02 Interruptor 69 KV - PARTE 2

004248
Commissioning Instructions
Fo r Type DT1-72.5 F1 Circuit Break ers
5.5 Remote Backup Trip ............................................................................................... 16

5.6 Motor Charging Time.............................................................................................. 16
5.7 Manual Mechanical Close / Trip Operation .......................................................... 16
5.8 Mechanical Counter Check .................................................................................... 17
5.9 Position / Spring Indicator Flags Check ............................................................... 18
5.10 Local Electrical Close ............................................................................................. 18
5.11 Local Electrical Trip ................................................................................................ 18
5.12 Anti Pump Check ..................................................................................................... 18
5.13 Local Electrical Backup Trip................................................................................... 18
5.14 Close / Trip Position Lights Operation Check....................................................... 18
5.15 Alarm Annunciation ................................................................................................ 18
5.16 Electrical Lockout #1 Function .............................................................................. 18
5.17 Electrical Lockout #2 Function .............................................................................. 19
6.0 Contact Resistance Measurement ...................................................................................19
6.1 Micro Ohmmeter Type ............................................................................................ 19
6.2 Amperage ................................................................................................................ 19
6.3 Contact Resistance Reading.................................................................................. 19
7.0 Timing Tests........................................................................................................................19
7.1 Circuit Breaker Analyzer Type ............................................................................... 20
7.1.1 Motion Transducer Installation .................................................................. 20
7.2 Ambient Temperature Type ................................................................................... 24
7.3 Close Operation (C) ................................................................................................. 25
7.4 Trip Operation ......................................................................................................... 26
7.5 Backup Trip Operation ........................................................................................... 26
7.6 Short Circuit Time (CO, or Trip-Free Time) ............................................................ 27
7.7 Counter Reading at Test End ................................................................................. 27
7.8 Other Tests Performed ........................................................................................... 27
8.0 Comments...........................................................................................................................28
9.0 Commissioning Engineer Certificate ................................................................................28
List of Figures
Figure 1: Mounting High Voltage Terminal Pads.......................................................................... 9
Figure 2: Checking for Continuity ................................................................................................10
IB-DT09-F1-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
004249
General Electric Grid Solutions Circuit Breakers
Type DT1-72.5 F1 Commissioning Instructions
Figure 3: Manifold Block with Isolation Valve and Pressure Relief Tool .................................. 11
Figure 4: Quick Connect Valve ..................................................................................................... 12
Figure 5: Motor Overload Switch (Example) – Press “START” .................................................... 16
Figure 6: Manual Operation ......................................................................................................... 17
Figure 7: Transducer - Seismic Frame ........................................................................................ 20
Figure 8: Transducer - Linkage Cover ......................................................................................... 20
Figure 9: Rem ove Pin from Linkage............................................................................................. 21
Figure 10: Mount Bracket and Pin ............................................................................................... 21
Figure 11: Vanguard Linear Transducer ..................................................................................... 21
Figure 12: Doble 3190 Linear Transducer .................................................................................. 22
Figure 13: Remove Center Bolt from Lever ................................................................................ 22
Figure 14: Vanguard Rotary Transducer .................................................................................... 22
Figure 15: Novotechnik Rotary – Bracket ................................................................................... 23
Figure 16: Doble TR3170 Transducer .......................................................................................... 23
Figure 17: Doble TR3190 Transducer .......................................................................................... 24
Figure 18: Timing: Closing (C) Operation..................................................................................... 25
Figure 19: Timing: Opening (O) Operation .................................................................................. 26
Figure 20: Timing: Trip-Free (CO) Operation ............................................................................... 27
IB-DT09-F1-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
004250
Revision History
Revision Record Description Revised by Date
0 Original issued document WH 03/30/2011

Added statement in section 2.1 of what to do if breaker
1 was shipped with N2. Added note in section 4.2 to AB 08/08/2012
always keep the anti-condensation heaters on.
Added instructions in Section 2.4 to check the density
2 monitor with plumbing systems equipped with a 3- L.W. 10/22/2014
way valve and a manifold isolation valve.
Added warning note under 1.1 General Instructions
and replaced first symbol under 1.5 HV-Terminal
3 L.W. 04/24/2015
Installation from “important” to “warning”. Removed
IB-XXX reference.
4 Change format from Alstom to GE L.W. 02/08/2016
5 Added an important note in Section 3.5 L.W. 0512/2016
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004251
COMMISSIONING CHECKLIST
OWNER: SUBSTATION:
EQUIPMENT TYPE: SN: FIRST COMMISSIONING: 

DT1-72.5 F1 MAINTENANCE / REPAIR: 
MECHANISM TYPE: SN: MANUFACTURING DATE:
FK3-1
OPERATION COUNTER READING:
1.0 External Inspection

1.1 General Instructions  1.2 Conformity of Installation 
1.3 Field Assembled Elements Tightness / Torque  1.4 External Condition (Cleanliness, Damages, Rust) 
1.5 Doors / Panels Adjustment  1.6 HV-Terminal Installation  1.7 Grounding 
2.0 Gas System Inspection

2.1 SF6 Gas Filling Pressure psig 2.2 Ambient Temperature °C 2.3 SF6 Gas Leak Check 
2.4 SF6 Gas M onitoring System Check 
3.0 Mechanism Inspection

3.1 M ain Linkage Inspection  3.2 M echanism Interlocking Linkage Inspection 
3.3 Cabinet Cleanliness  3.4 M echanism / Control Components Inspection 
3.5 M echanism Spring Hand Charging 
4.0 Auxiliary System Inspection

4.1 AC Supply Voltage 4.2 Anti-Condensation Heaters Check (must be turned on
VAC Ω
at all times)
4.3 Cabinet Lights  4.4 Tank Heaters 
5.0 Control System Components

5.1 DC Supply Voltage VDC 5.2 Polarity 
5.3 Spring Motor Charging Operation  5.4 Remote Close / Trip 
5.5 Remote Backup Trip  5.6 Motor Charging Time 
5.7 M anual M echanical Close / Trip Operation  5.8 Mechanical Counter Check 
5.9 Position / Spring Indicator Flags Check  5.10 Local Electrical Close 
5.11 Local Electrical Trip  5.12 Anti Pump Check 
5.13 Local Electrical Backup Trip  5.14 Close / Trip Position Lights Operation Check 
5.15 Alarm Annunciation  5.16 Electrical Lockout #1 Function 
5.16 Electrical Lockout #2 Function 
6.0 Contact Resistance Measurement

6.1 Micro Ohmmeter Type 6.2 Amperage A
Equipment shipped unassembled
6.3 Contact Resistance Reading Pole 1: μΩ Pole 2: μΩ Pole 3: μΩ Δ:
7.0 Timing Tests

7.1 Circuit Breaker Analyzer Type 7.2 Ambient Temperature Type °C
7.3 Close Operation (C) Pole 1: ms Pole 2: ms Pole 3: ms Δ:

7.4 Trip Operation (O) Pole 1: ms Pole 2: ms Pole 3: ms Δ:
7.5 Backup Trip Operation (O) Pole 1: ms Pole 2: ms Pole 3: ms Δ:

7.6 Short Circuit Time (CO, or Trip Free Time) Pole 1: ms Pole 2: ms Pole 3: ms Δ:
7.7 Counter Reading at Test End: 7.8 Other Tests Performed:
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004252
COMMISSIONING CHECKLIST (continued)

8.0 COMMENTS EQUIPMENT SN:
9.0 Commissioning Engineer Certification
Print Name:
Signature:
Date:
Return a copy to: GE Grid Solutions Inc., Attn: QA, One Power Lane, Charleroi, PA 15022, USA
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004253
1.0 External Inspection
1.1 General Instructions
 WARNING
Porcelain insulators under pressures greater than 3-5 psi pose a significant pressure/explosion hazard.
Failure to reduce the pressure to safe levels when commencing work on pressurized insulators could result
in significant injury or damage to adjacent property.
IMPORTANT
Read all safety instructions in the IB-SAFE and IB-SF6 documents prior to performing commissioning.
Closely follow all instructions and service advisories. Thoroughly study these instructions before beginning
any operation or adjustment.
Thoroughly instruct and supervise all personnel associated with the installation, operation or maintenance of
high voltage circuit breakers regarding high voltage equipment in general, and specifically on the particular
breaker model that is being serviced.
The commissioning checklist’s primary purpose is to ensure that in the course of commissioning, all of the
important work, which must be carried out to guarantee the reliability of the breaker, is performed.
IMPORTANT
In the event of any warranty claim, the absence of this checklist may result in reduction of the claim.
Please note:
1. General information such as name of the user, name of substation, type of breaker, serial number and
the year of manufacture must always be filled in.
2. Each commissioning checklist is only valid for one breaker. Treat the commissioning checklist in the
book as a master and photocopy it whenever commissioning or recommissioning the breaker.
3. Note the serial number of the breaker on each page.
4. Carry out all work described in previous sections.
1.2 Conformity of Installation

Verify that the installation conforms to the outline drawing and the instructions in the Instruction Book.
1.3 Field Assembled Elements Tightness / Torque

Verify the field assembled elements for tightness and verify the torque and lubrications of the bolts, per the
TS-00007 document and the lubrication instructions in the Instruction Book.
1.4 External Condition (Cleanliness, Damages, Rust)

Inspect bushings, structure, covers, and cabinet(s) for cleanliness, shipping damages, and corrosion. Make
sure that all packaging material and temporary shipping elements are removed. Note any comments in
Section 8.0 of the commissioning checklist.
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004254
1.5 Doors / Panels Adjustment

Verify the doors and panels for adjustment and weather tightness.
1.6 HV-Terminal Installation
 WARNING
Never install or replace the high-voltage terminals when the breaker is pressurized.
High voltage terminals are optional accessories (supplied when requested by the customer) for circuit
breakers (Bag H1). If provided by GE Grid Solutions, attach the optional HV terminal clamps (or adapters)
using the provided hardware to the four-hole pad on the top of the bushings (Figure 1).
1. Verify alignment of the high voltage terminal pads prior to assembly.
2. Before making the connection, thoroughly clean the bare contact surfaces as described:
a. For bare aluminum, bronze, or copper contact surfaces, abrade the contact surface using a
wire brush or pad (for example, Scotchbrite®) to remove oxidation.
IMPORTANT
Aluminum oxidizes quickly; it is imperative that the preceding step (2.a) is completed even if the surface
looks clean.
b. For tin or silver plated contact surfaces, clean with care as described in 2.a. Ensure that the
surface of the plating is not broken. Alternatively, the plated surfaces may be cleaned with a
solvent that will not damage the plating.
3. Clean tin or silver plated contact surfaces with care to ensure that the surface of the plating is not
broken. Alternatively, the plated surfaces may be cleaned with a solvent that will not damage the
plating.
4. Immediately apply a thin layer of contact grease such as Penetrox A to all contact surfaces to
prevent further oxidation of the contact surfaces. Brush contact grease onto contact surfaces with a
wire brush or pad (for example, Scotchbrite ®).
5. Assemble hardware (Bag H2, if supplied) and torque according to GE Grid Solutions Specification TS-
00007 within 5 minutes of completing grease application (step 4).
6. Remove excess contact grease, leaving a small bead around the outside edge of the joint to prevent
water infiltration.
7. Clean any dirt or debris, which was created during preparation of the HV terminals, from the
bushings.
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004255
1) Remove Oxidation
2) Clean with Alcohol
3) Apply Contact Grease with
Scotchbrite®
Figure 1: Mounting High Voltage Terminal Pads
1.7 Grounding
Verify that the breaker has been grounded per the IB-GROUND document.
2.0 Gas System Inspection
2.1 SF6 Gas Filling Pressure

Check for positive gas shipping pressure. If breaker was shipped with N2, then refer to Vacuum Evacuation
Procedure in IB-FILL-SF6 prior to filling with SF 6. Fill the equipment with SF 6 gas, per the IB-FILL-SF6
document, to the nominal pressure (black dot on the green area of the density monitor). C heck the SF6 gas
pressure 6 hours after charging the breaker.
IMPORTANT
Take these readings early in the morning, to avoid inaccuracies caused by solar heating of the circuit
breaker during the day.
The breaker specific rated pressure can be found in the control schematics in the IB-REP document. These
values may differ from the standard values listed in the IB-DT09-F1-BRKR-DESC document if a special density
monitor was ordered. Verify that the gas cylinder is the one provided with the equipment or that the gas
meets GE Grid Solutions requirements (IB-SF6). Read and note on the commissioning checklist the SF6 gas
pressure with a calibrated gauge.
2.2 Ambient Temperature

Read and note the ambient air temperature on the commissioning checklist and verify the pr oper filling in
accordance with the temperature compensation chart in the IB-DT09-F1-BRKR-DESC document.
2.3 SF6 Gas Leak Check

Check for gas leaks around all piping connections using a suitable halogen leak detector and/or soap
solution. If a leak is detected, refer to the IB-FILL-SF6 for remediation of the problem.
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004256
2.4 SF6 Gas Monitoring System Check

This section checks that the density monitor actuates the low gas alarm and the lockout properly.
1. For plumbing systems equipped with a 3-way valve:
a. Slowly turn the 3-way valve handle towards “TEST” until the density monitor needle goes to
the yellow/green border that indicates “Low Pressure Alarm” and then move the handle back
enough to stop the flow of gas and maintain the needle at that position. Check for continui ty
with a multimeter at the density monitor contacts 1 and 2 found in the control cabinet.
Report the pressure value on the commissioning checklist.
Figure 2: Checking for Continuity

b. Repeat the previous step with the needle going down to the lockout pressure that is indicated
by the transition from yellow to red on the density monitor. Check for continuity between
density monitor contacts 3-4 and 5-6. Report the lockout pressure in the commissioning
checklist.
c. Return the handle to the “Normal” position.
2. For plumbing systems equipped with a manifold isolation valve:
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004257
4
6
Figure 3: Manifold Block with Isolation Valve and Pressure Relief Tool
1 Density Monitor 2 Manifold Block
3 Manifold Isolation Valve 4 Pressure Relief Tool
5 Fill Port 6 Needle Valve
a. Making sure the needle valve is closed; install the pressure relief tool into the fill port on the
manifold block
b. Turn the manifold isolation valve counterclockwise to isolate the manifold block from the
tank.
c. Slowly open the needle valve until the density monitor needle goes to the yellow/green
border that indicates “Low Pressure Alarm” and then close the needle valve to maintain the
indicator needle in that position. Check for continuity with a multimeter at the density
monitor contacts 1 and 2 found in the control cabinet (refer to Figure 2 above for a visual
representation). Report the pressure value on the commissioning checklist.
d. Repeat the previous step with the needle going down to the lockout pressure that is indicated
by the transition from yellow to red on the density monitor. Check for continuity between
density monitor contacts 3-4 and 5-6. Report the lockout pressure in the commissioning
checklist.
e. Remove the pressure relief tool and open the isolation valve.
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004258
3. For standard plumbing systems (without 3-way valves or a pressure relief tool):
3
1a
4 1b
Figure 4: Quick Connect Valve

Pole Isolation Valves :
1 a) Valve Body
b) Valve Nut
2 WIKA® Gas Density Monitor
3 DILO® DN8 filling port
4 Cap for DILO® DN8 filling port
4. Operate the tank isolating valves (Figure 4, Item 1) of all 3 poles by releasing the lower nut (Figure 4,
Item 1b) for 4 to 6 mm (3 turns) with a 1” or 26/27mm wrench. This will isolate the tank from the
density monitor.
 CAUTION
Don’t disengage the nuts (Figure 4, Item 1b) fully to avoid uncontrolled blow off.
Don’t dismantle the valve bodies (Figure 4, Item 1a)
5. Remove the cap of the DILO® filling port (Figure 4, Item 4).
6. Operate the DILO® filling port (Figure 4, Item 3) by pushing the valve pin for a controlled SF 6 blow off.
7. Release the pressure at the value for SF 6 alarm, check the contacts 1-2 with a multimeter. Note the
pressure value on the commissioning checklist.
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004259
8. Release the pressure at the value for SF 6 lockout, check the contacts 3-4 and 5-6 with a multimeter.
Note the pressure on the commissioning checklist.
NOTE
Because of the small volume within the gauge and density monitor assembly, a pressure drop of 5 – 10 psig
(0.34 – 0.69 bar) may be witnessed as the fittings are unscrewed. If, at any time during this sequence, the
pressure of the WIKA® gauge drops too quickly, or too low, simply tighten the assembly back on to the
breaker and repeat he above procedure.
9. Retighten fittings with a torque of 147 ft-lb (200 Nm). Be sure to use an additional wrench to assure
the fitting do not become loose from the tank.
10. As necessary, fill the system with SF 6 gas to the rated density using the procedure in the IB-FILL-SF6
document.
IMPORTANT
The contacts of the WIKA® density monitor are not adjustable. If the density monitor is found to be out of
calibration, notify GE Grid Solutions Inc (contact information for GE Grid Solutions Customer Service is listed
in the IB-DT09-F1-SPR-PRTS document).
3.0 Mechanism Inspection
3.1 Main Linkage Inspection

Inspect all linkage connections for loose elements or keys. Verify proper lubrication.
3.2 Mechanism Interlocking Linkage Inspection

Check all mechanism linkage pins and retainers. Verify proper lubrication.
3.3 Cabinet Cleanliness

Inspect mechanism and linkage cabinets for any loose elements such as tie-wraps, screws, loose wire, etc.
3.4 Mechanism / Control Components Inspection

Inspect mechanism auxiliary and motor limit switches, all relays and other electrical components for
tightness.
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004260
3.5 Mechanism Spring Hand Charging

Perform the initial spring charging operation of the mechanism manually using the hand crank to reveal any
binding problems. Listen for any abnormal sounds or noise. Refer to the exploded view of mechanism in the
IB-FK-MECH-DESC-STD document.
 Remove the hand crank from its mounting clips on the mechanism cabinet door and place it onto the
return stop of the mechanism.
 Charge the mechanism by turning the crank clockwise [  ] until the closing spring charge indicator
moves to the "Charged" position.
IMPORTANT
DO NOT manually charge the circuit breaker if the handle appears to be restricted during charging. Contact
GE Grid Solutions Inc. Customer Service if experiencing such a problem.
4.0 Auxiliary System Inspection
 DANGER
Before installing the supply and control cables, make sure the circuit breaker is not energized.
 CAUTION
 Before applying voltage or turning on the motor protection switch, make sure there are no objects
or parts of the body in the charging system area.
When the supply voltage is applied, the anti-condensation heater will be hot. It may burn skin or clothing.
 Do not touch the heater.
The control cabinet(s) is wired at the factory, with all lead wires from the mechanism components connected
to terminal blocks. Make all customer connections at the terminal blocks. Refer to the specific wiring and
connection diagrams in IB-REP.
Attach the customer’s power and auxiliary circuit leads to the circuit breaker in the central control cabinet.
Bring the leads through the bottom of the cabinet after removing the dropout panel provided in the cabinet
floor and punching the appropriate conduit entrance holes in it.
4.1 AC Supply Voltage

Measure and note AC voltage supply on the commissioning checklist. Verify that voltage is in accordance
with electrical schematic (refer to the IB-REP document in the Instruction Book).
4.2 Heaters – Permanent / Thermostatically Controlled

Verify the proper operation of cabinet anti-condensation heater(s), permanent and thermostatically
controlled.
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004261
1. Measure the resistance of the anti-condensation heater(s) at the terminals in the mechanism. Note this
value(s) on the commissioning checklist.
2. Check the measured value(s) against the reference value on the routine test report (IB-REP).
IMPORTANT
Anti-condensation heaters must remain on at all times (even if breaker is not being used – see storage
chapter) to prevent moisture from developing inside of the co ntrol cabinet.
4.3 Cabinet Lights

Verify operation of cabinet light. Adjust door switch if required.
4.4 Tank Heaters

Verify all tank heater operation and thermostat setting (if applicable).
5.0 Control System Components
5.1 DC Supply Voltage

Measure and note DC voltage supply on the commissioning checklist. Verify that voltage is in accordance
with electrical schematic (IB-REP document of the Instruction Book).
5.2 Polarity
Verify DC input polarity. Only then controls may be energized.
5.3 Spring Motor Charging Operation

Energize spring charging circuit.
1. Close the fuse(s) (or knife switch(es) ) according to the electrical schematic.
2. Press “START” on the motor overload switch.
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004262
Press Start
Figure 5: Motor Overload Switch (Example) – Press “START”
5.4 Remote Close / Trip

Operate the circuit breaker using the remote close and trip terminals. This may be done jumping a positive
(or negative) to either terminal. These terminals are usually the ones used to connect a timing recorder.
 CAUTION
This is the first operation of the breaker and as a safety precaution, all personnel should be at least 40
meters away from the circuit breaker or in a protected area.
5.5 Remote Backup Trip

Operate circuit breaker using the remote backup or secondary trip terminal.
5.6 Motor Charging Time

As soon as the operating mechanism is energized, the motor starts to charge the closing spring. When fully
charged, the motor limit switch automatically turns off the motor supply. The spring charge indicator moves
to the "Charged" position.
Measure and note on the commissioning checklist the close spring charging duration. Check the measured
charging time against the reference values in the routine test report enclosed in IB -REP.
5.7 Manual Mechanical Close / Trip Operation
 WARNING
Never operate the mechanism when decoupled from the circuit breaker.
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004263
IMPORTANT
Refer to document IB-FK-MECH-DESC-STD for additional information on the operating mechanism.
 CAUTION
When operating the breaker manually, make sure that:
 Gas pressure is greater than the Lockout set point (refer to the control schematics in the IB -REP
document for actual value).
 All tools are removed and personnel are clear of the operating mechanism.
 Control and auxiliary power are removed.
 Only use the hand crank when all local control power has been de-energized.
 Do not operate the manual control switch unless all of the above are observed
 Observe the warning tag below, which is attached to the mechanism
Prior to performing any manual operations, the Manual Release Disabling Device must be repositioned
downward and to the left.
1. This is accomplished by first loosening the M6 bolts indicated in Figure 6.
2. Next slide the disabling device plate along the slots provided. Be sure to retighten the M6 bolts once
the disabling device is repositioned. This device may remain in the off position (ability to rotate the
release levers) unless service or maintenance on the mechanism or circuit breaker warrant
otherwise.
Perform the local close and then trip operations manually by using the manual operation releases as
depicted in Figure 6.
Figure 6: Manual Operation

70.07 Manual CLOSE Release
70.13 Manual TRIP Release
70.58 Manual Release Disabling Device
5.8 Mechanical Counter Check

Verify that mechanical counter operates properly.
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004264
5.9 Position / Spring Indicator Flags Check

Verify that position and spring status indicators operate properly.
5.10 Local Electrical Close

Close the circuit breaker using the local close push button or switch.
5.11 Local Electrical Trip

Open the circuit breaker using the local open push button or switch.
5.12 Anti Pump Check

When an electrical closing command and an opening command are applied simultaneously and held on, the
circuit breaker must perform only one operation. The following conditions apply:
 In the Open starting position, the circuit breaker will perform a closing and then an opening
operation.
 In the Closed starting position, the circuit breaker will perform an opening operation.
Verify the anti-pumping schematic.
1. With the circuit breaker open, push and hold open push button or switch.
2. Then, with open button still pushed, push and hold close push button or switch.
The circuit breaker should close, open and remain opened
5.13 Local Electrical Backup Trip

Close the circuit breaker and open it using the second trip circuit. A jumper may be required if a second push
button is not available. A fused jumper is recommended.
5.14 Close / Trip Position Lights Operation Check

Verify that close and open light indicators operate properly (optional accessory).
5.15 Alarm Annunciation

Verify that all alarm indicators operate according to electrical schematic.
5.16 Electrical Lockout #1 Function

Verify lockout function on lockout level 1 in accordance with the electrical schematic. The circuit breaker
should not close with a low gas condition. The circuit breaker should not trip or trip automatically with low
gas condition.
Short-circuit the contacts of the density monitor.
1. Jumper the density monitor contacts at the terminal strip.
2. Give one closing command and one opening command.
If the circuit breaker is operating properly, it will not execute any operation.
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004265
Remove the jumpers from the terminal strip.
5.17 Electrical Lockout #2 Function

Verify lockout function on lockout level 2 (if applicable) in accordance with the electrical schematic. The
circuit breaker should not close with a low gas condition. The circuit breaker should not trip or trip
automatically with low gas condition. Use the same procedure as stated in Section 5.16.
6.0 Contact Resistance Measurement
NOTE
Sections 6.0 and 7.0 are for breakers that ship with the bushings not assembled to the tanks (dead tank
circuit breaker) / base frame (live tank circuit breaker).
6.1 Micro Ohmmeter Type

Enter the manufacturer, type, and model of the equipment used on the commissioning checklist.
6.2 Amperage
On the commissioning checklist, enter the amperage at which the measurement is performed. A minimum
current of 100 A DC is required.
6.3 Contact Resistance Reading

1. Close the circuit breaker.
2. Connect a micro-ohmmeter to bushing terminals on first pole. Make sure area is clean before
connecting test leads. Always install test leads directly on bushing terminals.
3. Measure contact resistance with at least 100 A DC current. Current must be ramped slowly for each
measurement. Three (3) measurements are required. Some contacts might require “conditioning” for
the first three (3) measurements at currents of up to 500 A, and then perform three (3) measurements
at 100 A. Condition contacts if the initial three (3) measurements vary or are unusually hig h.
4. Record the average of three measurements for each pole.
Enter the value in “micro-ohm” for each of the three poles and the maximum deviation (difference between
lower and greater) in the commissioning checklist. Refer to IB-DT09-F1-SPEC for acceptance criteria.
7.0 Timing Tests
 CAUTION
Never operate the breaker with an SF 6 gas density at or below the lockout value.
Before beginning test operations, make sure that:

 The circuit breaker is filled to its rated density.
 The closing spring indicator shows "Charged.”
 The supply voltage is at its rated value.
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004266
7.1 Circuit Breaker Analyzer Type

Enter the manufacturer, type, and model of the equipment used in the commissioning checklist.
7.1.1 Motion Transducer Installation

If the breaker has a seismic frame, remove the brace shown below to leave room to install the transducer
mounting bracket. Reuse the hardware when assembling the transducer bracket.
Remove
Figure 7: Transducer - Seismic Frame

Remove the base cover from the linkage casing in order to have access to the location where the motion
transducer is connected with the linkage. Once the measurements have been made the base cover will be
put back on.
Remove bottom casing of the

linkage box (exploded view)
Linkage
Figure 8: Transducer - Linkage Cover
7.1.1.1 Installation of the Vanguard and Doble 3190 Linear Transducers

1. Remove the linkage pin, washer and phi-clip from the pole furthest from the mechanism.
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004267
Linkage Pin
Figure 9: Remove Pin from Linkage

2. Fasten the bracket to the frame and replace the current pin with an appropriate pin that will be used
to connect the linear transducer to the linkage of the circuit breaker.
Pin
Bracket
Figure 10: Mount Bracket and Pin

3. Attach the linear transducer to the bracket and to the pin. The motion transducer is now fully
installed.
Figure 11: Vanguard Linear Transducer
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004268
Figure 12: Doble 3190 Linear Transducer
7.1.1.2 Installation of the Vanguard Rotary Transducer

1. Remove the bolt from the center of the linkage lever.
Figure 13: Remove Center Bolt from Lever

2. Fasten the bracket to the frame.
3. Mount the vanguard rotary transducer on the bracket and bolt the trasnducer’s rotor to the linkage
where the bolt used to be.
Figure 14: Vanguard Rotary Transducer
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004269
7.1.1.3 Installation of the Novotechnik Rotary Transducer

1. Remove the bolt and washer from the tank’s end cap. Place nearby for reutilization.
2. Mount bracket onto the end cap reusing bolt from previous step.
3. Connect the transducer’s rotor to the linkage using a standoff adapter.
Remove bolt from
tank, place bracket,
bolt back together.
Standoff adapter
Bracket
Novotechnik Rotary
Transducer
Figure 15: Novotechnik Rotary – Bracket
7.1.1.4 Installation of the Doble TR3170 & TR3190 Rotary Transducers

1. Fasten the transducer to the bracket
2. While manually supporting the transducer/bracket assembly, screw the transducer’s rotor into the
linkage
3. Fasten the bracket to the circuit breaker’s frame using a C-Clamp.
Linkage
C-Clamp
Transducer
Bracket
Figure 16: Doble TR3170 Transducer
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004270
Figure 17: Doble TR3190 Transducer
7.2 Ambient Temperature Type

Read and note in the commissioning checklist the ambient temperature during the test.
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004271
7.3 Close Operation (C)
NOTE
Before beginning test operations, make sure that the circuit breaker is filled to its rated d ensity, the closing
spring indicator shows "Charged” and the supply voltage is at its rated value.
1. Perform one (1) close operation.

2. In the commissioning checklist, enter the timing value in “milliseconds” from close coil energization to
main contacts closed for each of the three poles and the maximum deviation (difference between
lower and greater).
Close Coil Close

Energized Command
Breaker is Closed
X7
Close Time
Travel
Curve
Contact just begings to
occur in the interrupter
Breaker is Opened
Main Contact Current

Figure 18: Timing: Closing (C) Operation
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7.4 Trip Operation

1. Perform one (1) opening operation.
2. In the commissioning checklist, enter the opening time in “milliseconds” (time from trip coil
energization to main contacts opened) for each of the three poles and enter the maximum deviation
(difference between lower and greater).
3. Repeat the above procedure using the second (backup) trip coil.
Trip Coil Trip

Energized Command
Breaker is Closed
X7
Trip Time Travel

Curve
Contact has just

separated in the
interrupter
Breaker is Opened
Figure 19: Timing: Opening (O) Operation
7.5 Backup Trip Operation

In the commissioning checklist, enter the timing value in “milliseconds” from secondary open coil
energization to main contacts opened for each of the three poles and the maximum deviation (difference
between lower and greater).
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004273
7.6 Short Circuit Time (CO, or Trip-Free Time)

1. Perform a Close-Open operation.
2. In the commissioning checklist, enter the timing value in “milliseconds” from main contacts closed to
main contacts opened for each of the three poles and the maximum deviation (difference between
lower and greater).
Close Coil Close Trip

Energized Command Command
Breaker is Closed
Momentarily
Trip-Free Time
Travel
Curve
Contact has just
Contact just begins to separated in the
occur in the interrupter interrupter
Breaker is Opened

Figure 20: Timing: Trip-Free (CO) Operation
7.7 Counter Reading at Test End

Enter the operation counter reading at test end in the commissioning checklist.
7.8 Other Tests Performed

Note all other tests performed and described, with comments if necessary.
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004274
 DANGER
Under no circumstance, perform any test that circulates primary current while the secondary is open.
Circulating primary current while the secondary is open will produce dangerously high voltages.
Take care to prevent unintentional core magnetism during field -testing. Do not use any source of DC
current on a current transformer since certain types of DC instruments will severely magnetize the core and
drastically increase its exciting current characteristics. When using a variable voltage source always run the
voltage down to zero volts before turning it off; failure to do so will result in core magnetism.
 DANGER
DO NOT perform Hi-Pot dielectric tests on this circuit breaker with a DC voltage!
International standards, such as IEC 62271-203, recommend not to perform DC voltage tests on metal-
enclosed switchgear. This circuit breaker contains internal solid insulation made with fiber/cloth reinforced
vacuum-impregnated epoxy. This insulation is used in interrupter line-to-ground supports, operating rods
and gap insulators. Epoxy insulation is susceptible to strong polarization under a DC voltage. The
application of a DC voltage will generate charge separation which will enhance the voltage stress of these
components. This is very likely to cause a dielectric failure and permanent damage to the insulation du ring
the DC test or during final energization of the circuit breaker under AC voltage. Nevertheless, megger
testing in the range of 10-20 kV is acceptable. Tests above these values should not be performed under a
DC voltage. Performing any hi-pot tests above this value will void the circuit breaker warranty; GE Grid
Solutions is not responsible for any damage caused by such a test.
8.0 Comments
Briefly describe work performed and if customer expectations were met. Describe all other tests performed.
Note all remarks and nonconformance. Comment on desirable improvements. Comment on the general
appearance of the substation or plant and overall condition.
9.0 Commissioning Engineer Certificate

After completing the commissioning process, the commissioning engineer must sign and date the
commissioning checklist. Return one copy to:
GE Grid Solutions Inc., Attention: QA,

One Power Lane,
Charleroi, PA 15022, USA.
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004275
Type DT1-72.5 F1 Maintenance and Troubleshooting
Maintenance and Troubleshooting

Contents
1.0 General ................................................................................................................................................ 6
2.0 Recommended Maintenance Schedule ...................................................................................... 6
2.1 MA1 – Yearly Walk-by ......................................................................................................... 8
2.2 MA2 – Maintenance every 5 to 7 Years ......................................................................... 8
2.3 MA3 – Maintenance every 20 Years ................................................................................ 9
2.4 MA4 – Maintenance after 10,000 Operations .............................................................. 9
2.5 MA5 – Maintenance after the Electrical Wear Limit is Reached ............................. 9
3.0 Maintenance Procedures (Referenced in Table 1) ................................................................. 11
3.1 Check the Operations Counter ....................................................................................... 11
3.2 Check the General Condition of Equipment ............................................................... 11
3.2.1 Repairing Hot-dipped Galvanized Parts .......................................................... 11
3.2.2 Repairing Painted Parts ....................................................................................... 11
3.3 Check the Density Monitor and Topping off with Gas if Necessary .................... 11
3.4 Checking the Air Vents and Anti-Condensation Heaters ........................................ 11
3.5 Check External Hardware Tightness ............................................................................ 12
3.6 Check SF 6 Density Monitor Set Points and Gas Quality ........................................... 12
3.7 Check the Resistance of the Main Current Path ....................................................... 13
3.8 Check the Bushing Insulators ......................................................................................... 13
3.8.1 Porcelain Insulators .............................................................................................. 13
3.8.2 Composite Insulators ........................................................................................... 13
3.8.3 Cleaning after Handling....................................................................................... 14
3.9 Perform Timing Tests on the Circuit Breaker ............................................................. 14
3.10 Cleaning the inside of the tank. ..................................................................................... 14
3.11 Replacement of Seals/ Reapplication of Greases and Lubricants ....................... 16
3.12 Replacing the Absorption Filter (Molecular Sieve/ Desiccant) .............................. 21
3.13 Replacing the Pressure Relief Device (PRD) ................................................................ 23
3.14 Cabinet Seals ....................................................................................................................... 25
3.15 Replacing the operating Mechanism ............................................................................ 25
3.16 Replacing the Interrupter after the Electrical Wear Limit has been Reached .. 26
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For Type DT1-72.5 F1 Circuit Breakers
4.0 Additional Optional Maintenance Procedures ....................................................................... 27

4.1 Replacing the Close and Trip Coils ............................................................................... 27
4.1.1 Replacing the Trip Coil(s) ..................................................................................... 27
4.1.2 Replacing the Close Coil(s) ................................................................................. 30
4.2 Replacing the Motor ......................................................................................................... 31
4.3 Replacing the Current Transformers (CT’s) ................................................................. 32
4.4 Replacing Anti-Condensation Heaters ........................................................................ 37
4.5 Cold Weather Tank Heaters ........................................................................................... 39
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List of Figures
Figure 1: Permissible Number of C-O Operations .............................................................................. 10
Figure 2: RTV Weather/ Mastic Seal ....................................................................................................... 13
Figure 3: Tank Vacuum Cleaner .............................................................................................................. 15
Figure 4: Cleaning of Tank ........................................................................................................................ 15
Figure 5: Vacuuming Filter Acceptance Levels ................................................................................... 15
Figure 6: Pole Assembly – Lubrication .................................................................................................. 18
Figure 7: Lubrication of the Drive Shaft................................................................................................ 19
Figure 8: Linkage Assembly - Lubrication ............................................................................................ 20
Figure 9: Points of Lubrication on the Bushing High Voltage Terminals ..................................... 21
Figure 10: Desiccant and Retaining Screen......................................................................................... 22
Figure 11: PRD and Desiccant Assembly .............................................................................................. 23
Figure 12: PRD Flange ................................................................................................................................ 24
Figure 13: Installing the PRD Cover ....................................................................................................... 25
Figure 14: Cabinet Seals (Generic Cabinet) .......................................................................................... 25
Figure 15: Changing the Interrupter (Generic Picture) ..................................................................... 26
Figure 16: Front View of Mechanism ..................................................................................................... 27
Figure 17: Locating the Trip Coils ........................................................................................................... 28
Figure 18: Trip Coil Location .................................................................................................................... 28
Figure 19: Trip Coil Detail .......................................................................................................................... 29
Figure 20: Removing Magnetic Segment .............................................................................................. 29
Figure 21: Removing the Trip Coil .......................................................................................................... 30
Figure 22: Locating the Close Coil(s) ...................................................................................................... 30
Figure 23: Locating the Motor ................................................................................................................. 31
Figure 24: Motor Securing Bolts .............................................................................................................. 32
Figure 25: Clamping Mechanism on Center Conductor ................................................................... 33
Figure 26: Removing the Bushing ........................................................................................................... 33
Figure 27: Bushing and CT Assembly .................................................................................................... 34
Figure 28: Shim Placement (Representation Only) ............................................................................ 35
Figure 29: CT Orientation .......................................................................................................................... 35
Figure 30: CT Wiring ................................................................................................................................... 36
Figure 31: Anti-condensation Heater Cover ........................................................................................ 37
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Figure 32: Disconnecting the Wires ...................................................................................................... 37

Figure 33: Removing the Cover .............................................................................................................. 38
Figure 34: Removing the Clamp Hardware ......................................................................................... 38
Figure 35: Glue-on Heater Pad ............................................................................................................... 40
Figure 36: Applying RTV Adhesive to Heater Pad .............................................................................. 40
Figure 37: Attaching Heater Pad to Tank (Example only) ................................................................ 41
Figure 38: Applying RTV Adhesive to Heater Pad Perimeter (Example Only) ............................. 41
Figure 39: Supporting the Heater Pad with Duct Tape (Example Only) ....................................... 42
List of Tables
Table 1: Recommended Maintenance Schedule .................................................................................. 7
Table 2: Tank Cleaning Acceptance Criteria ....................................................................................... 16
Table 3: List of Replacement Seals ........................................................................................................ 17
Table 4: List of Lubricants and Greases ............................................................................................... 17
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Revision History

Updated section 3.8.2 Composite Insulators
1 AB 03/13/2014
Updated tank heater requirements
Added caution note after first danger note on page 8
2 and replaced Loctite® 262 with 242. Removed IB-XXX L. W. 04/24/2015
references.
3 Changed format from Alstom to GE and replaced L.W. 02/08/2016
photos of figure 12
4 Removed part of note in warning tag on page 6 L.W. 03/18/2016
5 Removed part of note in warning tag on page 21 L.W. 03/31/2016
6 Modified section 3.12 and added section 3.13 L.W. 04/27/2016
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004280
1.0 General
These maintenance directives incorporate measures for avoiding the hazards involved in the application of
SF6 gas to switchgear. Such directives are protective measures and recommendations for the user of SF6
switchgear.
NOTE
The maintenance schedule described in this document is only a recommendation and local rules or
substation plans or regulations may take precedence over the guidelines provided herein.
Any personnel performing maintenance or inspection on SF6 switchgear should read this section and comply
with these instructions as well as the safety precautions prescribed by their employer. Failure to observe the
safety precautions described herein, and those defined by the employer, may result in injury or death.
IMPORTANT
Maintenance is to be carried out by GE Grid Solutions service technicians or by trained personnel.
 CAUTION
During maintenance operations, take all safety precautions to protect personnel working on the equipment;
particularly read IB-SAFE and IB-SF6.
IMPORTANT
Any time that one of the phases is opened (e.g. when mounting bushings on the tanks, or when performing
maintenance that requires opening the vessel) the desiccant must be replaced. This must always be the last
procedure before closing up the chamber and pulling a vacuum, refilling with gas and then putting the
circuit breaker into service.
2.0 Recommended Maintenance Schedule

Circuit breakers, using SF6 as a quenching medium, need very little maintenance. The decisive influencing
factors that affect the condition of the circuit breaker are the years in service, the number of mechanical
operations and the number of short-circuit operations.
Under normal service conditions, the GE Grid Solutions recommended maintenance program may be
summarized as follows:
 MA1: Yearly Walk-by
 MA2: Maintenance every 5 to 7 years
 MA3: Maintenance every 20 years
 MA4: Maintenance after 10,000 Operations
 MA5: Maintenance after Electrical Wear Limit is reached
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IMPORTANT
Shorten the inspection and maintenance intervals in the case of service under extreme conditions, i.e.,
 continuously high ambient temperatures,
 presence of abrasive dust or grit,
 heavy dust accumulation,
 continuously high humidity,
 salty climate
 presence of aggressive gases or vapors,
MA1 Yearly Walk-by

MA2 Maintenance every 5 to 7 years
MA3 Maintenance every 20 years
MA4 Maintenance after 10,000 cycles
MA5 Maintenance after Electrical Wear Limit is reached
§# Action
3.1      Read and record the operating counter figures.
3.2      Check the general visual appearance of switchgear:
(corrosion, paint, etc.).
3.3      Check SF6 pressure on density monitor. Top off with gas if
necessary.
3.4      Check the condition of air vents and heater operation.
3.5     Verify tightness of all external hardware with calibrated
torque wrench according to TS-00007.
3.6     Check the switch points of the SF6 density monitor and check
moisture and acidity content of gas.
3.7     Check the resistance of the main current path.
3.8     Inspect the bushing insulators.
3.9     Measure the operating times of poles and auxiliary contacts,
at rated voltage and pressure.
3.10   Clean the inside of the tank of any particles.
3.11  Change seals, reapply greases and lubricants.
3.12   Replace desiccant (and every time the a pole is opened)
3.12  Replace cabinet seals.
3.15  Replace the operating mechanism
3.16  Call GE Grid Solutions to check the condition of the interrupter
unit.
Table 1: Recommended Maintenance Schedule
 DANGER
For MA1:
It is not necessary to de-energize the circuit breaker as long as the walk-by is visual only. If any
maintenance action is to be taken other than visual (for example fixing paint or toping of with gas) GE Grid
Solutions recommends de-energizing the circuit breaker and does not take any responsibility in the case of
damage or injury.
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004282
 DANGER
For MA2 through MA5:
Follow all regional and operator-specified safety precautions. In addition, observe the following instructions:
 Isolate the breaker (De-energize the circuit breaker)
 Ground the breaker.
 Disconnect the supply and motor voltages.
 CAUTION
Porcelain insulators under pressures greater than 3-5 psi pose a significant pressure/explosion hazard.
Failure to reduce the pressure to safe levels when commencing work on pressurized insulators could result
in significant injury or damage to adjacent property.
IMPORTANT
For MA3 through MA5:Upon completion of the maintenance program, re-commission the breaker
according to IB-DT09-F1-COM.
 DANGER
GE Grid Solutions recommends discharging the closing and tripping springs when carrying out
maintenance work on the circuit breaker for reasons of personal safety. Verify the following conditions:
 Circuit breaker in closed position
 Closing spring charged
Then proceed as follows:
FINISH
1. Interrupt the motor supply voltage; START & SAFE
2. Carry out one opening operation;
3. Carry out one closing operation;
4. Carry out one opening operation.
The closing and tripping springs are then discharged such that no further operations are possible.
For more information, refer to IB-DISP-MECH-STD 4.1 Figure 1.
2.1 MA1 – Yearly Walk-by

At least once a year, with the circuit breaker operating normally, perform a visual inspection of the breaker
and the operating mechanism according to Table 1: Recommended Maintenance Schedule.
2.2 MA2 – Maintenance every 5 to 7 Years

Every 5 to 7 years, de-energize the circuit breaker and follow the maintenance guideline according to Table
1: Recommended Maintenance Schedule.
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004283
2.3 MA3 – Maintenance every 20 Years

Every 20 years, de-energize the circuit breaker and follow the maintenance guideline according to Table 1:
Recommended Maintenance Schedule.
2.4 MA4 – Maintenance after 10,000 Operations

The mechanism should be replaced if the number of Close-Open operations exceeds 10,000 cycles. Only GE
Grid Solutions service technicians may perform a mechanism replacement. Call GE Grid Solutions for
assistance.
2.5 MA5 – Maintenance after the Electrical Wear Limit is Reached

Replacement of the interrupter may be necessary if the circuit breaker reaches a total number of
interruptions defined for each current level by the graph in Figure 1. Contact GE Grid Solutions when you
think the electrical wear limit has been reached. The curve can be estimated by the following equation:
N = 18213∙I-1.9252 for 3 kA < I < 40 kA
Each pole unit of the DT1-38 F1 FK has a cumulative electrical endurance of at least 137 kA2∙s. This value is
based on the following equation:
 Arm2 s  t arc
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004284
10000
2000
1000
No. of Operations
100
15
10
1
1 10 40 100
Current (kA)
Figure 1: Permissible Number of C-O Operations
Versus Breaking Current in kA without Maintenance of the Arcing Contacts
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004285
3.0 Maintenance Procedures (Referenced in Table 1 )
3.1 Check the Operations Counter

Read the counter(s) and note these figures on the maintenance inspection card.
3.2 Check the General Condition of Equipment

Visually inspect the equipment. If patches of corrosion are found, begin reconditioning the affected parts
(matching surface finish and protection).
3.2.1 Repairing Hot-dipped Galvanized Parts

 Thoroughly brush any oxidized areas,
 Thoroughly degrease the area with a solvent,
 Apply a coat of zinc paint (cold-galvanizing spray or equivalent).
3.2.2 Repairing Painted Parts

a. With light scratches:
 Apply a coat of polyurethane lacquer, using a brush.
b. With deep scratches or flaking:
 Scour the surface with A400 emery paper until clean and smooth,
 Apply a coat of primer and allow it to dry for 24 hours,
 Apply a coat of polyurethane lacquer, using a brush.
3.3 Check the Density Monitor and Topping off with Gas if Necessary
Check the SF6 pressure on the density monitor (the SF6 density monitor must indicate in the green zone on
the WIKA® gauge, ideally on the black dot). For a more accurate reading of the gas density, measure the
pressure with a digital pressure gauge and compare with the SF6 density curve at the with respect to the
ambient temperature. Top off with gas if necessary according to the procedure in IB-FILL-SF6.
 CAUTION
Never top off with gas while the circuit breaker is energized.
 CAUTION
Do not check the density set points unless the circuit breaker is de-energized.
3.4 Checking the Air Vents and Anti-Condensation Heaters

 Air vents should be clean, free of dust, and unobstructed. If necessary, clean using a solvent.
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004286
 Check the function of the anti-condensation heaters: turn the heaters on and allow time for them to
heat up. Verify the heaters have gotten warm and then shut them off. Make sure that there are no
overheating marks.
o For thermally controlled heaters (if applicable), verify that the heaters turn on and off at the
preset temperatures. If necessary, change any heaters found to be defective.
3.5 Check External Hardware Tightness

Use a calibrated torque wrench to check and adjust the tightness of all accessible bolt connections including
tank and bushing hardware. Refer to GE Grid Solutions Specification TS-00007 for acceptable torque values
depending on the size. Check in the following locations:
 Structure Hardware
 Tank Hardware
 Bushing Hardware (if accessible)
 CAUTION
For porcelain bushings, be extremely careful to no damage the porcelain with tools or abrupt movement
when checking for hardware tightness.
 Terminal Pad Hardware
 Mechanism to Structure Hardware
IMPORTANT
Under no circumstances should any hardware be checked inside the operating mechanism, even if it is
discharged. It is maintenance free until the mechanical operation limit has been reached in which case the
entire mechanism should be replaced.
3.6 Check SF6 Density Monitor Set Points and Gas Quality
 De-energize the breaker.
 Check the SF6 density monitor set points by following the procedure in the commissioning
instructions. If you find the values are outside required tolerances replace the density monitor as an
entire unit.
 CAUTION
 The breaker will operate when testing for lockout pressure.
 Check the moisture content of the breaker; it should not exceed 500 ppmv. Typical values are less
than 100 ppmv.
 Check the acidity content of the SF6 gas and compare against acceptance criteria in IB-SF6.
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004287
NOTE
If the moisture or acidity content exceeds the maximum rating then:
 Reclaim the gas.
 Replace the desiccant bags.
o For high acidity content, clean the inside of the tank for particles and SF6 by-products.
 Pull Vacuum.
 Refill with SF6 gas that meets GE Grid Solution’s purity criteria according to IB-ST6.
3.7 Check the Resistance of the Main Current Path

Measure the resistance of the main current path by following the procedure in the commissioning document.
3.8 Check the Bushing Insulators
3.8.1 Porcelain Insulators

Check the condition of the bushing insulators to assure that they are free from impact marks, splintering,
cracks, dust deposits, pollution etc. If you discover any dirt or dust, clean with a dry rag. Check that the
mastic seal between the aluminum flanges and the insulator is still in good condition (not eroding). If you find
any abnormalities, contact GE Grid Solutions Customer Service in order to change the defective parts.
Figure 2: RTV Weather/ Mastic Seal
3.8.2 Composite Insulators

One of the advantages of composite insulators is the hydrophobic stability (capability of permanent surface
recovery) and transfer of hydrophobicity into the contaminated areas. These unique behaviors of silicone
rubber ensure that the rubber keeps its water repellent properties even when aged and heavily polluted.
Therefore, typically no in service cleaning is necessary for composite insulators.
However, in rare cases mold or other biological growths can appear on the silicone sheds. If this
contamination is found to be excessive, it can be removed using high-pressure water and de-natured
alcohol followed by spraying with de-ionized water.
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3.8.3 Cleaning after Handling

For insulators which have been contaminated during handling (greasy fingerprints) cleaning can be
performed with a 5% watery solution of detergent. Cleaning is performed by wetting a cotton cloth with the
solution and wiping the insulator with it. Even though the cleaning may be performed as described, we
generally recommend no cleaning.
3.9 Perform Timing Tests on the Circuit Breaker

Measure the operating times of the poles and auxiliary contacts at rated voltage and pressure. Perform
operations using a circuit breaker analyzer to measure the contact operating times. A procedure for
measuring interrupter travel is outlined in the commissioning document.
 CAUTION
Never operate the breaker with a gas density at or below the lockout value.
Ensure the values correspond to those given in the routine test reports within the tolerances specified in the
specifications document. If the values measured are outside the specified values, contact GE Grid Solutions
Customer Service.
NOTE
The opening time is the time from energizing the trip coil to separation of the main contacts.
The closing time is the time from energizing the close coil to contact touch.
3.10 Cleaning the inside of the tank.
NOTE
This procedure must be performed by an GE Grid Solutions service technician.
NOTE
The bushings and interrupter must be removed to allow room for cleaning inside the tank.
NOTE
For each flange connection that is opened:
 Clean and lubricate each flange surface before sealing back up.
 Replace, clean and lubricate the new seal.
1. Clean the inside of the tank with a designated vacuum cleaner filtered with an inline filter for inspection
of collected material. Coffee filter placed at hose connection on vacuum provides adequate filtration.
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004289
Figure 3: Tank Vacuum Cleaner
Figure 4: Cleaning of Tank

2. Use one filter for each tank end section. Inspect each filter with the following inspection criteria:
Figure 5: Vacuuming Filter Acceptance Levels
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004290
If the particles on one of the filters is less than or equal to sample 1

1 Acceptable level of particles then the tank is acceptable.
If the particle on one of the filters is more than sample 2 then the
Acceptable level of particles. Re- tank is not acceptable. Re-vacuum and recheck the tank by site
2 personnel until the contamination level falls within the acceptable
vacuum
limits.
If the particles on one of the filters is more than sample 3 then the
3 Unacceptable level of particles tank must be re-vacuumed and rechecked by site personnel until
the contamination falls within acceptable limits.
Table 2: Tank Cleaning Acceptance Criteria
3. Clean and apply new lubricant to all opened flanges and replace affected seals according to section
3.11.
4. Clean the interrupter with denatured alcohol and lint-free wipes.
IMPORTANT
After cleaning, do not touch the solid insulation with fingers or a flashover may result.
5. Reinstall the bushings according to the procedures given in the assembly chapter.
3.11 Replacement of Seals/ Reapplication of Greases and Lubricants

GE Grid Solutions recommends replacing the seals, greases and lubricants after 20 years in service.
Reapplying seals, greases and lubricants must be done by an GE Grid Solutions service technician because
this step requires the disassembly of many major components for which special tools and procedures are
required.
Contact GE Grid Solutions to discuss reconditioning the breaker and to order replacement parts, lubricants
and greases.
IMPORTANT
As a general rule when performing seal replacement and grease/lubricant reapplication:
 NEVER use Molykote lubricants on any internal areas in contact with SF6.
 Coat all flanges with Dow 111 silicone grease to prevent moisture penetration and to lubricate the
seals and seal grooves. Apply lubricants or grease by hand. Refer to the IB-FLANGE document for
information regarding the proper technique for greasing flange surfaces and seals.
 Do not use brushes or any device for applying lubricants because they may introduce particles
during lubrication. Thoroughly clean the areas and reapply the proper lubricants or grease
(instructions for cleaning and greasing can be found in the IB-FLANGE document). Take care
lubricating gaskets, seals, etc.; verify that there is no damage and that no particles are present that
would prevent a gas tight seal.
 Clean all functional elements with a lint free wipe that has been soaked in denatured alcohol.
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004291
No. Seals
S1 □ Bushing top flange seal
S2 □ Bushing bottom flange seal
S3 □ Tank nozzle seal (if adapter plate is used)
S4 □ End-cover seal
S5 □ N/A
S6 □ PRD End Cover seal
S7 □ PRD seal
S8 □ Desiccant Cover Seal
Table 3: List of Replacement Seals
No. Lubricant Application

L1 □ Dow® 111 grease Flange Protection
Lubricating gaskets and seals
HV Terminal Pads
L2 □ Molykote® PG-54 Grease Tip of center conductor
L3 □ Approved “No-Ox” grease Current carrying connections
L4 □ Molykote® BR2 Plus Strongly stressed sliding and bearing surfaces. (Outside of SF6
chambers only)
L5 □ Anti-seize for Stainless Steel Threaded hardware
fasteners
L6 □ Loctite® 242 Threaded hardware
L7 □ Loctite® 271 Threaded hardware
L8 □ Dow® 55 grease Internal Bearing Surfaces
Table 4: List of Lubricants and Greases
IB-DT09-F1-MAINT
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004292
L1 L5
L1
L5 L1
L2
L5 L1 L5 L1
Figure 6: Pole Assembly – Lubrication
IB-DT09-F1-MAINT
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004293
L2
L2
Upper Bearing
L8
Lower Bearing
Figure 7: Lubrication of the Drive Shaft
IB-DT09-F1-MAINT
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004294
L4
L4
L7
L4
L4
BR2 PLUS grease on

all pin joints & ball L4
sockets
Loctite 271 on L7
threaded locknut
Figure 8: Linkage Assembly - Lubrication
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004295
L5
L3
Figure 9: Points of Lubrication on the Bushing High Voltage Terminals
3.12 Replacing the Absorption Filter (Molecular Sieve/ Desiccant)
NOTE
This step requires purchasing:
 New Desiccant
 PRD Tank Cover Gasket
NOTE
The molecular sieve used in this circuit breaker is synthetic Zeolite type A which is highly porous and
belongs to the class of aluminosilicates. These crystals are characterised by a three-dimensional pore
system, with pores of precisely defined diameter. The corresponding crystallographic structure is formed by
tetrahedras of AlO4 and SiO4.
IB-DT09-F1-MAINT
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004296
1. Clean the flange surface and O-ring with denatured alcohol and lint-free wipes, and then clean the
desiccant retainer screen.
IMPORTANT
The molecular sieve absorbs moisture and decomposition products of SF6 gas and will begin absorbing as
soon as the airtight aluminum package is opened. Install the absorption filter, seal the breaker and the
vacuum process within 5 minutes of opening the package to avoid premature moisture saturation.
2. Apply a thin layer of Loctite® 242 to the threads of the desiccant screen-retaining bolt, and then
install the desiccant screen.
3. Apply a thin layer of Dow 111 grease to the flange surface and O-ring.
4. Insert the O-ring into the flange groove.
5. Apply a thin layer of never-seize on the bolts used to fasten the PRD cover casting to the tank.
6. Ensure that the desiccant package is intact then open it and insert the bag behind the screen as
shown below.
Clean flange & O-ring with

denatured alcohol and lint-
free wipes. Apply a thin
layer of Dow 111. Desiccant Bag
behind the screen
Loctite® 242 on
retaining bolt
5 MIN Left!
Figure 10: Desiccant and Retaining Screen

7. Once the desiccant is removed from the package, the PRD cover must be bolted back to the tank
before 5 minutes are up in order to ensure that it has not saturated with moisture.
8. Bolt the PRD cover casting to the tank and torque in a star pattern according to TS-00007(refer to
section 3.13).
9. Immediately begin the vacuum on the breaker and then refill with gas according to IB-FILL-SF6.
Contact GE Grid Solutions USC Charleroi to purchase replacement molecular sieve.
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004297
3.13 Reassembling the Pressure Relief Device (PRD)
NOTE
The PRD of the DT1-38/72.5 F1 is designed to relieve the breaker pressure at 185 psig (12.7 bar rel.).
IMPORTANT
Any time that one of the phases is opened (e.g. when mounting bushings on the tanks, or when performing
maintenance that requires opening the vessel) the desiccant must be replaced. This must always be the last
procedure before closing up the chamber and pulling a vacuum, refilling with gas and then putting the
circuit breaker into service.
The breaker requires 0.44 lbs. (0.2 kg) of desiccant per pole. The filters (also called a “molecular sieve”) are
vacuum packed in aluminum packages. Before using it, verify that the aluminum packages were not
damaged. Do not use the filter materials if the packages are damaged.
Figure 11: PRD and Desiccant Assembly
IB-DT09-F1-MAINT
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004298
1. Clean the PRD end cover with denatured alcohol and low lint wipes.
2. Apply a light film of Dow Corning 111 grease to the flange of the PRD tank cover.
Figure 12: PRD Flange

3. Carefully place the rupture disc onto the closure plate making sure to orient the convex bulge
towards the inside of the tank. Ensure that the rupture disk fits exactly into the corresponding
recessed area with the tag facing outward.
IMPORTANT
Do NOT touch the PRD burst disk on or near the convex portion. Do not allow the convex portion (bulge) to
touch the bell-crank during assembly or to be touched by the installer. The convex side (bulge) points
towards the pressure. This region is extremely sensitive and it will not operate properly in service if touched.
The only portion of the burst disk which may be handled is the tag.
Handle Here
Do Not Touch!
4. Install the burst disc cover onto the assembly with the opening located in the upward position. Align
the mounting holes for the shield with the boss.
5. Apply a thin layer of anti seize on the hardware and secure the cover in place.
6. Torque the hardware in a star pattern to GE Grid Solutions spec TS-00007.
IB-DT09-F1-MAINT
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004299
Loctite® 242
Figure 13: Installing the PRD Cover

7. Apply a thin layer of Loctite® 242 to the cover shield hardware and secure the cover shield into place
3.14 Cabinet Seals

Check the condition of the cabinet seals and replace them if they have eroded significantly or have become
brittle.
Cabinet Seal
Figure 14: Cabinet Seals (Generic Cabinet)
3.15 Replacing the operating Mechanism
NOTE
IB-DT09-F1-MAINT
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004300
3.16 Replacing the Interrupter after the Electrical Wear Limit has been Reached
NOTE
Figure 15: Changing the Interrupter (Generic Picture)
IB-DT09-F1-MAINT
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004301
4.0 Additional Optional Maintenance Procedures
4.1 Replacing the Close and Trip Coils

It may be necessary to replace the close and trip coils as part of maintenance. To perform this maintenance,
use the following procedure:
 CAUTION
Ensure that the breaker mechanism is completely discharged and all supply voltage has been removed
before performing this work.
4.1.1 Replacing the Trip Coil(s)

1. Remove the breaker from service.
2. Open the mechanism cabinet door and remove the right side panel.
Figure 16: Front View of Mechanism
NOTE
The mechanism supplied may vary in layout from Figure 16: Front View of Mechanism
IB-DT09-F1-MAINT
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004302
3. To identify / locate the trip coil(s), look into the rear of the mechanism from the right side as shown in
the figure below:
Trip Coils Units
View from 45° on the Right Right hand-side view
Figure 17: Locating the Trip Coils
Trip Coils Units
Figure 18: Trip Coil Location

Each coil has 1 retainer clip. Remove the coil’s retainer clip by pressing in at the bottom (as shown in Figure
18) and sliding the clip upward.
IB-DT09-F1-MAINT
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004303
4. Each coil has one (1) retainer clip. Remove the coil’s retainer clip by pressing in at the bottom and
sliding the clip upward. The retainer is made out of spring steel and will not function properly if it is
bent; use care when handling.
Press here and Retainer Clip

slide up
Press here
Figure 19: Trip Coil Detail

5. Remove the magnet segment that holds the coil in place.
Magnet
Segment
Figure 20: Removing Magnetic Segment

6. Remove the coil. Detach the wire leads. Replace the coil with a factory authorized replacement part.
Reattach the wire leads. Reinstall the coil by reversing the removal procedure.
IB-DT09-F1-MAINT
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004304
Coil
Figure 21: Removing the Trip Coil
4.1.2 Replacing the Close Coil(s)

2. Locate the close coil(s). The coil(s) may be accessed from the top of the mechanism.
3. The coil(s) may be accessed from the right side of the mechanism. The location is depicted in the
figure below.
Trip Coils Units
View from 45° on the Right Right hand-side view
Figure 22: Locating the Close Coil(s)

4. Use the same procedure listed in Section 4.1.1 to replace the close coil(s).
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004305
4.2 Replacing the Motor
 CAUTION
Ensure that the breaker mechanism is completely discharged and all supply voltage has been removed
before performing this work.
It may be necessary to replace the motor as part of maintenance. Follow the instructions below:
2. Open the mechanism cabinet door and remove the left side panel. The motor is located on the left
side of the mechanism (Figure 23). The motor is secured in place by 2 bolts on the backside of the
mechanism structure panel. The standard motor may be removed without removing the mechanism
panel. If the motor is unable to be removed due to interference with the mechanism panel, contact
GE Grid Solutions Service (contact information is listed in the IB-DT09-F1-SPR-PRTS document) for
assistance with removing the mechanism panel.
Mechanism
Structure Panel Mechanism
Panel
Motor
Figure 23: Locating the Motor

3. Remove the wire leads at the auxiliary contacts that connect the motor to the contacts.
IB-DT09-F1-MAINT
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004306
4. Remove the bolts that secure the motor in place while holding the motor to ensure that it does not
fall after the bolts are removed.
Motor Mounting Bolts
Figure 24: Motor Securing Bolts

5. Replace the motor with a factory authorized replacement part. Reinstall the motor by reversing the
removal procedure.
4.3 Replacing the Current Transformers (CT’s)
NOTE
Contact GE Grid Solutions Customer Service for suitable replacement parts:
 Current Transformer(s)
 Current Transformer Shim Materials
 Nozzle Flange Seal
 Bushing Flange Seal
 Desiccant
1. Remove the circuit breaker from service and evacuate SF6 according to IB-FILL-SF6.
2. Disconnect the CT wiring from the terminal blocks for all the current transformers on the bushing.
3. Remove the wiring from the conduit. Some disassembly of the conduit may be necessary.
4. Remove the CT cover.
5. Remove the bushing or the center conductor. In both cases, be sure to remove the center conductor
clamp bolt from the interrupter (both sides) or else damage to the interrupter and center conductor
will occur.
IB-DT09-F1-MAINT
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004307
Clamping bolt
Clamping
mechanism
Center Clamping bolt

Conductor
Figure 25: Clamping Mechanism on Center Conductor
The bushing can be removed

by placing a sling around the
top flange.
Figure 26: Removing the Bushing
IMPORTANT
Cover all vessel and bushing insulator openings after disassembly to assure no materials, debris, or
contaminants are introduced. Take extreme care to avoid dropping bolts, washers, and tools into the
interrupter enclosure.
IB-DT09-F1-MAINT
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004308
6. Lift the current transformer from the tank nozzle of the breaker.
3
2
9
4
8 10
Figure 27: Bushing and CT Assembly

(Refer to Contract Drawings for specific Bushing and Current Transformer Information)
1 Insulator 2 Center Conductor

3 Lower Bushing Seal 4 Shim Material
5 Throat Shield 6 CT Support Plate
7 Tank Nozzle 8 Interrupter
9 Current Transformer 10 Interrupter Support
IB-DT09-F1-MAINT
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004309
7. Once the old CT’s are removed, apply RTV silicone to the “L” shaped shims. Install rubber shims
between the CT and the tank casting rib to fill in any gap and prevent the CT’s from moving around.
When there are multiple stacked CT’s, install rubber shims between each CT. Secure the support
block into position by applying RTV Silicone between the support block and the CT. Make sure not to
damage the CT.
Shims
L-Shaped Shims
Figure 28: Shim Placement (Representation Only)

8. Sit the current transformer(s) onto the tanks’ nozzle taking care to ensure proper polarity according
to customer specific requirements. Standard orientation is when the black marking is on top as
shown in the following picture. Make sure that the wiring is close to the conduit hole. Fasten wiring
together with several zip-ties.
Black marking
is on top
Figure 29: CT Orientation

9. Install four (4) rubber shims between the CT and the tank casting rib to fill in any gap and prevent the
CT’s from moving around. When there are multiple stacked CT’s, install four (4) rubber shims between
the CT. Secure the support block into position by applying RTV Silicone between the support block
and the CT. Make sure not to damage the CT.
IB-DT09-F1-MAINT
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004310
10. Pull the CT wiring through the conduit (make sure the plastic bushing material is in place to protect
the wire insulation) and reconnect at the CT terminal blocks according to the CT wiring diagram on
the nameplate or according to new customer’s requirements.
Terminal Block
CT Wiring Grounding Bar
Plastic
bushing
material
Conduit
Figure 30: CT Wiring

11. Reassemble the bushing assembly. Always use new seals.
 DANGER
Under no circumstance, perform any test that circulates primary current (current through the circuit
breaker) while the secondary (current through the current transformer) is open. Circulating primary current
while the secondary is open will produce dangerously high voltages in the CT. To close the CT current path
and allow for safe testing make sure that the CT terminals are grounded with the terminal grounding bar
and that it must be screwed on over the CT terminal wires as shown in Figure 30. In normal service, the
grounding bar can be removed if it is replaced by a burden for monitoring purposes, assembled by the
customer.
 DANGER
Take care to prevent unintentional core magnetism during field-testing. Do not use any source of DC
current on a current transformer since certain types of DC instruments will severely magnetize the core and
drastically increase its exciting current characteristics. When using a variable voltage source always run the
voltage down to zero volts before turning it off, failure to do so will result in core magnetism.
IB-DT09-F1-MAINT
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004311
4.4 Replacing Anti-Condensation Heaters

It may be necessary to replace the anti-condensation heater(s) as part of maintenance. The number and
location of anti-condensation heaters may vary.
 CAUTION
Ensure that the breaker mechanism is completely discharged, all supply voltage has been removed, and the
heater(s) and cover(s) have cooled, before performing this work.

2. Locate the anti-condensation heater cover.
Figure 31: Anti-condensation Heater Cover

3. Disconnect the heater wires at the terminal block.
Anti-condensation
Heater Wires
Figure 32: Disconnecting the Wires
IB-DT09-F1-MAINT
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004312
4. Remove the bolts that secure the cover in place and then remove the cover.
Securing Bolts
Figure 33: Removing the Cover

5. Remove the hardware on each clamp that secures the heater in place.
Clamp
Hardware
Anti-Condensation
Heaters
Figure 34: Removing the Clamp Hardware

6. Remove and replace the anti-condensation heater with a factory authorized replacement part.
Reverse the removal procedure to install the new anti-condensation heater.
IB-DT09-F1-MAINT
Page 38 of 42
004313
4.5 Cold Weather Tank Heaters
NOTE
Tank heaters are required only when the circuit breaker is rated for below -40°C temperature.
Refer to contact drawing schematics for respective wattages.
The heater circuit is designed to turn on the tank heaters depending on the ambient temperature. The
thermostat measuring the ambient temperature is adjustable, but has been set for proper operation by the
factory. Do not adjust!
Preliminary troubleshooting of this circuit may be performed by checking the circuit protection and the
circuit wiring.
 WARNING
Refer to the IB-SAFE document for general safety precautions.
In Case of a Heater failure:

2. Turn the tank heater power off.
3. Determine which heater has failed by checking the resistance of the elements at the respective
terminal blocks. An open circuit would indicate a failed heater blanket.
4. Replace the failed heater using the following procedure:
a. Remove the breaker from service.
b. Contact GE Grid Solutions Customer Service to obtain replacement parts and material.
c. Disconnect the failed heater’s wires in the mechanism cabinet.
d. Disassemble the flexible conduit from the heater shield.
e. Remove the failed heater’s wires from the conduit.
f. Move the heater shield away from the failed tank heater.
g. Observe how the heater and wires are oriented on the tank.
h. Remove the tank heater that has malfunctioned.
i. Clean off the remaining adhesive compound on the tank down to the aluminum of the tank.
j. Clean the front of the heater pad with alcohol as shown below:
IB-DT09-F1-MAINT
Page 39 of 42
004314
Figure 35: Glue-on Heater Pad

k. Apply a thin layer of GE RTV106 Silicone Rubber Adhesive to the front of the heater pad. Be
sure not to damage the wire leads or intermeshed element of the heater pad.
Figure 36: Applying RTV Adhesive to Heater Pad
IB-DT09-F1-MAINT
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004315
l. Place the heater onto the tank. Ensure the leads of the heater are on the opposite side of the
mechanism cabinet.
m. Rub the heater surface by hand in order to remove any air pockets. Ensure the entire surface
of the heater is in contact with the tank.
Figure 37: Attaching Heater Pad to Tank (Example only)

n. Apply a small amount of GE RTV106 Silicone Rubber Adhesive around the perimeter of the
heater pad to seal the edge. This is done to prevent water from seeping into the heater pad
through the edge.
Figure 38: Applying RTV Adhesive to Heater Pad Perimeter (Example Only)
IB-DT09-F1-MAINT
Page 41 of 42
004316
o. Use duct tape to hold the heater pad tightly against the tank while the adhesive sets. It is
acceptable, as necessary, to place duct tape onto other heaters that are already adhered to
the tank.
Figure 39: Supporting the Heater Pad with Duct Tape (Example Only)
p. Remove the duct tape after the adhesive has had time to set (approximately 24 hours).
q. Place the heater shield over the heaters such that the seam is at the bottom of the tank and
will line up with the conduit.
r. Route the new heater’s wires through the conduit attachment point on the heater shield,
through the conduit, and into the mechanism cabinet.
s. Assemble the heater shield hardware. Apply Loctite® 242 to the hardware prior to installation.
IMPORTANT
The cover fastener flanges should be parallel after assembly. Be sure that the cover is secure and that
there are no visible gaps.
t. Attach the conduit to the heater shield.

u. Connect the tank heater wiring in the mechanism cabinet.
v. Turn on the tank heater power and test the circuit. Ensure that the test values are the same
as what is listed in the contract documents located in the IB-REP section of the instruction
book. If they do not, contact GE Grid Solutions Customer Service.
IB-DT09-F1-MAINT
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004317
Type DT1-72.5 F1 Recommended Spare Parts
Recommended Spare Parts

Contents
1.0 Spare Parts and Service Policy........................................................................................... 3
2.0 Ordering Accessories and Spare Parts .............................................................................. 3
3.0 Suggested Accessories for Commissioning and Maintenance ....................................... 3
4.0 Suggested Emergency Spare Parts.................................................................................... 3
5.0 Spare Parts and Service Contacts ..................................................................................... 4
IB-DT09-F1-SPR-PRTS
Page 1 of 4
004318
Revision History

1 Changed format from Alstom to GE L.W. 02/08/2016
IB-DT09-F1-SPR-PRTS
Page 2 of 4
004319
Type DT1-72.5 F1 Recommended Spare Parts
1.0 Spare Parts and Service Policy

Thanks to the advanced technology used in the manufacturing of GE Grid Solutions circuit breakers, a very
limited amount of spare parts and service is required during the normal life of the equ ipment.
Due to the large number of specialty parts in the equipment, it is recommended that replacement parts be
purchased from GE Grid Solutions.
When ordering replacement or renewal parts contact GE Grid Solutions Customer Service (contact
information listed on page 4). Have the circuit breaker serial number available for information purposes. The
breaker nameplate, which is mounted on the outside of the control cabinet door, shows the serial number.
Also, furnish a complete description of each part as outlined, the quantity required and, if possible, the
number of the purchase order from which the breaker was originally furnished.
All spare parts should be stored in a clean, dry location and out of the sunlight for maximum li fe expectancy.
Depending on the geographical location of the equipment, a Service Contract may be available from GE Grid
Solutions. For more information, contact the local GE Grid Solutions representative.
2.0 Ordering Accessories and Spare Parts

Please provide the following details when ordering:
 Type, specification of breaker
 Serial number of breaker (see nameplate)
 Number of instruction book (see cover sheet)
 Part number or order number
 Description
 Quantity
3.0 Suggested Accessories for Commissioning and Mainten ance

 SF6 gas regulator
 SF6 gas filling tool
 Halogen gas leak detector
 Micro ohmmeter with an output of 100A DC minimum
 Circuit breaker analyzer
 Travel transducer mounting kit (may vary with the type of transducer used)
4.0 Suggested Emergency Spare Parts

 Trip coil
 Close coil
 Charging motor
 Anti-condensation heater
 Auxiliary switch
 Motor Limit Switch
 PRD – Rupture Disk
 Spring Charge Handle
 Desiccant
IB-DT09-F1-SPR-PRTS
Page 3 of 4
004320
5.0 Spare Parts and Service Contacts

GE Grid Solutions Inc.
One Power Lane
Charleroi, PA 15022, U.S.A.
+1 877-257-8664 (24/7 Hotline)

+1 877-257-8661 or +1 724-483-7308 (USC)
+1 724-483-7771 (Fax)
IB-DT09-F1-SPR-PRTS
Page 4 of 4
004321
Type DT1-72.5 F1 Circuit Breaker Decommissioning and Disposal
Circuit Breaker Decommissioning and

Disposal
Contents
1.0 End of Life Procedures ........................................................................................................ 3
2.0 Decommissioning the Circuit Breaker ............................................................................... 3
2.1 Removal from the Power System............................................................................ 3
2.2 Grounding the Circuit Breaker to Earth.................................................................. 3
2.3 Disconnecting the Control and Supple Voltages................................................... 3
2.4 Decommissioning and Disposal of the Mechanism .............................................. 3
2.5 Evacuation of the Circuit Breaker........................................................................... 3
3.0 Disposal of SF 6 Gas.............................................................................................................. 3
4.0 Disposal of Decomposition Products................................................................................. 4
5.0 Circuit Breaker Disassembly ............................................................................................... 4
6.0 Circuit Breaker Disposal...................................................................................................... 5
7.0 Product Environment Profile (PEP) ..................................................................................... 7
List of Tables
Table 1: End-of-life Treatment for Metals .................................................................................... 5
Table 2: End-of-life Treatment for Organic Materials ................................................................. 6
Table 3: End-of-life Treatment for Ceramic-Based Materials .................................................... 6
Table 4: End-of-life Treatment for Oils and Greases ................................................................... 7
Table 5: End-of-life Treatment for Cements and Mastics ........................................................... 7
Table 6: PEP ..................................................................................................................................... 7
IB-DT09-F1-DISP
Page 1 of 8
004322
Circuit Breaker Decommissioning and Disposal
Revision History
1 Changed format from Alstom to GE L.W. 02/08/2016
IB-DT09-F1-DISP
Page 2 of 8
004323
1.0 End of Life Procedures

Refer to IB-SAFE AND IB-SF6 for safety procedures.
2.0 Decommissioning the Circuit Breaker

This section covers the decommissioning of the circuit breaker.
2.1 Removal from the Power System

Open disconnect switches on both sides of the circuit breaker. Disconnect the high voltage lines from the
terminals.
2.2 Grounding the Circuit Breaker to Earth

Fully ground the circuit breaker to the earth.
2.3 Disconnecting the Control and Supple Voltages

Disconnect all control and supply voltages.
2.4 Decommissioning and Disposal of the Mechanism

Decommission and dispose of the operating mechanism per the instructions stated in IB-DISP-MECH. Follow
the instructions for FK3-1 mechanisms.
2.5 Evacuation of the Circuit Breaker

Evacuate the circuit breaker:
1. Evacuate the circuit breaker pole unit using a gas reclaimer with filtering capability by connecting the
gas reclaimer to the fill port – DILO® DN8.
2. Pull a vacuum to less than 0.5 mm Hg and hold for a minimum of 2 hours.
3. Turn off the gas reclaimer.
4. Remove the hose from the fill port on the pole and seal the port.
5. Refill the circuit breaker tank, if possible, with nitrogen or dry compressed air to the rated pressure
and subsequently discharge (flush) the gas outdoors through an adsorbent filter.
3.0 Disposal of SF 6 Gas

Recycle or dispose of the SF6 gas per local, state, and federal regulations.
Take every measure possible to not dissipate SF 6 in the air. Did you know that 1g of SF 6 has
the same global warming impact as 24000 g of CO 2, and it dwells in the atmosphere 2000
times longer!
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004324
4.0 Disposal of Decomposition Products

Under the influence of an arc, SF 6 decomposes into products, which have varying toxicities. They may irritate
mucous membranes, respiratory tracts, or other unprotected skin. Even the smallest amounts of gaseous
decomposition products may be recognized almost immediately by their strongly pungen t, sulfurous odor,
generally before the danger of contamination arises.
It is necessary for maintenance personnel to follow these safety precautions in addition to all safety
regulations prescribed by their employer.
1. Do not unnecessarily agitate SF 6 decomposition by-products.
2. Remove SF6 decomposition by-products immediately after opening the breaker (pole) to prevent
moisture combining with the by-products.
3. Use a suitable vacuum cleaner with dust filter, and wipe off the remaining decomposition by -
products with a piece of lint free cloth.
4. To neutralize SF 6 by-products on desiccant and used cleaning cloths, soak them in a 3% soda
solution for 24 hours, or dispose of them as hazardous materials.
5.0 Circuit Breaker Disassembly

While dissembling the circuit breaker, sort the disassembled components if to the following categories:
metals, organic materials and resins, and ceramics.
1. Disassemble the gas plumbing system.
2. Disassemble the linkage.
3. Remove the bushing insulators and current transformers using the method listed in the IB-XXX-
MAINT document.
4. Disassemble the bushing insulator.
a. Remove the center conductor from the bushing.
b. Remove the throat shield.
c. Remove the nozzle flange seal.
d. Remove the high voltage terminal.
5. Remove the absorption filter (desiccant) by using the removal portion of the absorption filter
replacement procedure in the IB-XXX-MAINT document.
6. Remove all conduit used for connecting the current transformers to the mechanism cabinet.
7. Disassemble the tank from the support structure.
IB-DT09-F1-DISP
Page 4 of 8
004325
6.0 Circuit Breaker Disposal

Below are tables that define the methods of component recycling / disposal.
Table 1: End-of-life Treatment for Metals
Composition Utilization Suggested treatment
Aluminum alloys AlMgSi1, Frame parts, Metal recycling

AlMgSi7, transmissions
AlMgSiI0
Steels
Standard Steels All, Load bearing Metal recycling
Chromium-plated Steels CrNi 18/8 “
Copper alloys
Copper Cu Conductor Metal recycling
Brass Cu + Zn “
Ordinary Bronze Cu + Sn Spring elements
Beryllium Bronze Cu + Be "
Chromium Copper Cu + Cr Contact elements
Contact materials (Sintered) Metal recycling
Tungsten/Silver Ag + W Contacts for electrical arc
Tungsten/Copper Cu + W
Aluminum alloy is the predominant material used in the circuit breaker. The a luminum
alloys used in our circuit breakers are readily separated and recycled to a very high degree
of purity.
Galvanized steel, used in the circuit breaker’s supportive structure is easy and cheap to
recycle. It does not pose a problem in terms of the quality of the recycled steel; however it
has to be dealt with as dust emission.
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004326
Table 2: End-of-life Treatment for Organic Materials

Symbol/ Utilization Suggested treatment
Composition (1)
Thermosetting resins
Epoxy Resin EP Insulating parts Thermal recovery
Glass-fiber Reinforced Epoxy EP - GF Insulating tubes "
Resin
Organic-fiber Reinforced EP - PET " "
Epoxy Resin EP - PA " "
Phenolic Resin PF Insulating parts "
Polyester Resin UP " "
Thermoplastics
Polyamide PA (-GF) Insulation material Plastic recycling
Polyethylene PE Packaging "
Polypropylene PP (-GF) "
Polyvinyldene Fluoride PVDF Polar parts "
Polyvinyl Chloride PVC Cable insulation "
Polycarbonate PC (-GF) Insulating material "
Polyethylene-terephtalate PET Ins. adsorb. bags "
Polybutylene-terephthalate PBT “
Polytetrafluoroethylene PTFE Insulating nozzle Discharge as dangerous wastes (2)
Elastomers
Propylene ethylene EPDM, EPR Seals Thermal recovery
Nitrile rubber NBR " "
Silicone VMQ, Q " "
Fluorinated rubber FEP " Discharge for dangerous wastes (2)
(1) As per standards ISO 1043-1 (2001) and 1043-2 (2000)
(2) Description as per the Official Gazette of the European Communities (93, 8 No. C212)
Table 3: End-of-life Treatment for Ceramic-Based Materials

Symbol/ Utilization Suggested treatment
Composition
Porcelain IP Insulators Discharge for inert wastes (2)

Silicon Carbide SiC Resistors “
Zinc Oxide ZnO For lightning arresters “
Molecular Sieve MS Adsorbent (After decontamination with 5 % soda solution)
IB-DT09-F1-DISP
Page 6 of 8
004327
Table 4: End-of-life Treatment for Oils and Greases

Utilization Suggested treatment
Insulating Oil Circuit breaker/condenser Thermal recovery

Oil for Hydraulic Control Mechanism Hydraulically controlled Thermal recovery
Circuit breaker "
Mineral Grease Lubrication "
Synthetic Grease Lubrication "
Silicone Grease Lubrication "
Grease Containing Fluorine Contact grease in SF6 Discharge for dangerous wastes (2)
Table 5: End-of-life Treatment for Cements and Mastics

Utilization Suggested treatment
Portland Cement Sealing Discharge for inert wastes (2)

Sulphur Cement (Bazolit) Sealing Recycling after remelting
Silicone Mastic Covering sealant Thermal recovery
7.0 Product Environment Profile (PEP)

A product environment profile (PEP) was conducted on July 08 th 2006 on AREVA’s 72.5kV dead tank circuit
breaker according to ISO-14001.
The results of the profile are listed here:
AREVA’s 72.5kV dead tank circuit breaker is classified in the category “CBR”. The product name is “DT1-
72.5F1”. The lifetime used for the study was chosen to be 40 years. The materials and their respective
amount were organized in the following table:
Table 6: PEP
Materials Metals Ceramics Plastics Others SF6 Wood Total
Quantity kg 1828.2 150.6 26.5 0.8 14.5 32 2052.6
Percentage % of total 89.1% 7.3% 1.3% 0.0% 0.7% 1.6% 100%
The product is packaged fully assembled; a minimal amount of wood is used for shipping. It is either
transported by truck or in a container via a ship.
The following improvements were made to reduce the product’s global warming impact:
 The volume of gas was reduced by 16% through dielectric optimization
 The mechanical endurance was increased to 10000 operations which allows more time between
maintenance operations.
 Use of multifunction seals to provide long, reliable, hermetic enclosures.
 Reduced the amount of aluminum in the tank.
 New SF6 gas stainless-steel piping design which uses welded joints and EPDM rubber seals to
minimize losses during equipment useful life. The leakage rate is now less than 0.5%.
 Upgrades were made to rate the product at -40°C instead of -30°C with pure SF6, meaning that the
gas density and pressure scale are now reduced.
 The new maintenance schedule is now every 12 years, or when reaching electrical endurance limit.
IB-DT09-F1-DISP
Page 7 of 8
004328
INTENTIONALLY LEFT BLANK
IB-DT09-F1-DISP
Page 8 of 8
004329
Decommissioning and Disposal of FK3-X
General Electric Grid Solutions Circuit Breakers Mechanisms
Decommissioning and Disposal of FK3-

X Mechanisms
Contents
1.0 Introduction.......................................................................................................................... 3
2.0 Safety3
2.1 Necessary Conditions for Removal of the Operating Mechanism from
Switchgear ................................................................................................................ 3
3.0 Mounting and configuration versions ............................................................................... 4
4.0 Preparation for Removing the Operating Mechanism from Switchgear ....................... 5
4.1 Discharging of the Springs ...................................................................................... 5
4.2 Preparation of the Cabinet ...................................................................................... 6
5.0 Removal of the Operating Mechanism from Switchgear ................................................ 7
5.1 Immobilization of the Operating Mechanism ........................................................ 7
5.2 Detachment of the Operating Mechanism from Switchgear ............................... 7
6.0 Removal of the Pre -load from the Springs........................................................................ 8
7.0 Disassembly of the Operating Mechanism into Separate Parts ..................................... 8
7.1 Dismantling the Operating Mechanism ................................................................. 8
7.2 Disposal of the Dashpot Oil According to Regulations ......................................... 8
7.3 Listing of Materials Used in Accordance with ISO 14001..................................... 9
List of Figures
Figure 1: Position Indicators .......................................................................................................... 5
Figure 2: Removing Side Panel ...................................................................................................... 6
Figure 3: Immobilizing the Mechanism ......................................................................................... 7
Figure 4: Dashpot Locking Ring ..................................................................................................... 8
IB-DISP-MECH-STD
Page 1 of 10
004330
Decommissioning and Disposal of FK3-X Mechanisms
Revision History
0 Original issued document MM 03/07
1 Updated contact information WH 09/08
2 Changed from ALSTOM to GE Grid Solutions L.W. 12/02/2015
IB-DISP-MECH-STD
Page 2 of 10
004331
1.0 Introduction
This document describes preparatory steps and presents materials lists for the disposal of individual parts at
the end of the life cycle of the motor-wound spring operating mechanism, models: FK3-06, FK3-1/131, FK3-1,
FK3-2, FK3-3, FK3-4, and FK3-5.
2.0 Safety
Refer to IB-SAFE and IB-SF6 for general safety procedures.
These spring operating mechanisms feature state-of-the-art design and high operational reliability. They can
nevertheless pose a hazard if used improperly.
The switchgear operator must therefore ensure that assigned personnel:
 Are familiar with locally and nationally-applicable safety and accident prevention regulations,
particularly to high voltage switchgear and other high voltage equipment,
 Are aware of and comply with the contents of these instructions,
 Have received technical training on switchgears, including operating mechanisms.
Manipulations not in compliance with these instructions pose hazards for the personnel involved as well as
for the motor-wound spring operating mechanism.
Manipulations on the motor-wound spring operating mechanism that do not comply with the FK 3-X
instructions create a danger of death or injury to the person performing them. Damage to the motor -wound
spring operating mechanism may also result.
 DANGER
Perform only manipulations that comply with the instructions for FK 3-X motor-wound spring operating
mechanisms.
If the gas pressure of the switchgear is lower than the minimum value for mechanical switching operation
(listed on the warning plate in the spring operating mechanism), an excessively high energy is released inside
the spring operating mechanism.
Damage to the switchgear and the spring operating mechanism may result.
 CAUTION
Operate the spring operating mechanism only with a switchgear having a gas pressure higher than the
minimum value for mechanical switching operatio n.
2.1 Necessary Conditions for Removal of the Operating Mechanism from Switchgear
 The switchgear is in the open position.
 The switchgear is grounded on both sides.
 The control voltage is disconnected.
IB-DISP-MECH-STD
Page 3 of 10
004332
3.0 Mounting and configuration versions
4 attachment points in the bottom

(2x2) (2x2)
IB-DISP-MECH-STD
Page 4 of 10
004333
4.0 Preparation for Removing the Operating Mechanism from Switchgear
4.1 Discharging of the Springs

Discharge the springs by using the manual releases to perform opening -closing-opening operations. Refer to
the manual operation procedure in the maintenance section (IB-xxx-MAINT) of the instruction book.
a) Mechanism in closed position with the closing b) Breaker opens upon activation of the trip release
spring charged (motor must be disconnected) latch. Closing spring remains charged.
c) Breaker closes and the closing spring discharges d) Breaker opens upon activation of the trip release
upon activation of the closing release latch. latch.
Figure 1: Position Indicators
IMPORTANT
If this sequence is not observed or if the closing spring is recharged, the motor is not disconnected.
Disconnect the supply power to the motor and revisit these steps in full.
Both the trip and close springs are now discharged.
 CAUTION
A pre-load remains on both springs as, even in the discharged state, they are not in their respective free
length conditions.
NOTE
The previous sequence depicted (Figure 1) details the extent of manual operations required to discharge the
trip and close springs. The number of required steps may vary depending on the initial state (status of the
closing spring and position of the breaker) of the respective equipment. However, the correct final state for
assurance of both springs being discahrged is displayed in Figure 1, View d.
IB-DISP-MECH-STD
Page 5 of 10
004334
4.2 Preparation of the Cabinet

1. Remove the Side Panel Lock Nuts (78.20). Swing the Side Panels (78.01) outward and pull down.
2. Remove the Screws (78.18) and lift off the Roof (78.02).
3. Remove Cover Plates (78.19) (for bottom mounting only).
4. Disconnect control cable.
78.18
78.02
78.01 (2(2 sides)
sides)
78.19 (2(2 sides)

sides)
(2 sides)
78.20 (2 sides)
Figure 2: Removing Side Panel

78.01 Side Panel 78.19 Cover Plates
78.02 Roof 78.20 Side Panel Lock Nuts
78.18 Roof Bolts
IB-DISP-MECH-STD
Page 6 of 10
004335
5.0 Removal of the Operating Mechanism from Switchgear
5.1 Immobilization of the Operating Mechanism

Use a suitable hoist to immobilize the operating mechanism before loosening the mounting screws.
 CAUTION
Use cloth slings when lifting the operating mechanism. Wire or chain may cause damage to the cabinet.
Immobilization with
slings:
Hmin = 1.64 ft. (0.5m)
Ø = 0.787 in. (20 mm)
Figure 3: Immobilizing the Mechanism

78.07 Lifting lugs
5.2 Detachment of the Operating Mechanism from Switchgear

1. Loosen connections between the immobilized operating mechanism and the switchgear.
2. Decouple the mechanism unit from the pole by pulling the unit parallel to the horizontal axis of the
drive shaft. See Figure 3.
IB-DISP-MECH-STD
Page 7 of 10
004336
6.0 Removal of the Pre-load from the Springs
 DANGER
Improperly attempting to remove a spring pre-load could result in severe injury or death.
DO NOT attempt to remove the pre-load for the springs. A GE Grid Solutions Service technician must be
present to perform this procedure. Contact GE Grid Solutions Service at:
+1 877-257-8664 (24/7 Hotline)

+1 877-257-8661 or +1 724-483-7308 (USC)
+1 724-483-7771 (Fax)
7.0 Disassembly of the Operating Mechanism into Separate Parts
7.1 Dismantling the Operating Mechanism

Once the pre-stress of the closing and trip springs has been relieved and the springs are free, the operating
mechanism may be disassembled into its separate parts. The materials used are enumerated in the
materials list in Section 7.3, “Listing of Materials Used in Accordance with ISO 14001.”
7.2 Disposal of the Dashpot Oil According to Regulations

1. Remove the locking ring in order to open the dashpot.
2. The cover with piston rod and dashpot piston may then be withdrawn.
3. Dispose of dashpot oil according to local regulations.
Figure 4: Dashpot Locking Ring
IB-DISP-MECH-STD
Page 8 of 10
004337
7.3 Listing of Materials Used in Accordance with ISO 14001

1) This list does not include parts of the electrical equipment such as motors, auxiliary switch, terminals,
wiring, etc., because these parts are installed as ordered by the customer.
Materials List Suggested Method

FK 3-06 Material Weight1) Parts
of Disposal
Plates, shafts, springs,
Steel 80kg As scrap metal
screws, etc.
Aluminium 16 kg Cabinet parts, roller lever As scrap metal
Stainless steel 0.8 kg Various small parts As scrap metal
Bronze, brass,
0.2 kg Various small parts As scrap metal
copper
Various
0.6 kg Various small parts Incineration
thermoplastics
Oil 0.05 kg Dashpot oil As used oil

FK 3-1/131 Material Weight1) Parts
of Disposal
screws, etc.
Bronze, brass,
copper
Various
thermoplastics

FK 3-1 Material Weight1) Parts
of Disposal
screws, etc.
Nodular cast
12.5 kg Crank flywheel As scrap metal
iron
Bronze, brass,
copper
Various
thermoplastics
IB-DISP-MECH-STD
Page 9 of 10
004338

FK 3-2, 3-3 Material Weight1) Parts
of Disposal
screws, etc.
Nodular cast
20.5 kg Crank flywheel As scrap metal
iron
Bronze, brass,
copper
Various
thermoplastics

FK 3-4, 3-5 Material Weight1) Parts
of Disposal
Steel 198kg screws, etc. As scrap metal

Nodular cast
33 kg Crank flywheel As scrap metal
iron
Bronze, brass,
copper 3.4 kg Various small parts As scrap metal
Various
thermoplastics 1.4 kg Various small parts Incineration
IB-DISP-MECH-STD
Page 10 of 10
004339
General Electric Grid Solutions Circuit Breakers Failure Reporting
Failure Reporting
Contents
1.0 Utilization of Failure Reports .............................................................................................. 3
1.1 Failure Reporting Form ....................................................................................................... 3
IB-FAIL
Page 1 of 4
004340
Failure Reporting
Revision History
1 Changed from AREVA to ALSTOM WH 07/20/2010
2 Updated IEEE standard from IEEE 1325 to IEEE C37.10 AB 08/08/2012
IB-FAIL
Page 2 of 4
004341
General Electric Grid Solutions Circuit Breakers Failure Reporting
1.0 Utilization of Failure Reports

Per IEEE C37.10, the customer and manufacturer may utilize failure reports for multiple purposes. The
primary reason is to provide data of a failure to the manufacturer in a manner that the manufacturer may
quickly quantify the information. The manufacturer will analyze failures and spot trends across a product line
using this data. This reporting will enable good communication to the manufacturer of problems that require
technical assistance.
Proper reporting of field failures may result in quality and design improvements of a product as well as better
shipping, installation, and maintenance procedures.
As stated in IEEE C37.10: “It is very important that each user carefully review all failure reports and send
reports to the manufacturer that show serious or repetitive failures. By sending only selected reports to the
manufacturer, the volume of reports is kept at a minimum and allows time for analysis of all problems.
Generally, the newer the equipment, the larger the percentage of failure reports that should be sent to the
manufacturer. Failures of older equipment are much more difficult to analyze as long -term maintenance
records may not be available.”
1.1 Failure Reporting Form

The form in document IB-FAIL-FRM is the document recommended by GE Grid Solutions to be used when
reporting a field failure to the manufacturer.
IB-FAIL
Page 3 of 4
004342
Failure Reporting
INTENTIONALLY LEFT BLANK
IB-FAIL
Page 4 of 4
004343
General Electric Grid Solutions Circuit Breakers Failure Reporting Form
Failure Reporting Form
IB-FAIL-FRM
Page 1 of 4
004344
Revision History

1 Changed from AREVA to ALSTOM WH 07/20/2010
IB-FAIL-FRM
Page 2 of 4
004345
General Electric Grid Solutions Circuit Breakers Failure Reporting Form
USER REPORT NO.____________
FAILURE REPORTING FORM FOR GENERAL ELECTRIC GRID SOLUTIONS CIRCUIT BREAKERS
Check all appropriate blocks and provide information indicated. For major trouble, provide additional information requested on the back of this
page, supplementing with additional pages if necessary.
EQUIPMENT:
Station User Ident. Of Breaker
Equipment Mfgr. GENERAL ELECTRIC Type Serial #
Nameplate
kV Short-circuit Current Continuous Current BIL
Brkr Background Shipped Installed Maintained Modernized Trouble Date
(Mo/Yr) (Mo/Yr) (Mo/Yr) (Mo/Yr) (Mo/Day/Yr)
Operational Counter Reading
Location:  Indoor  Outdoor Enclosure:  Non-metal Clad  Metal Clad  GIS
Interrupter:  Air Blast Air Magnetic  Oil  SF  Vacuum Other _____________________________________
ENVIRONMENT:
General:  Industrial  Urban  Suburban  Rural  Sea Coast  Above 3000 ft  High Contamination
Other
Weather Conditions:  Dry  Rain  Lightning in the Area  Snow  Fog  Freezing Rain  Frost  Condensation
Temp. Trend –  Rising  Falling  Steady  Extreme Cold  Temperature °C
Wind –  Calm  Light  Strong-Steady  Strong-Gusty
External Mechanical Stress Involved:  Normal  Earthquake  Wind  Abnormal terminal loading
Other _________________________________ Nominal System Voltage _____________________________________
TROUBLE:
When discovered:  Installation  In Service  Maintenance  Test  Other
Breaker mode at time of trouble:  De-energized  Closed  Open  Tripping  Closing  Reclosing
 Fault Interruption  Load Switching  Line Switching
Breaker response at time of trouble:  Not called upon to operate  Performed as intended
 Unsatisfactory operation  Failed to operate
Subsystem in trouble:  External insulation to ground  Internal insulation to ground  Insulating medium
 Isolating Contact  Bushing  Interrupter  Seal-Gaskets  Air System  SF6 system  C.T.
 Resistor sw or aux. int.  Voltage grading dev.  Line terminals  Compressor  Heater  Electrical Controls
 Wiring  Operating mechanism  Mechanical linkage  Other
State specifically what failed (with instr. Book ref.):
Has it occurred before on this breaker?  No  Yes How many times
State how problem was corrected:
_______________________________________________________________________________________________________________
POSSIBLE CAUSE:  Design/Manufacture  Shipping  Storage  Installation  Maintenance
 Wear/Aging  Animal/Birds  Other  Not Obvious
Comments and Suggestions:
_______________________________________________________________________________________________________________
EFFECT:
Breaker Down Time:  No interruption  30 min or less  1 hr  2 hr  6 hr  12 hr  24 hr  Other
Repair Time:  Less then 30 min
 1 hr  2 hr  6 hr  1 day  2 days  3 days  1 week  Other
Breaker Outage Status:  Immediate forced outage  Outage within 20 min  Required subsequent outage
 Repair deferred until regular maintenance  No outage for repair
User person completing report Date
User approval name Date
User contact name Telephone Number
User company ___________________________________________________________
(This form may be copied)
IB-FAIL-FRM
Page 3 of 4
004346
ADDITIONAL INFORMATION FOR ANALYSIS OF MAJOR OR

SYSTEM RELATED FAILURE
(USE ADDITIONAL PAGES AS NECESSARY)
(1) Single line station diagram showing involved breakers.
(2) Operation and timing sequence (including all alarms) of this and related breakers from the last
time that conditions were definitely normal.
(3) Line conditions before, during, and after failure.
(4) Oscillograms– attach with explanation and interpretation.

(5) Attach a description of the exact position of all mechanical components for the control solenoid
through all interrupter contacts as applicable (photograph each detail before any cleanup or
post-failure mechanism movement; supply copies of photos with the report.
(6) Attach a description of arc damage and location of arc products relative to valve seals.
(Photograph each in detail before any cleanup or post-failure mechanism movement; supply
copies of the photos with the report.)
(This form may be copied)
IB-FAIL-FRM
Page 4 of 4

02 Interruptor 69 KV - PARTE 2

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004248

5.5 Remote Backup Trip ............................................................................................... 16

0 Original issued document WH 03/30/2011

EQUIPMENT TYPE: SN: FIRST COMMISSIONING: 

1.0 External Inspection

1.5 Doors / Panels Adjustment  1.6 HV-Terminal Installation  1.7 Grounding 

2.0 Gas System Inspection

2.4 SF6 Gas M onitoring System Check 

3.0 Mechanism Inspection

3.3 Cabinet Cleanliness  3.4 M echanism / Control Components Inspection 

3.5 M echanism Spring Hand Charging 

4.0 Auxiliary System Inspection

5.0 Control System Components

5.3 Spring Motor Charging Operation  5.4 Remote Close / Trip 

5.5 Remote Backup Trip  5.6 Motor Charging Time 

5.11 Local Electrical Trip  5.12 Anti Pump Check 

5.15 Alarm Annunciation  5.16 Electrical Lockout #1 Function 

5.16 Electrical Lockout #2 Function 

6.0 Contact Resistance Measurement

6.3 Contact Resistance Reading Pole 1: μΩ Pole 2: μΩ Pole 3: μΩ Δ:

7.0 Timing Tests

7.3 Close Operation (C) Pole 1: ms Pole 2: ms Pole 3: ms Δ:

7.5 Backup Trip Operation (O) Pole 1: ms Pole 2: ms Pole 3: ms Δ:

COMMISSIONING CHECKLIST (continued)

9.0 Commissioning Engineer Certification

1.0 External Inspection

1.1 General Instructions

1.2 Conformity of Installation

1.3 Field Assembled Elements Tightness / Torque

1.4 External Condition (Cleanliness, Damages, Rust)

1.5 Doors / Panels Adjustment

1.6 HV-Terminal Installation

Figure 1: Mounting High Voltage Terminal Pads

2.0 Gas System Inspection

2.1 SF6 Gas Filling Pressure

2.2 Ambient Temperature

2.3 SF6 Gas Leak Check

2.4 SF6 Gas Monitoring System Check

Figure 2: Checking for Continuity

Figure 4: Quick Connect Valve

3.0 Mechanism Inspection

3.1 Main Linkage Inspection

3.2 Mechanism Interlocking Linkage Inspection

3.3 Cabinet Cleanliness

3.4 Mechanism / Control Components Inspection

3.5 Mechanism Spring Hand Charging

4.0 Auxiliary System Inspection

4.1 AC Supply Voltage

4.2 Heaters – Permanent / Thermostatically Controlled

4.3 Cabinet Lights

4.4 Tank Heaters

5.0 Control System Components

5.1 DC Supply Voltage

5.3 Spring Motor Charging Operation

Figure 5: Motor Overload Switch (Example) – Press “START”

5.4 Remote Close / Trip

5.5 Remote Backup Trip

5.6 Motor Charging Time

5.7 Manual Mechanical Close / Trip Operation

Figure 6: Manual Operation

5.8 Mechanical Counter Check

5.9 Position / Spring Indicator Flags Check

5.10 Local Electrical Close