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भारतीय िानक IS 9382 : 2022


Indian Standard

टार और बिटु बिनस सािग्री के परीक्षण


की बिबियााँ : पतली बिल्म ओिन
परीक्षण द्वारा ऊष्मा और हिा के प्रभाि
का बनिाारण
( पहला पुनरीक्षण )

Methods for Testing Tar and


Bituminous Materials: Determination
of Effect of Heat and Air by Thin Film
Oven Test
( First Revision )

ICS 91.100.50;93.080.20

 BIS 2022

भारतीय मानक ब्यूरो


BUREAU OF INDIAN STANDARDS
मानक भवन, 9 बहादु र शाह ज़फर मार्ग , नई ददल्ली - 110002
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI - 110002
www.bis.gov.in www.standardsbis.in

December 2022 Price Group 4


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Bitumen, Tar and Related Products sectional committee, PCD 06

FOREWORD

This Indian Standard was adopted by the Bureau of Indian Standards after the draft finalized by the Bitumen, Tar and
Related Products Sectional Committee had been approved by the Petroleum, Coal and Related Product Division Council.

A compilation of methods of tests for testing tar and bituminous materials for their characteristicswas published in 1978
(see IS : 1201-1978 to IS : 1220-1978). Later it was felt that it was necessary to establish a method of test for determination
of effect of heat and air on bituminous materials when heated to a standard temperature under specified conditions.
Hence this standard Methods for testing Tar and Bituminous Materials: Determination of effect of heat and air by thin
film oventest was published in 1979.

The Sectional Committee responsible for the preparation of this standard has taken into consideration the views of
producers, consumers and technologists and has related the standard tothe manufacturing and trade practices followed
in the country in this field. Due weightage was also given to the need for international co-ordination among standards
prevailing in different countries of the world. These considerations have led the Sectional Committee to derive assistance
from the publication of American Society for Testing and Materials, Philadelphia.

In this revision all the amendments issued earlier have been incorporated. Suitable tolerances have been incorporated to
the size of the container and the rate of rotation of the perforated metal shelf in the oven mentioned in the standard.

The composition of the Committee, responsible for formulation of this standard is listed in Annex A.

For the purpose of deciding whether a particular requirement of this standard is complied with the final value, observed
or calculated, expressing the result of a test or analysis shall be rounded off in accordance with IS 2 : 2022 ‘Rules for
rounding off numerical values (second revision)’. The number of significant places retained in the rounded off value
should be the same as that of the specified value in this standard.
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IS 9382 : 2022

Indian Standard
METHODS FOR TESTING TAR AND BITUMINOUS MATERIALS:
DETERMINATION OF EFFECT OF HEAT AND AIR BY THIN FILM
OVEN TEST
( First Revision )

1 SCOPE IS 1212 : 2022 Methods for Testing Tar and


Bituminous Materials —
This standard covers determination of the effect of Determination of loss on heating
heat and air on semi-solid bituminous materials by thin (second revision)
film oven test.
4 APPARATUS
2 TERMINOLOGY
4.1 Oven
2.1 For the purpose of this standard, the following A double walled chamber, rectangular in form, interior
definition and those given in IS 334 shall apply. dimensions not being less than 290 mm in height from
the top of the heating element to the top of the chamber
2.2 Effect of Heat and Air and not less than 300 mm in width and depth. The
chamber is provided on one side with a tightly fitted
It is the effect of heat and air on bituminous materials hingeddoor containing a double glass window, at least
when heatedto a standard temperature under specified 100 mm square, through which the thermometer may
conditions. The amount of hardening is evaluated from be read without opening the door. Ventilation of the
the reduction in penetration expressed as the percentage oven is provided by means of either oneround vent-
of the original value. hole in the top and one in the bottom of the oven, or
one round vent-hole near the top and one near the
3 REFERENCES bottom on each of the two sides of the oven, the
diameter of each vent-hole being 12 mm to 16 mm.
The following standards contain provisions, which Heating of the oven shall be done electrically and the
through reference in this text, constitute provisions of temperature is maintained, within the limits specified
this standard. At the time of publication, the editions for the test.
indicated were valid. Allstandards are subject to revision NOTE — A calibrated thermocouple/ temperature sensor with
and parties to agreements based on this standard are digital display may be used in the oven in place of
encouraged to investigate the possibility of applying the thermometer.
most recent editions of the standards indicated below:
4.2 Perforated Metal Shelf
IS No. Title A perforated metal shelf, approximately 250 mm in
diameter; and aluminium shelf of the form and
IS 334 : 2002 Glossary of terms relating to bitumen dimensions as shown in Fig. 1 of IS 1212 is
and tar (third Revision) recommended. Theshelf is placed in the centre of the
oven with respect to all dimensions of the interior of
IS 1203 : 2022 Methods for Testing Tar and
the oven, and is suspended by a vertical shaft and
Bituminous Materials —
provided with mechanical means for rotation at the rate
Determination of penetration (second
of 5.5 r/min ± 1.0 r/min.
revision)
IS 1211 : 2022 Methods for Testing Tar and NOTE — Ovens of minimum size accommodate two containers.
For routine or control operations, larger ovens, having
Bituminous Materials — proportionately larger shelves to accommodate a greater number
Determination of water content Dean of containers, may be advantageous and are suitable provided
and stark method (second revision) they meet the requisite specification requirements.

1
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IS 9382 : 2022

4.3 Thermometer
A thermometer graduated in Celsius degrees, and conforming to the following requirements shall be used:

Characteristic Requirement
Liquid Mercury
Filling above liquid Nitrogen gas
Temperature range 150 °C to 170 °C
Sub-divisions 0.5 °C
Longer graduation lines at each 1 °C
Graduations numbered at 0 °C, 155 °C, 163 °C and 170°C
Immersion Total
Total length 150 mm to 154 mm
Bulb length 10 mm to 15 mm
Bulb diameter Not larger than stem diameter
Stem diameter 6.0 mm to 7.0 mm
Distance of bottom of bulb to graduation
line:
at 0 °C 33 mm to 38 mm
at 155 °C 70 mm to 80 mm
Distance of top of thermometer to 20 mm to 30 mm
graduation line at 170 °C
Top finish Glass ring
Scale error at any point when 0.5 °C
standardized, Max

4.3.1 The top of the contraction chamber shall not be 5 PROCEDURE


more than 41 mm above the bottom of the bulb.
5.1 Stir and agitate thoroughly the material as
4.3.2 The expansion chamber shall permit heating the received, warm if necessary, to ensure a complete
thermometer at least 25 °C above highest temperature mixture before a portion is removed for the test.
on the scale.
5.2 Heat the container in an oven at 100 °C to 110 °C
4.3.3 At the ice point, the thermometer shall be for 30 min. Cool and weigh. Weigh into the container
graduated from -1 °C to + l °C in 0.5 °C divisions. 50.0 g ± 0.5 g of the material.
4.3.4 The thermometer shall be supported from the If the quantitative value of the mass change is desired,
shaft of the metal shelf in a vertical position cool the samples for the oven test toroom temperature
approximately 20 mm inside the periphery of the shelf and weigh each sample separately to the nearest
with the bottom of the bulb 6 mm above the shelf. 0.001 g. If the mass change isnot required, allow the
4.4 Container samples to cool to room temperature before placing
in the oven.
A cylindrical pan, 140 mm ± 1 mm inside diameter and
9.5 mm ± 1.5 mm deep with a flat bottom. This shall 5.3 At the same time, pour a portion of the sample into
be made of aluminium or stainless steel approximately the specified container for determination of
0.76 mm and 0.64 mm thick respectively. 50 g of the penetration (see IS 1203).
sample in this size container give a film thickness of
approximately 3.2 mm.

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IS 9382 : 2022

5.4 Bring the oven to a temperature of 163 °C ± 1 °C 6.2 When determined, report the average loss of the
and place the sample container in the revolvingshelf. material in the two containers as the percent by mass
Close the oven and rotate the shelf during the entire of the original material.
test at a rate of 5.5 r/min ± 1.0 r/min., the temperature
7 PRECISION
being maintained at 163 °C ± 1 °C for 5 h after the
sample has been introduced and the oven has again Results in duplicate tests shall not differ by more than
reached the temperature. the following:
The 5 h period shall start when the temperature reaches
162 °C and in no case shall the total time,during which Test Repeatability Reproducibility
the sample is in the oven, be more than 5 h 15 min. At Percentage of 4.0 8.0
the end of the specified heating period remove the penetrationretained
container from the oven. If the loss is not being Change in mass 0.05 0.16
determined, proceed in accordance with 5.6. If the loss percentagenot more
is being determined, cool to room temperature, and than 0.4 percent
weigh to the nearest 0.001 g and calculate the loss due Change in mass 14 percent of 40 percent of the
to heating. percentagegreater than the mean mean value
5.5 After weighing the two samples, place them on a 0.4 percent value
piece of asbestos cement board. Put the boardand the
containers on the circular shelf of the oven maintained NOTE — Percentage retained penetration shall be calculated by
the following equation:
at 163 °C ± 1 °C. Close the oven and rotate the shelf
for 15 min, remove the samples and the plate.
Percentage retained penetration =
𝑃𝑒𝑛𝑒𝑡𝑟𝑎𝑡𝑖𝑜𝑛 𝑏𝑒𝑓𝑜𝑟𝑒 𝑇𝐹𝑂𝑇− 𝑃𝑒𝑛𝑒𝑡𝑟𝑎𝑡𝑖𝑜𝑛 𝑎𝑓𝑡𝑒𝑟 𝑇𝐹𝑂𝑇
5.6 Pour both samples into a 240 ml container. × 100
𝑃𝑒𝑛𝑒𝑡𝑟𝑎𝑡𝑖𝑜𝑛 𝑏𝑒𝑓𝑜𝑟𝑒 𝑇𝐹𝑂𝑇
Remove all the material from 140 mm pans by
scrapping with a suitable spatula or putty knife. Stir the 8 PRECAUTION
combined residues thoroughly, placing the 240 ml
container on a hot plate to maintain the material in a 8.1 Conduct the loss on heating test in duplicate.
fluid condition, if necessary. Pour the material in a 8.2 Determine the water content of the sample in
proper container. Determine the penetration of the accordance with the method for determination ofwater
residue as prescribed in IS 1203. content specified in IS 1211.
6 REPORTING 8.3 If the sample contains water, test it in that condition.
6.1 Report the value of the original penetration, 8.4 Reject the test during which samples show evidence
penetration of the residue and penetration of the of loss by foaming.
residue expressed as the percentage of the original
penetration. 8.5 The pan’s bottom should be maintained flat.
Results are affected if the bottoms of the pans arenot
flat. Frequent inspection to eliminate warped or
damaged pans is advisable.

3
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IS 9382 : 2022

ANNEX A
(Foreword)

COMMITTEE COMPOSITION
Bitumen, Tar and Related Products sectional committee, PCD 06

Organization Representative(s)

CSIR - Central Road Research Institute, New Delhi DR AMBIKA BEHL (Chairperson)

Airports Authority of India, New Delhi SHRI VINOD KUMAR SHARMA


SHRI SUPRIO GOSH (Alternate)
Bharat Petroleum Corporation Limited, SHRI C. SHANMUGANATHAN
Mumbai MISS SONAL MAHESHWARI (Alternate)
Birla Institute of Technology and Science, SHRI SRIDHAR RAJU
Pilani
CSIR - Central Road Research Institute, New DR SIKSHA SWAROOP KAR
Delhi
CSIR - North East Institute of Science and DR SHASHI D. BARUAH
Technology, Jorhat DR B. P. BARUAH (Alternate)
Central Public Works Department, New Delhi SHRI DIVAKAR AGRAWAL
Chennai Petroleum Corporation Limited, DR V. SELVAVATHI
Chennai SHRI H. RAMAKRISHNAN (Alternate)
Dilip Buildcon Limited, Bhopal SHRI B. B. KAMESWARA RAO
SHRI ANUSH K. C. (Alternate)
Directorate General Border Roads, New Delhi LT COL NITIN CHANDRA JOSHI
SHRI ARNAB CHAKRABORTY (Alternate)
Directorate General of Quality Assurance, SHRI VIVEKANAND
Ministry of Defence, New Delhi SHRI ANIL KUMBHARE (Alternate I)
SHRI SACHIN VINAYAK ZOPE (Alternate II)
Engineer in Chief Branch, New Delhi SHRI R. JAYAPRASAD
SHRI O. P. SRIVATAVA (Alternate)
G R Infra-Projects Limited, Gurugram SHRI U.C. GUPTA
G P Global Asphalt Private Limited, New Delhi SHRI RAJESH KUMAR JAIN
Highways Research Station, Chennai MISS ER S. USHA DEVI
SHRI ER S. YAMINI (Alternate)
Hindalco Industries Limited, Mumbai SHRI HARSHAD KUMAR PANDIT
Hindustan Colas Private Limited, Mumbai SHRI T. K. SUBHAASH
SHRI K. G. RANGANATHA (Alternate)
Hindustan Petroleum Corporation Limited (HP SHRI B. RAVI
Green R & D Center), Bengaluru SHRI K. RAGHAVA KRISHNA (Alternate)
Hindustan Petroleum Corporation Limited, SHRI SANTOSH DHAKU BHOGALE
Mumbai
IRB Infrastructure Developers Limited, SHRI SUDHIR HOSHING
Mumbai SHRI JITENDER CHAUHAN (Alternate I)
MISS SONALI SARKAR (Alternate II)

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IS 9382 : 2022

Organization Representative(s)

Indian Institute of Technology Bombay, DR DHARAMVEER SINGH


Mumbai
Indian Institute of Technology Delhi, New SHRI ARAVIND SWAMY
Delhi
Indian Institute of Technology Madras, DR J. MURALI KRISHNAN
Chennai DR A. VEERARAGHAVAN (Alternate)
Indian Institute of Technology Roorkee, SHRI SHAM SUNDAR RAVINDRANATH
Roorkee
Indian Oil Corporation Limited - Refineries and SHRI S. SARKA
Pipelines Division, New Delhi SHRI K. MEDHI (Alternate I)
DR MONIKA (Alternate II)
Indian Oil Corporation Limited, New Delhi DR N. S. RAMAN
Indian Road Congress, New Delhi SHRI S. K. NIRMAL
SHRI R. V. PATIL (Alternate)
IndianOil Total Private Limited, Mumbai SHRI PANKAJ KUMAR JAIN
SHRI GAURAV GOGNE
Ministry of Road Transport and Highways, SHRI SANJEEV KUMAR
New Delhi SHRI VARUN AGGARWAL (Alternate)
National Institute of Technology, Warangal SHRI VENKAIAH CHOWDARY
DR S. SHANKAR (Alternate)
National Rural Roads Development Agency, SHRI B. C. PRADHAN
New Delhi
National Test House, Kolkata SHRI VINAY KUMAR
Nayara Energy Limited, Mumbai SHRI MRIGANKA TARAFDAR
SHRI DHIRAJ GONDALIA (Alternate)
Om Infracon Private Limited, Guwahati SHRI A. N. DAS
Ooms Polymer Modified Bitumen Private SHRI B. R. TYAGI
Limited, Gurugram SHRI PALASH KATHAL (Alternate)
Shell Bitumen India Private Limited, Gurgaon SHRI NILANJAN SARKER
Zydex Industries Limited SHRI AJAY RANKA
SHRI VISHAL SALUJA (Alternate I)
SHRI HIMANSHU AGARWAL (Alternate II)
Director General, BIS SHRIMATI. MEENAL PASSI, SCIENTIST ‘E’/DIRECTOR
AND HEAD (PETROLEUM, COAL AND RELATED
PRODUCTS DEPARTMENT) [REPRESENTING DIRECTOR
GENERAL (Ex-officio)]

Member Secretary
SHRI HARI MOHAN MEENA
SCIENTIST ‘C’/DEPUTY DIRECTOR
(PETROLEUM, COAL AND RELATED PRODUCTS DEPARTMENT) BIS

5
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development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.

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Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the website-
www.bis.gov.in or www.standardsbis.in.
This Indian Standard has been developed from Doc No.: PCD 06 (18573).

Amendments Issued Since Publication


Amend No. Date of Issue Text Affected

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