER

WORKING

of the circuit:
Operation

The cylinder will extend rapidly up to a point, and also retract rapidly.

When the rod touches the deceleration valve, the flow control valve is then
brought into operation.

A t this point, the cylinder rod slows down and goes on to extend fully. Upon

moving the directional control valve to its opposite position, the rod retracts at full

speed.

Pump delivery normally passes through FCV. During fast approach, the Lever-
operated DCV is operated. This diverts pump delivery to the cap end of the

cylinder through valve. Full flow is thus available for the actuator to advance at
the rated speed.

A few millimeters before the platen makes contact with the die, lever operated

valve is closed forcing the pump delivery to pass through FCV. The platen now
approaches the die at a controlled speed because the flow to cylinder is now

regulated.

When valve 4/3 is operated in return condition the connections are allowed to

flow in opposite directions so it will retract as well.

imer BELAUAVI Page S

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 MINI PROJECT ON RAPID TRANSVERSE AND FEED CIRCUIT ON HYDRAULIC TRAINER

Components in this circuit:

Reservoir:

The reservoir is open (non-pressurised).

Filter:

Filter is on the pump inlet. Nomally, this type of filter is a coarse, wire

mesh type.

Pump:

The pump is uni-directional, and we have some additional information.

The arrow indicates the direction of the rotation, the two parallel lines

tell us the pump is shaft driven, and the circle with the 'M' in the middle

tells us it is being driven by an electric motor.

Pressure Gauge:

Immediately after the pump, there is a pressure gauge fitted to the cireuit.

4/3 Directional Control Valve:

This is a four port, three position directional control valve. We are also getting
some additional information from the symbol.

The valve is lever operated.

XIH
The valve is detent controlled-a spring loaded detent sits in indentations in the
shaft. When the shaft is moved, the detent must be moved against spring toree,
until it can sit back down in a new position. This gives the operator 'feel' for the

position of the control valve.

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 MINI PROJECT ON RAPID TRANSVERSE AND FEED CIRCUIT ON HYDRAULIC TRAINER

Flow Control Valve:

This introduces a venture or restriction into the circuit. In this circuit, it is

only brought into play when the rod of the cylinder physically touches the

deceleration valve, causing it to operate.

E
The deceleration no longer allows oil through, so it must go through the flow

control valve. We now control the speed of extension of the rod.

Deceleration Valvec:

I n its normal state, the valve allows oil through. If another device (in this

case, the cylinder rod) physically touches the plunger and wheel on the

valve, this changes the valve by closing it. In our circuit here, oil can no
flow
longer get through the deceleration valve, and must pass through the
control valve to get to tank. Because of the venturi in this valve, we are now

controlling the flow, and thus the speed of the rod.

Cylinder:

T h e cylinder is double acting, because there are two hydraulic lines

going to it.

The cylinder is differential, because the surface areas on either side of the piston
are not equal. Also, you would need to displace more oil to extend the ram than to

retract the ram.

Pressure Relief Valve:

P
The valve is an adjustable pressure relief valve.

Adjustment is indicated by the addition of the arrow to the symbol.

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 MINI PROJECT ON RAPID TRANSVERSE AND FEED CIRCUIT ON IYDRAULIC TRAINER

APPLICATIONS

Due to its function of two speed it may use in drilling machine where the fast

transfer is required for approaching towards the part and then drilling in slow

speed for the better surface finish.

I t may also use for punching operations where punch have to reach die quickly
and then cutting operations takes place in slow speed.

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 MINI PROJECT ON RAPID TRANSVERSE AND FEED CIRCUIT ON HYDRAULIC TRAINER

REFERENCES

Content

TECHMAX Publication

NPTEL

(https://nptel.ac.in/courses/112106175/Module%203/Lecture%2025.pdf)

Circuit Diagram

. Fluid-Sim Hydraulic

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