Final Document

UV Sterilizer

Model: UIV-10

FOR

COSCO(GUANGDONG)SHIPYARD CO.,LTD.
UT771WP
Hull No.: N603/N604/N605/N606/N607/N608/N634/N635

M14587
Version ( A.0 )
2015.1.6
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10

Table of contents

1.0 General

2.0 Specifications

3.0 Installation
3.1 Delivery
3.2 Positioning
3.3 Piping
3.4 Electric connections
3.5 Alarm extension

4.0 Operation
4.1 Initial start-up
4.2 Operation
4.3 Control cabinet
4.4 UV-lamps

5.0 Maintenance and service

5.1 Cleaning and replacing of quartz sleeve
5.2 Cleaning and replacing of sight glass
5.3 Replacing and cleaning of UV-lamps

6.0 Troubleshooting

7.0 Mechanical drawing

8.0 Electrical drawing

9.0 Spare part list

-1–
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10

1.0 General
The UV unit is designed to provide disinfection to potable water onboard.
The whole system includes stainless steel UV chamber, UV sensor, UV-lamp, Quartz jacket,
solenoid valve, control cabinet.
The control system is arranged through a controller program, which collect information from UV
sensor and lamp monitors, so that the solenoid valve on output pipe can be controlled at such
conditions like the Lamp failure and the UV dosage lower, the solenoid valve will be closed , to
protect unqualified water passing through to potable water system; meanwhile , a lamp
running-hours accumulator will deliver alarm while running hours reaches to 7200 hours and valve
will be closed when running hours reaches 8000hrs.

2.0 Specifications

HANSUN UV-Sterilizer covers capacity from 1~40m3/h, details as follow:

Technical specification:

Model UIV-10
Capacity 10 m3/h
Number of lamps 5 pc
Type of lamp HS15
Voltage 220 VAC; 60 Hz
Power consumption 100 W
UV-dosage 36000 μWs/cm2
Alarm extension Potential-free, NO & NC available
Ambient temperature 5-45 ℃
Working pressure Max 10 bar
Material chamber Stainless steel 316L

3.0 Installation

3.1 Delivery

The unit is completely arranged inner piping and cabling, for piping there is only inlet and outlet to
be interfaced with user’s piping. Furthermore there is only power supply and alarm extension to be
connected.

3.2 Positioning

-2–
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10

The unit is to be positioned with certain space for maintenance, the space is enough for onsite
replacement of UV-lamp and quartz. The unit is to be positioned far from heavy vibration. For
detailed installation, please refer to drawing as illustrated.

3.3 Piping

The UV-Sterilizer is to be arranged close to hydrophore, boost pump, filter tank etc, and keep the
piping as short as possible to end user.

3.4 Electric connections

The unit of power supply is designed available to 220VAC & 60Hz, for other power source to be
further required. Please be advised that we can supply as option. For details, please refer to
electrical drawing.

3.5 Alarm extension

There is a potential-free alarm available to be further extended to ECR, NC or NO are available to
ship’s centre monitoring system.

4.0 Operation

4.1 Initial start-up

Please check the power supply before start-up the unit

z Check the power supply

z Fill the chamber by fresh water :

Opening the upper vent valve

Slowly open inlet valve, avoiding water impact to quartz and cause damage.

When water vent out on top, then close it.

Keep inlet valve open completely.

z Check no leakage

-3–
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10
4.2 Operation and description of panel

1. Start-up of UV Sterilizer

While start up the unit, it will take two minutes delay for opening of solenoid valve. So that
the UV lamp to be warmed up to maximum outputting.
When power on the unit, there should be intensity page illustrated upon initializing of
controller, detail as follow:

2. Flow diagram of interface operation:

The unit contains three key interface pages:

1. Status page
2. System setting page
3. Alarm page
Each item of Status page and System setting page is interchangeable in interface.
Details as follow:

Status page and setting page is interchangeable.

-4–
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10

User can change-over page item by pressing , , , on controller panel,

each of them that’s corresponding to the key “ Exit, PgUp, PgDn, Set”.

3. General description of page

For detailed description of item in each page as follow:

1) Intensity of UV ray

This is the main page of unit, which will enter into this page upon star-up automatically,
the page intended for displaying of UV intensity. The page illustrates range of UV ray:
1%~100%. The system is running normally when UV ray stabilized within 50%~100%. If
UV intensity is less than 50%, an alarm occurs, solenoid valve to be shut off
simultaneously.

2) Hour meter of lamps

-5–
Date: 2014-12 UV-STERILIZER

Rev: UIV-10

This page displays the hour accumulation of lamp, which gives record accumulated
running hours of UV lamps. There is two time value designed, 7200 hours and 8000 hours
alternatively. When the UV lamp running is over 7200 hours, the system will give
attention to user for prepare spare of UV lamp. If 8000 hours running up, the system will
shut down the solenoid valve, and alarm occur.

3) Status of UV lamp

The system can control and monitor 5 UV lamps in maximum, which can illustrate the
status of each UV lamp. From right to left, which is corresponding to the status of
No.1~No.5 UV lamps interface channel. Each code of “O, F, X” stands for different
status of UV lamp. “O” stands for interface channel is normal. “F” stands for faulty of
subject channel is in faulty. “X” stands for non-use of subject channel. For example,
“XXXOF” stands for faulty of #1 interface channel, Normal of #2 channel and it’s non-use
of 3~5 channels.

4) Status of solenoid valve “V1”

Subject page displays the status of solenoid valve, if solenoid valve is open, which display
“Open”. If not, display “Close”.

5) Voltage of UV sensor

-6–
Date: 2014-12 UV-STERILIZER

Rev: UIV-10

For easy test and inspection, the system provides input voltage of UV sensor, the user can
test and inspect the function of system accordingly.

6) Reset of Hour meter

If running hour of UV lamp exceeds setting, or defectives of UV lamps. The UV lamp

must be replaced accordingly. The user could enter into subject page, and reset the hour
meter upon replacing of UV lamps.

Press , A confirm manual is pop out,

and then press to confirm the operation or press to cancel the operation.

7) Setting of UV lamp interface channel

The system provides 5 UV lamp interface channels in maximum, the user can define
certain channels. From right to left, which stands for the status of #1 to #5 channels, if the
value is “1” of corresponding bit, it means subject channel is occupied in use, if the value
is “0” of corresponding bit that means subject channel is un-use.

Press , the configure manual pop out,

-7–
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10
The interface has the cursor which flashes, the in current operation port, user can move the

cursor by pressing or . Press can change status of the port which

instructed by cursor. After the change finished press withdrawal establishment

page, and preserves the establishment parameter.

8) Manual operation of solenoid valve

User wants to manually open or close solenoid valve for testing and commissioning. The

system provide subject page for this purpose, by pressing manually open or close
solenoid valve.
When user step out subject page, the control right will shift program automatically.

Faulty information

The system provides monitoring functions of status, intensity, running time for UV lamp. If
something wrong, an alarm caused or error code for user attention. When alarm occurs, which is to
be extended to remote terminal, and flashing on local panel for user attention. If user acknowledges
alarm, the lamp will light off.

1) Intensity low

UV intensity Low
Caused reason
z Defective of UV lamp
z Dirty of quartz jacket
z Dirty of UV sensor glass
z Defective of UV sensor
z Dirty water source

-8–
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10
2) Faulty of UV lamp

For example: subject page illustrated defective of #1 UV lamp. Corresponding error as

follow:
z Defective of fuse(fused)
z Defective of UV lamp
z Defective of electronic ballast
z Defective of Power PCB

3) Stand-by attention of UV lamp

The system running over 7200 hours, the system will call use for stand-by of
replacement of UV-lamp. The use can still run the system till 8000 hours.

4) UV lamp running time

Subject page illustrated the UV-lamp is running over 8000 hours, the UV lamp must
change accordingly, and solenoid valve shut off automatically. Please reset hour meter
upon replacement of UV-lamp.

4.3 Control cabinet

y The control cabinet is equipped with HSC-2, which arranged on cabinet cover, there is power
and alarm LED arranged on front of cover.

y The controller contains necessary information that displays in different manual bar, which
includes UV intensity, hour meter, trouble shorting, alarm list and contact information. There is

-9–
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10
arrow key available for page turning.

y Once alarm rising, certain information to be displayed on screen of controller.

4.4 UV-lamps

The UV-lamps is specially made by Phillips, which fits adapter for easy connection. The UV-lamp
gives 8000 hours life, the UV ray reaches 254nm that specially designed for potable water
sterilizing.

5.0 Maintenance and service

The UV-Sterilizer should be carried out periodic maintenance, so that the unit is kept in regular
condition. When the UV-sterilizer running for long time, there is some dirties stained on the surface
of quartz jacket, this will cause UV ray reduced, and slow down the sterilizing capacity. Meanwhile
the sight quartz of UV-sensor is also to be carried out periodic cleaning, otherwise it will cause
drop-down of detecting accuracy.
Meanwhile please take care, the inlet and outlet valve must be position in close during cleaning
procedure. And be careful of dismounting, since quartz jacket and lamp is easy for crack, and
damage hands.

5.1 Cleaning and replacing of quartz sleeve

1. Close inlet and outlet valves.

2. Power-off the unit.

3. Open vent and drain valves.

4. Dismantle UV-lamp and quartz jacket in carefully.

5. Clean them with a soft cloth and industrial alcohol.

6. Mount UV-lamps and connect them.

7. Close drain valve and open vent, slowly open inlet valve till venting of water on top, then
close vent and open inlet & outlet valve completely.

8. Check no leakage, then power on the unit.

9. Check the displaying on controller screen, if no alarm. The unit is ready for use.

- 10 –
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10

5.2 Cleaning and replacing of sight glass

Please follow up the cleaning procedure of sight glass.

1. Close inlet and outlet valves.

2. Turn off power supply.

3. Open vent and drain valve, empty the chamber.

4. Unplug the UV sensor, and dismantle UV sensor and sight quartz.

5. Clean it with soft rag carefully.

6. Mount UV sensor and sight quarts again.

7. Close drain and keep vent open, then open inlet valve slowly till vent over flow, then
close vent valve

8. Open inlet and outlet valves completely, check no leakage.

9. Power on the system.

10. Check the displaying on controller screen, if no alarm. The unit is ready for use.

5.3 Replacing and cleaning of UV-lamps

The UV-lamp is to be replaced in period, every 8000 hours or the UV intensity is to be dropped to
certain level that activating alarm. Please change UV-lamp and keep UV-Sterilizer running in good
condition.

Please follow up to change UV-lamp.

1. Power off the unit.

2. Disconnected UV-lamps and unscrew it.

3. Clean UV-lamps and screw it on.

- 11 –
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10
4. Reset hour-meter on controller.

5. Make sure unit running in good order.

6.0 Troubleshooting

The troubleshooting illustrated as follow, please check and follow up when something wrong with
the unit. Meanwhile there is error message display, please refer to and take further action.

Trouble shooting chart:

Situation Cause Action

1. Low intensity 1. Defective UV-lamp(s) 1. Change lamp(s)

2. Dirty quartz jacket 2. Cleaning

3. Dirty sight glass 3. Cleaning

4. Defective of UV-sensor 4. Change

5. Dirty water 5. Treat water prior to UV

2. Solenoid valve 1. Low intensity alarm 1. Check as item 1
does not open
2. Defective of solenoid 2. Check voltage if or change
solenoid coil

3. Power PCB burnt 3. If no voltage on coil, there

should be something wrong
with power PCB
3. UV-lamp alarm 1. UV-lamp faulty 1. Change lamp

2. Defective of electronic 2. Check voltage on input and

ballast output of ballast. If it is not
okay, change ballast.

3. Defective of power PCB 3. Check output of power PCB.

If not okay, there should be
something wrong with power
PCB.

- 12 –
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10

7.0 Mechanical drawing

- 13 –
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10

8.0 Electrical drawing

- 14 –
 Date: 2014-12 UV-STERILIZER

Rev: UIV-10

9.0 Spare part list

No. Photo Description Qty Part ID Remark
1 UV sensor 1 20014-10-0

2 O-ring 1 1B2711080
φ33.5*2.65

3 O-ring 1 1B2711081
φ46.2*1.8

4 O-ring 1 1B2711083
φ53*1.8

5 Gasket glass UV 2 20014-7

φ29xφ19x3

6 Window glass UV 1 20014-8

φ29x5

7 Fuse (0.12A) 5 1H5360004

- 15 –