Professional Documents
Culture Documents
GENERAL REQUIREMENTS
( SPECIFICATION )
CONTENTS
1 SAFETY ........................................................................................................................... 3
1.1 Standards ........................................................................................................................... 3
1.2 General .............................................................................................................................. 4
1.3 Safety Measures ................................................................................................................ 4
1.3.1 General .............................................................................................................................. 4
1.4 Touch Protection ............................................................................................................... 6
1.4.1 Touch and Step Voltage .................................................................................................... 6
1.4.2 Earthing System ................................................................................................................ 6
1.4.3 Lightning Protection .......................................................................................................... 6
1.4.4 General Fire Precautions ................................................................................................... 7
1.4.5 Escape Passages ................................................................................................................ 7
1.4.6 Standards, Instructional Pamphlets and Safety Sign Boards ............................................. 7
1.4.7 Temperatures ..................................................................................................................... 8
2 QUALITY ASSURANCE REQUIREMENTS ............................................................. 8
2.1 General .............................................................................................................................. 8
2.2 Contractors Responsibilities .............................................................................................. 8
2.3 Quality Assurance and Quality Control System ................................................................ 9
2.3.1 General .............................................................................................................................. 9
2.3.2 Bidder/Contractor Quality System .................................................................................... 9
2.3.3 Sub-Bidder/Contractor and/or Vendor Quality System..................................................... 9
2.3.4 Quality System Processes ................................................................................................ 10
2.3.5 Third Party Registration .................................................................................................. 10
2.3.6 Quality Documents to be submitted with Tender ............................................................ 10
2.3.7 Quality Documents to be submitted after Tender Award ................................................ 11
2.3.8 Quality Management during the CONTRACT ............................................................... 14
2.3.9 QA/QC and Verification Personnel ................................................................................. 14
2.4 Quality Auditing .............................................................................................................. 16
2.4.1 General ............................................................................................................................ 16
2.4.2 Conduct of Audit/Audit Plan ........................................................................................... 16
2.4.3 Audit Report .................................................................................................................... 17
2.4.4 Audit Schedule ................................................................................................................ 17
2.5 Third Party Inspection Agency (TPIA) ........................................................................... 18
2.6 Inspection Measuring and Test Equipment ..................................................................... 20
2.6.1 General ............................................................................................................................ 20
2.6.2 Calibration ....................................................................................................................... 20
3 HEALTH, SAFETY AND ENVIRONMENT (HSE) PLAN ..................................... 21
4 SAFETY SIGNS ............................................................................................................ 21
5 TESTING LABORATORIES ...................................................................................... 22
Accredited Independent Testing Laboratories (IEC 17025, IEC 17020, EN 45004) ........................ 22
6 MANUAL FOR GROUP LABOR ACCOMMONDATION ..................................... 22
The following shall form the basis for each Bidder/Bidder/Contractor to optimise his Proposal
with regard to local facts, and to prevailing quality and safety requirements. The general
information given hereunder applies to all plant, equipment and material, unless else specified, to
greater detail in sections on special conditions or specific installations.
Further, general reference shall be made to the Safety Rules of ADWEA/ADDC/AADC
subsidiaries as under:
ADWEA/ADDC/AADC HSE PROCEDURE MANUAL
ADWEA/ADDC/AADC SYSTEM SAFETY RULES
which shall be followed by all Bidders/Contractors during contract execution, and which will be
made available in its latest version.
1 SAFETY
1.1 Standards
The following Standards shall be applied:
IEC 60446 - Basis and safety principles for man-machine interface, marking and
identification
IEC 60621 - Electrical installations for outdoor sites under heavy conditions
(Describes protective measures intended to ensure the safety of
persons from electrical shock in normal service and in case of fault).
1
The Associated General Contractors of America
BS 5655 - Safety rules for the construction and installation of electric lifts
1.2 General
All installations under the contract shall be designed and constructed in a way that no hazards
can happen to the operators, the public or the installation itself, under normal operating
conditions or any fault in the transmission / distribution systems.
1.3.1 General
It is a prime objective of ADWEA/ADDC/AADC to obtain electrical installations that offer a
maximum degree of safety for the operators and bystanders under all normal operating and fault
conditions. In particular, it must be impossible to unwillingly, i.e. without the use of tools, touch
live parts of the Switchgear, or perform operations that lead to arcing faults.
i. For mechanical protection of all external parts, a minimum of Protection Class IP 4X for
Switchgear is required, i.e. totally enclosed and inaccessible for parts of particles of a size
larger than 1 mm in diameter during normal operation, but no protection against water. All
high voltage carrying parts must have a minimum class of protection of IP 65, i.e. totally
protected against contact with live parts, and dust-and water.
ii. Should internal arcing occur, the release of pressure into the atmosphere, (if any), shall be
in such a way that personnel standing at a position for operating the Switchgear, will not
get injured. Furthermore, no part of the enclosure or any loose parts may fly off the
Switchgear in such an event, and no holes shall be created in the enclosure during arcing.
All earthing connections must remain operational during and after an arc fault.
iii. All interlocks, which prevent potentially dangerous mal-operations must be constructed
such that they cannot be bypassed easily, i.e. the operator must use tools, keys or force to
bypass them.
iv. The earthing switch must be able to be padlocked in the "EARTHED" position.
v. With the earthing switch in the "ON" position, it must be possible to safely exchange the
breaker element while the remaining Switchgear is live.
vi. Energy storing mechanism of breakers must be totally enclosed with the Switchgear in the
operating condition.
vii. The name or numbering of a Switchgear bay, which has been determined during the
design stage shall be permanent unchangeable marking.
viii. Switchgear bay markings shall be fixed in such a way that they are clearly readable from
each operation point.
ix. Switch position indicators shall be fixed in such a way that they are clearly readable from
each operation point.
x. Busbar markings shall be fixed in such a way that they are clearly readable from each
location of the busbar area.
xi. A provision to separate the earthing system for testing shall be considered in the design.
xii. The fixing points of mobile earthing and short-circuiting devices (IEC 61138) at
Switchgear bays, shall be arranged in such a way, that termination can be carried out
without danger to life. (For fenced Switchgear bays it should be possible to earth the
equipment before the Switchgear bay fence gate can be opened).
xiii. According to the substation size, properly dimensioned grounding and short-circuiting
devices to IEC 61138, shall be available in sufficient numbers. Additionally a voltage
tester shall be made available in accordance with IEC 61010, IEC 61243. The equipment
shall be kept neatly arranged at an easily accessible location.
xiv. A single-line diagram shall be fixed at a central location in the Switchgear hall and in the
control room.
xv. Lighting fixtures shall be designed in such a way that maintenance of the same can be
carried out without danger to life.
xvi. For security reasons, in cases of power supply outages, an emergency lighting with
appropriate power supply system is provided. The emergency lighting and power supply
system shall guarantee emergency lighting and power supply and safety lighting to mark
or illuminate the rescue ways. If the normal lighting system is restored, the emergency
lighting system shall automatically be switched off to the stand-by position.
xvii. Portable emergency lighting with automatic switching ON possibilities, if the charging
voltage fails, has to be arranged additionally at suitable locations.
xviii. Heaters in panels, etc, shall have low surface temperatures.
xix. Portable CO2 and Dry Chemical Type (typically 2 litre) fire extinguisher of suitable sizes
shall be placed and fixed in the Switchgear hall, building entrances, etc. away from the
place, where fire is expected. These extinguishers shall be provided at selected places in
1.4.7 Temperatures
In all installations, the surface temperatures of any accessible part, which is expected to be
touched in normal operation, must not exceed 70C.
The design has to be based on the allowable temperature rise as specified in the relevant
standards taking into account the prevailing maximum ambient temperatures as stated in the
General Design Fundamentals.
2.1 General
All Bidders/Contractors/Sub-contractors and manufacturers of equipment supplied under this
specification shall at the time of bidding and during the design/entire execution period of the
contract, be ISO 9001 or ISO 9000:2000 and ISO 14001 certified.
Furthermore, the Bidder/Bidder/Contractor shall exercise during the project all his internal
quality assurance procedures for which he has received the corresponding certification.
For all site works, the Bidder/Bidder/Contractor must establish in addition to his internal quality
assurance plan, a site quality assurance plan for approval by ADWEA/ADDC/AADC. The site
quality assurance plan shall cover the subjects of material receipt and testing, responsibilities
during construction and installation, supervision, countermeasures against faulty execution,
testing after installation as well as documentation of all the above.
Quality assurance plans shall meet requirements as specified in Standard Technical
Specification, 01 AA-ANNEX 1:
The acceptance, approval or rejection, of WORKS nor the absence of these, shall not be
construed as a liability on the part of ADWEA/ADDC/AADC. In any event that the
WORKS in question are found to be defective later on, the sole responsibility lies with the
Bidder/Contractor to remove, replace or repair the defect in accordance with
ADWEA/ADDC/AADC instruction. The inspection and testing performed by
ADWEA/ADDC/AADC shall not release the Bidder/Contractor from his obligation under
the CONTRACT, nor provide grounds for any extension of CONTRACT time.
The WORK(S) shall be executed by qualified, experienced and competent personnel who
shall undertake their work in a safe and proficient manner.
All materials, equipment and plant components shall be suitable for arid conditions and
tropicalised to resist deterioration due to the severe prevailing local conditions including
high day time temperatures, high humidity and salt laden winds. Such protection shall
include, but not be restricted to, extra coating of protective materials, robust and protective
packaging, etc.
2.3.1 General
Bidder/Contractor shall be responsible to meet ADWEA/ADDC/AADC’s minimum
requirements for the Quality Assurance and Quality Control System. The Bidder/Contractor
including his sub-Bidder/Contractor and/or vendor shall ensure strict adherence to the following
requirements in the performance of WORK(S) under the CONTRACT.
The Bidder/Contractor shall remain ultimately responsible for the Quality of all material, plant
and equipment to be supplied, and all WORK(S) to be performed under the CONTRACT
including Sub-Bidder/Contractor’s and/or vendor’s.
Where a Bidder/Contractor and /or his sub-Bidder/Contractor do not have Third Party
Registration, they shall demonstrate that they have a Quality System that complies with ISO
9001:2000.
2.3.6.1 General
The required QA/QC Documents submitted along with the tender shall be used by
ADWEA/ADDC/AADC to evaluate the Bidder/Contractor’s capability to deliver a quality
product or services that will satisfy the CONTRACT requirements.
a) If the Bidder/Contractor has Third Party Registration, a valid copy of ISO 9001: 2000
Certificate.
Copies of System and Compliance Audit report with satisfactory result prepared by
ADWEA/ADDC/AADC/Engineer from another similar contract or project.
2.3.7.1 General
In the event of a successful tender or bid by the Bidder/Contractor, a project specific Project
Quality Plan (PQP) shall be prepared (refer to section 7.3) and submitted as per schedule set out
in CONTRACT documents, for ADWEA/ADDC/AADC/Engineer’s review and comments. The
PQP shall then be submitted to Head of QA/QC Department (or his nominated responsible
person) in ADWEA/ADDC/AADC for approval.
The approved PQP document shall form part of the CONTRACT. The PQP shall be the basis for
the whole Project Quality Management System implementation and shall be applied throughout
the full cycle of the CONTRACT.
All documents specified or listed in the PQP shall be collated or developed and submitted for
acceptance. Approval process shall follow the same approach as the PQP i.e. review by Engineer
and approval by ADWEA/ADDC/AADC. The same manner shall apply to sub-
Bidder/Contractor’s quality and work documents.
All documents, procedures, method statements, inspection and test plans, quality control plans,
etc that are listed in the approved Project Quality plan shall be prepared by the Bidder/Contractor
and approved by ADWEA/ADDC/AADC/Engineer. These documents are considered live
documents and if required, shall be subject to changes, revisions, amendments during the
progress or cycle of WORKS to meet requirements.
Additional documents, procedures, method statements, inspection and test plans, quality control
plans, etc that are not listed in the approved Project Quality plan but found to be required later on
during the execution of works shall be prepared by the Bidder/Contractor as advised by
ADWEA/ADDC/AADC/Engineer. The control and approval of which shall be in accordance
with the normal procedure.
The Bidder/Contractor shall be responsible for any discrepancies, errors or omissions in the
documents supplied by him, whether such documents have been approved or not.
Bidder/Contractor quality documents shall be controlled and shall follow a format acceptable to
ADWEA/ADDC/AADC.
The approval of revised document shall be as per original procedure and schedule as specified in
the CONTRACT or as advised ADWEA/ADDC/AADC/Engineer. The Bidder/Contractor shall
take necessary action to change as well all related document/s that are affected by the change /
revision to any document e.g. Project Quality Plan.
a) Index
b) Revision status, together with the control mechanism and a Distribution List. Distribution
shall be as per the CONTRACT but shall include the Head of QA/QC Department,
ADWEA/ADDC/AADC Projects Directorate.
d) Details on how the Bidder/Contractor’s corporate Quality System shall be applied and
implemented in the project, if applicable.
e) Detailed Scope of Work of the CONTRACT, together with a detailed description of all
Quality related aspects as applicable.
f) Identification of all main work activities and sub-activities to be controlled by the PQP.
h) Organizational structure specific to the CONTRACT identifying functions and job title of
all management and staff down to foreman level. Organizational structure shall establish
a detailed schedule of responsibilities for all key functions that will be utilized in the
project as shown in the organizational chart including responsibilities of the Management
Representative.
i) Lists of applicable documents, Work Instructions, Inspection and Test Plans, and/or
Method Statements, etc. The lists shall be considered as Controlled Documents and shall
be subject to controls set in the Bidder/Contractor Document Control Procedure (see
section 7.0 Documentation).
3. List of CONTRACT specific Work Procedures, Work Instructions, Inspection and Test
Plans, Method Statements, etc., by Bidder/Contractor required to be developed for the
CONTRACT. Denote who is responsible for revising the documentation and the date
when it will be completed.
5. List of forms and formats with unique numbers that will be used in Bidder/Contractor’s
Quality Management System.
6. List of applicable Quality Control Plans (QCP) and / or Inspection and Test Plans (ITP)
to be used in the project. These shall include :
a. List of Corporate Quality Control Plans or Inspection and test Plans with current
revision status and issue date that shall be used on the CONTRACT without revision,
if any.
b. List of Corporate Quality Control Plans or Inspection and Test Plans with current
revision status and issue date that require revision before they meet the CONTRACT
requirements. Denote who is responsible for revising the documentation and the date
when it shall be completed, if any.
c. List of CONTRACT specific Quality Control Plans or Inspection and Test Plans
required to be developed for the CONTRACT. Denote who is responsible for revising
the documentation and the date when is shall be completed.
d. List of CONTRACT specific Quality Control Plans or Inspection and Test Plans by
Sub-Bidder/Contractor for assigned work activities, including those to be developed
or revised.
(Refer to section 9.0 Quality Assurance Auditing for details of Audit Execution Plan)
k) Where the services of a Third Party Certification is required by the CONTRACT, this
section of the Project Quality Plan shall :
2.3.7.4 Presentations
The Bidder/Contractor shall make a presentation for clarifications of Document submissions or
proposals if requested by ADWEA/ADDC/AADC/Engineer. All necessary arrangements to
ensure proper and successful presentation shall be prepared by the Bidder/Contractor prior to the
event. Presentation activities shall form part of the scope of work of the Bidder/Contractor
including its sub-contractors and/or vendors.
2.3.8.1 General
General and specific quality matters shall be reported by the Bidder/Bidder/Contractor in the
CONTRACT Weekly/Fortnightly/Monthly reports. Example of these quality matters are
summary of test and inspection carried out on site, analysis of Non-conformance and corrective
actions, areas of concern or weakness identified in the Quality System, and others that will be
specified and requested by ADWEA/ADDC/AADC/Engineer.
2.3.9.1 General
The Bidder/Contractor shall assign sufficient Quality Assurance / Inspection (Quality Control)
and Verification Personnel to the CONTRACT to ensure that the Quality Management System,
Quality Assurance and Quality Control are effectively established, implemented and maintained
throughout the CONTRACT.
Critical requirements that must be followed to ensure compliance to our System Safety Rules.
These include the following;
The Authorised Person issuing a Safety Document to a Contractor’s Competent Person
must ensure that their competency is valid and permits them to undertake the work.
Check items such as, the Safety Document they can receive, which equipment they can
work on or which type of works they can do, the location they are limited to, the Method
Statement, etc.
The Authorised Person must clearly identify some important general precautions that the
Competent Person must apply while executing the work.
The Authorised Person must ensure that the same Competent Person is not receiving
more than one Safety Document. He/She has to make certain that the previous open
Safety Document, if any, has been cleared by the Competent Person before issue of the
new Safety Document. It is the responsibility of the Competent Person to clear the
existing open Safety Document prior to receiving another one. He must ensure that
he/she is not in possession of two Safety Documents simultaneously.
Safety Documents are not transferable under any circumstance. Competent Persons must
fulfil their responsibility once they have received a Safety Document in their name. If the
Competent Person has to change for some reasons, then there must be a new Safety
Document for the intended works and then only after the previous one is cancelled.
Competent Persons must only carry out works that is stated in the Safety Document.
They must read the Safety Document, understand it and clarify any aspect they are unsure
about with the Authorised Persons.
The Competent Person must be on site when ANY works under the Safety Document are
being carried out. If for any reason they must leave the site, keeping the Safety Document
open, they must inform the issuing Authorised Person.
The Authorised Person is responsible for demarcation of the Safe working area.
2.3.9.2 QA Engineer
The Bidder/Contractor shall assign a QA Engineer at each construction site. There shall be
sufficient inspection personnel to cover all disciplines work and activities, all Sub-
Bidder/Contractor’s work and off site facilities. They shall be independent of the work being
performed and shall have no other duties or responsibilities, unless prior approval in writing is
granted by ADWEA/ADDC/AADC.
QA Engineers shall report to the QA Manager, corporate or projects and QC Inspector to the QA
Engineer. The duties and responsibilities of QA Engineers and QC Inspectors shall be
established and documented in the PQP.
2.4.1 General
The Bidder/Contractor shall carry out Internal Audits of his Quality System and External Audits
of his Sub-Bidder/Contractor/s and/or vendors on a regular basis throughout the Project period.
Audits shall be carried out in accordance with a documented written Procedure duly reviewed
and approved by ADWEA/ADDC/AADC/Engineer.
certified Quality Management System Lead Auditor who has passed a Lead Auditor
course registered with IRCA
certified Internal Auditor who has passed an Internal Auditor course registered with
IRCA
The Audit Execution plan shall specify the procedure in the conduct of the audit and shall
include as a minimum:
1. Audit Objective
2. Scope of Audit
Audit Timetable
Auditing Method
Subsequent to material approval, placing of the order and commencement of production, the
Third Party Inspection Agency shall carry out inspection of the ordered materials/ equipment to
ensure conformity to the approved Specifications. The scope of the inspection shall include for
but not be limited to the following:
- Examine the manufacturer’s production procedures, compliance and compatibility with the
relevant approved Standards, technical specifications and technical schedules.
- Inspect and ensure that production, Quality Control and Quality Assurance Procedures are
adopted and implemented correctly in accordance with the latest approved International
Standards in this field (ISO 9001, 9002 and 9003).
- Review and approve production procedures and carry out approval tests as required in
accordance with the appropriate Standards.
- Witness of all mechanical acceptance tests carried out at the laboratories to ensure that the
samples conform to the requirements of the approved Specifications and applicable
Standards defined therein.
- Continual review of the manufacturer's data book to ensure that it is being kept up to date and
that all relevant documentation is contained therein.
- Verify that all ordered materials have been produced by and originate from the manufacturers
premises.
- Issue recommendation to release for shipment and endorse all shipping documents.
At the end of the complete inspection, the manufacturer Inspector shall issue a complete report
on the ordered materials/equipment confirming that the items are in accordance with the
approved Technical Specifications and Technical Schedules. The report shall also include all test
data and results performed at the manufacturer’s premises, shipment details and expected arrival
of the consignment at Abu Dhabi.
i) Non-conformity description.
The cost of any re-inspections due to the non-conformity will be borne by the Bidder/Contractor.
As and when any plant or equipment shall have passed the tests referred to in this Specification
which involves Third Party Inspection Agency, a certificate to that effect shall be furnished in
writing by the manufacturer/Bidder/Contractor/SUB-Bidder/Contractor/ VENDOR and TPIA.
2.6.1 General
The Bidder/Contractor shall supply all inspection, measuring and test equipment required for
inspection and testing. All equipment shall be robust and suitable for the working environment.
The equipment shall be calibrated at the start of the CONTRACT and re-calibrated as required
by the Manufacturer, CONTRACT specification(s), international codes and standard or, job
conditions.
The Bidder/Contractor shall provide, control, calibrate and maintain the inspection, measuring
and test equipment suitable to demonstrate the conformance of materials with the specified
requirements. Equipment shall be used in a manner which ensures that the measurement
uncertainty is known and consistent with the required measurement capability.
The Bidder/Contractor shall establish and maintain documented procedures to control calibrate
and maintain inspection, measuring and test equipment in accordance with the relevant clause of
ISO 9001:2000
2.6.2 Calibration
All calibration shall be carried out against certified equipment having known valid relationship
to internationally or nationally recognized standards. Records shall be available for review by
ADWEA/ADDC/AADC/Engineer and shall be kept and maintained by Bidder/Contractor at
construction site/work location. Instruction on the use and maintenance of the equipment shall be
available at the Work Site.
Bidder/Contractor shall ensure proper and adequate equipment handling, preservation and
storage to maintain its accuracy and fitness.
Calibration interval of all inspection, measuring and testing equipment shall be specified by the
Bidder/Contractor in a documented procedure that is acceptable to
ADWEA/ADDC/AADC/Engineer.
01 TR-ANNEX 3 -
4 SAFETY SIGNS
The application of Safety Signs (enclosed in 01 AA-ANNEX 1) shall be as follows:
5 TESTING LABORATORIES
Name Country
KEMA * The Netherlands
EdF France
IPH Germany
PEHLA * Germany
FGH Germany
CESI * Italy
ASTA * U.K.