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BA084D/06/en/12.

03
50103643 PROline Prowirl 72
Valid as of software version:
V 1.01.01 (amplifier)
Vortex Flow Measuring System

Operating Instructions
Brief operating instructions PROline Prowirl 72

Brief operating instructions


These brief operating instructions explain how to commission your measuring device
quickly and easily:

Safety instructions Page 7

Installation Page 11

Wiring Page 21

Display and operating elements Page 27

Commissioning with "QUICK SETUP" Page 40

You can commission your measuring device quickly and easily using the special
“Quick Setup” menu. It allows you to configure important basic functions via the
local display, for example display language, measured variables, engineering
units, signal type etc.

Customer-specific configuration / Page 75 ff.


Description of device functions

Complex measurement tasks require the configuration of additional functions


which you can individually select, set and adapt to your process conditions
using the function matrix. The function matrix of the measuring device and all the
functions are described in detail in the "Description of device functions" section.

2 Endress+Hauser
PROline Prowirl 72 QUICK SETUP for quick commissioning

QUICK SETUP for quick commissioning


++ Quick Setup
E Quick Setup E+
-
Esc
+ E
Commission

HOME-POSITION Language

Application

Measuring Unit Type

Volume Flow Calculated Mass Flow Corrected Volume Flow

Unit Unit Unit


Flow Flow Flow
Unit Unit Unit
Totalizer Totalizer Totalizer
Unit Unit
Density Density
Operating Operating
Density Density
Reference
Density

➀ Selection output type


Current Pulse /
Quit
output Status output

Operation
Mode

Pulse Status Vortex Freq. PFM

Current Pulse Assign


span value status
Value Pulse On
20 mA width value
Time Output Off
constant signal value
Failsafe Failsafe Time
mode mode constant

➁ Configuration another output ?


Yes No

➂ Automatically configuration display ?


Yes No

Automatically
parameterization
of the display

! Note!
The display returns to the QUICK SETUP COMMISSIONING cell if you press the ESC key combination
F06-72xxxxxx-19-xx-xx-en-000

during interrogation.
➀ Only the output (current output or pulse/status output) not yet configured in the current Quick Setup is
offered for selection after the first cycle.
➁ The “YES” option appears as long as a free output is still available. "NO" is the only option displayed
when no further outputs are available.
➂ When "YES" is selected, the flow is assigned to line 1 of the local display and the totalizer to line 2.

Endress+Hauser 3
QUICK SETUP for quick commissioning PROline Prowirl 72

4 Endress+Hauser
PROline Prowirl 72 Contents

Contents

1 Safety instructions . . . . . . . . . . . . . . . . . 7 5.3 Error message display . . . . . . . . . . . . . . . . . . 30


5.4 Communication (HART) . . . . . . . . . . . . . . . . . 31
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 7
5.4.1 Operating options . . . . . . . . . . . . . . . 31
1.2 Installation, commissioning and operation . . . 7
5.4.2 Device variables and process
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 7 variables . . . . . . . . . . . . . . . . . . . . . . 32
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.4.3 Universal / common practice
1.5 Notes on safety conventions and icons . . . . . . 8 HART commands . . . . . . . . . . . . . . . 32
5.4.4 Device status / error messages . . . . . 37
2 Identification . . . . . . . . . . . . . . . . . . . . . . 9 5.4.5 Switching HART write protection
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 9 on/off . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.1.1 Nameplate on the transmitter . . . . . . . 9
2.1.2 Nameplate of the sensor, remote 6 Commissioning . . . . . . . . . . . . . . . . . . . 39
version . . . . . . . . . . . . . . . . . . . . . . . 10 6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . 39
2.2 CE mark, declaration of conformity . . . . . . . . 10 6.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . 39
2.3 Registered trademarks . . . . . . . . . . . . . . . . . 10 6.2.1 Switching on the measuring device . 39
6.2.2 “Commissioning” Quick Setup. . . . . . 40
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Incoming acceptance, transport, storage . . . 11 7 Maintenance . . . . . . . . . . . . . . . . . . . . . . 42
3.1.1 Incoming acceptance . . . . . . . . . . . 11
3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . 11 8 Accessories . . . . . . . . . . . . . . . . . . . . . . . 43
3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Installation conditions . . . . . . . . . . . . . . . . . . 12 9 Trouble-shooting . . . . . . . . . . . . . . . . . 45
3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . 12 9.1 Trouble-shooting instructions . . . . . . . . . . . . . 45
3.2.2 Installation location . . . . . . . . . . . . . 12 9.2 System error messages . . . . . . . . . . . . . . . . . 46
3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . 12 9.3 Process errors without messages . . . . . . . . . . 48
3.2.4 Heat insulation . . . . . . . . . . . . . . . . . 13 9.4 Response of outputs to errors . . . . . . . . . . . . 50
3.2.5 Inlet and outlet run . . . . . . . . . . . . . . 14 9.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.2.6 Vibrations . . . . . . . . . . . . . . . . . . . . . 15 9. 6 Installing and removing electronics boards . . 52
3.2.7 Limiting flow . . . . . . . . . . . . . . . . . . . 15 9.6.1 Non-Ex, Ex-i version . . . . . . . . . . . . . 52
3.3 Installation instructions . . . . . . . . . . . . . . . . . 16 9.6.2 Ex-d version . . . . . . . . . . . . . . . . . . . 54
3.3.1 Mounting the sensor . . . . . . . . . . . . 16 9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . 56
3.3.2 Rotating the transmitter housing . . . 17
3.3.3 Mounting the transmitter (remote 10 Technical data . . . . . . . . . . . . . . . . . . . . 57
version) . . . . . . . . . . . . . . . . . . . . . . . 18
10.1 Technical data at a glance . . . . . . . . . . . . . . . 57
3.3.4 Rotating the local display . . . . . . . . . 19
10.1.1 Application . . . . . . . . . . . . . . . . . . . . 57
3.4 Post-installation check . . . . . . . . . . . . . . . . . . 19
10.1.2 Function and system design . . . . . . . 57
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 10.1.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.1.4 Output . . . . . . . . . . . . . . . . . . . . . . . . 58
4.1 Connecting the remote version . . . . . . . . . . . 21 10.1.5 Power supply . . . . . . . . . . . . . . . . . . 59
4.1.1 Connecting the sensor . . . . . . . . . . . 21 10.1.6 Performance characteristics . . . . . . . 60
4.1.2 Cable specifications . . . . . . . . . . . . . 22 10.1.7 Mechanical construction . . . . . . . . . . 62
4. 2 Connecting the measuring unit . . . . . . . . . . . 22 10.1.8 Human interface . . . . . . . . . . . . . . . . 63
4.2.1 Connecting the transmitter . . . . . . . . 22 10.1.9 Certificates and approvals . . . . . . . . 63
4.2.2 Terminal assignment . . . . . . . . . . . . 24 10.1.10 Accessories . . . . . . . . . . . . . . . . . . . 64
4.2.3 HART connection . . . . . . . . . . . . . . . 25 10.1.11 Documentation . . . . . . . . . . . . . . . . . 64
4.3 Degree of protection . . . . . . . . . . . . . . . . . . . 26 10.2 Dimensions of transmitter,
4.4 Post-connection check . . . . . . . . . . . . . . . . . 26 remote version . . . . . . . . . . . . . . . . . . . . . . . . 64
10.3 Dimensions of Prowirl 72 W . . . . . . . . . . . . . . 65
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 27 10.4 Dimensions of Prowirl 72 F . . . . . . . . . . . . . . . 66
5.1 Display and operating elements . . . . . . . . . . 27 10.5 Dimensions of Prowirl 72 F, Dualsens version 70
5.2 The function matrix: layout and use . . . . . . . . 28 10.6 Dimensions of flow conditioner . . . . . . . . . . . . 73
5.2.1 General notes . . . . . . . . . . . . . . . . . . 29
5.2.2 Enabling the programming mode . . 29
5.2.3 Disabling the programming mode . . 29

Endress+Hauser 5
Contents PROline Prowirl 72

11 Description of device functions . . . 75


11.1 Illustration of the function matrix . . . . . . . . . . 75
11.2 Description of functions . . . . . . . . . . . . . . . . 76
11.2.1 Group MEASURED VALUES . . . . . . 76
11.2.2 Group SYSTEM UNITS . . . . . . . . . . . 77
11.2.3 Group QUICK SETUP . . . . . . . . . . . . 81
11.2.4 Group OPERATION . . . . . . . . . . . . . 82
11.2.5 Group USER INTERFACE . . . . . . . . 84
11.2.6 Group TOTALIZER . . . . . . . . . . . . . . 86
11.2.7 Group CURRENT OUTPUT . . . . . . . 88
11.2.8 Group PULSE/STATUS OUTPUT . . . 90
11.2.9 Information on the response
of the status output . . . . . . . . . . . . . . 97
11.2.10 Group COMMUNICATION . . . . . . . . 98
11.2.11 Group PROCESS PARAMETER . . . . 99
11.2.12 Group SYSTEM PARAMETER . . . . 103
11.2.13 Group SENSOR DATA . . . . . . . . . . 104
11.2.14 Group SUPERVISION . . . . . . . . . . . 106
11.2.15 Group SIMULATION SYSTEM . . . . 108
11.2.16 Group SENSOR VERSION . . . . . . 109
11.2.17 Group AMPLIFIER VERSION . . . . . 109
11.3 Factory settings . . . . . . . . . . . . . . . . . . . . . . 110
11.3.1 Metric system units
(not for USA and Canada) . . . . . . . 110
11.3.2 US units
(only for USA and Canada) . . . . . . . 112

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

6 Endress+Hauser
PROline Prowirl 72 1 Safety instructions

1 Safety instructions

1.1 Designated use


The measuring system is used to measure the volume flow of saturated steam, over-
heated steam, gases and liquids. If the process pressure and process temperature are
constant, the measuring device can also output the flow as the calculated mass flow
and corrected volume flow.

Resulting from incorrect use or from use other than that designated the operational
safety of the measuring devices can be suspended. The manufacturer accepts no
liability for damages being produced from this.

1.2 Installation, commissioning and operation


Note the following points:
• Installation, electrical installation, commissioning and maintenance of the device
must be carried out by trained, qualified specialists authorised to perform such
work by the facility’s owner-operator. The specialist must have read and understood
these Operating Instructions and must follow the instructions they contain.

• The device must be operated by persons authorised and trained by the facility’s
owner-operator. Strict compliance with the instructions in these Operating Instructions
is mandatory.

• In the case of special fluids (incl. fluids for cleaning), Endress+Hauser will be happy
to assist in clarifying the material resistance properties of wetted parts.
However, the user is responsible for the choice of wetted materials as regards their
in-process resistance to corrosion. The manufacturer refuses to accept liability.

• The installer must ensure that the measuring system is correctly wired in accordance
with the wiring diagrams.

• Invariably, local regulations governing the opening and repair of electrical devices
apply.

1.3 Operational safety


Note the following points:
• Measuring systems for use in hazardous environments are accompanied by separate
“Ex documentation”, which is an integral part of these Operating Instructions.
Strict compliance with the installation instructions and ratings as listed in this
supplementary documentation is mandatory. The symbol on the front of the
Ex documentation indicates the approval and the certification centre ( 0 Europe,
2 1
USA, Canada).

• The measuring system complies with the general safety requirements in


accordance with EN 61010 and the EMC requirements of EN 61326/A1 and
NAMUR Recommendations NE 21 and NE 43.

• The manufacturer reserves the right to modify technical data without prior notice.
Your Endress+Hauser distributor will supply you with current information and
updates to these Operating Instructions.

Endress+Hauser 7
1 Safety instructions PROline Prowirl 72

1.4 Return
The following procedures must be carried out before a flowmeter requiring repair or
calibration, for example, is returned to Endress+Hauser:
• Always enclose a fully completed “Declaration of Contamination” form with the device.

!
Only then can Endress+Hauser transport, examine and repair a returned device.

Note!
A copy of the “Declaration of Contamination” can be found at the end of these Operating
Instructions.

• Enclose special handling instructions if necessary, for example a safety data sheet as
per the European Directive 91/155/EEC.
• Remove all fluid residues. Pay special attention to the grooves for seals and crevices
which could contain fluid residues.
This is particularly important if the fluid is hazardous to health, e.g. flammable, toxic,

#
caustic, carcinogenic, etc.

Warning!
• Do not return a measuring device if you are not absolutely certain that all traces of
hazardous substances have been removed, e.g. substances which have penetrated
crevices or diffused through plastic.
• Costs incurred for waste disposal and injury (caustic burns, etc.) due to inadequate
cleaning will be charged to the owner-operator.

1.5 Notes on safety conventions and icons


The devices are designed to meet state-of-the-art safety requirements, have been
tested and left the factory in a condition in which they are safe to operate.
The devices comply with the applicable standards and regulations in accordance with
EN 61010 “Protection Measures for Electrical Equipment for Measurement, Control,
Regulation and Laboratory Procedures”. They can, however, be a source of danger if
used incorrectly or for anything other than the designated use.
Consequently, always pay particular attention to the safety instructions indicated in

#
these Operating Instructions by the following symbols:

Warning!
“Warning” indicates an action or procedure which, if not performed correctly, can result
in injury or a safety hazard. Comply strictly with the instructions and proceed with care.

" Caution!
“Caution” indicates an action or procedure which, if not performed correctly, can result

!
in incorrect operation or destruction of the device. Comply strictly with the instructions.

Note!
“Note” indicates an action or procedure which, if not performed correctly, can have an
indirect effect on operation or trigger an unexpected response on the part of the device.

8 Endress+Hauser
PROline Prowirl 72 2 Identification

2 Identification

2.1 Device designation


The “PROline Prowirl 72” flowmeter system consists of the following components:
• Transmitter PROline Prowirl 72
• Prowirl F or Prowirl W sensor

In the compact version, the transmitter and sensor form a mechanical unit; in the remote
version they are mounted separate from one another.

2.1.1 Nameplate on the transmitter

➈ ➉

ENDRESS+HAUSER
PROWIRL 72
Order Code:72WXX-XXXXXXXXXXXX IP67/NEMA/Type 4X
➀ Ser.No.: 12345678901
TAG No.: ABCDEFGHJKLMNPQRST
➁ 12-36VDC 1.2W
➂ Version: 4...20mA, HART
A
i

-40°C<Ta<+70°C
Ta +10°C/ 50°F
-40°F<Ta<+158°F

Pat. US 4,743,837 US 6,003,384

➀ Ser.No.: 12345678901

Sensor data:
➃ PN40 / p test = 85bar
➄ K-factor: 1.0000 P/L
Materials: CF3M(1.4404) 316L(1.4435)
➅ Gasket: Graphite
B

F06-72xxxxxx-18-06-xx-xx-000
➆ TM: -40°C...+260°C / -40°F...+500°F

➃ PED 97/23/EC: Cat. III

Fig. 1: Nameplate specifications for transmitter and sensor (example)


A = nameplate on transmitter, B = nameplate on transmitter (only compact version)
1 Order code / serial number: see the specifications on the order confirmation for the meanings of the
individual letters and digits.
2 Power supply / frequency: 12...36 V DC, Power consumption: 1.2 W
3 Available outputs: Current output 4...20 mA
4 Data regarding Pressure Equipment Directive (optional)
5 Calibration factor
6 Material sensor and gasket
7 Medium temperature range
8 Reserved for information on special products
9 Permitted ambient temperature range
10 Degree of protection

Endress+Hauser 9
2 Identification PROline Prowirl 72

2.1.2 Nameplate of the sensor, remote version

➆ ➇

ENDRESS+HAUSER
PROWIRL 72
Order Code:72WXX-XXXXXXXXXXXX IP67/NEMA/Type 4X
➀ Ser.No.: 12345678901
TAG No.: ABCDEFGHJKLMNPQRST
➁ K-factor: 1.0000 P/dm³
➂ Materials: CF3M(1.4404), 316L(1.4435)

F06-72xxxxxx-18-06-xx-xx-001
Gasket: Graphite
➄ TM: -40...+260°C / -40...+500°F

i
-40°C<Ta<+85°C
-40°F<Ta<+185°F

Pat. US 4,743,837 US 6,003,384

Fig. 2: Nameplate specifications for transmitter remote version “PROline Prowirl 72” (example)
1 Order code / serial number: see the specifications on the order confirmation for the meanings of the
individual letters and digits.
2 Calibration factor
3 Material sensor
4 Material gasket
5 Medium temperature range
6 Reserved for information on special products
7 Permitted ambient temperature range
8 Degree of protection

2.2 CE mark, declaration of conformity


The devices are designed to meet state-of-the-art safety requirements in accordance
with sound engineering practice. They have been tested and left the factory in a
condition in which they are safe to operate.
The devices comply with the applicable standards and regulations in accordance with
EN 61010 “Protection Measures for Electrical Equipment for Measurement, Control,
Regulation and Laboratory Procedures” and the EMC requirements as per
EN 61326/A1.
The measuring system described in these Operating Instructions is therefore in
conformity with the statutory requirements of the EC Directives. Endress+Hauser
confirms successful testing of the device by affixing to it the CE mark.

2.3 Registered trademarks


• GYLON ®
Registered trademark of Garlock Sealing Technologies, Palmyar, NY, USA
• HART ®
Registered trademark of the HART Communication Foundation, Austin, USA
• INCONEL ®
Registered trademark of Inco Alloys International Inc., Huntington, USA
• KALREZ ®, VITON ®
Registered trademark of E.I. Du Pont de Nemours & Co., Wilmington, USA
• FieldCheck™, Applicator™, ToF Tool-FieldTool Package
Registered or registration-pending trademarks of Endress+Hauser Flowtec AG,
Reinach, Switzerland

10 Endress+Hauser
PROline Prowirl 72 3 Installation

3 Installation

3.1 Incoming acceptance, transport, storage

3.1.1 Incoming acceptance


On receipt of the goods, check the following points:
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply
matches your order.

3.1.2 Transport
Please note the following when unpacking or transporting to the measuring point:
• The devices must be transported in the container supplied.
• Devices with nominal diameter DN 40...300 may not be lifted at the transmitter housing
or at the connection housing of the remote version when transporting (see Fig. 3). Use
carrier slings when transporting and put the slings around both process connections.

#
Avoid chains as these could damage the housing.

Warning!
Risk of injury if the measuring device slips.
The centre of gravity of the entire measuring device might be higher than the points
around which the slings are slung. Therefore, when transporting, make sure that the
device does not unintentionally turn or slip.

Fig. 3: Instructions for transporting sensors with DN 40...300 F06-72xxxxxx-22-00-00-xx-000

3.1.3 Storage
Note the following points:
• Pack the measuring device in such a way as to protect it reliably against impact for
storage (and transportation). The original packaging provides optimum protection.
• The permissible storage temperature is –40...+80 °C
(ATEX II 1/2 GD version/dust ignition-proof –20...+55°C).
• When in storage, the device should not be exposed to direct sunlight in order to avoid
impermissibly high surface temperatures.

Endress+Hauser 11
3 Installation PROline Prowirl 72

3.2 Installation conditions


Note the following points:
• The measuring device requires a fully developed flow profile as a prerequisite for
correct volume flow measurement. The inlet and outlet runs must be taken into
account (see Page 14).
• The maximum permitted ambient temperatures (see Page 60) and fluid temperatures
(see Page 61) must be observed.
• Pay particular attention to the notes on orientation and piping insulation (see
Page 12).
• Verify that the correct nominal diameter and pipe standard (DIN/JIS/ANSI) were taken
into account when ordering since the calibration of the device and the achievable
accuracy depend on these factors. If the mating pipe and the device have different
nominal diameters/pipe standards, an inlet correction can be made via the device
software by entering the actual pipe diameter (see MATING PIPE DIAMETER function
on Page 101).
• The correct operation of the measuring system is not influenced by plant vibrations up
to 1 g, 10...500 Hz.
• For mechanical reasons, and in order to protect the piping, it is advisable to support
heavy sensors (see Page 65 ff.).

3.2.1 Dimensions
The dimensions and the lengths of the sensor and the transmitter are on Page 64 ff.

3.2.2 Installation location


We recommend you observe the following dimensions to guarantee problem-free
access to the device for service purposes:
• Minimum spacing in all directions = 100 mm
• Necessary cable length: L + 150 mm

F06-7xxxxxxx-04-xx-xx-xx-002
Esc
- + E

Fig. 4: A = Minimum spacing in all directions, L = cable length

3.2.3 Orientation
The device can generally be installed in any position in the piping.

In the case of liquids, there should be upward flow in vertical pipes to avoid partial pipe
filling (see orientation A).

In the case of hot fluids (e.g. steam or fluid temperature ≥ 200 °C), select orientation C
or D so that the permitted ambient temperature of the electronics is not exceeded.
Orientations B and D are recommended for very cold fluids (e.g. liquid nitrogen) (see
Page 13).

Orientations B, C and D are possible with horizontal installation (see Page 13).

12 Endress+Hauser
PROline Prowirl 72 3 Installation

The arrow indicated on the device must always point in the direction of flow in all
orientations.

" Caution!
• If fluid temperature is ≥ 200 °C, orientation B is not permitted for the wafer version
(Prowirl 72 W) with a nominal diameter of DN 100 and DN 150.
• In case of vertical orientation and downward flowing liquid, the piping has always to
be completely filled.

Esc
- + E

A B
Esc
- + E

C D

F06-7xxxxxxx-04-xx-xx-xx-002
Esc
- + E

Fig. 5: Possible orientations of the device

3.2.4 Heat insulation


Some fluids require suitable measures to avoid heat transfer at the sensor. A wide range
of materials can be used to provide the required insulation.

When insulating, please ensure that a sufficiently large area of the housing support is
exposed. The uncovered part serves as a radiator and protects the electronics from
overheating (or undercooling).
The maximum insulation height permitted is illustrated in the diagrams. These apply
equally to both the compact version and the sensor in the remote version.

1 2 -
Esc
+ E

Esc
- + E F06-7xxxxxxx-16-00-00-xx-001

Fig. 6: 1 = Flanged version, 2 = Wafer version

" Caution!
Danger of electronics overheating!
• Therefore, make sure that the adapter between sensor and transmitter and the
connection housing of the remote version is always exposed.
• Note that a certain orientation might be required, depending on the fluid temperature
→ Page 12.
• Information on permissible temperature ranges → Page 60.

Endress+Hauser 13
3 Installation PROline Prowirl 72

3.2.5 Inlet and outlet run


As a minimum, the inlet and outlet runs shown below must be observed to achieve the
specified accuracy of the device. The longest inlet run shown must be observed if two
or more flow disturbances are present.

1 15 x DN 5 x DN 2 18 x DN 5 x DN
A B A B

Esc Esc
- + E - + E

4
20 x DN 5 x DN 40 x DN 5 x DN
3
A B A B

Esc Esc
- + E - + E

5 6
25 x DN 5 x DN 50 x DN 5 x DN
A B A B

Esc Esc
- + E - + E

F06-7xxxxxxx-04-xx-xx-xx-000

Fig. 7: Minimum inlet and outlet runs with various flow obstructions
A = Inlet run
B = Outlet run
1 = Reduction
2 = Extension
3 = 90° elbow or T-piece
4 = 2 x 90° elbow, 3-dimensional
5 = 2 x 90° elbow

!
6 = Control valve

Note!
A specially designed perforated plate flow conditioner can be installed if it is not
possible to observe the inlet runs required (see Page 15).

Outlet runs with pressure and temperature measuring points


If pressure and temperature measuring points are installed after the device, please
ensure there is a large enough distance between the device and the measuring point
so there are no negative effects on vortex formation in the sensor.

PT TT
F06-7xxxxxxx-04-xx-xx-xx-003

-
Esc
+ E

3...5 x DN

4...8 x DN

Fig. 8: Installation of pressure measuring point (PT) and temperature measuring point (TT)

14 Endress+Hauser
PROline Prowirl 72 3 Installation

Perforated plate flow conditioner


A specially designed perforated plate flow conditioner, available from Endress+Hauser,
can be installed if it is not possible to observe the inlet runs required. The flow
conditioner is fitted between two piping flanges and centered with mounting bolts.
Generally, this reduces the inlet run required to 10 x DN with complete accuracy.

F06-7xxxxxxx-04-xx-xx-xx-00
2 x DN 8 x DN 5 x DN

Esc
- + E

Fig. 9: Perforated plate flow conditioner

Examples of pressure loss for flow conditioner


The pressure loss for flow conditioners is calculated as follows:
∆p [mbar] = 0.0085 • ρ [kg/m³] • v² [m/s]
• Example with steam • Example with H2O condensate (80°C)
p = 10 bar abs ρ = 965 kg/m³
t = 240 °C → ρ = 4.39 kg/m³ v = 2.5 m/s
v = 40 m/s ∆p = 0.0085 • 965 • 2.5² = 51.3 mbar
∆p = 0.0085 • 4.39 • 40² = 59.7 mbar

3.2.6 Vibrations
The correct operation of the measuring system is not influenced by plant vibrations up
to 1 g, 10...500 Hz. Consequently, the sensors require no special measures for
attachment.

3.2.7 Limiting flow


See the information on Page 57 and 62.

Endress+Hauser 15
3 Installation PROline Prowirl 72

3.3 Installation instructions

3.3.1 Mounting the sensor

" Caution!
Please note the following prior to mounting:
• Prior to installing the measuring device in the piping, remove all traces of transport
packaging and any protective covers from the sensor.
• Make sure that the internal diameters of seals are the same as, or greater than, those
of the measuring pipe and piping. Seals projecting into the flow current have a
negative effect on the vortex formation after the bluff body and cause inaccurate
measurement. For this reason, the seals supplied by Endress+Hauser have a slightly
larger internal diameter than the measuring pipe.
• Ensure that the arrow on the measuring pipe matches the direction of flow in the
piping.
• Lengths:
– Prowirl W (wafer version): 65 mm
– Prowirl F (flanged version) → Page 66 ff.

Mounting Prowirl W
The centering rings supplied are used to mount and center the wafer-style devices.
A mounting kit consisting of tie rods, seals, nuts and washers can be ordered
separately.

4
5

2
3
xxx-17-00-06-xx-000

Fig. 10: Mounting the wafer version


1 Nut
2 Washer
3 Tie rod
4 Centering ring (is supplied with the device)
5 Seal

16 Endress+Hauser
PROline Prowirl 72 3 Installation

3.3.2 Rotating the transmitter housing


The electronics housing can be rotated continuously 360 ° on the housing support.
1. Loosen the safety screw.
2. Turn the transmitter housing to the desired position
(max. 180° in each direction to the stop).

! Note!
There are recesses in the rotating groove at 90° stages (only compact version).
These help you align the transmitter easier.

3. Tighten the safety screw.

180°

F06-7xxxxxxx-17-00-xx-xx-001
180°

Fig. 11: Rotating the transmitter housing

Endress+Hauser 17
3 Installation PROline Prowirl 72

3.3.3 Mounting the transmitter (remote version)


The transmitter can be mounted in the following ways:
• Wall mounting
• Pipe mounting (with separate mounting kit, accessories see Page 43)

The transmitter and the sensor must be mounted separate in the following
circumstances:
• Poor accessibility
• Lack of space
• Extreme ambient temperatures

" Caution!
If the device is mounted to warm piping, make certain that the housing temperature
does not exceed the max. permissible value of +80 °C.
Mount the transmitter as illustrated in the diagram.

A
232 (*226)

Esc
- + E

ANSCHLUSSKLEMMEN - FIELD TERMINALS

B
227 (*221)

Esc
- + E
F06-10xxxxxx-17-06-xx-xx-001

ANSCHLUSSKLEMMEN - FIELD TERMINALS

Fig. 12: Mounting the transmitter (remote version)


A = Direct wall mounting
B = Pipe mounting
* Dimensions for version without local operation

18 Endress+Hauser
PROline Prowirl 72 3 Installation

3.3.4 Rotating the local display


1. Unscrew the cover of the electronics compartment from the transmitter housing.

2. Remove the display module from the transmitter retainer rails.

3. Turn the display to the desired position (max. 4 x 45° in each direction) and reset it
onto the retaining rails.

4. Screw the cover of the electronics compartment firmly back onto the transmitter
housing.

4 x 45°

F06-72xxxxxx-07-xx-06-xx-000
Es
c

+
E

Fig. 13: Rotating the local display

3.4 Post-installation check


Perform the following checks after installing the measuring device in the piping:

Device condition and specifications Notes

Is the device damaged (visual inspection)? −

Do the process temperature/pressure, ambient temperature, See Page 57 ff.


measuring range etc. correspond to the specifications of the device?

Installation Notes

Does the arrow on the pipe stand resp. on the meter body match the −
direction of flow through the pipe?

Are the measuring point number and labelling correct (visual –


inspection)?

Is the orientation chosen for the sensor correct, in other words suitable See Page 12 ff.
for sensor type, fluid properties (outgassing, with entrained solids)
and fluid temperature?

Process environment / process conditions Notes

Is the measuring device protected against moisture and direct −


sunlight?

Endress+Hauser 19
3 Installation PROline Prowirl 72

20 Endress+Hauser
PROline Prowirl 72 4 Wiring

4 Wiring

# Warning!
When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-
specific supplement to these Operating Instructions. Please do not hesitate to contact
your Endress+Hauser representative if you have any questions.

4.1 Connecting the remote version

4.1.1 Connecting the sensor

! Note!
• The remote version must be grounded. In doing so, the sensor and transmitter must
be connected to the same potential matching.
• When using the remote version, always make sure that you connect the sensor only to
the transmitter with the same serial number. Compatibility errors (e.g. the incorrect
K-factor will be used) can occur if the devices are not connected in this way.
1. Remove the cover of the connection compartment of the transmitter (a).
2. Remove the cover of the connection compartment of the sensor (b).
3. Feed the connecting cable (c) through the appropriate cable entries.
4. Wire the connecting cable between the sensor and transmitter in accordance with
the electrical connection diagram:
→ Fig. 14
→ Wiring diagram in the screw caps
5. Tighten the glands of the cable entries on the sensor housing and transmitter
housing.
6. Screw the cover of the connection compartment (a/b) back onto the sensor housing
or transmitter housing.
GROUND

TEMP 1
TEMP 2
TEMP 3
DIFF +

+ 5 VA
DIFF –

– 5 VA

Esc
- + E

1 2 3 4 5 6 7 8
GN
WT

BN

GY

BU

RD
PK
YL

a
e

b
c
f

d
GN
WT

BN

GY

BU

RD
PK
YL

1 2 3 4 5 6 7 8
F06-72xxxxxx-04-xx-xx-xx-000
TEMP 1
DIFF +

GROUND

TEMP 3
TEMP 2
+ 5 VA
– 5 VA
DIFF –

Fig. 14: Connecting the remote version


a Cover of the connection compartment (transmitter)
b Cover of the connection compartment (sensor)
c Connecting cable (signal cable)
d Identical potential matching for sensor and transmitter
e Cable screening must be connected, as short as possible, to the ground terminal in the transmitter
housing
f Cable screening must be connected to the ground terminal in the connection housing

Endress+Hauser 21
4 Wiring PROline Prowirl 72

4.1.2 Cable specifications


The specifications of the cable connecting the transmitter and the sensor of the remote
version are as follows:
• 4 x 2 x 0.5 mm2 PVC cable with common shield (4 pairs, pair-stranded).
• Cable length: max. 30 m
• Conductor resistance according to DIN VDE 0295 class 5 resp. IEC 60228 class 5
• Capacity core/screen: < 400 pF/m
• Operating temperature: –40...+105 °C

4. 2 Connecting the measuring unit

4.2.1 Connecting the transmitter

! Note!
• When connecting Ex-certified devices, please refer to the notes and diagrams in the
Ex-specific supplement to these Operating Instructions.

• The remote version must be grounded. In doing so, the sensor and transmitter must
be connected to the same potential matching.

• The national regulations governing the installation of electrical equipment must be


observed.

• When connecting the transmitter, use a connecting cable with a continuous service
temperature of at least –40...(permitted max. ambient temperature +10 °C).

Procedure for connecting the transmitter, Non-Ex/ Ex-i version (see → Fig. 15)
1. Unscrew the cover (a) of the electronics compartment from the transmitter housing.

2. Remove the display module (b) from the retaining rails (c) and refit onto right
retaining rail with the left side (this secures the display module).

3. Loosen screw (d) of the cover of the connection compartment and fold down the
cover.

4. Push the cable for the power supply/current output through the cable gland (e).
Optional: push the cable for the pulse output through the cable gland (f).

5. Tighten the cable glands (e / f) (see also → Page 26).

6. Pull the terminal connector (g) out of the transmitter housing and connect the cable
for the power supply/current output (see → Fig. 17).
Optional: Pull terminal connector (h) out of the transmitter housing and connect the
cable for the pulse output (see → Fig. 17).

! Note!
The terminal connectors (g / h) are pluggable, i.e. they can be plugged out of the
transmitter housing to connect the cables.

22 Endress+Hauser
PROline Prowirl 72 4 Wiring

7. Plug the terminal connectors (g / h) into the transmitter housing.

! Note!
The connectors are coded so you cannot mix them up.

8. Only remote version: Secure the ground cable to the ground terminal
(see Fig. 17, c).

9. Fold up the cover of the connection compartment and tighten the screws (d).

10. Remove the display module (b) and fit on the retaining rails (c).

11. Screw the cover of the electronics compartment (a) onto the transmitter housing.

d e
g h

c f

a
d

F06-73xxxxxx-04-06-00-xx-001

Fig. 15: Procedure for connecting the transmitter Non-Ex / Ex-i version
a Cover of electronics compartment
b Retaining rail for display module
c Display module
d Connection compartment cover threaded connection
e Cable gland for power supply/current output cable
f Cable gland for pulse output cable (optional)
g Terminal connector for power supply/current output
h Terminal connector for pulse output (optional)

Procedure for connecting the transmitter, Ex-d version (see → Fig. 16)

! Note!
When connecting Ex-certified devices, please refer to the notes and diagrams in the
Ex-specific supplement to these Operating Instructions.

1. Open the clamp (a) securing the cover of the connection compartment.

2. Unscrew the cover (b) of the connection compartment from the transmitter housing.

3. Push the cable for the power supply/current output through the cable gland (e).
Optional: push the cable for the pulse output through the cable gland (f).

4. Tighten the cable glands (e / f) (see also → Page 26).

5. Pull the terminal connector (g) out of the transmitter housing and connect the cable
for the power supply/current output (see → Fig. 17).
Optional: Pull terminal connector (h) out of the transmitter housing and connect the
cable for the pulse output (see → Fig. 17).

! Note!
The terminal connectors (g / h) are pluggable, i.e. they can be plugged out of the
transmitter housing to connect the cables.

Endress+Hauser 23
4 Wiring PROline Prowirl 72

6. Plug the terminal connectors (g / h) into the transmitter housing.

! Note!
The connectors are coded so you cannot mix them up.

7. Only remote version: Secure the ground cable to the ground terminal (Fig. 17, c).

8. Screw the cover (b) of the connection compartment onto the transmitter housing.

9. Engage the clamp (a) to hold the cover of the connection compartment (b) in
position and tighten the threaded fastener of the clamp.
d
c

f
e

a
b
F06-73xxxxxx-04-06-00-xx-001

Fig. 16: Procedure for connecting the transmitter Ex-d version


a Clamp securing the cover of the connection compartment
b Cover of the connection compartment
c Cable gland for power supply/current output cable
d Cable gland for pulse output cable (optional)
e Terminal connector for power supply/current output
f Terminal connector for pulse output (optional)

Wiring diagram

B D

F06-72xxxxxx-11-00-00-xx-000
+ - + - + - + -
1 2 3 4 1 2 3 4

C C

Fig. 17: Assignment of terminals


A = Power supply/current output
B = Optional pulse output/status output
C = Ground terminal (only relevant for remote version)
D = PFM wiring (pulse-frequency modulation)

4.2.2 Terminal assignment

Terminal no. (inputs/outputs)


Order variant 1−2 3−4
72***-***********W HART current output −
72***-***********A HART current output Pulse/status output
HART current output
Galvanically isolated, 4...20 mA with HART

Pulse/status output:
Open collector, passive, galvanically isolated, Umax = 30 V, with 15 mA current limiting, Ri = 500 Ω,
can be configured as pulse or status output

24 Endress+Hauser
PROline Prowirl 72 4 Wiring

4.2.3 HART connection


Users have the following connection options at their disposal:
• Direct connection to transmitter by means of terminals 1 (+) / 2 (–)
• Connection by means of the 4...20 mA circuit

! Note!
• The measuring circuit's minimum load must be at least 250 Ω .
• After commissioning, make the following setting:
– Switch HART write protection on or off (see Page 38)
• For connecting, please refer also to the documentation issued by the HART
Communication Foundation, in particular HCF LIT 20: “HART, a technical summary”.

Connecting the HART handheld terminal

250 

b
+ - + -
1 2 3 4

F06-7xxxxxxx-04-xx-xx-xx-005
6
9 Page
Up

Bksp Delete

Page
On

#%& ABC DEF


1 2 3
Copy Paste Hot Key

GHI JKL MNO


4 5 6
Insert + Hot Key

a
PQRS TUV W XY Z
7 8 9
,()‘ _<> +*/
. 0 -

375
FIELD COMMUNICATOR

Fig. 18: Electrical connection of the HART terminal:


a HART terminal
b Additional switching units or PLC with transmitter supply

Connecting a PC with operating software


A HART modem (e.g. Commubox FXA 191) is required for connecting a personal
computer with operating software (e.g. FieldTool).

250 

b
+ - + -
1 2 3 4
F06-7xxxxxxx-04-xx-xx-xx-006

c
RS 232

Fig. 19: Electrical connection of a PC with operating software


a PC with operating software
b Additional switching units or PLC with passive input
c HART modem, e.g. Commubox FXA 191

Endress+Hauser 25
4 Wiring PROline Prowirl 72

4.3 Degree of protection


The devices fulfill all the requirements for IP 67 degree of protection. Compliance with
the following points is mandatory following installation in the field or servicing in order to
ensure that IP 67 protection is maintained:
• The housing seals must be clean and undamaged when inserted into their grooves.
The seals must be dried, cleaned or replaced if necessary. If the device is used in a
dust atmosphere, only the associated Endress+Hauser housing seals can be used.
• All housing screws and screw caps must be firmly tightened.
• The cables used for connection must be of the specified outside diameter
(see Page 59).
• Firmly tighten the cable entry (Fig. 20).
• The cables must loop down before they enter the cable entries (“water trap”, Fig. 20).
This arrangement prevents moisture penetrating the entry. Always install the
measuring device in such a way that the cable entries do not point up.
• Replace all unused cable entries with dummy plugs.
• Do not remove the grommet from the cable entry.

F-xxxxxxxx06-04-xx-xx-xx-005
Fig. 20: Installation instructions for cable entries

4.4 Post-connection check


Perform the following checks after completing electrical installation of the measuring
device:

Device condition and specifications Notes

Are cables or the device damaged (visual inspection)? −

Electrical connection Notes

Does the supply voltage match the specifications on the nameplate?


• Non-Ex: 12...36 V DC (with HART: 18...36 V DC)
• Ex i: 12...30 V DC (with HART 18...30 V DC)
• Ex d: 15...36 V DC (with HART 21...36 V DC)

Do the cables used comply with the specifications? See Page 22, 59

Do the cables have adequate strain relief? −

Are the cables for power supply/current output, pulse output/status See Page 22
output (optional) and grounding connected correctly?

Only remote version: See Page 21


Is the connecting cable between sensor and transmitter connected
correctly?

Are all terminals firmly tightened? −

Are all the cable entries installed, tightened and sealed? See Page 26
Cable run with “water trap”?

Are all the housing covers installed and tightened? −

26 Endress+Hauser
PROline Prowirl 72 5 Operation

5 Operation

5.1 Display and operating elements


The local display enables you to read important parameters directly at the measuring
point and also configure the device.

The display consists of two lines; this is where measured values and/or status variables
(e.g. bar graph) are displayed. You can change the assignment of the display lines to
different variables to suit your needs and preferences (→ see USER INTERFACE
function group on Page 84).

1
+48.25 m 3 /h
+3702.6 m 3

Esc
- + E

F06-72xxxxxx-07-xx-xx-xx-000
2 3

Fig. 21: Display and operating elements


Liquid crystal display (1)
The two-line liquid-crystal display shows measured values, dialog texts, fault messages and notice
messages.The display as it appears during standard measuring mode is known as the HOME position
(operating mode).
– Top line: shows main measured values, e.g. volume flow in [m³/h] or in [%].
– Bottom line: shows additional measured variables and status variables, e.g. totalizer reading in [t], bar
graph, tag name.
Plus/minus keys (2)
– Enter numerical values, select parameters
– Select different function groups within the function matrix
Press the +/− keys simultaneously to trigger the following functions:
– Exit the function matrix step by step → HOME position
– Press and hold down +/− keys for longer than 3 seconds → return directly to the HOME position
– Cancel data entry
Enter key (3)
– HOME position → enter the function matrix
Save the numerical values you input or settings you changed

Endress+Hauser 27
5 Operation PROline Prowirl 72

5.2 The function matrix: layout and use

! Note!
• Please refer to the general notes on Page 29.
• Function matrix overview → Page 75
• Detailed description of all functions → Page 76 ff.

The function matrix is a two-level construct: the function groups form one level and the
groups’ functions the other. The groups are the highest-level grouping of the control
options for the measuring device. A number of functions is assigned to each group.
You select a group in order to access the individual functions for operating and
configuring the measuring device.

1. HOME position → F
→ enter the function matrix
2. Select a function group (e.g. CURRENT OUTPUT)
3. Select a function (e.g. TIME CONSTANT)
Change parameter / enter numerical values:
OS → select or enter: release code, parameters, numerical values
F → save your entries

4. Exit the function matrix (return to HOME position):


X
– Press the Esc key ( ) for longer than 3 seconds → return directly
– Repeatedly press Esc key ( ) → return step by step X

Esc

- + E


➀ –
Esc

+ –
Esc

+
>3s
E


E E E E E
Esc

– +


+
F06-x0xxxxxx-19-xx-xx-xx-000

Fig. 22: Selecting and configuring functions (function matrix)


Example of how to configure a function (changing the language of the UI):
➀ Enter the function matrix ( key). F
➁ Select the OPERATION group.
➂ Select the LANGUAGE function, change the setting from ENGLISH to DEUTSCH P and
F
save (all text on the display now appears in German).
X
➃ Exit the function matrix (press for longer than 3 seconds).

28 Endress+Hauser
PROline Prowirl 72 5 Operation

5.2.1 General notes


The Quick Setup menu (see Page 81) is adequate for commissioning with the
necessary standard settings.
Complex measuring operations on the other hand necessitate additional functions that
you can configure as necessary and customise to suit your process conditions.
The function matrix, therefore, comprises a multiplicity of additional functions which, for
the sake of clarity, are arranged in a number of function groups.

Comply with the following instructions when configuring functions:


• You select functions as described on Page 28.
• You can switch off certain functions (OFF). If you do so, related functions in other
function groups will no longer be displayed.
• Certain functions prompt you to confirm your data entries. Press OS to select “SURE
F
[ YES ]” and press to confirm. This saves your setting or starts a function, as
applicable.
• Return to the HOME position is automatic if no key is pressed for 5 minutes.
• Programming mode is automatically disabled if you do not press a key within 60

!
seconds following return to the HOME position.

Note!
• The transmitter continues to measure while data entry is in progress, i.e. the current
measured values are output via the signal outputs in the normal way.
• If the power supply fails, all preset and configured values remain safely stored in the
EEPROM.

" Caution!
All functions are described in detail, as is the function matrix itself on Page 75 ff.

5.2.2 Enabling the programming mode


The function matrix can be disabled. Disabling the function matrix rules out the
possibility of inadvertent changes to device functions, numerical values or factory
settings.
A numerical code (factory setting = 72) has to be entered before settings can be
changed. If you use a code number of your choice, you exclude the possibility of
unauthorised persons accessing data (→ see ACCESS CODE function on Page 82).

Comply with the following instructions when entering codes:


P
• If programming is disabled and the keys are pressed in any function, a prompt for
the code automatically appears on the display.
• If “0” is entered as the private code, programming is always enabled.
• Your Endress+Hauser service organisation can be of assistance if you mislay your
private code.

5.2.3 Disabling the programming mode


Programming mode is disabled if you do not press a key within 60 seconds following
automatic return to the HOME position.
You can also disable programming by entering any number (other than the private
code) in the ACCESS CODE function.

Endress+Hauser 29
5 Operation PROline Prowirl 72

5.3 Error message display


Type of error
Errors which occur during commissioning or measuring operation are displayed
immediately. If two or more system or process errors occur, the error with the highest
priority is always the one shown on the display. The measuring system distinguishes
between two types of error:
• System error: this group includes all device errors, for example communication errors,
hardware errors, etc. → see Page 46
• Process error: this group includes all application errors, for example “DSC SENSOR
LIMIT”, etc. → see Page 46

1 P XXXXXXXXXX

F06-x0xxxxxx-07-xx-xx-xx-000’
#000 00:00:05

2 4 5 3

Fig. 23: Error messages on the display (example)


1 Type of error: P = Process error, S = System error
2 $
Error message type: = Fault message, ! = Notice message (definition: see below)
3 Error designation: e.g. DSC SENS LIMIT = Device being operated near application limits
4 Error number: e.g. #395
5 Duration of most recent error occurrence (in hours, minutes and seconds), display format - see
OPERATION HOURS function on Page 107

Type of error message


Users have the option of weighting system and process errors differently by defining
them as Fault messages or Notice messages. This is specified via the function matrix
(→ see SUPERVISION function group on Page 106).

Serious system errors, e.g. electronic module defects, are always categorised and
displayed as “fault messages” by the measuring device.

Notice message (!)


• Displayed as → exclamation mark (!), error group (S: system error, P: process error).
• The error in question has no effect on the inputs or outputs of the measuring device.

Fault message ( ) $
$
• Displayed as → lightning flash( ), error designation (S: system error, P: process
error)
• The error in question has a direct effect on the inputs or outputs.
The response of the inputs/outputs (failsafe mode) can be defined by means of

!
functions in the function matrix (see Page 50).

Note!
Error messages can be output via the current output in accordance with NAMUR NE 43.

30 Endress+Hauser
PROline Prowirl 72 5 Operation

5.4 Communication (HART)


In addition to via local operation, the measuring device can also be configured and
measured values obtained by means of the HART protocol. Digital communication takes
place using the 4–20 mA current output HART (see Page 25).

The HART protocol allows the transfer of measuring and device data between the HART
master and the field devices for configuration and diagnostics purposes. HART
masters, such as a handheld terminal or PC-based operating programs (such as
FieldTool), require device description (DD) files. They are used to access all the
information in a HART device. Such information is transferred solely via “commands”.
There are three different command classes:
• Universal commands:
All HART devices support and use universal commands. The following functionalities
are linked to them:
– Recognising HART devices
– Reading off digital measured values (flow, totalizer, etc.)
• Common practice commands:
Common practice commands offer functions which are supported and can be
executed by many but not all field devices.
• Device-specific commands:
These commands allow access to device-specific functions which are not HART
standard. Such commands access individual field device information, (among other

!
things), such as low flow cut off settings etc.

Note!
Prowirl 72 has all three command classes. Page 32 ff. provides you with a list of all the
supported “Universal commands” and “Common practice commands”.

5.4.1 Operating options


For the complete operation of the measuring device, including device-specific
commands, there are device description (DD) files available to the user to provide the
following operating aids and programs:

HART Field Communicator DXR 275 resp. DXR 375


Selecting device functions with a HART Communicator is a process involving a number
of menu levels and a special HART function matrix.
The HART operating instructions in the carrying case of the HART handheld terminal
contain more detailed information on the device.

Software package ToF Tool-FieldTool Package


Modular Software package, comprised of the service tools ToF Tool and FieldTool, for a
complete configuration, comissioning and diagnostic of ToF level measuring devices
and PROline flowmeters. Contains:
• Commissioning, maintenance analysis
• Measuring device configuration
• Service functions
• Visualisation of process data
• Trouble-shooting
• Controlling the "FieldCheck" tester/simulator

Further operating programs


• “AMS” operating program (Fisher Rosemount)
• “SIMATIC PDM” operating program (Siemens)

Endress+Hauser 31
5 Operation PROline Prowirl 72

5.4.2 Device variables and process variables

Device variables:
The following device variables are available via the HART protocol:

ID (decimal) Device variable

0 OFF (not assigned)

1 Flow

250 Totalizer

Process variables:
At the factory, the process variables are assigned to the following device variables:
• Primary process variable (PV) → flow
• Secondary process variable (SV) → totalizer
• Third process variable (TV) → not assigned
• Fourth process variable (FV) → not assigned

5.4.3 Universal / common practice HART commands


The following table contains all the universal and common practice commands
supported by the measuring device.

Command no. Command data Response data


HART command / access type (numeric data in decimal form) (numeric data in decimal form)

Universal commands

0 Read the unique device None The device identifier provides information on the device
identifier and manufacturer; it cannot be altered.

Access type = Read The response consists of a 12-byte device ID:


– Byte 0: fixed value 254
– Byte 1: manufacturer ID, 17 = E+H
– Byte 2: device type ID, 56 = Prowirl 72
– Byte 3: number of preambles
– Byte 4: rev. no. universal commands
– Byte 5: rev. no. device-specific commands
– Byte 6: software revision
– Byte 7: hardware revision
– Byte 8: additional device information
– Byte 9-11: device identification

1 Read the primary process None – Byte 0: HART unit ID of the primary process variable
variable – Byte 1-4: primary process variable

!
Primary process variable = flow
Access type = Read
Note!
Manufacturer-specific units are represented using the
HART unit ID “240”.

2 Read the primary process None – Byte 0-3: current current of the primary process variable
variable as current in mA in mA
and percentage of the set – Byte 4-7: percentage of the set measuring range
measuring range
Primary process variable = flow
Access type = Read

32 Endress+Hauser
PROline Prowirl 72 5 Operation

Command no. Command data Response data


HART command / access type (numeric data in decimal form) (numeric data in decimal form)

3 Read the primary process None 24 bytes are sent as a response:


variable as current in mA – Byte 0-3: current of the primary process variable in mA
and four (preset using – Byte 4: HART unit ID of the primary process variable
command 51) dynamic – Byte 5-8: primary process variable
process variables – Byte 9: HART unit ID of the secondary process variable
– Byte 10-13: secondary process variable
Access type = Read – Byte 14: HART unit ID of the third process variable
– Byte 15-18: third process variable
– Byte 19: HART unit ID of the fourth process variable
– Byte 20-23: fourth process variable

Factory setting:
• Primary process variable = flow
• Secondary process variable = totalizer
• Third process variable = not assigned
• Fourth process variable = not assigned

! Note!
Manufacturer-specific units are represented using the
HART unit ID “240”.

6 Set HART short-form Byte 0: desired address (0...15) Byte 0: active address
address
Factory setting:
Access type = Write 0

! Note!
With an address > 0 (multidrop mode),
the current output of the primary process
variable is fixed to 4 mA.

11 Read the unique device Byte 0-5: TAG The device identifier provides information on the device
identifier using the TAG and manufacturer; it cannot be altered.
The response consists of a 12-byte device ID if the given
Access type = Read TAG matches the one saved in the device:

– Byte 0: fixed value 254


– Byte 1: manufacturer ID, 17 = E+H
– Byte 2: device type ID, 56 =Prowirl 72
– Byte 3: number of preambles
– Byte 4: rev. no. universal commands
– Byte 5: rev. no. device-specific commands
– Byte 6: software revision
– Byte 7: hardware revision
– Byte 8: additional device information
– Byte 9-11: device identification

12 Read user message None Byte 0-24: user message

Access type = Read ! Note!


You can write the user message using command 17.

13 Read TAG, TAG None – Byte 0-5: TAG


description and date – Byte 6-17: TAG description
– Byte 18-20: date
Access type = Read
! Note!
You can write the TAG, TAG description and date using
command 18.

Endress+Hauser 33
5 Operation PROline Prowirl 72

Command no. Command data Response data


HART command / access type (numeric data in decimal form) (numeric data in decimal form)

14 Read sensor information None – Byte 0-2: serial number of the sensor
on the primary process – Byte 3: HART unit ID of the sensor limits and measuring
variable range of the primary process variable
– Byte 4-7: upper sensor limit
Access type = Read – Byte 8-11: lower sensor limit
– Byte 12-15: minimum span

! Note!
• The data relate to the primary process variable (= flow).
• Manufacturer-specific units are represented using the
HART unit ID “240”.

15 Read output information of None – Byte 0: alarm selection ID


the primary process – Byte 1: ID for transfer function
variable – Byte 2: HART unit ID for the set measuring range of the
primary process variable
Access type = Read – Byte 3-6: end of measuring range, value for 20 mA
– Byte 7-10: start of measuring range, value for 4 mA
– Byte 11-14: attenuation constant in [s]
– Byte 15: ID for write protection
– Byte 16: ID for OEM dealer, 17 = E+H

Primary process variable = flow

! Note!
Manufacturer-specific units are represented using the
HART unit ID “240”.

16 Read the device None Byte 0-2:


production number production number

Access type = Read

17 Write user message You can save any 32-character long text Displays the current user message in the device:
in the device with this parameter: Byte 0-23:
Access = Write current user message in the device
Byte 0-23:
desired user message

18 Write TAG, TAG You can save an Displays the current information in the device:
description and date 8-character TAG, a 16-character TAG
description and a date with this – Byte 0-5: TAG
Access = Write parameter: – Byte 6-17: TAG description
– Byte 18-20: date
– Byte 0-5:
TAG

– Byte 6-17:
TAG description

– Byte 18-20:
date

34 Endress+Hauser
PROline Prowirl 72 5 Operation

Command no. Command data Response data


HART command / access type (numeric data in decimal form) (numeric data in decimal form)

Common practice commands

34 Write attenuation constant Byte 0-3: attenuation constant of the Displays the current attenuation constant in the device:
for primary process primary process variable in seconds Byte 0-3: attenuation constant in seconds
variable
Factory setting:
Access = Write Primary process variable = flow

35 Write measuring range of Write the desired measuring range: The measuring range currently set is shown as the
the primary process – Byte 0: HART unit ID for the primary response:
variable process variable
– Byte 1-4: end of measuring range, – Byte 0:
Access = Write value for 20 mA HART unit ID for the set measuring range of the primary
– Byte 5-8: start of measuring range, process variable
value for 4 mA
– Byte 1-4:
Factory setting: end of measuring range, value for 20 mA
Primary process variable = volume flow

! Note!
– Byte 5-8:
start of measuring range, value for 4 mA (is always at “0”)
If the HART unit ID does not suit the
process variable, the device will continue
with the last valid unit.
! Note!
Manufacturer-specific units are represented using the
HART unit ID “240”.

38 Device status reset None None


“configuration changed”

Access = Write

40 Simulate output current of Simulation of the desired output current of The current output current of the primary process variable
the primary process the primary process variable. An entry is displayed as a response:
variable value of 0 exits the simulation mode: Byte 0-3: output current in mA

Access = Write Byte 0-3: output current in mA

Factory setting:
Primary process variable = flow

42 Perform device reset None None

Access = Write

44 Write unit of the primary Specify the unit of the primary process The current unit code of the primary process variable is
process variable variable. Only units which are suitable for displayed as a response:
the process variable are accepted by the Byte 0: HART unit ID
Access = Write device:

Byte 0: HART unit ID


! Note!
Manufacturer-specific units are represented using the
HART unit ID “240”.
Factory setting:
Primary process variable = flow

! Note!
• If the written HART unit ID does not suit
the process variable, the device will
continue with the last valid unit.
• If you change the unit of the primary
process variable, this has an impact on
the 4...20 mA output.

Endress+Hauser 35
5 Operation PROline Prowirl 72

Command no. Command data Response data


HART command / access type (numeric data in decimal form) (numeric data in decimal form)

48 Read extended device None The current device status is displayed in extended form as
status the response:

Access = Read Encoding: see table on Page 37

50 Read assignment of the None Display of the current variable assignment of the process
device variables to the variables:
four process variables
– Byte 0:
Access = Read device variable ID to the primary process variable

– Byte 1:
device variable ID to the secondary process variable

– Byte 2:
device variable ID to the third process variable

– Byte 3:
device variable ID to the fourth process variable

Factory setting:
• Primary process variable: ID 1 for flow
• Secondary process variable: ID 250 for totalizer
• Third process variable: ID 0 for OFF (not assigned)
• Fourth process variable: ID 0 for OFF (not assigned)

53 Write device variable unit This command sets the unit of the given The current unit of the device variables is displayed in the
device variables. Only those units which device as a response:
Access = Write suit the device variable are transferred:
– Byte 0: device variable ID
– Byte 0: device variable ID – Byte 1: HART unit ID
– Byte 1: HART unit ID

ID of the supported device variables:


! Note!
Manufacturer-specific units are represented using the
See data on Page 32 HART unit ID “240”.

! Note!
If the written unit does not suit the device
variable, the device will continue with the
last valid unit.

59 Specify number of This parameter specifies the number of As a response, the current number of the preambles is
preambles in message preambles which are inserted in the displayed in the response message:
responses message responses:
Byte 0:
Access = Write Byte 0: Number of preambles
Number of preambles (2...20)

109 Burst mode control This parameter switches the burst mode The value set in byte 0 is shown as the response.
on and off.
Access = Write
Byte 0:
0 = burst mode off
1 = burst mode on

36 Endress+Hauser
PROline Prowirl 72 5 Operation

5.4.4 Device status / error messages


You can read the extended device status, in this case, current error messages, via

!
command “48”. The command delivers bit-encoded information (see table below).

Note!
Detailed information on the device status messages and error messages, and how they
are rectified, can be found on Page 46 ff.!

Byte Bit Error no. Short error description ( → Page 46 ff. )


0 001 Serious device error.
1 011 Faulty amplifier EEPROM.
2 012 Error when accessing data of the amplifier EEPROM.
3 021 COM module:
Faulty EEPROM.
0
4 022 COM module:
Error when accessing EEPROM data.
5 111 Totalizer checksum error.
6 351 Current output: the current flow is outside the set range.
7 Not assigned –
0 359 Pulse output: the pulse output frequency is outside the set range.
1 Not assigned –
2 379 Device being operated in its resonance frequency.
3 Not assigned –
1 4 Not assigned –
5 394 DSC sensor defective, no measurement.
6 395 DSC sensor being operated near application limits, device failure
probable soon.
7 396 Device finds signal outside the set filter range.
0...1 Not assigned –
2 399 Pre-amplifier disconnected.
3...5 Not assigned –
2
6 501 Loading a new amplifier software version or data into the device.
No other commands possible at this point.
7 502 Uploading device data.
No other commands possible at this point.
0 601 Positive zero return active.
1 611 Current output simulation active.
2 Not assigned –
3 631 Pulse output simulation active.
3
4 641 Status output simulation active.
5 691 Simulation of failsafe mode (outputs) active.
6 692 Simulation measurand.
7 Not assigned –
0...1 Not assigned –
4 2 698 Current adjustment active
3...7 Not assigned –

Endress+Hauser 37
5 Operation PROline Prowirl 72

5.4.5 Switching HART write protection on/off


A DIP switch on the amplifier board provides the means of activating or deactivating the
HART write protection. When the HART write protection is active, the parameters
couldn‘t be changed via the HART protocol.

1. Unscrew the cover of the electronics compartment from the transmitter housing.

2. Remove the display module (a) from the retaining rails (b) and refit onto right
retaining rail with the left side (this secures the display module).

3. Fold up the plastic cover (c).

4. Set the DIP switch to the desired position.


Position A, DIP switch at front = HART write protection disabled
Position B, DIP switch at rear = HART write protection enabled

! Note!
The current status of the HART write protection is displayed in the WRITE
PROTECTION function (see Page 98).

5. Installation is the reverse of the removal procedure.

Esc
– + E

F06-72xxxxxx-03-00-00-xx-000
B
A

Fig. 24: Switching HART write protection on/off


a Display module
b Retaining rail for the display module
c Plastic cover

A = HART write protection disabled (DIP switch at front)


B = HART write protection enabled (DIP switch at rear)

38 Endress+Hauser
PROline Prowirl 72 6 Commissioning

6 Commissioning

6.1 Function check


Make sure that all final checks have been completed before you commission your
measuring point:
• “Post-installation check” checklist → Page 19
• “Post-connection check” checklist → Page 26

6.2 Commissioning

6.2.1 Switching on the measuring device


Once the function checks have been successfully completed, it is time to switch on the
supply voltage. The device is ready for operation!
The measuring device performs a number of internal test functions after power-up.
As this procedure progresses the following message appears on the local display:

PROWIRL 72 Start-up message


XX.XX.XX Displays the current software (example)

Normal measuring mode commences as soon as start-up completes. Various measured

!
values and/or status variables appear on the display (HOME position).

Note!
If start-up fails, an appropriate error message is displayed, depending on the cause.

Endress+Hauser 39
6 Commissioning PROline Prowirl 72

6.2.2 “Commissioning” Quick Setup


The “Commissioning” Quick Setup guides you systematically through all the major
functions of the device that have to be configured for standard measuring operation.

You will find a flowchart of the “Commissioning” Quick Setup menu on Page 41 and the
function description on Page 81.

Examples of configuration for the “Commissioning” Quick Setup.

Example 1 (volumetric unit):


You want to measure the flow of water.
The flow should be displayed in the volume flow unit m³/h.

The following settings must be made in the “Commissioning” Quick Setup:


• APPLICATION = LIQUID
• MEASURING UNIT TYPE = VOLUME FLOW
• UNIT FLOW = m³/h
• UNIT TOTALIZER = m³
• Output configuration

Example 2 (mass unit):


You want to measure overheated steam with a constant temperature of 200 °C and a
constant pressure of 12 bar. According to IAPWS-IF97, the density at operating
conditions is 5.91 kg/m³. (IAPWS = International Association of Process Water and
Steam). The flow should be displayed in the mass flow unit kg/h.

The following settings must be made in the “Commissioning” Quick Setup:


• APPLICATION = GAS/STEAM
• MEASURING UNIT TYPE = CALCULATED MASS FLOW
• UNIT FLOW = kg/h
• UNIT TOTALIZER =t
• UNIT DENSITY = kg/m³
• OPERATING DENSITY = 5.91
• Output configuration

Example 3 (corrected volume unit):


You want to measure compressed air with a constant temperature of 60 °C and a
constant pressure of 3 bar. The density at operating conditions is 3.14 kg/m³.
The density of air at reference operating conditions (0 °C, 1013 mbar) is 1.2936 kg/m³.
The flow should be displayed in the corrected volume flow unit Nm³/h.

The following settings must be made in the “Commissioning” Quick Setup:


• APPLICATION = GAS/STEAM
• MEASURING UNIT TYPE = CORRECTED VOLUME FLOW
• UNIT FLOW = Nm³/h
• UNIT TOTALIZER = Nm³
• UNIT DENSITY = kg/m³
• OPERATING DENSITY = 3.14
• REFERENCE DENSITY = 1.2936
• Output configuration

40 Endress+Hauser
PROline Prowirl 72 6 Commissioning

Flowchart of “Commissioning” Quick Setup

++ Quick Setup
E Quick Setup E+
-
Esc
+ E
Commission

HOME-POSITION Language

Application

Measuring Unit Type

Volume Flow Calculated Mass Flow Corrected Volume Flow

Unit Unit Unit


Flow Flow Flow
Unit Unit Unit
Totalizer Totalizer Totalizer
Unit Unit
Density Density
Operating Operating
Density Density
Reference
Density

➀ Selection output type


Current Pulse /
Quit
output Status output

Operation
Mode

Pulse Status Vortex Freq. PFM

Current Pulse Assign


span value status
Value Pulse On
20 mA width value
Time Output Off
constant signal value
Failsafe Failsafe Time
mode mode constant

➁ Configuration another output ?


Yes No

➂ Automatically configuration display ?


Yes No

Automatically
parameterization
of the display

! Note!
The display returns to the QUICK SETUP COMMISSIONING cell if you press the ESC
key combination X
during interrogation.
F06-72xxxxxx-19-xx-xx-en-000

➀ Only the output (current output or pulse/status output) not yet configured in the
current Quick Setup is offered for selection after the first cycle.
➁ The “YES” option appears as long as a free output is still available. “NO” is the only
option displayed when no further outputs are available.
➂ When “YES” is selected, the flow is assigned to line 1 of the local display and the
totalizer to line 2.

Endress+Hauser 41
7 Maintenance PROline Prowirl 72

7 Maintenance

The flow measuring system requires no special maintenance.

Exterior cleaning
When cleaning the exterior of measuring devices, always use cleaning agents that do
not attack the surface of the housing and the seals.

Cleaning with pigs


Cleaning with pigs is not possible!

Replacing sensor seals


Under normal circumstances, wetted seals must not be replaced. Replacement is
necessary only in special circumstances, for example if aggressive or corrosive fluids

!
are incompatible with the seal material.

Note!
• The time span between the individual replacements depends on the fluid properties.
• Replacement seals (accessory) → Page 43.
Only Endress+Hauser sensor seals may be used.

Replacing housing seals


The housing seals must be clean and undamaged when inserted into their grooves.

!
The seals must be dried, cleaned or replaced if necessary.

Note!
If the device is used in a dust atmosphere, only the associated Endress+Hauser
housing seals can be used.

42 Endress+Hauser
PROline Prowirl 72 8 Accessories

8 Accessories

Various accessories, which can be ordered separately from Endress+Hauser, are


available for the transmitter and the sensor. Your E+H service organisation can provide
detailed information on the order codes in question.

Accessory Description Order code


Transmitter Transmitter for replacement or for stock. Use the order 72XXX − XXXXX * * * * * *
PROline Prowirl 72 code to define the following specifications:
– Approvals
– Degree of protection / version
– Cable entry
– Display / operation
– Software
– Outputs / inputs

Mounting kit for Mounting kit comprising: DKW − **–***


Prowirl 72 W – Threaded studs
– Nuts incl. washers
– Flange seals

Mounting kit for Mounting kit for remote version, suitable for pipe and DK5WM − B
transmitter wall mounting.

Flow conditioner Flow conditioner DK7ST − * * * *

HART Field Handheld terminal for remote configuration and for DXR275 − * * * * * *
Communicator DXR 275 obtaining measured values via the current output
HART (4...20 mA).

Contact your E+H representative for more information.

HART Field Handheld terminal for remote configuration and for DXR375 − * * * * * * *
Communicator DXR 375 obtaining measured values via the current output
HART (4...20 mA) and FOUNDATION Fieldbus (FF).

Contact your E+H representative for more information.

Applicator Software for selecting and planning flowmeters. The DKA80 − *


Applicator can be downloaded from the Internet or
ordered on CD-ROM for installation on a local PC.

Contact your E+H representative for more information.

ToF Tool-FieldTool Modular Software package, comprised of the service DXS10 − * * * * *


Package tools ToF Tool and FieldTool, for a complete
configuration, comissioning and diagnostic of ToF
level measuring devices and PROline flowmeters.
Contains:
– Commissioning, maintenance analysis
– Measuring device configuration
– Service functions
– Visualisation of process data
– Trouble-shooting
– Controlling the "FieldCheck" tester/simulator

Contact your E+H representative for more information.

FieldCheck Tester/simulator for testing flowmeters in the field. DXC10 − * *


When used in conjunction with the “FieldTool” software
package, test results can be imported into a
database, printed and used for official certification.

Contact your E+H representative for more information.

Endress+Hauser 43
8 Accessories PROline Prowirl 72

Accessory Description Order code


Flow computer Combines signals from volumetric flow-meters with DXF351 − * * * *
DXF 351 those from pressure, temperature and density sen-
sors. Using various flow formulae, the computer is
capable of calculating variables important for the
measurement and control industry:
• Mass, operating volume and corrected volume flow
• Heat flow
• Delta heat
• Combustion heat
Energy manager Steam and heat computer for industrial energy RMS 621 − * * * * * * * * *
RMS 621 calculation of steam and water
Calculation of the following applications:
• Steam mass
• Steam heat quantity
• Net steam quantity
• Steam - heat - differential
• Water heat quantity
• Water - heat - differential
Calculation of up to 3 applications per unit
Energy Manager Universal Energy Manager for gas, liquids, steam and RMC621-* * * * * * * * * *
RMC 621 water. Calculation of volumetric flow and mass flow,
standard volume, heat flow and energy.
Pressure transducer The Cerabar T is designed for measuring absolute PMC 131 − * * * *
Cerabar T and gauge pressure of gases, vapours and liquids. PMP 131 − * * * *
RTD Thermometer General purpose process thermometer. TR10 − * * * * * * * * * * * *
Omnigrad TR10 Mineral Insulated Replaceable Inset; with thermowell,
threaded process connection and extension neck.
Active barrier Active barrier with power supply for safe separation of RN221N − * *
RN 221 N 4...20 mA current circuits:
• Galvanic isolation of 4...20 mA current circuits
• Wide range power supply
• Removing large loop circuits
• Powering 2 wire transmitters
• Suitable for Ex-applications (ATEX, FM and CSA)
Prozess display Multifunctional 1 channel display with universal input, RIA250 − * * * * * *
RIA 250 loop power supply, limit relayand analogue output.
Prozess display Digital loop powered display for 4 ... 20 mA current RIA251 − * *
RIA 251 loops; suitable for Ex-applications (ATEX, FM, CSA).
Field display Digital loop powered field display (IP 66) for 4...20 mA RIA261 − * * *
RIA 261 current loops; suitable for Ex- applications (ATEX, FM,
CSA).
Process transmitter Multifunctional 1 or 2 channel top hat DIN rail mounted RMA422 − * * * * * * *
RMA 422 process transmitter with current inputs, loop power
supply, limit monitor, analogue output and math
functions.
Optional: intrinsically safe inputs; suitable for Ex-
appliations (ATEX).
Surge arrester Overvoltage protection limiting high voltages on signal 51003575
HWA 562 Z cables and components.
Fieldgate FXA 520 Gateway for Remote Monitoring of HART Sensors and FXA520 − * * * *
Actuators via Web Browsers:
• Web server for remote monitoring of up to 30
measuring points
• Intrinsically safe version [EEx ia]IIC for applications
in hazardous areas
• Communication via modem, Ethernet or GSM
• Visualisation via Internet/Intranet in the web browser
and/or WAP mobile phone
• Limit value monitoring with alarm signalling via
e-mail or SMS
• Synchronised time stamping of all measured values
• Remote diagnosis and remote configuration of
connected HART devices

44 Endress+Hauser
PROline Prowirl 72 9 Trouble-shooting

9 Trouble-shooting

9.1 Trouble-shooting instructions


Always start trouble-shooting with the checklists below if faults occur after start-up or
during operation. This takes you directly (via various queries) to the cause of the
problem and the appropriate remedial measures.

Check the display


No display visible and no 1. Check supply voltage → terminal 1, 2
output signals present 2. Electronics defective → order spare part → Page 51

No display visible but output 1. Check whether the ribbon-cable connector of the display module is
signals are present correctly plugged into the amplifier board → Page 52
2. Display module defective → order spare part → Page 51
3. Electronics defective → order spare part → Page 51

Display texts are in a foreign Switch off power supply. Press and hold down both the +/– keys and
language. switch on the measuring device again. The display text will appear in
English and is displayed at 50% contrast.

Measured value indicated, Electronics board defective → order spare part → Page 51
but no signal output at the
current or pulse output

Error messages on display


Errors which occur during commissioning or measuring operation are displayed immediately. Error
messages consist of a variety of icons. The meanings of these icons are as follows (example):

– Type of error: S = System error, P = Process error


– $
Error message type: = Fault message, ! = Notice message
– DSC SENS LIMIT = Error designation (device being operated near application limits)
– 03:00:05 = Duration of most recent error occurrence (in hours, minutes and seconds),
display format - see OPERATION HOURS function on Page 107
– #395 = Error number

" Caution!
• Please refer also to the information on Page 30 ff.!
• The measuring system interprets simulations and positive zero return as system errors, but displays
them as notice messages only.

Error number: System error (device error) has occurred → Page 46


No. 001 – 400
No. 601 – 699

Error number: Process error (application error) has occurred → Page 46


No. 500 – 600
No. 700 – 750

Other errors (without error message)


Some other error has Diagnosis and remedial measures → Page 48
occurred.

Endress+Hauser 45
9 Trouble-shooting PROline Prowirl 72

9.2 System error messages

" Caution!
In the event of a serious fault, a flowmeter might have to be returned to the manufacturer
for repair. In such cases, the procedures on Page 8 must be carried out before you
return the measuring device to Endress+Hauser.
Always enclose a fully completed “Declaration of Contamination” form with the device.
A copy of the form can be found at the end of these Operating Instructions.

Type Error message / Cause Remedy / spare part


No.
Serious system errors are always recognised by the device as “fault messages” and are indicated with a
$
lightning flash ( ) on the display! Fault messages have a direct effect on the inputs and outputs.
Simulations and positive zero return, on the other hand, are only classed and displayed as “notice
messages”.
Please pay attention to the information on → Page 30 ff. and 50.

$ = Fault message (with an effect on the inputs and outputs)


S = System error

! = Notice message (without an effect on the inputs and outputs)

$
S CRITICAL Serious device error Replace the amplifier board.
FAIL. # 001 Spare parts → Page 51

$
S AMP HW EEPROM Amplifier: Replace the amplifier board.
# 011 Faulty EEPROM Spare parts → Page 51

$
S AMP SW EEPROM Amplifier: Contact your E+H service organisation.
# 012 Error when accessing data of
the EEPROM

$
S COM HW EEPROM COM module: Replace COM module.
# 021 Faulty EEPROM Spare parts → Page 51

$
S COM SW EEPROM COM module: Contact your E+H service organisation.
# 022 Error when accessing data of
the EEPROM

$
S CHECKSUM TOT. Totalizer checksum error Replace the amplifier board.
# 111 Spare parts → Page 51

S CURRENT RANGE Current output: 1. Change upper range value entered.


! # 351 The current flow is outside the 2. Reduce flow.
set range.
S PULSE RANGE Pulse output: 1. Increase pulse value.
! # 359 The pulse output frequency is 2. When entering the pulse width, select a
outside the set range. value that can still be processed by a
connected totalizer (e.g. mechanical
totalizer, PLC, etc.).
Determine pulse width:
– Method 1: enter the minimum time
for which a pulse has to be present
at a connected totalizer in order to
be recorded.
– Method 2: enter the maximum
(pulse) frequency as a half
“reciprocal value” for which a pulse
has to be present at a connected
totalizer in order to be recorded.
Example: the maximum input
frequency of the connected totalizer
is 10 Hz. The pulse width to be
entered is: (1 / (2·10 Hz) = 50 ms.

3. Reduce flow.

46 Endress+Hauser
PROline Prowirl 72 9 Trouble-shooting

Type Error message / Cause Remedy / spare part


No.

$
S RESONANCE DSC Device being operated in its Reduce the flow.
# 379 resonance frequency.

" Caution!
If the device is operated in its
resonance frequency, this can
result in damage which can
lead to complete device failure.

$
S DSC SENS DEFCT The DSC sensor is defective, Contact your E+H service organisation.
# 394 measurement no longer takes
place.
S DSC SENS LIMIT The DSC sensor is being If this message is permanently displayed,
! # 395 operated near application contact your E+H service organisation.
limits, device failure is
probable soon.

$
S SIGNAL>LOW PASS The device finds the signal • Check whether the device is correctly
# 396 outside the set filter range. mounted in flow direction.
• Check whether the right choice was
Possible causes: made in the APPLICATION function.
• The flow is outside the • Check whether the operating conditions
measuring range. are within the specifications of the
• The signal is caused by a device (e.g. flow is above measuring
strong vibration which is range, i.e. the flow may have to be
intentionally not measured reduced)
and outside the measuring
range. If the checks do not solve the problem,
please contact your E+H service
organisation.

$
S PREAMP. DISCONN. Pre-amplifier disconnected. Check whether the connection between
# 399 the preamplifier and amplifier board is
established and correct and establish
connection if necessary.
S SW.-UPDATE AKT. Loading a new amplifier Wait until the procedure is complete and
! # 501 software version or data into then restart the device.
the device.
No other commands possible
at this point.
S UP./DOWNLOAD Uploading the device data. Wait until the procedure is complete.
! AKT. No other commands possible
# 502 at this point.
S POS. ZERO-RET. Positive zero return active. Switch off positive zero return.
! # 601

" Caution!
This message has the highest
display priority.
S SIM. CURR. OUT Current output simulation Switch off simulation.
! # 611 active
S SIM. FREQ. OUT Pulse output simulation active Switch off simulation.
! # 631
S SIM. STAT. OUT Status output simulation active Switch off simulation.
! # 641
S SIM. FAILSAFE Simulation of failsafe mode Switch off simulation.
! # 691 (outputs) active
S SIM. MEASURAND Simulation of a measured Switch off simulation.
! # 692 variable active (e.g. mass flow)
S CURR. ADJUST Current adjustment is active. Quit current adjustment.
! # 698
S CURR. ADJUST Current adjustment is active. Quit current adjustment.
! # 699

Endress+Hauser 47
9 Trouble-shooting PROline Prowirl 72

9.3 Process errors without messages

Symptoms Remedial measures

Remark:
You may have to change or correct settings in certain functions of the function matrix in order to rectify
faults. The functions outlined below, such as FLOW DAMPING etc. are described in detail in the section
»Description of device functions« on Page 75 ff.

No flow signal • For liquids:


Check whether the piping is completely filled. The piping must always
be completely filled for accurate and reliable flow measurement.
• Check whether all the packaging material, including the meter body
protective covers, was completely removed before mounting the
device.
• Check whether the desired electrical output signal was connected
correctly.

Flow signal even though Check whether the device is exposed to particularly strong vibrations. If
there is no flow so, a flow can be displayed even if the fluid is at a standstill, depending
on the frequency and direction of the vibration.

Remedial measures at the device:


• Turn the sensor 90° (note therefore the installation conditions, see
Page 12 ff.). The measuring system is most sensitive to vibrations
which follow in the sensor axis. Vibrations have less of an effect on the
device in the other axes.
• The amplification can be altered using the AMPLIFICATION function
(see Page 105).

Remedy through constructive measures during installation:


• If the source of the vibration (e.g. pump or a valve) has been identified,
the vibrations can be reduced by decoupling or supporting the source.
• Support the piping near the device.

If these measures do not solve the problem, your Endress+Hauser


service organisation can adjust the filters of the device to suit your special
application.

Faulty or highly-fluctuating • The fluid is not adequately single-phase or homogeneous. The piping
flow signal must always be completely filled and the fluid must be single-phase
and homogeneous for accurate and reliable flow measurement.
• In many instances, the following measures can be taken to improve the
measurement result even under non-ideal conditions:
– For liquids with a low gas content in horizontal pipework, it helps to
install the device with the head pointing downwards or to the side.
This improves the measuring signal since the sensor is not in the
area where gas accumulates when this type of installation is used.
– For liquids with a low solids content, avoid installing the device with
the electronics housing pointing downwards.
– For steam or gases with a low liquid content, avoid installing the
device with the electronics housing pointing downwards.
• The inlet and outlet runs must be present as per the installation
instructions (see Page 14).
• Suitable seals with an internal diameter not smaller than the pipe
internal diameter must be installed and correctly centered.
• The static pressure must be large enough to rule out cavitation in the
area of the sensor.

Continued on next page

48 Endress+Hauser
PROline Prowirl 72 9 Trouble-shooting

Symptoms Remedial measures

Faulty or highly-fluctuating • Check whether the correct fluid was selected in the APPLICATION
flow signal (contd.) function (see Page 99). The setting in this function determines the filter
settings and can thus have an effect on the measuring range.
• Check whether the data for the K-factor on the nameplate match the
data in the K-FACTOR function. (see Page 104).
• Check whether the device is correctly mounted in flow direction.
• Check whether inner diameter of the mating pipe accord with the inner
diameter of the flowmeter (see Page 101).
• The flow must be in the measuring range of the device (see Page 57).
The start of measuring range depends on the density and the viscosity
of the fluid. Density and viscosity depend on temperature. Density also
depends on the process pressure in the case of gases.
• Check whether the operating pressure is affected by pressure
pulsations (e.g. from piston pumps). The pulsations can affect vortex
shedding if they have a frequency similar to the vortex frequency.
• Check whether the correct engineering unit was selected for the flow or
totalizer.
• Check whether the current output or pulse value was correctly set.

The fault cannot be rectified The following options are available for tackling problems of this nature:
or some other fault not
described above has Request the services of an E+H service technician
occurred. If you contact our service organisation to have a service technician sent
In these instances, please out, please be ready with the following information:
contact your E+H service – A brief description of the error with information on the application.
organisation. – Nameplate specifications (Page 9 ff.): order code and serial number

Return devices to E+H


The procedures on Page 8 must be carried out before you return a
measuring device requiring repair or calibration to Endress+Hauser.
Always enclose a fully completed “Declaration of Contamination” form
with the flowmeter. A copy of the form can be found at the end of these
Operating Instructions.

Replace transmitter electronics


Components in the electronics defective → order spare part → Page 51

Endress+Hauser 49
9 Trouble-shooting PROline Prowirl 72

9.4 Response of outputs to errors

! Note!
The failsafe mode of totalizers and current, pulse and frequency outputs can be
configured by means of various functions in the function matrix.

Positive zero return and error response:


You can use positive zero return to set the signals of the current, pulse and frequency
outputs to their fallback value, for example when operation has to be interrupted while
a pipe is being cleaned. This function has priority over all other device functions;
simulations are suppressed, for example.

Response of outputs and totalizers to errors


Process/system error present Positive zero return activated

" Caution!
System or process errors defined as “notice messages” have no effect whatsoever on the inputs and
outputs. Please refer also to the information on Page 30 ff.

Current MIN. CURRENT Output signal corresponds to


output Depends on the setting selected in the CURRENT zero flow
RANGE function. If the current range is:
4-20 mA HART NAMUR → output current = 3.6 mA
4-20 mA HART US → output current = 3.75 mA

MAX. CURRENT
22.6 mA

HOLD VALUE
Measured value output is based on the last measured
value saved before the error occurred.

ACTUAL VALUE
Measured value output is based on the current flow
measurement. The fault is ignored.

Pulse FALLBACK VALUE Output signal corresponds to


output Signal output → output 0 pulse zero flow

HOLD VALUE
Measured value output is based on the last valid flow
data before the error occurred.

ACTUAL VALUE
Measured value output is based on the current flow
measurement. The fault is ignored.

Status In the event of a fault or power supply failure: No effect on the status output
output Status output → not conductive

Totalizer STOP Totalizer stops


The totalizer stops at the last value before the alarm
condition occurred.

HOLD VALUE
The totalizer continues to count the flow on the basis of
the last valid flow data (before the fault occurred).

ACTUAL VALUE
The totalizer continues to count the flow on the basis of
the current flow data. The fault is ignored.

50 Endress+Hauser
PROline Prowirl 72 9 Trouble-shooting

9.5 Spare parts


Section 9.1 contains detailed trouble-shooting instructions. The measuring device,
moreover, provides additional support in the form of continuous self-diagnosis and error
messages.
Trouble-shooting can entail replacing defective components with tested spare parts.

!
The illustration below shows the available scope of spare parts.

Note!
You can order spare parts directly from your E+H service organisation by quoting the
serial number printed on the transmitter nameplate (see Page 9).

Spare parts are shipped as sets comprising the following parts:


• Spare part
• Additional parts, small items (screws, etc.)
• Installation instructions
• Packaging

4
5
2

F06-7xxxxxxx-03-06-06-xx-000
6

Fig. 25: Spare parts for transmitter PROline Prowirl 72


1 Local display module
2 Board holder
3 I/O board (COM module), Non-Ex and Ex-i version
4 Amplifier board
5 I/O board (COM module), Ex-d version
6 Pre-amplifier

Endress+Hauser 51
9 Trouble-shooting PROline Prowirl 72

9. 6 Installing and removing electronics boards

9.6.1 Non-Ex, Ex-i version

! Note!
• When connecting Ex-certified devices, please refer to the notes and diagrams in the
Ex-specific supplement to these Operating Instructions.
• Risk of damaging electronic components (ESD protection).
Static electricity can damage electronic components or impair their operability. Use a
workplace with a grounded working surface, purpose-built for electrostatically
sensitive devices!

" Caution!
Use only genuine Endress+Hauser parts.

Procedure when installing/removing electronics boards (see Fig. 26)


1. Unscrew the cover (a) of the electronics compartment from the transmitter housing.
2. Remove the local display module (b) from the retaining rails (c).
3. Fit the local display module (b) with the left side onto the right retaining rail (c)
(this secures the local display module).
4. Loosen the fixing screw (d) of the cover of the connection compartment (e) and fold
down the cover.
5. Pull terminal connector (f) out of the I/O board (COM module) (q).
6. Fold up the plastic cover (g).
7. Remove the signal cable connector (h) from the ampifier board (s) and release from
the cable holder (i).
8. Remove the ribbon cable connector (j) from the amplifier board (s) and release from
the cable holder (k).
9. Remove the local display module (b) from the right retaining rail (c).
10. Fold down the plastic cover (g) again.
11. Release both screws (l) of the board holder (m).
12. Pull the board holder (m) out completely.
13. Press the side latches (n) of the board holder and separate the board holder (m)
from the board body (o).

14. Replace the I/O board (COM module) (q):


– Loosen the three fixing screws (p) of the I/O board (COM module).
– Remove the I/O board (COM module) (q) from the board body (o).
– Set a new I/O board (COM module) on the board body.
15. Replace the amplifier board (s):
– Loosen fixing screws (r) of the amplifier board.
– Remove the amplifier board (s) from the board body (o).
– Set a new amplifier board on the board body.
16. Installation is the reverse of the removal procedure.

52 Endress+Hauser
PROline Prowirl 72 9 Trouble-shooting

d
e

a b

f
g

e h
i
g j
k

q
l n s
o

r
m n
l

F06-72xxxxxx-17-xx-xx-xx-001

Fig. 26: Installing and removing electronics boards Non-Ex, Ex-i version
a Cover of electronics compartment
b Local display module
c Retaining rails of local display module
d Fixing screws for cover of connection compartment
e Connection compartment cover
f Terminal connector
g Plastic cover
h Signal cable connector
i Retainer for signal cable connector
j Display module ribbon-cable connector
k Retainer for ribbon-cable connector
l Board holder threaded connection
m Board holder
n Board holder latches
o Board body
p I/O board (COM module) threaded connection
q I/O board (COM module)
r Amplifier board threaded connection
s Amplifier board

Endress+Hauser 53
9 Trouble-shooting PROline Prowirl 72

9.6.2 Ex-d version

! Note!
• When connecting Ex-certified devices, please refer to the notes and diagrams in the
Ex-specific supplement to these Operating Instructions.
• Risk of damaging electronic components (ESD protection).
Static electricity can damage electronic components or impair their operability. Use a
workplace with a grounded working surface, purpose-built for electrostatically
sensitive devices!

" Caution!
Use only genuine Endress+Hauser parts.

Procedure when installing/removing electronics boards (see Fig. 27)

EInstalling/removing the I/O board (COM module)


1. Release securing clamp (a) of the connection compartment cover (b).
2. Remove connection compartment cover (b) from the transmitter housing.
3. Disconnect terminal connector (c) from the I/O board (COM module) (e).
4. Release threaded connection (d) of the I/O board (COM module) (e) and pull out
the board slightly.
5. Disconnect connection cable plug (f) from the I/O board (COM module) (e) and
remove the board completely.
6. Installation is the reverse of the removal procedure.

Installing/removing the amplifier board


1. Unscrew the cover (g) of the electronics compartment from the transmitter housing.
2. Remove the local display module (h) from the retaining rails (i).
3. Fold up the plastic cover (j).
4. Remove ribbon-cable connector of the local display module (h) from the amplifier
board (t) and release from the cable holder.
5. Remove the signal cable connector (k) from the amplifier board (t) and release
from the cable holder.
6. Release the fixing screw (l) and fold down the cover (m).
7. Release both screws (n) of the board holder (o).
8. Pull out the board holder (o) slightly and disconnect connecting cable plug (p)
from the board body.
9. Pull the board holder (o) out completely.
10. Press the side latches (q) of the board holder and separate the board holder (o)
from the board body (r).
11. Replace the amplifier board (t):
– Loosen fixing screws (s) of the amplifier board.
– Remove the amplifier board (t) from the board body (r).
– Set new amplifier board onto board body.
12. Installation is the reverse of the removal procedure.

54 Endress+Hauser
PROline Prowirl 72 9 Trouble-shooting

c
c f

a b e
d

k
i
h

p q
m r
l t
n
s
q

o
n F06-73xxxxxx-17-xx-xx-xx-000

Fig. 27: Installing and removing electronics boards Ex-d version


a Clamp for cover of connection compartment
b Cover of connection compartment
c Terminal connector
d I/O board (COM module) threaded connection
e I/O board (COM module)
f Connecting cable plug I/O-module
g Cover of electronics compartment
h Local display module
i Retaining rails of local display module
j Plastic cover
k Signal cable connector
l Fixing screws for cover of connection compartment
m Connection compartment cover
n Board holder threaded connection
o Board holder
p Connecting cable plug
q Board holder latches
r Board body
s Amplifier board threaded connection
t Amplifier board

Endress+Hauser 55
9 Trouble-shooting PROline Prowirl 72

9.7 Software history

Software version / Software modification Documentation


date Modifications / supplements

Amplifier

V 1.00.00 / 01.2003 Original software −


Compatible with:
– ToF Tool-FieldTool Package
– HART Communicator DXR 275
(OS 4.6 or higher) and DRX 375
with rev. 1, DD rev. 1.

V 1.01.XX / 07.2003 Up-/Download via HART using −


ToF Tool-FieldTool Package

! Note!
Upload/download between different software versions is normally only possible with
special service software.

56 Endress+Hauser
PROline Prowirl 72 10 Technical data

10 Technical data

10.1 Technical data at a glance

10.1.1 Application

The measuring system is used to measure the volume flow of saturated steam,
overheated steam, gases and liquids. If the process pressure and process temperature
are constant, the measuring device can also output the flow as the calculated mass flow
and corrected volume flow.

10.1.2 Function and system design

Measuring principle Vortex flow measurement on the principle of the Karman vortex street.

Measuring system The measuring system consists of a transmitter and a sensor:


• Transmitter Prowirl 72
• Prowirl F or W sensor

Two versions are available:


• Compact version:
Transmitter and sensor form a single mechanical unit.

• Remote version:
Sensor is mounted separate from the transmitter.

10.1.3 Input

Measured variable Volumetric flow (volume flow) is proportional to the frequency of vortex shedding after
the bluff body.

The output variables are volume flow or, if the process conditions are non-varying,
calculated mass flow or corrected volume flow.

Measuring range The measuring range depends on the fluid and the pipe diameter.

Start of measuring range:


Depends on the density and the Reynolds number (Remin = 4,000,
Relinear = 20,000) The Reynolds number is dimensionless and indicates the ratio of a
fluid’s inertial forces to its viscous forces. It is used to characterise the flow. The
Reynolds number is calculated as follows:
4 · Q [m³/s] · [kg/m³]
Re =
 · di [m] ·  [Pa·s]
F06-7xxxxxxx-19-xx-06-xx-000
Re = Reynolds number
Q = Flow
di = Internal diameter
µ = Dynamic Viscosity
ρ = Density

6 7
DN 15...25
v min. = [m/s] DN 40...300
v min. = [m/s]
[kg/m³] [kg/m³]
F06-72xxxxxx-19-xx-06-xx-002

Endress+Hauser 57
10 Technical data PROline Prowirl 72

Full scale value:


– Gas / steam: vmax = 75 m/s (DN 15: vmax = 46 m/s)
– Liquids: vmax = 9 m/s

! Note!
By using the selection and planning program “Applicator”, you can determine the exact
values for the fluid you use. You can obtain the Applicator from your Endress+Hauser
sales centre or on the Internet under www.endress.com.

K-factor range
The table is a guide. The range in which the K-factor can be is indicated for individual
nominal diameters and designs.
Nominal diameter K-factor range [pul./dm³]
DIN ANSI 72 F 72 W
DN 15 ½" 390...450 245...280
DN 25 1" 70...85 48...55
DN 40 1½" 18...22 14...17
DN 50 2" 8...11 6...8
DN 80 3" 2.5...3.2 1.9...2.4
DN 100 4" 1.1...1.4 0.9...1.1
DN 150 6" 0.3...0.4 0.27...0.32
DN 200 8" 0.1266...0.1400 –
DN 250 10" 0.0677...0.0748 –
DN 300 12" 0.0364...0.0402 –

10.1.4 Output

Output signal Current output:


• 4...20 mA with HART
• Full scale value and time constant (0...100 s) can be set
• Temperature coefficient: typically 0.005% o.r. / °C (o.r. = of reading)

Pulse/status output:
Open collector, passive, galvanically isolated
• Non-Ex, EEx d - version:
Umax = 36 V, with 15 mA current limiting, Ri = 500 Ω
• EEx i - version:
Umax = 30 V, with 15 mA current limiting, Ri = 500 Ω

Pulse/status output can be configured as:


• Pulse output: Pulse value and pulse polarity can be selected (5...2000 ms),
pulse frequency max. 100 Hz

• Status output: Can be configured for error messages or flow limit values

• Vortex frequency: Direct output of unscaled vortex pulses 0.5...2850 Hz


(pulse ratio 1:1)

• PFM signal (pulse-frequency modulation): By connecting the pulse and current


output.

Signal on alarm • Current output: Failsafe mode can be selected (e.g. in accordance with NAMUR
Recommendation NE 43)
• Pulse output: Failsafe mode can be selected
• Status output: “Not conductive“ in event of fault

58 Endress+Hauser
PROline Prowirl 72 10 Technical data

Load
R B [] R B [] R B []
1100 1100 1100
1000 1000 1000
900 900 900
800 800 800
700
Non-Ex 700
Ex d Ex i
700
600 600 600
500 500 500
400 400 400
300 300 300
200 200 200
100 100 100
0 0 0 U S [V]
10 15 20 25 30 36 10 15 20 25 30 36 10 15 20 25 30
18 21 18
F06-73xxxxxx-05-xx-xx-en-000

The area marked in grey indicates the permissible load (with HART: min. 250 Ω)
The load is calculated as follows:

(US – UKl ) (US – UKl )


RB = -3
=
(Imax – 10 ) 0.022

RB Load, load resistance


US Supply voltage:
- Non-Ex = 12...36 V DC
- Ex d = 15...36 V DC
- Ex i = 12...30 V DC
UKl Terminal voltage:
- Non-Ex = min. 12 V DC
- Ex d = min. 15 V DC
- Ex i = min. 12 V DC
Imax Output current (22.6 mA)

Low flow cut off Switch points for low flow cut off can be selected as required

Galvanic isolation The electrical connections are galvanically isolated from one another.

10.1.5 Power supply

Electrical connection See Page 21 ff.

Supply voltage Non-Ex: 12...36 V DC (with HART: 18...36 V DC)


EEx-i: 12...30 V DC (with HART 18...30 V DC)
EEx-d: 15...36 V DC (with HART: 21...36 V DC)

Cable entry Power supply cable / signal cable (outputs):


• Cable entry: M20 x 1.5 (8...11.5 mm)
• Thread for cable entry: ½" NPT, G ½" (not for remote version)

Cable specification • Permitted temperature range: –40°C...(max. ambient temperature + 10 °C)


• Remote version → Page 22

Power supply failure • Totalizer stops at the last value determined (can be configured).
• All settings are kept in the EEPROM.
• Error messages (incl. value of operated hours counter) are stored.

Endress+Hauser 59
10 Technical data PROline Prowirl 72

10.1.6 Performance characteristics

Reference operating Error limits following ISO/DIN 11631:


conditions • 20...30 °C
• 2...4 bar
• Calibration rig traced to national standards.
• Calibration with the correlatively process connection of the accordingly norms.

Maximum measured error • Liquid:


< 0.75% o.r. for Re > 20,000
< 0.75% o.f.s for Re between 4,000...20,000

• Gas/steam:
< 1% o.r. for Re > 20,000
< 1% o.f.s for Re between 4,000...20,000

o.r. = Of reading
o.f.s = Of full scale
Re = Reynolds number

Repeatability ±0.25% o.r. (of reading)

Installation

Installation instructions See Page 12 ff.

Inlet and outlet run See Page 14 ff.

Environment

Ambient temperature • Compact version: –40...+70 °C


range (EEx d version: –40...+60°C; ATEX II 1/2 GD version/dust ignition-proof: –20...+55°C)
Display can be read between –20 °C...+70 °C

• Remote version:
Sensor –40...+85 °C
(ATEX II 1/2 GD version/dust ignition-proof: –20...+55°C)
Transmitter –40...+80 °C
(EEx-d version: –40...+60°C; ATEX II 1/2 GD version/dust ignition-proof: –20...+55°C)
Display can be read between –20 °C...+70 °C

When mounting outside, we recommend you protect from direct sunlight with a
protective cover (order number 543199), especially in warmer climates with high
ambient temperatures.

Storage temperature –40...+80 °C (ATEX II 1/2 GD version/dust ignition-proof: –20...+55°C)

Degree of protection IP 67 (NEMA 4X) according to EN 60529

Vibration resistance Acceleration up to 1 g, 10...500 Hz, following IEC 60068-2-6

Electromagnetic To EN 61326/A1 and NAMUR Recommendation NE 21


compatibility (EMC)

60 Endress+Hauser
PROline Prowirl 72 10 Technical data

Process

Medium temperature • DSC sensor (digital switched capacitor; capacitive sensor):


range
DSC standard sensor –40...+260 °C
DSC high/low temperature sensor –200...+400 °C
DSC sensor Alloy C-22 –200...+400 °C
DSC sensor Inconel –200...+400 °C
(only PN 64...160, Class 600, JIS 40K and
Dualsens version)

• Seals:
Grafoil (graphite) –200...+400 °C
Viton –15...+175 °C
Kalrez –20...+275 °C
Gylon (PTFE) –200...+260 °C

Medium pressure Pressure-temperature curve according to EN (DIN), stainless steel


PN 10...40 → Prowirl 72 W and 72 F
PN 64...160 → Prowirl 72 F

bar
PN 10...40 bar
PN 64...160

45 180
40 PN 40 160 PN 160
35 140
30 120
25 PN 25 100 PN 100
20 80
15 PN 16 60 PN 64
10 PN 10 40
5 20
0 °C 0 °C
-200 -100 0 100 200 300 400 -200 -100 0 100 200 300 400
F06-7xxxxxxx-05-xx-xx-xx-000

Pressure-temperature curve according to ANSI B16.5 and


JIS B2238, stainless steel
• ANSI B16.5:
Class 150...300 → Prowirl 72 W and 72 F
Class 600 → Prowirl 72 F

• JIS B2238:
10...20K → Prowirl 72 W and 72 F
40K → Prowirl 72 F

bar
Class 150...600 bar
10...40 K

120 45
40 40 K
100 Cl. 600
35
80 30
25
60
Cl. 300 20 20 K
40 15
10 10 K
20 Cl. 150
5
0 °C 0 °C
-200 -100 0 100 200 300 400 -200 -100 0 100 200 300 400
F06-7xxxxxxx-05-xx-xx-xx-001

Endress+Hauser 61
10 Technical data PROline Prowirl 72

Pressure-temperature curve according to DIN, ANSI B16.5 and


JIS B2238, Alloy C-22
PN 16...40, Class 150...300, 10...20K → Prowirl 72 F
bar
55
50 Class 300
45
40 PN 40
35
30
25
20 Class 150 20 K
15 PN 16
10 10 K
5
0 °C
-40 0 40 80 120 160 200 260
F06-7xxxxxxx-05-xx-xx-xx-002

Limiting flow See data on Page 57 ff. (“measuring range”)

Pressure loss The pressure loss can be determined with the aid of the Applicator. The Applicator is
software for selecting and planning flowmeters. The software is available both via the
Internet (www.applicator.com) and on a CD-ROM for local PC installation.

10.1.7 Mechanical construction

Design, dimensions See Page 64 ff.

Weight See Page 64 ff.

Material • Transmitter housing: Powder-coated die-cast aluminium

• Sensor:
– Flanged version:
Stainless steel, A351-CF3M (1.4404), in conformity with NACE MR 0175;
Alloy C-22 version → Alloy C-22 2.4602 (A 494-CX2MW/N 26022)
– Wafer version:
Stainless steel, A351-CF3M (1.4404), in conformity with NACE MR 0175

• Flanges:
– EN (DIN) → Stainless steel, A351-CF3M (1.4404), in conformity with NACE MR 0175
(DN 15...150 with pressure rating up to PN 40: as of 2004 changeover from fully cast
construction to construction with weld-on flanges in 1.4404)
– ANSI und JIS → Stainless steel, A351-CF3M, in conformity with NACE MR 0175
( ½"...6" with pressure rating up to Cl 300 and DN 15...150 with pressure rating up
to 20 K: as of 2004 changeover from fully cast construction to construction with
weld-on flanges in 316/316L, in conformity with NACE MR 0175)
– Alloy C-22 version (EN/DIN/ANSI/JIS) → Alloy C-22 2.4602 (A 494-CX2MW/
N 26022)

• DSC sensor (differential switched capacitor; capacitive sensor)


Wetted parts (marked as “wet” on the DSC sensor flange):
– Standard for pressure ratings up to PN 40, Cl 300, JIS 40 K (apart from Dualsens
version): Stainless steel 1.4435 (316L), in conformity with NACE MR 0175
– Higher pressure ratings and Dualsens version:
Inconel 2.4668/N 07718 (B637) (Inconel 718), in conformity with NACE MR 0175
– Alloy C-22 sensor: Alloy C-22, 2.4602/N 06022, in conformity with NACE MR 0175

62 Endress+Hauser
PROline Prowirl 72 10 Technical data

• Non-wetted parts: Stainless steel 1.4301 (CF3)

• Support: Stainless steel, 1.4308 (CF8)

• Seal:
– Graphite (Grafoil)
– Viton
– Kalrez 6375
– Gylon (PTFE) 3504

10.1.8 Human interface

Display elements • Liquid crystal display, two-line, plain text display, 16 characters per line
• Display can be configured individually, e.g. for measured variables and status
variables, totalizers

Operating elements OSF


• Local operation with three keys ( , , )
• Quick Setup for quick commissioning
• Operating elements accessible also in Ex zones

Remote operation Operation via:


• HART protocol
• FieldTool (Endress+Hauser software package for complete configuration,
commissioning and diagnosis)

10.1.9 Certificates and approvals

CE approval See Page 10 ff.

Ex approval More information on the Ex approvals can be found in the separate Ex documentation.

Pressure measuring Devices with a nominal diameter smaller than or equal to DN 25 correspond to Article 3
device approval (3) of the EC Directive 97/23/EC (Pressure Equipment Directive). For larger nominal
diameters, certified flowmeters to Category III are optionally also available if necessary
(depends on fluid and operating pressure). All devices are applicable for all fluids and
instable gases on principle and have been designed and manufactured in accordance
to sound engineering practice.

Other standards and • EN 60529: Degrees of protection by housing (IP code)


guidelines • EN 61010: Protection measures for electrical equipment for measurement, control,
regulation and laboratory procedures
• EN 61326/A1: Electromagnetic compatibility (EMC requirements)
• NAMUR NE 21: Electromagnetic compatibility (EMC) of industrial process and
laboratory control equipment
• NAMUR NE 43: Standardisation of the signal level for the breakdown information of
digital transmitters with analogue output signal
• NACE Standard MR0175: Standard Material Requirements - Sulfide Stress Cracking
Resistant Metallic Materials for Oilfield Equipment
• VDI 2643: Measurement of fluid flow by means of vortex flowmeters
• ANSI/ISA-S82.01: Safety Standard for Electrical and Electronic Test, Measuring,
Controlling and related Equipment - General Requirements. Pollution degree 2,
Installation Category II.
• CAN/CSA-C22.2 No. 1010.1-92: Safety Standard for Electrical Equipment for
Measurement and Control and Labatory Use. Pollution degree 2, Installation
Category II.

Endress+Hauser 63
10 Technical data PROline Prowirl 72

Ordering information Your Endress+Hauser service organisation can provide detailed ordering information
and information on the order codes on request.

10.1.10 Accessories

Various accessories, which can be ordered separately from Endress+Hauser, are


available for the transmitter and the sensor (see Page 43). Your Endress+Hauser
service organisation can provide detailed information on the order codes of your choice.

10.1.11 Documentation

❑ Related Ex documentation
❑ Related documentation for Pressure Equipment Directive
❑ System Information PROline Prowirl 72
❑ System Information PROline Prowirl 72/73

10.2 Dimensions of transmitter,


remote version

232 (226)*

150 (163)*
Esc
- + E

345 (368)*
Ø 8.6 (M8)

F06-72xxxxxx-06-03-00-xx-000
195
100
133

100
25

123

Fig. 28: Dimensions of transmitter, remote version


* The following dimensions differ depending on the version:
– The dimension 232 mm changes to 226 mm in the blind version (without local operation).
– The dimension 150 mm changes to 163 mm in the Ex-d version.
– The dimension 345 mm changes to 368 mm in the Ex-d version.

64 Endress+Hauser
PROline Prowirl 72 10 Technical data

10.3 Dimensions of Prowirl 72 W


Wafer version for flanges to:
• EN 1092-1 (DIN 2501), PN 10...40,
• ANSI B16.5, Class 150...300, Sch 40
• JIS B2238, 10...20K, Sch40

161...181**
149 (142)* 141...151** 105
A 121 B
95

Esc
- + E

H – 42.5
H
65
d 65
D

C 151 (144)* 161

SPANNUNG
TER
UN VR IR SOUS ÖF FN

F06-72xxxxxx-06-00-00-xx-000
HT OU TEN
IC PAS SI E
WARNUNG
N
N

ON
NE

AVERTISSEMENT

WARNING
KEE
IT
IN P TI ALIVE CU
EXP GHT WHE N CIR E RE
LOSIV H
E ATM OSP

Esc
- + E
H+7

Fig. 29: Dimensions of Prowirl 72 W


A = Standard and Ex-i version
B = Remote version
C = Ex-d version (transmitter)
* The following dimensions change as follows in the blind version (without local operation):
– Standard and Ex-i version: the dimension 149 mm changes to 142 mm in the blind version.
– Ex-d version: the dimension 151 mm changes to 144 mm in the blind version.

!
** The dimension depends on the cable gland used.

Note!
• In the following tables, dimension H increases by 29 mm in the version with extended
temperature range (high/low temperature version) and in the version with a DSC
sensor made of Alloy C-22.
• The weight data refer to the compact version. The weight increases by 0.5 kg for the
version with extended temperature range.
DN d D H Weight
DIN/JIS ANSI [mm] [mm] [mm] [kg]

15 ½" 16.50 45.0 247 3.0

25 1" 27.60 64.0 257 3.2


40 1½" 42.00 82.0 265 3.8

50 2" 53.50 92.0 272 4.1

80 3" 80.25 127.0 286 5.5


100 4" 104.75 157.2 299 6.5

150 6" 156.75 215.9 325 9.0

Endress+Hauser 65
10 Technical data PROline Prowirl 72

10.4 Dimensions of Prowirl 72 F


Flanged version according to:
• EN 1092-1 (DIN 2501), Ra = 6,3...12,5 µm, raised face according to:
– EN 1092-1 form B1 (DIN 2526 form C), PN 10...40, Ra = 6,3...12,5 µm
– EN 1092-1 form B2 (DIN 2526 form E), PN 64...100, Ra = 1,6...3,2 µm
– DIN 2526 form B2, PN 160, Ra = 1,6...3,2 µm
• ANSI B16.5, Class 150...600, Ra = 125...250 µin
• JIS B2238, 10...40K, Ra = 125...250 µin

161...181**
149 (142)* 141...151** 105
A 121 B
95

Esc
- + E

H – 42
H
d
X
D L

151 (144)* 161


C

F06-72xxxxxx-06-00-00-xx-001
SPANNUNG
TER
UN VR IR SOUS ÖF FN
HT OU TEN
IC PAS SI E
WARNUNG
N
N

ON
NE

AVERTISSEMENT

WARNING
KEE
IT
IN P TI ALIVE CU
EXP GHT WHE N CIR E RE
LOSIV H
E ATM OSP

Esc
- + E
H+7

Fig. 30: Dimensions of Prowirl 72 F


A = Standard and Ex-i version
B = Remote version
C = Ex-d version (transmitter)
* The following dimensions change as follows in the blind version (without local operation):
– Standard and Ex-i version: the dimension 149 mm changes to 142 mm in the blind version.
– Ex-d version: the dimension 151 mm changes to 144 mm in the blind version.

!
** The dimension depends on the cable gland used.

Note!
• In the following tables, dimension H increases by 29 mm in the version with extended
temperature range (high/low temperature version) and in the version with a DSC
sensor made of Alloy C-22.
• The weight data refer to the compact version. The weight increases by 0.5 kg for the
version with extended temperature range.

66 Endress+Hauser
PROline Prowirl 72 10 Technical data

Table: dimensions of Prowirl 72 F according to EN 1092-1 (DIN 2501)

d D H L x Weight
DN Pressure rating
[mm] [mm] [mm] [mm] [mm] [kg]
PN 40 17.3 95.0 248 200 16 5
15
PN 160 17.3 105.0 288 200 23 7
PN 40 28.5 115.0 255 200 18 7
25 PN 100 28.5
140.0 295 200 27 11
PN 160 27.9
PN 40 43.1 150.0 263 200 21 10
40 PN 100 42.5
170.0 303 200 31 15
PN 160 41.1
PN 40 54.5 165.0 270 200 23 12
PN 64 54.5 180.0 17
50
PN 100 53.9 310 200 33
195.0 19
PN 160 52.3
PN 40 82.5 200.0 283 200 29 20
PN 64 81.7 215.0 24
80
PN 100 80.9 323 200 39 27
230.0
PN 160 76.3
PN 16 107.1 220.0
295 250 32 27
PN 40 107.1 235.0
100 PN 64 106.3 250.0 39
PN 100 104.3 265.0 335 250 49
42
PN 160 98.3
PN 16 159.3 285.0
319 300 37 51
PN 40 159.3 300.0
150 PN 64 157.1 345.0 86
PN 100 154.1 359 300 64 88
355.0
PN 160 146.3
PN 10 207.3 340.0 63
PN 16 207.3 340.0 62
200 348 300 42
PN 25 206.5 360.0 68
PN 40 206.5 375.0 72
PN 10 260.4 395.0 88
PN 16 260.4 405.0 92
250 375 380 48
PN 25 258.8 425.0 100
PN 40 258.8 450.0 111
PN 10 309.7 445.0 121
PN 16 309.7 460.0 129
300 398 450 51
PN 25 307.9 485.0 140
PN 40 307.9 515.0 158

Endress+Hauser 67
10 Technical data PROline Prowirl 72

Table: dimensions of Prowirl 72 F according to ANSI B16.5


d D H L x Weight
DN Pressure rating
[mm] [mm] [mm] [mm] [mm] [kg]

Cl. 150 15.7 88.9


Schedule 40
Cl. 300 15.7 95.0
248 200 16 5
½" Cl. 150 13.9 88.9

Schedule 80 Cl. 300 13.9 95.0

Cl. 600 13.9 95.3 288 200 23 6

Cl. 150 26.7 107.9


Schedule 40
Cl. 300 26.7 123.8
255 200 18 7
1" Cl. 150 24.3 107.9

Schedule 80 Cl. 300 24.3 123.8

Cl. 600 24.3 124.0 295 200 27 9

Cl. 150 40.9 127.0


Schedule 40
Cl. 300 40.9 155.6
263 200 21 10
1½" Cl. 150 38.1 127.0

Schedule 80 Cl. 300 38.1 155.6

Cl. 600 38.1 155.4 303 200 31 13

Cl. 150 52.6 152.4


Schedule 40
Cl. 300 52.6 165.0
270 200 23 12
2" Cl. 150 49.2 152.4

Schedule 80 Cl. 300 49.2 165.0

Cl. 600 49.2 165.1 310 200 33 14

Cl. 150 78.0 190.5


Schedule 40
Cl. 300 78.0 210.0
283 200 29 20
3" Cl. 150 73.7 190.5

Schedule 80 Cl. 300 73.7 210.0

Cl. 600 73.7 209.6 323 200 39 22

Cl. 150 102.4 228.6


Schedule 40
Cl. 300 102.4 254.0
295 250 32 27
4" Cl. 150 97.0 228.6

Schedule 80 Cl. 300 97.0 254.0

Cl. 600 97.0 273.1 335 250 49 43

Cl. 150 154.2 279.4


Schedule 40
Cl. 300 154.2 317.5
319 300 37 51
6" Cl. 150 146.3 279.4

Schedule 80 Cl. 300 146.3 317.5

Cl. 600 146.3 355.6 359 300 64 87

Cl. 150 202.7 342.9 64


8" Schedule 40 348 300 42
Cl. 300 202.7 381.0 76

Cl. 150 254.5 406.4 92


10" Schedule 40 375 380 48
Cl. 300 254.5 444.5 109

Cl. 150 304.8 482.6 143


12" Schedule 40 398 450 60
Cl. 300 304.8 520.7 162

68 Endress+Hauser
PROline Prowirl 72 10 Technical data

Table: dimensions of Prowirl 72 F to JIS B2238


d D H L x Weight
DN Pressure rating
[mm] [mm] [mm] [mm] [mm] [kg]

Schedule 40 20K 16.1 95.0


248 200 16 5
15 20K 13.9 95.0
Schedule 80
40K 13.9 115.0 288 200 23 8

Schedule 40 20K 27.2 125.0


255 200 18 7
20 20K 24.3 130.0
Schedule 80
40K 24.3 125.0 295 200 27 10

Schedule 40 20K 41.2 140.0


263 200 21 10
40 20K 38.1 140.0
Schedule 80
40K 38.1 160.0 303 200 31 14

10K 52.7 155.0


Schedule 40
20K 52.7 155.0
270 200 23 12
50 10K 49.2 155.0

Schedule 80 20K 49.2 155.0

40K 49.2 165.0 310 200 33 15

10K 78.1 185.0


Schedule 40
20K 78.1 200.0
283 200 29 20
80 10K 73.7 185.0

Schedule 80 20K 73.7 200.0

40K 73.7 210.0 323 200 39 24

10K 102.3 210.0


Schedule 40
20K 102.3 225.0
295 250 32 27
100 10K 97.0 210.0

Schedule 80 20K 97.0 225.0

40K 97.0 240.0 335 250 49 36

10K 151.0 280.0


Schedule 40
20K 151.0 305.0
319 300 37 51
150 10K 146.3 280.0

Schedule 80 20K 146.3 305.0

40K 146.6 325.0 359 300 64 77

10K 202.7 330.0 58


200 Schedule 40 348 300 42
20K 202.7 350.0 64

10K 254.5 400.0 90


250 Schedule 40 375 380 48
20K 254.5 430.0 104

10K 304.8 445.0 119


300 Schedule 40 398 450 51
20K 304.8 480.0 134

Endress+Hauser 69
10 Technical data PROline Prowirl 72

10.5 Dimensions of Prowirl 72 F, Dualsens version


• EN 1092-1 (DIN 2501), Ra = 6,3...12,5 µm, raised face according to:
– EN 1092-1 form B1 (DIN 2526 form C), PN 10...40, Ra = 6,3...12,5 µm
– EN 1092-1 form B2 (DIN 2526 form E), PN 64...100, Ra = 1,6...3,2 µm
– DIN 2526 form B2, PN 160, Ra = 1,6...3,2 µm
• ANSI B16.5, Class 150...600, Ra = 125...250 µin
• JIS B2238, 10...40K, Ra = 125...250 µin

161...181**
149 (142)* 141...151** 105
A 121 B
95

Esc
- + E

H – 42.5
H

2 x H – 85
2xH
D d

Esc
- + E

L
C 151 (144)* 161

SPANNUNG
TER
UN VR IR SOUS ÖF FN
HT OU TEN
IC PAS SI E

F06-72xxxxxx-06-00-00-xx-002
WARNUNG
N
N

ON
NE

AVERTISSEMENT

WARNING
KEE
IT
IN P TI ALIVE CU
EXP GHT WHE N CIR E RE
LOSIV H
E ATM OSP

Esc
- + E
H+7

Fig. 31: Dimensions of Prowirl 72 F, Dualsens version


A = Standard and Ex-i version
B = Remote version
C = Ex-d version (transmitter)
* The following dimensions change as follows in the blind version (without local operation):
– Standard and Ex-i version: the dimension 149 mm changes to 142 mm in the blind version.
– Ex-d version: the dimension 151 mm changes to 144 mm in the blind version.
** The dimension depends on the cable gland used.

70 Endress+Hauser
PROline Prowirl 72 10 Technical data

! Note!
The weight data refer to the compact version. The weight increases by 0.5 kg for the
version with extended temperature range.

Table: dimensions of Prowirl 72 F Dualsens version according to


EN 1092-1 (DIN 2501)
Pressure
DN d [mm] D [mm] H [mm] L [mm] x [mm] Weight [kg]
rating
PN 40 43.1 150.0 16
40 PN 100 42.5 170.0 303 200 31
18
PN 160 41.1 170.0
PN 40 54.5 165.0 18
PN 64 54.5 180.0 20
50 310 200 33
PN 100 53.9 195.0
22
PN 160 52.3 195.0
PN 40 82.5 200.0 25
PN 64 81.7 215.0 27
80 323 200 39
PN 100 80.9 230.0
30
PN 160 76.3 230.0
PN 16 107.1 220.0
PN 40 107.1 235.0 42
100 PN 64 106.3 250.0 335 250 49
PN 100 104.3 265.0
45
PN 160 98.3 265.0
PN 16 159.3 285.0
80
PN 40 159.3 300.0
150 PN 64 157.1 345.0 359 300 64 89
PN 100 154.1 355.0
91
PN 160 146.3 355.0

Table: dimensions of Prowirl 72 F Dualsens version according to ANSI B16.5


Weight
DN Pressure rating d [mm] D [mm] H [mm] L [mm] x [mm]
[kg]
Cl. 150 40.9 127.0
Schedule 40
Cl. 300 40.9 155.6
1½" Cl. 150 38.1 127.0 303 200 31 16
Schedule 80 Cl. 300 38.1 155.6
Cl. 600 38.1 155.4
Cl. 150 52.6 152.4
Schedule 40
Cl. 300 52.6 165.0
2" Cl. 150 49.2 152.4 310 200 33 18
Schedule 80 Cl. 300 49.2 165.0
Cl. 600 49.2 165.1
Cl. 150 78.0 190.5
Schedule 40
Cl. 300 78.0 210.0
3" Cl. 150 73.7 190.5 323 200 39 25
Schedule 80 Cl. 300 73.7 210.0
Cl. 600 73.7 209.6

Endress+Hauser 71
10 Technical data PROline Prowirl 72

Weight
DN Pressure rating d [mm] D [mm] H [mm] L [mm] x [mm]
[kg]
Cl. 150 102.4 228.6
Schedule 40
Cl. 300 102.4 254.0
4" Cl. 150 97.0 228.6 335 250 49 42
Schedule 80 Cl. 300 97.0 254.0
Cl. 600 97.0 273.1
Cl. 150 154.2 279.4
Schedule 40
Cl. 300 154.2 317.5
6" Cl. 150 146.3 279.4 359 300 64 80
Schedule 80 Cl. 300 146.3 317.5
Cl. 600 146.3 355.6

Table: dimensions of Prowirl 72 F Dualsens version according to JIS B2238


Weight
DN Pressure rating d [mm] D [mm] H [mm] L [mm] x [mm]
[kg]
20K 41.2 140.0
Schedule 40 16
40 20K 38.1 140.0 303 200 31
Schedule 80 40K 38.1 160.0 17
10K 52.7 155.0
Schedule 40
20K 52.7 155.0
50 10K 49.2 155.0 310 200 33 18
Schedule 80 20K 49.2 155.0
40K 49.2 165.0
10K 78.1 185.0
Schedule 40
20K 78.1 200.0
25
80 10K 73.7 185.0 323 200 39
Schedule 80 20K 73.7 200.0
40K 73.7 210.0 27
10K 102.3 210.0
Schedule 40
20K 102.3 225.0
42
100 10K 97.0 210.0 335 250 49
Schedule 80 20K 97.0 225.0
40K 97.0 240.0 49
10K 151.0 280.0
Schedule 40
20K 151.0 305.0
150 10K 146.3 280.0 359 300 64 80
Schedule 80 20K 146.3 305.0
40K 146.6 325.0

72 Endress+Hauser
PROline Prowirl 72 10 Technical data

10.6 Dimensions of flow conditioner

D
2

F06-7xxxxxxx-06-00-06-xx-002
D1
Fig. 32: Dimensions of flow conditioner according to EN (DIN)/ANSI, material 1.4435 (316L)

D1 : The flow conditioner is fitted at the outer diameter between the bolts.
D2 : The flow conditioner is fitted at the indentations between the bolts.

Table: dimensions of flow conditioner according to EN (DIN)


Centering diameter s Weight
DN Pressure rating D1 / D2
[mm] [mm] [kg]
PN 10...40 54.3 D2 0.04
15 2.0
PN 64 64.3 D1 0.05
PN 10...40 74.3 D1 0.12
25 3.5
PN 64 85.3 D1 0.15
PN 10...40 95.3 D1 0.3
40 5.3
PN 64 106.3 D1 0.4
PN 10...40 110.0 D2 0.5
50 6.8
PN 64 116.3 D1 0.6
PN 10...40 145.3 D2
80 10.1 1.4
PN 64 151.3 D1
PN 10/16 165.3 D2
100 PN 25/40 171.3 D1 13.3 2.4
PN 64 252.0 D1
PN 10/16 221.0 D2 6.3
150 PN 25/40 227.0 D2 20.0 7.8
PN 64 252.0 D1 7.8
PN 10 274.0 D1 11.5
PN 16 274.0 D2 12.3
200 PN 25 280.0 D1 26.3 12.3
PN 40 294.0 D2 15.9
PN 64 309.0 D1 15.9
PN 10/16 330.0 D2 25.7
PN 25 340.0 D1 25.7
250 33.0
PN 40 355.0 D2 27.5
PN 64 363.0 D1 27.5
PN 10/16 380.0 D2 36.4
300 PN 25 404.0 D1 39.6 36.4
PN 40/64 420.0 D1 44.7

Endress+Hauser 73
10 Technical data PROline Prowirl 72

Table: dimensions of flow conditioner according to ANSI


Centering diameter s Weight
DN Pressure rating D1 / D2
[mm] [mm] [kg]
Cl. 150 51.1 D1 0.03
½" 2.0
Cl. 300 56.5 D1 0.04
Cl. 150 69.2 D2
1" 3.5 0.12
Cl. 300 74.3 D1
Cl. 150 88.2 D2
1½" 5.3 0.3
Cl. 300 97.7 D2
Cl. 150 106.6 D2
2" 6.8 0.5
Cl. 300 113.0 D1
Cl. 150 138.4 D1 1.2
3" 10.1
Cl. 300 151.3 D1 1.4
Cl. 150 176.5 D2
4" 13.3 2.7
Cl. 300 182.6 D1
Cl. 150 223.6 D1 6.3
6" 20.0
Cl. 300 252.0 D1 7.8
Cl. 150 274.0 D2 12.3
8" 26.3
Cl. 300 309.0 D1 15.8
Cl. 150 340.0 D1 25.7
10" 33.0
Cl. 300 363.0 D1 27.5
Cl. 150 404.0 D1 36.4
12" 39.6
Cl. 300 402.0 D1 44.6

74 Endress+Hauser
Endress+Hauser
PROline Prowirl 72

MEASURED VALUES FLOW VORTEX FREQUENCY


(P. 76) (P. 76) (P. 76)
11

11.1

SYSTEM UNITS MEAS. UNIT TYPE UNIT FLOW UNIT DENSITY UNIT TEMPERATURE UNIT LENGTH TEXT VOL. UNIT FACTOR VOL. UNIT


(P. 77) (P. 77) (P. 78) (P. 79) (P. 79) (P. 80) (P. 80) (P. 80)

QUICK SETUP QS COMMISS.


(P. 81) (P. 81)

OPERATION LANGUAGE ACCESS CODE DEFINE PRIVATE ACCESS CODE C. ACCESS CODE C.


(P. 82) (P. 82) (P. 82) CODE (P. 82) (P. 83) (P. 83)

USER INTERFACE ASSIGN LINE 1 ASSIGN LINE 2 100% VALUE FORMAT DISPLAY DAMPING CONTRAST LCD TEST DISPLAY


(P. 84) (P. 84) (P. 84) (P. 84) (P. 85) (P. 85) (P. 85) (P. 85)

TOTALIZER SUM OVERFLOW UNIT TOTALIZER RESET TOTALIZER FAILSAFE MODE


(P. 86) (P. 86) (P. 86) (P. 86) (P. 87) (P. 87)

CURRENT OUTPUT CURRENT RANGE VALUE 20 mA TIME CONSTANT FAILSAFE MODE ACTUAL CURRENT SIMULATION VALUE SIMUL.


(P. 88) (P. 88) (P. 88) (P. 88) (P. 88) (P. 89) CURRENT (P. 89) CURRENT (P. 89)

PUL./STATUS OUTP. OPERATING MODE PULSE VALUE PULSE WIDTH OUTPUT SIGNAL FAILSAFE MODE ACTUAL PULSE SIMULATION PULSE VALUE SIMULAT. PUL.


(P. 90) (P. 90)
→ PULSE option (P. 90) (P. 90) (P. 91) (P. 92) (P. 92) (P. 92) (P. 93)

ASSIGN STATUS SWITCH-ON POINT SWITCH-OFF POINT TIME CONSTANT ACTUAL STATUS SIMUL. SWITCH PT. VALUE SIM. SWITCH
→ STATUS option (P. 94) (P. 94) (P. 95) (P. 95) (P. 95) (P. 96) PT. (P. 96)

COMMUNICATION TAG NAME TAG DESCRIPT. BUS ADDRESS WRITE PROTECTION BURST MODE MANUFACTURER ID DEVICE ID


(P. 98) (P. 98) (P. 98) (P. 98) (P. 98) (P. 98) (P. 98) (P. 98)

PROCESS APPLICATION OPERATING DENSITY REFERENCE DENSITY OPERAT. TEMP. MATING PIPE D. ON-VALUE LF CUT OFF OFF-VALUE LF CUT


PARAMETER (P. 99) (P. 99) (P. 99) (P. 100) (P. 100) (P. 101) (P. 102) OFF (P. 102)

SYSTEM PARAMETER POSITIVE ZERO FLOW DAMPING


(P. 103) RETURN (P. 103) (P. 103)

SENSOR DATA K-FACTOR K-FACTOR COMPENS. NOMINAL DIAMETER METER BODY TYPE TEMP. COEFF. AMPLIFICATION


(P. 104) (P. 104) (P. 104) (P. 104) MB SENSOR (P. 105)
Illustration of the function matrix

SUPERVISION ACT. SYST. CONDIT. PREV. SYST. COND. ASSIGN SYS. ERR. ERROR CATEGORY ALARM DELAY SYSTEM RESET OPERATION HOURS


(P. 106) (P. 106) (P. 106) (P. 106) (P. 106) (P. 106) (P. 107) (P. 107)
Description of device functions

SIMULAT. SYSTEM SIM. MEASURAND VALUE SIM.


SIM. FAILSAFE (P. 108)


(P. 108) (P. 108) MEASURAND (P. 108)

SENSOR VERSION SERIAL NUMBER SENSOR TYPE S/N DSC SENSOR


(P. 109) (P. 109) (P. 109) (P. 109)

AMP. VERSION HW REV. AMP. SW REV. AMP. HW REV. I/O


(P. 109) (P. 109) (P. 109) (P. 109)

75
11 Description of device functions
11 Description of device functions PROline Prowirl 72

11.2 Description of functions

11.2.1 Group MEASURED VALUES

Function description MEASURED VALUES


FLOW The flow currently measured appears on the display.

Display:
5-digit floating-point number, including unit

!
(e.g. 5.545 dm³/min; 1.4359 kg/h; 731.63 gal/d, etc.)

Note!
The appropriate unit is taken from the UNIT FLOW function (see Page 78).

VORTEX FREQUENCY The vortex frequency currently measured appears on the display.

Display:
5-digit floating-point number, including unit Hz

!
(e.g. 120.23 Hz)

Note!
This function is only used for a plausibility check.

76 Endress+Hauser
PROline Prowirl 72 11 Description of device functions

11.2.2 Group SYSTEM UNITS

Function description SYSTEM UNITS


MEASURING UNIT TYPE Use this function to specify the type of unit the measuring device should use to
output the flow.

The following types of units are available:


• Volumetric flow (volume flow)
The device measures the volumetric flow; no other calculation is carried out.

• Calculated mass flow


The calculated mass flow is calculated using the measured volume flow and
the value entered in the OPERATING DENSITY function (see Page 99).

• Calculated corrected volume flow


The corrected volume flow is calculated using the measured volume flow and
the ratio between the values entered in the OPERATING DENSITY function

!
(see Page 99) and in the REFERENCE DENSITY function (see Page 100).

Note!
The “calculated mass flow” and “calculated corrected volume flow” unit types
are calculated with fixed values (specified OPERATING DENSITY
and REFERENCE DENSITY). For this reason only select these types of units if
the process conditions are known and do not change.

If the process conditions are not known or if the process conditions are subject
to change, we recommend you use a flow computer (e.g. Compart DXF 351 or
RMC 621). Even when the process conditions change, these flow computers
can calculate the flow correctly by means of pressure and temperature
compensation.

Options:
VOLUME FLOW
CALCULATED MASS FLOW
CORRECTED VOLUME FLOW (calculated)

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of
these Operating Instructions)

! Note!
If the type of unit is changed, you are asked whether the totalizer should be
reset to 0. The new type of unit is only accepted if you confirm this message
with yes. If the message is not confirmed, the measuring system continues
working with the type of unit previously active.

Endress+Hauser 77
11 Description of device functions PROline Prowirl 72

Function description SYSTEM UNITS


UNIT FLOW Use this function to select the unit for displaying the flow. Depending on what is
selected in the MEASURING UNIT TYPE function (see Page 77), only the
associated units (volume or mass or corrected volume) are displayed here.
The unit you select here is also valid for:
• Flow display
• Current output (value 20 mA)
• Pulse/status output (pulse value, switch-off point/switch-on point)
• On-value low flow cut off
• Simulation measurand

! Note!
The following units of time can be selected:
s = second, m = minute, h = hour, d = day

Options:
(with MEASURING UNIT TYPE function = VOLUME FLOW)
Metric:
Cubic centimetre → cm³/time unit
Cubic decimetre → dm³/time unit
Cubic metre → m³/time unit
Millilitre → ml/time unit
Litre → l/time unit
Hectolitre → hl/time unit
Megalitre → Ml/time unit MEGA

US:
Cubic centimeter → cc/time unit
Acre foot → af/time unit
Cubic foot → ft³/time unit
Fluid ounce → ozf/time unit
Gallon → US gal/time unit
Million gallon → US Mgal/time unit
Barrel (normal fluids: 31.5 gal/bbl) → US bbl/time unit NORM.
Barrel (beer: 31.0 gal/bbl) → US bbl/time unit BEER
Barrel (petrochemicals: 42.0 gal/bbl) → US bbl/time unit PETR.
Barrel (filling tanks: 55.0 gal/bbl) → US bbl/time unit TANK

Imperial:
Gallon → imp. gal/time unit
Mega gallon → imp. Mgal/time unit
Barrel (beer: 36.0 gal/bbl) → imp. bbl/time unit BEER
Barrel (petrochemicals: 34.97 gal/bbl) → imp. bbl/time unit PETR.

Arbitrary volume unit:


This option does not appear unless a volume unit was defined via the TEXT
ARBITRARY VOLUME UNIT function (see Page 80).

Factory setting
See parameter printout supplied (the parameter printout is an integral part of
these Operating Instructions)

Options:
(with MEASURING UNIT TYPE function = CALCULATED MASS FLOW)
Metric:
Gram → g/time unit
Kilogram → kg/time unit
Metric ton → t/time unit

US:
Ounce → oz/time unit
Pound → lb/time unit
Ton → ton/time unit

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of
these Operating Instructions)

(Continued on next page)

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Function description SYSTEM UNITS


UNIT FLOW Options:
(contd.) (with MEASURING UNIT TYPE function = CORRECTED VOLUME FLOW)
Metric:
Standard litre → Nl/time unit
Standard cubic metre → Nm³/time unit

US:
Standard cubic meter → Sm³/time unit
Standard cubic feet → Scf/time unit

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of

!
these Operating Instructions)

Note!
The unit for the totalizer is independent of the option selected here; it is
selected in the UNIT TOTALIZER function (see Page 86).

UNIT DENSITY
! Note!
This function is not available unless the CALCULATED MASS FLOW or
CORRECTED VOLUME FLOW (calculated) option was selected in the
MEASURING UNIT TYPE function (see Page 77).

Use this function to select the unit displayed for the density to be entered in the
OPERATING DENSITY function (see Page 99) and REFERENCE DENSITY
function (see Page 100).

Options:
Metric:
g/cm³; g/cc; kg/dm³; kg/l; kg/m³; SD 4 °C, SD 15 °C, SD 20 °C; SG 4 °C,
SG 15 °C, SG 20 °C

US:
lb/ft³; lb/US gal; lb/US bbl NORM (normal fluids); lb/US bbl BEER (beer); lb/US
bbl PETR. (petrochemicals); lb/US bbl TANKS (filling tanks)

Imperial:
lb/imp. gal; lb/imp. bbl BEER (beer); lb/imp. bbl PETR. (petrochemicals)

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of
these Operating Instructions)

SD = Specific Density, SG = Specific Gravity


The specific density is the ratio of fluid density to water density (at water
temperature = 4, 15, 20 °C).

UNIT TEMPERATURE Use this function to select the unit displayed for the temperature to be entered
in the OPERATING TEMPERATURE function (see Page 100) .

Options:
°C (CELSIUS)
K (KELVIN)
°F (FAHRENHEIT)
R (RANKINE)

Factory setting:
Depends on country, see P. 110 (Metric system units) or Page 112 (US units)

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Function description SYSTEM UNITS


UNIT LENGTH Use this function to select the unit displayed for the length of the nominal
diameter in the NOMINAL DIAMETER function (see Page 104).

Options:
MILLIMETER
INCH

Factory setting:
Depends on country, see Page 110 (Metric system units) or Page 112 (US
units)

TEXT ARBITRARY
VOLUME UNIT ! Note!
This function is not available unless the VOLUME FLOW option was selected in
the MEASURING UNIT TYPE function (see Page 77).

Use this function to enter a text for a selectable volume flow unit. You define
only the text, the associated unit of time is selected in the UNIT FLOW function
(see Page 78).

User input:
xxxx (max. 4 characters)
Valid characters are A-Z, 0-9, +, -, decimal point, white space or underscore

Factory setting:
“– – – –” (no text)

!
Example: see FACTOR ARBITRARY VOLUME UNIT function.

Note!
The volume unit defined in this function is offered as a possible option (arbitrary
volume unit) in the UNIT FLOW function (see Page 78).

FACTOR ARBITRARY
VOLUME UNIT ! Note!
This function is not available unless a text was entered in the TEXT ARBITRARY
VOLUME UNIT function.

Use this function to define a quantity factor (without time) for the selectable
volume flow unit. The volume unit on which this factor is based is one liter.

User input:
5-digit floating-point number

Factory setting:
1

Unit:
Text arbitrary volume unit / litre

Example:
You want to measure saturated steam at 180°C constant and display the heat
flow. Take the following values from a table document (e.g. IAPWS-IF97):
a. density: 5.158 kg/m³
b. enthalpy: 2777.22 kJ/kg

Thus 1 m³ steam has an enthalpy of 538.9 kJ,


1 litre corresponds to 538.9 Joule.

In the TEXT ARBITRARY VOLUME UNIT function, you could enter “JOUL”, for
example, as the name for the volume unit (appears as an option in the UNIT
FLOW function). The value 538.9 would have to be specified in the FACTOR
ARBITRARY VOLUME UNIT function.

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11.2.3 Group QUICK SETUP

Function description QUICK SETUP


QUICK SETUP Use this function to start the Quick Setup for commissioning.
COMMISSIONING
Options:
NO
YES

Factory setting:
NO

! Note!
Please refer to Page 40 for a detailed description of the “Commissioning” Quick
Setup menu.

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11.2.4 Group OPERATION

Function description OPERATION


LANGUAGE Use this function to select the language for all texts, parameters and messages
shown on the local display.

Options:
ENGLISH
DEUTSCH
FRANCAIS
ESPANOL
ITALIANO
NEDERLANDS
NORSK
SVENSKA
SUOMI
POLSKI (in preparation)
CESKI (in preparation)

Factory setting:

!
Depends on country, see P. 110 (Metric system units) or Page 112 (US units)

Note!
If you press the P keys simultaneously at startup, the language defaults to
“ENGLISH”.

ACCESS CODE All data of the measuring system are protected against inadvertent change.
Programming is disabled and the settings cannot be changed until a code is
P
entered in this function. If you press the keys in any function, the measuring
system automatically goes to this function and the prompt to enter the code
appears on the display (when programming is disabled). You can enable
programming by entering the private code (factory setting = 72, see DEFINE
PRIVATE CODE function).

User input:

!
Max. 4-digit number: 0...9999

Note!
• The programming levels are disabled if you do not press a key within
60 seconds following a return to the HOME position.
• You can also disable programming in this function by entering any number
(other than the private code).
• The Endress+Hauser service organisation can be of assistance if you mislay
your private code.

DEFINE PRIVATE CODE Use this function to specify the private code for enabling programming.

User input:
Max. 4-digit number: 0...9999

Factory setting:

!
72

Note!
• Programming is always enabled if the code defined = 0.
• Programming has to be enabled before this code can be changed. When
programming is disabled this function cannot be edited, thus preventing
others from accessing your personal code.

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Function description OPERATION


DEFINE PRIVATE CODE The access status for the function matrix appears on the display.

Display:
ACCESS CUSTOMER (parameters can be modified)
LOCKED (parameters cannot be modified)

ACCESS CODE The number of times the private and service code was entered to access the
COUNTER device appears on the display.
(in preparation)
Display:
Integer (delivery status: 0)

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11.2.5 Group USER INTERFACE

Function description USER INTERFACE


ASSIGN LINE 1 Use this function to define which display value is assigned to the main line (top
line of the local display) for display during normal measuring operation.

Options:
OFF
FLOW
FLOW IN %

Factory setting:
FLOW

ASSIGN LINE 2 Use this function to define which display value is assigned to the additional line
(bottom line of the local display) for display during normal measuring operation.

Options:
OFF
FLOW
FLOW IN %
TOTALIZER
TAG NAME
OPERATING/SYSTEM CONDITIONS
FLOW BARGRAPH IN %

Factory setting:
TOTALIZER

100% VALUE
! Note!
This function is not available unless
• the FLOW IN % option was selected in the ASSIGN LINE 1 function
or
• the FLOW IN % or FLOW BARGRAPH IN % option was selected in the
ASSIGN LINE 2 function.

Use this function to define the flow value to be shown on the display as the
100% value.

User input:
5-digit floating-point number

Factory setting:
Depends on the nominal diameter, application and country,
see Page 110 (Metric system units) or Page 112 (US units)

! Note!
If a value was specified for the VALUE 20 mA function when ordering, this value
is also used here as the factory setting.

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Function description USER INTERFACE


FORMAT Use this function to define the maximum number of places after the decimal
point for the value displayed in the main line.

Options:
XXXXX. - XXXX.X - XXX.XX - XX.XXX -X.XXXX

Factory setting:

!
XX.XXX

Note!
• Note that this setting only affects the reading as it appears on the display, it
has no influence on the accuracy of the system's calculations.
• The places after the decimal point as computed by the measuring device
cannot always be displayed, depending on this setting and the engineering
unit. In these instances an arrow appears on the display between the
measured value and the engineering unit (e.g. 1.2 → kg/h), indicating that
the measuring system is computing with more decimal places than can be
shown on the display.

DISPLAY DAMPING Use this function to enter a time constant defining how the display reacts to
severely fluctuating flow variables, either very quickly (enter a low time
constant) or with damping (enter a high time constant).

User input:
0...100 s

Factory setting:
5s

! Note!
• The setting 0 seconds switches off damping.
• The reaction time of the function depends on the time specified in the FLOW
DAMPING function (see Page 103).

CONTRAST LCD Use this function to optimise the display contrast to suit local operating
conditions.

User input:
10...100%

Factory setting:
50%

! Note!
P
If you press the keys simultaneously at startup, the language defaults to
“ENGLISH” and the contrast is reset to the factory setting.

TEST DISPLAY Use this function to test the operability of the local display and its pixels.

Options:
OFF
ON

Factory setting:
OFF

Test sequence:
1. Start the test by selecting ON.
2. All pixels of the main line and additional line are darkened for minimum 0.75
seconds.
3. The main line and additional line show an “8” in each field for minimum 0.75
seconds.
4. The main line and additional line show a “0” in each field for minimum 0.75
seconds.
5. The main line and additional line show nothing (blank display) for minimum
0.75 seconds.
6. When the test is completed, the local display returns to its initial state and
the displays the option OFF.

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11.2.6 Group TOTALIZER

Function description TOTALIZER


SUM The total for the totalizer’s measured variable aggregated since measuring
commenced appears on the display.

Display:

!
Max. 7-digit floating-point number, including unit (e.g.15467.4 m³)

Note!
The totalizer's response to errors is defined in the “FAILSAFE MODE” function
(see Page 87).

OVERFLOW The total for the totalizer's overflow aggregated since measuring commenced
appears on the display.

Total flow is represented by a floating-point number consisting of max. 7 digits.


You can use this function to view higher numerical values (>9,999,999) as
overflows. The effective quantity is thus the total of the SUM function plus the
value displayed in the OVERFLOW function.

Example:
Reading after 2 overflows: 2 E7 kg (= 20,000,000 kg)
The value displayed in the SUM function = 196,845.7 kg
Effective total quantity = 20,196,845.7 kg

Display:
Integer with exponent, including sign and unit, e.g. 2 E7 kg

UNIT Use this function to define the unit for the totalizer.
TOTALIZER Depending on what is selected in the MEASURING UNIT TYPE function (see
Page 77), only the associated units (volume or mass or corrected volume) are
displayed here for selection.

Options:
(with MEASURING UNIT TYPE function = VOLUME FLOW)
Metric:
Cubic centimetre → cm³
Cubic decimetre → dm³
Cubic metre → m³
Millilitre → ml
Litre → l
Hectolitre → hl
Megalitre → Ml

US:
Cubic centimeter → cc
Acre foot → af
Cubic foot → ft³
Fluid ounce → ozf
Gallon → gal
Million gallon → Mgal
Barrel → bbl (normal fluids)
Barrel → bbl (beer)
Barrel → bbl (petrochemicals)
Barrel → bbl (filling tanks)

Imperial:
Gallon → imp. gal/...
Mega gallon → imp. Mgal/...
Barrel (beer: 36.0 gal/bbl) → imp. bbl/... BEER
Barrel (petrochemicals: 34.97 gal/bbl) → imp. bbl/... PETR.

Continued on next page

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Function description TOTALIZER


UNIT Arbitrary volume unit:
TOTALIZER This option does not appear unless a volume unit was defined via the TEXT
(contd.) ARBITRARY VOLUME UNIT function (see Page 80).

Factory setting:
Depends on country, see Page 110 (Metric system units) or Page 112 (US
units)

Options:
(with MEASURING UNIT TYPE function = CALCULATED MASS FLOW)
Metric:
Gram → g
Kilogram → kg
Metric ton → t

US:
Ounce → oz
Pound → lb
Ton → ton

Factory setting:
Depends on country, see Page 110 (Metric system units) or Page 112 (US
units)

Options:
(with MEASURING UNIT TYPE function = CORRECTED VOLUME FLOW)
Metric:
Standard litre → Nl
Standard cubic meter → Nm³

US:
Standard cubic meter → Sm³
Standard cubic feet → Scf

Factory setting:
Depends on country, see P. 110 (Metric system units) or Page 112 (US units)

RESET TOTALIZER Use this function to reset the sum and the overflow of the totalizer to
0 (= RESET).

Options:
NO
YES

Factory setting:
NO

FAILSAFE MODE Use this function to define the response of the totalizer to an alarm condition.

Options:
STOP
The totalizer does not continue to count the flow if a fault is present. The
totalizer stops at the last value before the alarm condition occurred.

ACTUAL VALUE
The totalizer continues to count the flow on the basis of the current flow data.
The fault is ignored.

HOLD VALUE
The totalizer continues to count the flow on the basis of the last valid flow data
(before the fault occurred).

Factory setting:
STOP

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11.2.7 Group CURRENT OUTPUT

Function description CURRENT OUTPUT


CURRENT RANGE Use this function to define the current range. You can configure the current
output either in accordance with the NAMUR recommendation or for the values
common in the United States.

Options:
4-20 mA HART NAMUR
4-20 mA HART US

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of
these Operating Instructions)

VALUE 20 mA Use this function to assign the 20 mA current a value.

User input:
5-digit floating-point number

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of

!
these Operating Instructions)

Note!
The appropriate unit is taken from the UNIT FLOW function (see Page 78).

TIME CONSTANT Use this function to select a time constant defining how the current output
signal reacts to severely fluctuating measured variables, either very quickly
(low time constant) or with damping (high time constant).

User input:
Fixed-point number: 0...100 s

Factory setting:

!
5s

Note!
The reaction time of the function also depends on the time specified in the
FLOW DAMPING function (see Page 103).

FAILSAFE MODE The dictates of safety render it advisable to ensure that the current output
assumes a predefined state in the event of a fault. Use this function to define
the response of the current output to fault. The setting you select here affects
only the current output. It has no effect on other outputs or the display (e.g.
totalizers).

Options:
MIN. CURRENT
Depends on the option selected in the CURRENT RANGE function (see
Page 88). If the current range is:
4-20 mA HART NAMUR → output current = 3.6 mA
4-20 mA HART US → output current = 3.75 mA

MAX. CURRENT
22.6 mA

HOLD VALUE
Measured value output is based on the last measured value saved before the
error occurred.

ACTUAL VALUE
Measured value output is based on the current flow measurement.
The fault is ignored.

Factory setting:
MAX. CURRENT

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Function description CURRENT OUTPUT


ACTUAL CURRENT The current computed actual value of the output current appears on the
display.

Display:
3.60...22.60 mA

SIMULATION CURRENT Use this function to activate simulation of the current output.

Options:
OFF
ON

Factory setting:

!
OFF

Note!
• The notice message #611 “SIMULATION CURRENT OUTPUT” indicates that
simulation is active.
• The value which should be output at the current output is defined in the
VALUE SIMULATION CURRENT function.
• The measuring device continues to measure while simulation is in progress,
i.e. the current measured values are output correctly via the other outputs
and the display.

" Caution!
The setting is not saved if the power supply fails.

VALUE SIMULATION
CURRENT ! Note!
This function is not available unless the ON option was selected in the
SIMULATION CURRENT function.

Use this function to define a selectable value (e.g. 12 mA) to be output at the
current output. This value is used to test downstream devices and the
measuring device itself.

User input:
Floating-point number: 3.60...22.60 mA

Factory setting:
3.60 mA

" Caution!

!
The setting is not saved if the power supply fails.

Note!
Simulation is started by confirming the simulation value with the key. If the
F F

key is pressed again afterwards, the prompt “End simulation” (NO/YES)


appears.
If you choose “NO”, simulation remains active and the group selection is called
up. The simulation can be switched off again via the SIMULATION CURRENT
function.
If you choose “YES”, you end the simulation and the group selection is called
up.

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11.2.8 Group PULSE/STATUS OUTPUT

Function description PULSE/STATUS OUTPUT (pulse)


OPERATING MODE Use this function to specify whether the output functions as a pulse output or
status output. The functions available in this function group vary, depending on
which option you select here.

Options:
PULSE
STATUS
VORTEX FREQUENCY (unscaled pulses)
PFM

Factory setting:

!
PULSE

Note!
• After PFM is selected, the group current output is no longer available
(see Page 88 ff.) If PFM is selected, current simulation with a simulation value
of 4 mA is automatically activated. If the transmitter was wired for pulse-
frequency modulation (see Page 24), the HART protocol is not available.
• If VORTEX FREQUENCY and PFM are selected, the vortex pulses are
passed on directly. The low flow cut off is taken into account.

PULSE VALUE
! Note!
This function is not available unless the PULSE option was selected in the
OPERATING MODE function.

Use this function to define the flow at which a pulse should be output. These
pulses can be totalled by an external totalizer and in this way the total flow

!
since measuring commenced can be registered.

Note!
Select the pulse value in such a way that the pulse frequency does not exceed
a value of 100 Hz with maximum flow.

User input:
5-digit floating-point number

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of
these Operating Instructions)

! Note!
The appropriate unit is taken from the UNIT FLOW function (see Page 78).

PULSE WIDTH
! Note!
This function is not available unless the PULSE option was selected in the
OPERATING MODE function.

Use this function to enter the maximum pulse width of the output pulses.

User input:
5...2000 ms

Factory setting:
20 ms

Pulse output is always with the pulse width (B) entered in this function.
The intervals (P) between the individual pulses are automatically adjusted.
However, they must at least correspond to the pulse width (B = P).

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Function description PULSE/STATUS OUTPUT (pulse)


PULSE WIDTH B B
(contd.)
B< P B=P

P P
F06-xxxxxxxx-05-xx-xx-xx-012
B = Pulse width entered (the illustration applies to positive pulses)
P = Intervals between the individual pulses

! Note!
When entering the pulse width, select a value that can still be processed by a
connected totalizer (e.g. mechanical totalizer, PLC, etc.).

" Caution!
If the pulse number or frequency resulting from the pulse value entered (see
PULSE VALUE function on Page 90) and from the current flow is too large to
maintain the pulse width selected (interval P is smaller than the pulse width B
entered), a system error message (#359, PULSE RANGE) is generated after
buffering/balancing has occurred.

OUTPUT SIGNAL
! Note!
This function is not available unless the PULSE option was selected in the
OPERATING MODE function.

Use this function to configure the pulse output in such a way that it suits an
external totalizer, for example. Depending on the application, you can select
the direction of the pulses here.

Options:
PASSIVE - POSITIVE
PASSIVE - NEGATIVE

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of
these Operating Instructions)

PASSIVE:
Umax = 30 V DC
Open
External power supply
Collector
1 5 7 8 3
+
=
-

!
F-xxxxxxx-04-xx-xx-en-000

Note!
For continuous currents up to 15 mA

PASSIVE-NEGATIVE
Pulse (B = Pulse width)
transistor
B
conducting

non conducting
t
F06-7xxxxxxx-05-xx-xx-en-002

PASSIVE-POSITIVE
Pulse (B = Pulse width)
transistor
B
conducting

non conducting
t
F06-7xxxxxxx-05-xx-xx-en-003

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Function description PULSE/STATUS OUTPUT (pulse)


FAILSAFE MODE
! Note!
This function is not available unless the PULSE option was selected in the
OPERATING MODE function.

The dictates of safety render it advisable to ensure that the pulse output
assumes a predefined state in the event of a fault. Use this function to define
this state. The setting you select here affects only the pulse output. It has no
effect on other outputs or the display (e.g. totalizers).

Options:
FALLBACK VALUE
Output is 0 pulse.

HOLD VALUE
Measured value output is based on the last measured value saved before the
error occurred.

ACTUAL VALUE
Measured value output is based on the current flow measurement. The fault is
ignored.

Factory setting:
FALLBACK VALUE

ACTUAL PULSE
! Note!
This function is not available unless the PULSE option was selected in the
OPERATING MODE function.

The current computed actual value of the output frequency appears on the
display.

Display:
0...100 pulse/second

SIMULATION PULSE
! Note!
This function is not available unless the PULSE option was selected in the
OPERATING MODE function.

Use this function to activate simulation of the pulse output.

Options:
OFF

COUNTDOWN
The pulses specified in the VALUE SIMULATION PULSE function are output.

CONTINUOUSLY
Pulses are continuously output with the pulse width specified in the PULSE
WIDTH function. Simulation is started once the CONTINUOUSLY option is
F
confirmed with the key.

! Note!
Simulation is started by confirming the CONTINUOUSLY option with the key. F

If the key is pressed again afterwards, the prompt “End simulation” (NO/YES)
F

appears.
If you choose “NO”, simulation remains active and the group selection is called
up. The simulation can be switched off again via the SIMULATION PULSE
function.
If you choose “YES”, you end the simulation and the group selection is called
up.

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Function description PULSE/STATUS OUTPUT (pulse)


SIMULATION PULSE Factory setting:

!
(contd.) OFF

Note!
• The notice message #631 “SIM. PULSE” indicates that simulation is active.
• The on/off ratio is 1:1 for both types of simulation.
• The measuring device continues to measure while simulation is in progress,
i.e. the current measured values are output correctly via the other outputs.

" Caution!
The setting is not saved if the power supply fails.

VALUE SIMULATION
PULSE ! Note!
This function is not available unless the COUNTDOWN option was selected in
the SIMULATION PULSE function.

Use this function to specify the number of pulses (e.g. 50) which are output
during the simulation. This value is used to test downstream devices and the
measuring device itself. The pulses are output with the pulse width specified in
the PULSE WIDTH function. The on/off ratio is 1:1.

Simulation is started once the specified value is confirmed with the F key. The
display remains at 0 if the specified pulses have been output.

User input:
0...10,000
Factory setting:
0

! Note!
Simulation is started by confirming the simulation value with the key. If the
F F

key is pressed again afterwards, the prompt “End simulation” (NO/YES)


appears.
If you choose “NO”, simulation remains active and the group selection is called
up. The simulation can be switched off again via the SIMULATION PULSE
function.
If you choose “YES”, you end the simulation and the group selection is called
up.

" Caution!
The setting is not saved if the power supply fails.

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Function description PULSE/STATUS OUTPUT (status)


ASSIGN STATUS
! Note!
This function is not available unless the STATUS option was selected in the
OPERATING MODE function.

Use this function to assign a switching function to the status output.

Options:
OFF
ON (operation)
FAULT MESSAGE
NOTICE MESSAGE
FAULT MESSAGE or NOTICE MESSAGE
LIMIT FLOW
LIMIT TOTALIZER

Factory setting:

!
FAULT MESSAGE

Note!
• The status output displays quiescent current behaviour, in other words the
output is closed (transistor conductive) when normal, error-free operation is
in progress.
• Please pay particular attention to the illustrations and detailed information on
the switching behaviour of the status output (see Page 97).
• If you select OFF, the only function shown in this function group is this
function (ASSIGN STATUS).

SWITCH-ON POINT
! Note!
This function is not available unless the LIMIT FLOW or LIMIT TOTALIZER
option was selected in the ASSIGN STATUS function.

Use this function to assign a value to the switch-on point (status output pulls
up). The value can be greater or less than the switch-off point. Only positive
values are permitted.

User input:
5-digit floating-point number

Factory setting:
• If LIMIT FLOW was selected in the ASSIGN STATUS function:
Depends on nominal diameter, application and country, see Page 111
(Metric system units) or Page 112 (US units)
• If LIMIT TOTALIZER was selected in the ASSIGN STATUS function:

!
0

Note!
The appropriate unit is taken from the UNIT FLOW function (see Page 78) or
UNIT TOTALIZER function (see Page 86).

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Function description PULSE/STATUS OUTPUT (status)


SWITCH-OFF POINT
! Note!
This function is not available unless the LIMIT FLOW or LIMIT TOTALIZER
option was selected in the ASSIGN STATUS function.

Use this function to assign a value to the switch-off point (status output drops
out). The value can be greater or less than the switch-on point. Only positive
values are permitted.

User input:
5-digit floating-point number

Factory setting:
Depends on nominal diameter, application and country, see Page 111

!
(Metric system units) or Page 112 (US units)

Note!
The appropriate unit is taken from the UNIT FLOW function (see Page 78).

TIME CONSTANT
! Note!
This function is not available unless the LIMIT FLOW option was selected in the
ASSIGN STATUS function.

Use this function to select a time constant defining how the measuring signal
reacts to severely fluctuating measured variables, either very quickly (low time
constant) or with damping (high time constant).
The purpose of damping, therefore, is to prevent the status output changing
state continuously in response to fluctuations in flow.

User input:
0...100 s

Factory setting:
0s

! Note!
The reaction time of the function depends on the time specified in the FLOW
DAMPING function (see Page 103).

ACTUAL STATUS
OUTPUT ! Note!
This function is not available unless the STATUS option was selected in the
OPERATING MODE function.

The current status of the status output appears on the display.

Display:
NOT CONDUCTIVE
CONDUCTIVE

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Function description PULSE/STATUS OUTPUT (status)


SIMULATION SWITCH
POINT ! Note!
This function is not available unless the STATUS option was selected in the
OPERATING MODE function.

Use this function to activate simulation of the status output.

Options:
OFF
ON

Factory setting:
OFF

! Note!
• The notice message #641 “SIMULATION STATUS OUTPUT” indicates that
simulation is active.
• The measuring device continues to measure while simulation is in progress,
i.e. the current measured values are output correctly via the other outputs.

" Caution!
The setting is not saved if the power supply fails.

VALUE SIMULATION
SWITCH POINT ! Note!
This function is not available unless the ON option was selected in the
SIMULATION SWITCH POINT function.

Use this function to define the switching behaviour of the status output during
the simulation. This value is used to test downstream devices and the
measuring device itself.

User input:
NOT CONDUCTIVE
CONDUCTIVE

Factory setting:

!
NOT CONDUCTIVE

Note!
You can change the switching behaviour of the status output during the
simulation. The prompt “CONDUCTIVE” or “NOT CONDUCTIVE” appears if the
O S or key is pressed. Select the desired switching behaviour and start the
F
simulation with the key.
If the key is pressed again afterwards, the prompt “End simulation” (NO/YES)
F

appears. If you choose “NO”, simulation remains active and the group selection
is called up. The simulation can be switched off again via the SIMULATION
SWITCH POINT function.
If you choose “YES”, you end the simulation and the group selection is called
up.

" Caution!
The setting is not saved if the power supply fails.

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11.2.9 Information on the response of the status output


General information
If you have configured the status output for “LIMIT VALUE”, you can specify the required switch points in the
SWITCH-ON POINT and SWITCH-OFF POINT functions. When the measured variable in question reaches
these predefined values, the status output switches as shown in the illustrations below.

Status output configured for limit value


The status output switches as soon as the current measured variable undershoots or overshoots a defined
switch point.
Application: monitoring flow or process-related boundary conditions.

Measured variable


F-xxxxxxx-05-xx-xx-xx-005

➂ ➂
t
➀ = ON ≤ SWITCH-OFF POINT (maximum safety)
➁ = ON > SWITCH-OFF POINT (minimum safety)
➂ = Status output switched off (not conductive)

Switching behaviour of the status output


Open collector behaviour
Function Status
(transistor)
ON (operation) System in operation
Conductive

System not in operation


(power supply failure) Not conductive

Fault message System OK


Conductive

(System or process error)


Fault → failsafe mode Not conductive
outputs/Inputs and totalizers
Notice message System OK
Conductive

(System or process error)


Fault → continuation of Not conductive
operation
Fault message System OK
or notice Conductive
message
(System or process error)
Fault → failsafe mode or
Not conductive
Notice → continuation of
operation
Limit value Limit value not overshot or
• Volume flow undershot Conductive
• Totalizer

Limit value overshot or


undershot Not conductive

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11.2.10 Group COMMUNICATION

Function description COMMUNICATION


TAG NAME Use this function to enter a tag name for the measuring device. You can edit
and read this tag name via the local display or the HART protocol.

User input:
Max. 8-character text, permitted characters are: A-Z, 0-9, +,–, punctuation
marks

Factory setting:
“– – – – – – – –” (no text)

TAG DESCRIPTION Use this function to enter a tag description for the measuring device. You can
edit and read this tag name via the local display or the HART protocol

User input:
Max. 16-character text, permitted characters are: A-Z, 0-9, +,–, punctuation
marks

Factory setting:
“– – – – – – – – – – – – – – – –” (no text)

BUS ADDRESS Use this function to define the address for the exchange of data with the HART
protocol.

User input:
0...15

Factory setting:
0

! Note!
A constant 4 mA current is applied with addresses 1...15.

WRITE PROTECTION Use this function to check whether the measuring device can be write-
accessed.

Display:
OFF (execution status) = Data exchange possible
ON = Data exchange disabled

! Note!
Write protection is activated and deactivated by means of a DIP switch on the
amplifier board (see Page 38).

BURST MODE Use this function to activate cyclic data exchange of the process variables flow
and sum to achieve faster communication.

Options:
OFF
ON

Factory setting:
OFF

MANUFACTURER ID The manufacturer number in decimal numerical format appears on the display.

Display:
17 = (11 hex) for Endress+Hauser

DEVICE ID The instrument number in hexadecimal numerical format appears on the


display.

Display:
56 = (86 dec) for Prowirl 72

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11.2.11 Group PROCESS PARAMETER

Function description PROCESS PARAMETER


APPLICATION Use this function to specify the state of aggregation of the fluid.

Options:
GAS/STEAM
LIQUID

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of

!
these Operating Instructions)

Note!
• If the selection in this function is changed, the values in the following
functions have to be adapt:
– VALUE 20 mA, see Page 88
– PULSE WIDTH, see Page 90
– 100% VALUE (line 1), see Page 84
– 100% VALUE (line 2), see Page 84
• If the selection is changed in this function, you are asked whether the
totalizer should be reset to 0. We recommend you confirm this message and
reset the totalizer.

OPERATING DENSITY
! Note!
This function is not available unless the CALCULATED MASS FLOW or
CORRECTED VOLUME FLOW option was selected in the MEASURING UNIT
TYPE function.

Use this function to enter a fixed value for the density at process conditions.
This value is used to calculate the calculated mass flow and corrected volume
flow (see MEASURING UNIT TYPE function on Page 77).

User input:
5-digit floating-point number

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of

!
these Operating Instructions)

Note!
• The appropriate unit is taken from the UNIT DENSITY function (see Page 78).
• If the selection is changed in this function, you are asked whether the
totalizer should be reset to 0. We recommend you confirm this message and
reset the totalizer.

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Function description PROCESS PARAMETER


REFERENCE DENSITY
! Note!
This function is not available unless the CORRECTED VOLUME FLOW option
was selected in the MEASURING UNIT TYPE function.

Use this function to enter a fixed value for the density at reference conditions.
This value is used to calculate the corrected volume flow (see MEASURING
UNIT TYPE function on Page 77).

User input:
5-digit floating-point number

Factory setting:
See parameter printout supplied (the parameter printout is an integral part of

!
these Operating Instructions)

Note!
• The appropriate unit is taken from the UNIT DENSITY function (see Page 78).
• If the selection is changed in this function, you are asked whether the
totalizer should be reset to 0. We recommend you confirm this message and
reset the totalizer.

OPERATING Use this function to specify a fixed value for the process temperature.
TEMPERATURE
! Note!
• The sensor (measuring pipe and bluff body) expands differently depending
on the existing process temperature. This has a proportional effect on the
accuracy of the measuring system since the device was calibrated at a fixed
calibration temperature of 20 °C (293 K). However, this effect on the current
measured value and the internal totalizer can be compensated by entering
an average process temperature in this function.

• If the process temperature is subject to change strongly, we recommend you


use a flow computer (e.g. Compart DXF 351 or RMS 621). These flow
computers can compensate the effect on the K-factor by means of
temperature compensation. If a flow computer is used, the value of the
factory setting (20°C, 293.16 K, 68 °F, 527.67 R) must be specified in this
function.

User input:
5-digit floating-point number

Factory setting:
20°C / 293.16 K / 68 °F / 527.67 R

! Note!
The appropriate unit is taken from the UNIT TEMPERATURE function (see
Page 79).

" Caution!
This setting does not change the permitted temperature range of the
measuring system. Please pay particular attention to the temperature
application limits specified in the product specification (see Page 61).

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Function description PROCESS PARAMETER


MATING PIPE The device is able to correct mismatches between inner diameter of piping and
DIAMETER inner diameter of the flowmeter. This functionality can be activated by entering
the actual diameter of the mating pipe (see figure below, d1).

If the inner diameter of the mating pipe (d1) and the inner diameter of the flow-
meter (d2) are different, this results in a distorted flow profile.
A mismatch of the inner pipe diameter can be present, if the mating pipework is
different from the flowmeter in:
• pressure rate.
• Schedule (ANSI pipes, e.g. Sched. 80 instead of 40).
• material (DIN pipes).

In order to correct the resulting shift of the instrument‘s calibration factor, enter
the actual inner diameter of the mating pipework (d1) in this function.

F06-72xxxxxx-16-00-00-xx-000
Esc
- + E

d1 d2

d1 > d2
d1 = diameter mating pipework
d2 = diameter flowmeter

User input:
5-digit floating-point number

Factory setting:
0

! Note!
• The inlet correction is switched off if 0 is entered in the function.
• The appropriate unit is taken from the UNIT LENGTH function (see Page 80).
• Mismatches between inner diameter of piping and inner diameter of the
flowmeter can only be corrected within the same diameter class
(e.g. DN 50, ½“).
• If the standard inner diameter of the process connection ordered for the
device and the inner diameter of the pipe line are different, then an additional
uncertainty of typically 0.1% (of measurement) per 1 mm difference of
diameter has to be allowed for.

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Function description PROCESS PARAMETER


ON-VALUE LOW FLOW Use this function to enter the on-value for low flow cut off. Low flow cut off is on
CUT OFF if the value entered is not equal to 0. As soon as the low flow cut off is active, an
inverted plus sign is shown on the display.

User input:
5-digit floating-point number

Factory setting:
Below the standard measuring range

! Note!
• The appropriate unit is taken from the UNIT FLOW function (see Page 78).
• The on-value can be set at a value corresponding to a Reynolds number of
Re = 20,000. This has the effect that measurements in the non-linear range
are not evaluated. The Reynolds number and the flow (at Reynolds number =
20,000) can be determined using the Endress+Hauser “Applicator” software.
The Applicator is software for selecting and planning flowmeters. The values
required can be determined without having to connect the transmitter
beforehand. The “Applicator” is available both via the Internet
(www.applicator.com) and on a CD-ROM for local PC installation.

OFF-VALUE LOW FLOW Use this function to enter the off-value for low flow cut off.
CUT OFF Enter the off-value as a positive hysteresis from the on-value.

User input:
Integer 0...100%

Factory setting:
50%

Example:

Q
2 2
b

F06-80xxxxxx-05-xx-xx-xx-007
H
a
1 1

t
c c

Q = Flow [volume/time]
t = Time
a = ON-VALUE LOW FLOW CUT OFF = 20 m³/h
b = OFF-VALUE LOW FLOW CUT OFF = 10%
c = Low flow cut off active
1 = Low flow cut off is switched on at 20 m³/h
2 = Low flow cut off is switched off at 22 m³/h
H = Hysteresis

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11.2.12 Group SYSTEM PARAMETER

Function description SYSTEM PARAMETER


POSITIVE ZERO Use this function to interrupt evaluation of measured variables. This is
RETURN necessary when a pipe is being cleaned, for example.
The setting acts on all functions and outputs of the measuring device.
If positive zero return is active, the notice message #601 “POS. ZERO- RET.” is
displayed.

Options:
OFF
ON (signal output is set to the value for zero flow).

Factory setting:
OFF

FLOW DAMPING Use this function to set the filter depth of the digital filter. This reduces the
sensitivity of the measuring signal to interference peaks (e.g. in the event of
high solids content, gas bubbles in the fluid, etc.). The measuring system
reaction time increases with the filter setting.

User input:
0...100 s

Factory setting:

!
1s

Note!
The flow damping acts on the following functions and outputs of the measuring
device:

Function Display
DISPLAY DAMPING

Function Function Function Current output


AMPLIFICATION FLOW DAMPING TIME CONSTANT

Function Status output


TIME CONSTANT

F06-72xxxxxx-19-xx-xx-en-001

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11.2.13 Group SENSOR DATA

Function description SENSOR DATA


All sensor data such as the calibration factor, nominal diameter etc. are set at the factory.

" Caution!
Under normal circumstances these settings may not be changed because changes affect numerous
functions of the entire measuring system, and the accuracy of the measuring system in particular.

Please contact your E+H service organisation if you have any questions on these functions.

K-FACTOR The current calibration factor of the sensor appears on the display.

Display:
e.g. 100 P/l (pulse per litre)

! Note!
The K-factor is also given on the nameplate, the sensor and the calibration
report under “K-fct.”.

K-FACTOR The current compensated calibration factor of the sensor appears on the
COMPENSATED display.

The following are compensated:


• The temperature-dependent expansion of the sensor (see P. 100).
• Diameter jumps in the inlet of the device (see Page 101).

Display:
e.g. 102 P/l (pulse per litre)

NOMINAL DIAMETER The nominal diameter of the sensor appears on the display.

Display:
e.g. DN 25

METER BODY TYPE MB The type of meter body (MB) of the sensor appears on the display.

Display:

!
e.g. 71

Note!
• Use this function to specify the nominal diameter and the sensor type.
• The Meter Body Type MB is also given on the parameter printout.

TEMPERATURE The temperature effect on the calibration factor appears on the display. Due to
COEFFICIENT changes in temperature, the meter body expands differently, depending on the
material. The expansion has an effect on the K-factor

Display:
4.8800*10-5 / K (stainless steel)
2.6000*10-5 / K (Alloy C-22)

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Function description SENSOR DATA


AMPLIFICATION Devices are always optimally configured for the process conditions you
specified.

Under certain process conditions, however, interference signals (e.g. strong


vibrations) can be suppressed or the measuring range extended by adjusting
the amplification.
The amplification is configured as follows:
• A larger value can be entered for the amplification if the fluid is slow-flowing,
the density is low and there are minor disturbance influences (e.g. plant
vibrations).
• A smaller value can be entered for the amplification if the fluid is fast-flowing,
the density is high and there are strong disturbance influences (e.g. plant
vibrations).

" Caution!
Incorrectly configured amplification can have the following effects:
• The measuring range is limited in such a way that small flows cannot be
recorded or displayed. In this instance, the value for the amplification must
be increased.
• Undesired interference signals are registered by the device which means
that a flow is recorded and displayed even if the fluid is at a standstill. In this
instance, the value for the amplification must be reduced.

Options:
1...5 (1 = smallest amplification, 5= largest amplification)

Factory setting:
3

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11.2.14 Group SUPERVISION

Function description SUPERVISION


ACTUAL SYSTEM The current system status appears on the display.
CONDITION
Display:
“SYSTEM OK” or the fault/notice message with the highest priority.

PREVIOUS SYSTEM The last 16 fault and notice messages appear on the display.
CONDITIONS

ASSIGN SYSTEM $
All system errors and the associated error categories (fault message or notice
ERROR message !) appear on the display. If you select a single system error you can
change its error category.

Display:
List of system errors

! Note!
O
• Each individual message can be selected using the and key. S
F
• If the key is pressed twice, the ERROR CATEGORY function is called up.
• Use the key combination or select “CANCEL” (in the system error list) to
P

exit the function.

ERROR CATEGORY Use this function to define whether a system error triggers a notice message or
a fault message. If you select “FAULT MESSAGES”, all outputs respond to an
error in accordance with their defined failsafe mode.

Options:
NOTICE MESSAGES (display only)

!
FAULT MESSAGES (outputs and display)

Note!
F
• If the key is pressed twice, the ASSIGN SYSTEM ERROR function is called
up.
• Use the key combination to exit the function.
P

ALARM DELAY Use this function to define a time span for which the criteria for an error have to
be satisfied without interruption before a fault or notice message is generated.
Depending on the setting and the type of error, this suppression acts on the
display, the current output and the pulse/status output.

User input:
0...100 s (in steps of one second)

Factory setting:
0s

" Caution!
If this function is used, fault and notice messages are delayed by the time
corresponding to the setting before being forwarded to the higher-level
controller (PCS, etc.). It is therefore imperative to check in advance whether a
delay of this nature could affect the safety requirements of the process. If fault
and notice messages may not be suppressed, a value of 0 seconds must be
entered here.

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Function description SUPERVISION


SYSTEM RESET Use this function to reset the measuring system.

Options:
NO

RESTART SYSTEM → Restart without disconnecting main power

RESET DELIVERY → Restart without disconnecting main power, the saved


settings of the delivery status (factory settings) are applied.

Factory setting:
NO

OPERATION HOURS The hours of operation of the device appear on the display.
(in preparation)
Display:
Depends on the number of hours of operation elapsed:
Hours of operation < 10 hours → display format = 0:00:00 (hr:min:sec)
Hours of operation 10...10,000 hours → display format = 0000:00 (hr:min)
Hours of operation < 10,000 hours → display format = 000000 (hr)

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11.2.15 Group SIMULATION SYSTEM

Function description SIMULATION SYSTEM


SIMULATION FAILSAFE Use this function to set all inputs, outputs and the totalizer to their error-
MODE response modes, in order to check whether they respond correctly. During this
time, the message #691 “SIMULATION FAILSAFE” appears on the display.

Options:
OFF
ON

Factory setting:
OFF

SIMULATION Use this function to set all inputs, outputs and the totalizer to their defined flow-
MEASURAND response modes, in order to check whether they respond correctly. During this
time, the message “#692 SIMULATION MEASURAND” appears on the display.

Options:
OFF
FLOW

Factory setting:
OFF

" Caution!
• The measuring device can only be used for measuring to a certain extent
while the simulation is in progress.
• The setting is not saved if the power supply fails.

VALUE SIMULATION
MEASURAND ! Note!
This function is not available unless the SIMULATION MEASURAND function is
active.

Use this function to specify a selectable value (e.g. 12 dm³/s). This value is
used to test downstream devices and the measuring device itself.

User input:
5-digit floating-point number

Factory setting:
0

! Note!
The appropriate unit is taken from the UNIT FLOW function (see Page 78).

" Caution!
The setting is not saved if the power supply fails.

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11.2.16 Group SENSOR VERSION

Function description SENSOR VERSION


SERIAL NUMBER The serial number of the sensor appears on the display.

SENSOR TYPE The sensor type (e.g. Prowirl F) appears on the display.

SERIAL NUMBER The serial number of the DSC sensor appears on the display.
DSC SENSOR

11.2.17 Group AMPLIFIER VERSION

Function description AMPLIFIER VERSION


HARDWARE REVISION The hardware revision number of the amplifier appears on the display.
NUMBER AMPLIFIER

SOFTWARE REVISION The software revision number of the amplifier appears on the display.
NUMBER AMPLIFIER

HARDWARE REVISION The hardware revision number of the I/O module appears on the display.
NUMBER
I/O MODULE

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11.3 Factory settings

11.3.1 Metric system units (not for USA and Canada)

Length, temperature units (see Page 79 ff.)


Unit
Length mm
Temperature °C

Language (see Page 82)


Country Language Land Sprache
Australia English Norway Norsk
Belgium English Austria Deutsch
Denmark English Poland Polski
Germany Deutsch Portugal Portugues
England English Sweden Svenska
Finland Suomi Switzerland Deutsch
France Francais Singapore English
The Netherlands Nederlands Spain Espanol
Hong Kong English South Africa English
India English Thailand English
Italy Italiano Czechia Ceski
Luxembourg Francais Hungary English
Malaysia English Other countries English

100% value line 1 and line 2 (see Page 84)


The factory settings in the table are given in the unit dm³/s. If another unit is selected in
the UNIT FLOW function (see Page 78), the corresponding value is converted and
displayed in the selected unit.
Nominal diameter
Flange Wafer
DN
DIN ANSI Gas Liquid Gas Liquid
[mm] [inch] [dm³/s] [dm³/s] [dm³/s] [dm³/s]
15 ½" 7.2 1.4 8 2
25 1" 32 4 48 6
40 1½" 80 10 80 16
50 2" 160 16 160 20
80 3" 320 40 400 48
100 4" 560 64 640 80
150 6" 1280 160 1600 160
200 8" 2400 320 – –
250 10" 4000 480 – –
300 12" 5600 640 – –

Totalizer unit (see Page 86)


Flow Unit
Volume flow m³
Calculated mass flow kg
Corrected volume flow Nm³

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Switch-on point and switch-off point, Prowirl W (see Page 94)


The factory settings in the table are given in the unit dm³/s. If another unit is selected in
the UNIT FLOW function (see Page 78), the corresponding value is converted and
displayed in the selected unit.
Nominal diameter
Gas Liquid
DN
DIN ANSI Switch-on point Switch-off point Switch-on point Switch-off point
[mm] [inch] [dm³/s] [dm³/s] [dm³/s] [dm³/s]
15 ½" 13 10 2.1 1.7
25 1" 49 40 5.9 4.8
40 1½" 110 94 14 11
50 2" 190 150 22 18
80 3" 420 340 50 41
100 4" 710 580 85 70
150 6" 1600 1300 190 160
200 8" – – – –
250 10" – – – –
300 12" – – – –

Switch-on point and switch-off point, Prowirl F (see Page 94)


The factory settings in the table are given in the unit dm³/s. If another unit is selected in
the UNIT FLOW function (see Page 78), the corresponding value is converted and
displayed in the selected unit.
Nominal diameter
Gas Liquid
DN
DIN ANSI Switch-on point Switch-off point Switch-on point Switch-off point
[mm] [inch] [dm³/s] [dm³/s] [dm³/s] [dm³/s]
15 ½" 7.7 6.3 1.5 1.2
25 1" 38 31 4.6 3.8
40 1½" 94 77 11 9.2
50 2" 160 130 19 15
80 3" 350 290 42 35
100 4" 610 500 73 60
150 6" 1400 1100 170 140
200 8" 2700 2200 320 260
250 10" 4200 3400 500 410
300 12" 6000 4900 720 590

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11.3.2 US units (only for USA and Canada)

Length, temperature units (see Page 79 ff.)


Unit
Length Inch
Temperature °F

Language (see Page 82)


Country Language
USA English
Canada English

100% value line 1 and line 2 (see Page 84)


The factory settings in the table are given in the unit US gal/min (GPM). If another unit is
selected in the UNIT FLOW function (see Page 78), the corresponding value is
converted and displayed in the selected unit.
Nominal diameter
Flange Wafer
DN
DIN ANSI Gas Liquid Gas Liquid
[mm] [inch] [US gal/min] [US gal/min] [US gal/min] [US gal/min]
15 ½" 110 22 120 32
25 1" 550 63 760 95
40 1½" 1300 160 1300 250
50 2" 2500 250 2500 310
80 3" 5100 630 6300 760
100 4" 8900 1000 10,000 1300
150 6" 20,000 2500 25,000 2500
200 8" 38,000 5100 – –
250 10" 63,000 7600 – –
300 12" 89,000 10,000 – –

Totalizer unit (see Page 86)


Flow Unit
Volume flow US gal
Calculated mass flow lb
Corrected volume flow Sm³

Switch-on point and switch-off point, Prowirl W (see Page 94)


The factory settings in the table are given in the unit US gallons/min.
If another unit is selected in the UNIT FLOW function (see Page 78), the
corresponding value is converted and displayed in the selected unit.
Nominal diameter
Gas Liquid
DN
DIN ANSI Switch-on point Switch-off point Switch-on point Switch-off point
[mm] [inch] [US gal/s] [US gal/s] [US gal/s] [US gal/s]
15 ½" 200 160 34 27
25 1" 780 640 94 77
40 1½" 1800 1500 220 180
50 2" 2900 2400 350 290
80 3" 6600 5400 790 650
100 4" 11000 9200 1400 1100
150 6" 25000 21000 3000 2500
200 8" – – – –
250 10" – – – –
300 12" – – – –

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Switch-on point and switch-off point, Prowirl F (see Page 94)


The factory settings in the table are given in the unit US gallons/min.
If another unit is selected in the UNIT FLOW function (see Page 78), the
corresponding value is converted and displayed in the selected unit.
Nominal diameter
Gas Liquid
DN
DIN ANSI Switch-on point Switch-off point Switch-on point Switch-off point
[mm] [inch] [US gal/s] [US gal/s] [US gal/s] [US gal/s]
15 ½" 120 100 24 19
25 1" 610 500 73 60
40 1½" 1500 1200 180 150
50 2" 2500 2000 300 240
80 3" 5600 4600 6700 550
100 4" 9700 7900 1200 950
150 6" 22000 18000 2600 2200
200 8" 42000 35000 5100 4100
250 10" 67000 54000 8000 6500
300 12" 95000 78000 11000 9400

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Index

A D
Access Damping
Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Declaration of conformity (CE mark) . . . . . . . . . . . . . 10
Actual Define private code . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Degree of protection
Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Mounting information . . . . . . . . . . . . . . . . . . . . . . 26
Status output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Technical information . . . . . . . . . . . . . . . . . . . . . . 60
System condition . . . . . . . . . . . . . . . . . . . . . . . 106 Density
Alarm delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . 60 Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Amplification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Application Device
Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Functions (matrix) . . . . . . . . . . . . . . . . . . . . . . . . 75
Applicator (selection software) . . . . . . . . . . . . . . . . 43 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Arbitrary volume unit Diameter
Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Jump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Mating pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Assign Dimensions
Display lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Flow conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Status output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Prowirl 72 F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
System error . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Prowirl 72 F, Dualsens . . . . . . . . . . . . . . . . . . . . . 70
Prowirl 72 W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
B Remote version . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Burst mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Display
Bus address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Display and operating elements . . . . . . . . . . . . . 27
C Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Cable entry Rotating the local display . . . . . . . . . . . . . . . . . . 19
Degree of protection . . . . . . . . . . . . . . . . . . . . . . 26 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Cable specifications (remote version) . . . . . . . . . . . 22
CE mark (declaration of conformity) . . . . . . . . . . . . 10 E
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Electrical connection
Commissioning Cable specifications (remote version) . . . . . . . . . 22
Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Commubox FXA 191 . . . . . . . . . . . . . . . . . . . . . . 25
Quick Setup Flowchart . . . . . . . . . . . . . . . . . . . . 41 Degree of protection . . . . . . . . . . . . . . . . . . . . . . 26
Switching on the measuring device . . . . . . . . . . 39 HART handheld terminal . . . . . . . . . . . . . . . . . . . 25
Commubox FXA 191 (electrical connection) . . . . . . 25 Post-connection check (checklist) . . . . . . . . . . . . 26
Communication (HART) . . . . . . . . . . . . . . . . . . . . . . 31 Remote version . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Contrast LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . 24
Current output Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Actual value . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Electronics boards, installation/removal . . . . . . . . . . 52
Current range . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Electrical connection . . . . . . . . . . . . . . . . . . . . . 24 Error category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Failsafe mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Error messages
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Time constant . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 System error (device error) . . . . . . . . . . . . . . . . . 46
Value simulation . . . . . . . . . . . . . . . . . . . . . . . . . 89 Types of error message . . . . . . . . . . . . . . . . . . . . 30
Value 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Types of error (system and process errors) . . . . 30
Current range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 European Pressure Equipment Directive . . . . . . . . . 63
Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

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F I
Factor arbitrary volume unit . . . . . . . . . . . . . . . . . . . 80 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . 11
Factory settings Inlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Metric system units . . . . . . . . . . . . . . . . . . . . . . 110 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
US units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Installation
Failsafe mode Mounting
Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Installation conditions
Inputs/outputs, general . . . . . . . . . . . . . . . . . . . . 50 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pulse output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Inlet and outlet run . . . . . . . . . . . . . . . . . . . . . . . 14
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Installation location . . . . . . . . . . . . . . . . . . . . . . . 12
Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Orientation (vertical, horizontal) . . . . . . . . . . . . . 12
FieldCheck (tester and simulator) . . . . . . . . . . . . . . 43 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Flow
Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 K
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 K-factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 K-factor compensated . . . . . . . . . . . . . . . . . . . . . 104
Function
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 L
matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Function and system design . . . . . . . . . . . . . . . . . . 57 LCD contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Lengths
G See Dimensions
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Limiting flow
Group See Measuring range
Amplifier version . . . . . . . . . . . . . . . . . . . . . . . . 109 Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Local display
Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 See Display
Measured values . . . . . . . . . . . . . . . . . . . . . . . . . 76 Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Off-value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Process parameter . . . . . . . . . . . . . . . . . . . . . . . 99 On-value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Pulse/status output . . . . . . . . . . . . . . . . . . . . . . . 90
Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 M
Sensor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Sensor version . . . . . . . . . . . . . . . . . . . . . . . . . 109 Manufacturer ID . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Simulation system . . . . . . . . . . . . . . . . . . . . . . . 108 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Mating pipe diameter . . . . . . . . . . . . . . . . . . . . . . 101
System parameter . . . . . . . . . . . . . . . . . . . . . . . 103 Maximum measured error . . . . . . . . . . . . . . . . . . . . 60
System units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Measurand simulation . . . . . . . . . . . . . . . . . . . . . . 108
Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . 57
User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Measuring
Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
H Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Hardware revision number System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Unit type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
I/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Medium
HART Pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Command classes . . . . . . . . . . . . . . . . . . . . . . . 31 Temperature ranges . . . . . . . . . . . . . . . . . . . . . . 61
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Meter body (MB) . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Communicator DXR 275, DXR 375 . . . . . . . . . . . 31 Mounting
Device status, error messages . . . . . . . . . . . . . . 37 Sensor (compact version) . . . . . . . . . . . . . . . . . 16
Device variables . . . . . . . . . . . . . . . . . . . . . . . . . 32 Sensor (remote version) . . . . . . . . . . . . . . . . . . . 18
Electrical connection . . . . . . . . . . . . . . . . . . . . . . 25
Operating options . . . . . . . . . . . . . . . . . . . . . . . . 31 N
Process variables . . . . . . . . . . . . . . . . . . . . . . . . 32 Nameplate
Hazardous substances . . . . . . . . . . . . . . . . . . . . . . . 8 Sensor remote version . . . . . . . . . . . . . . . . . . . . 10
Heat insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HOME position (operating mode display) . . . . . . . . 27 Nominal diameter . . . . . . . . . . . . . . . . . . . . . . . . . 104
Nominal pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 61

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O Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Off-value Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . 102 Replacing
On-value Electronics boards (installation/removal) . . . . . . . 52
Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . 102 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Operating Reset
Density (function) . . . . . . . . . . . . . . . . . . . . . . . . 99 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Temperature (function) . . . . . . . . . . . . . . . . . . . 100 Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Operating mode, selection . . . . . . . . . . . . . . . . . . . 90 Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation
Display and operating elements . . . . . . . . . . . . . 27 S
General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Safety
Operation hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operational Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Seals
Order code Replacing, replacement seals . . . . . . . . . . . . . . . 42
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Seals (replacing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Sensor type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Serial number
Ordering information . . . . . . . . . . . . . . . . . . . . . . . . 63 DSC sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Output Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Signal pulse, configuring . . . . . . . . . . . . . . . . . . 91 Simulation
Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Technical information . . . . . . . . . . . . . . . . . . . . . 58 Failsafe mode . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Measurand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
P Pulse output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Perforated plate flow conditioner . . . . . . . . . . . . . . . 15 Switch point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Performance characteristics . . . . . . . . . . . . . . . . . . 60 Software
Positive zero return . . . . . . . . . . . . . . . . . . . . . . . . 103 Amplifier display . . . . . . . . . . . . . . . . . . . . . . . . . 39
Post-installation check (checklist) . . . . . . . . . . . . . . 19 Revision number amplifier . . . . . . . . . . . . . . . . . 109
Power supply (supply voltage) . . . . . . . . . . . . . . . . 59 Versions (history) . . . . . . . . . . . . . . . . . . . . . . . . . 56
Pressure Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Standards, guidelines . . . . . . . . . . . . . . . . . . . . . . . . 63
Measuring device approval (PED) . . . . . . . . . . . 63 Status access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Previous system conditions . . . . . . . . . . . . . . . . . . 106 Status output
Process errors without display messages . . . . . . . . 48 Actual status . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Programming mode (enable/disable) . . . . . . . . . . . 29 Assign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Pulse General information . . . . . . . . . . . . . . . . . . . . . . . 97
Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Limit value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Simulation switch point . . . . . . . . . . . . . . . . . . . . 96
Pulse output Switching behaviour . . . . . . . . . . . . . . . . . . . . . . 97
Failsafe mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Switch-off point . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Switch-on point . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Pulse actual value . . . . . . . . . . . . . . . . . . . . . . . . 92 Time constant . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Pulse value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Value simulation switch point . . . . . . . . . . . . . . . . 96
Pulse width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Storage
Simulation pulse . . . . . . . . . . . . . . . . . . . . . . . . . 92 Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Value simulation . . . . . . . . . . . . . . . . . . . . . . . . . 93 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Pulse/status output Supplementary Ex documentation . . . . . . . . . . . . . . . 7
Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . 90 Supply
Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
R Voltage (power supply) . . . . . . . . . . . . . . . . . . . . 59
Reference Switch point
Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Operating conditions . . . . . . . . . . . . . . . . . . . . . 60 On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 10 System
Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

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System condition W
Actual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Weight
Previous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Flow conditioner . . . . . . . . . . . . . . . . . . . . . . . . . 73
System error (assign) . . . . . . . . . . . . . . . . . . . . . . . 106 Prowirl 72 F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Prowirl 72 F, Dualsens . . . . . . . . . . . . . . . . . . . . 70
T Prowirl 72 W . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Tag Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Write protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Technical data at a glance . . . . . . . . . . . . . . . . . . . . 57 Values
Temperature coefficient . . . . . . . . . . . . . . . . . . . . . 104 100% value (line 1 and 2) . . . . . . . . . . . . . . . . . . . . 84
Temperature ranges 20 mA value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Ambient temperature range . . . . . . . . . . . . . . . . 60
Medium temperature . . . . . . . . . . . . . . . . . . . . . . 61
Storage temperature . . . . . . . . . . . . . . . . . . . . . . 60
Test display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Time constant
Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Status output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Tof Tool-FieldTool Package . . . . . . . . . . . . . . . . . . . 31
Totalizer
Failsafe mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Sum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Transmitter
Electrical connection . . . . . . . . . . . . . . . . . . . . . . 22
Rotating housing . . . . . . . . . . . . . . . . . . . . . . . . . 17
Transport, sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

U
Unit
Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Text arbitrary volume unit . . . . . . . . . . . . . . . . . . 80
Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

V
Value simulation
Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Measurand . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Pulse output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Status output switch point . . . . . . . . . . . . . . . . . . 96
Value 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Version
Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . 60
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Vortex frequency
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

118 Endress+Hauser
'HFODUDWLRQRIFRQWDPLQDWLRQ
Dear customer,
Because of legal determinations and for the safety of our employees and operating equipment we need this
“Declaration of contamination” with your signature before your order can be handled. Please put the completely
filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or
specific handling instructions if necessary.

type of instrument / sensor: __________________________________ serial number: _______________________

medium / concentration: __________________________________ temperature: ______ pressure: _______

cleaned with: __________________________________ conductivity: ______ viscosity: _______

:DUQLQJKLQWVIRUPHGLXPXVHG

SAFE

o o o o o o o o
radioactive explosive caustic poisonous harmful to biologically inflammable safe
health hazardous
Please mark the appropriate warning hints.

5HDVRQIRUUHWXUQ
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB

BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB

&RPSDQ\GDWD

company: ______________________________ contact person: _________________________


______________________________ _________________________
______________________________ department: _________________________
address: ______________________________ phone number: _________________________
______________________________ fax / e-mail: _________________________
______________________________ your order no.: _________________________

I hereby certify that the returned equipment has been cleaned and decontaminated acc. to good industrial prac-
tices and is in compliance with all regulations. This equipment poses no health or safety risks due to contamination.

_______________________________ ___________________________________
(Date) (company stamp and legally binding signature)

More information about services and repairs:


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BA084D/06/en/12.03
50103643
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