INTERACTIVE SCHEMATIC

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 UENR3165-01
March 2014

C18 Generator Set With EMCP4.1/4.2

Electrical System
N1C1-UP
N1D1-UP
DKE1-UP
M1P1-UP
EKW1-UP
M1Y1-UP
M1Z1-UP

Volume 1 of 2: Engine
Volume 2 of 2: EMCP4.1/4.2

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

 HARNESS TABLE
Volume 1 of 2 - ENGINE
Page 1 of 2
K-C1 K-C1 EJ-C6 L-C1
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-K41 1 180-9340 87 8T-8737
OR-16-KYNAR T860-EJ17 1 YL-18 F421-L4 1 180-9339
2 8T-8737 88 8T-8737
3 8T-8737 89 8T-8737 GN-16-KYNAR T961-EJ5 2 PK-18 G833-L5 2 180-9339
4 8T-8737 90 8T-8737 ACCESSORY TABLE 3 8T-8737
5 8T-8737 91 8T-8737 QTY PART NAME P/N 4 8T-8737
6 8T-8737 92 8T-8737
1 CONNECTOR AS 7E-6513 WH-18 G828-L1 5 180-9339
7 8T-8737 93 8T-8737
BR-16-HV K737-K4 8 180-9340 94 8T-8737 50mm TUBE 112-8144 GN-18 G829-L2 6 180-9339
9 8T-8737 95 8T-8737 PK-18 C991-L3 7 180-9339
10 8T-8737 96 8T-8737 EJ-C7 8 8T-8737
11 8T-8737 97 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
12 8T-8737 98 8T-8737
OR-16-KYNAR T860-EJ18 1 QTY PART NAME P/N
BU-18 995-K11 13 180-9340 OR-16-HV T860-K14 99 180-9340
BU-16-HV K739-K40 14 180-9340 100 8T-8737 WH-16-KYNAR T962-EJ6 2 1 RECEPTACLE AS. 231-2300
PK-18 R746-K18 15 180-9340 101 8T-8737 ACCESSORY TABLE 200mm PAINT/PRO 110-3202
16 8T-8737 102 8T-8737 QTY PART NAME P/N
GN-18 G829-K2 17 180-9340 103 8T-8737 1 CONNECTOR AS 7E-6513
18 8T-8737 GY-16-HV T858-K15 104 180-9340 L-C3
19 8T-8737 WH-16-HV T962-K25 105 180-9340 50mm TUBE 112-8144
CLR-GA WIRE NAME POS TERM/PLUG
20 8T-8737 BR-16-HV T959-K17 106 180-9340
21 8T-8737 GN-16-HV T961-K16 107 180-9340 YL-18 F421-L4 1 180-9340
EJ-C4
22 8T-8737 BU-16-HV T960-K24 108 180-9340 PK-18 G833-L5 2 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
23 8T-8737 109 8T-8737 ACCESSORY TABLE
24 8T-8737 WH-16-KYNAR T859-EJ16 1
110 8T-8737 QTY PART NAME P/N
BK-18 E963-K23 25 180-9340 111 8T-8737 BR-16-KYNAR T959-EJ3 2
WH-18 G856-K8 26 180-9340 1 PLUG AS. 230-4011
112 8T-8737 ACCESSORY TABLE
27 8T-8737 113 8T-8737 200mm PAINT/PRO 110-3202
QTY PART NAME P/N
GY-18 994-K10 28 180-9340 114 8T-8737
1 CONNECTOR AS 7E-6513
29 8T-8737 WH-16-HV T859-K21 115 180-9340
50mm TUBE 112-8144 K-C2
PK-18 G833-K7 30 180-9340 PU-16-HV T957-K20 116 180-9340
31 8T-8737 117 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
32 8T-8737 YL-16-HV T958-K19 118 180-9340 EJ-C5 WH-18 G856-K8 1 180-9340
33 8T-8737 119 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG YL-18 G857-K9 2 180-9340
34 8T-8737 120 8T-8737 ACCESSORY TABLE
WH-16-KYNAR T859-EJ15 1
WH-18 E964-K22 35 180-9340 ACCESSORY TABLE
YL-18 G857-K9 36 180-9340 BU-16-KYNAR T960-EJ4 2 QTY PART NAME P/N
QTY PART NAME P/N
37 8T-8737 1 PLUG AS. 264-5732 ACCESSORY TABLE 1 PLUG AS. 155-2269
38 8T-8737 200mm PAINT/PRO 110-3202 QTY PART NAME P/N 200mm PAINT/PRO 110-3202
39 8T-8737 1 WEDGE 155-2261
1 CONNECTOR AS 7E-6513
PK-18 C991-K6 40 180-9340
41 8T-8737 50mm TUBE 112-8144
K-C13
42 8T-8737
43 8T-8737 EJ-C3 CLR-GA WIRE NAME POS TERM/PLUG
EJ-C1
44 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG PU-16-HV T957-K20 1 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
45 8T-8737 GY-16-KYNAR T858-EJ14 1 YL-16-HV T958-K19 2 180-9340
YL-18 E966-K26 46 180-9340 PU-16-KYNAR T957-EJ1 1 180-9339
YL-16-KYNAR T958-EJ2 2 BR-16-HV T959-K17 3 180-9340
BU-18 E965-K27 47 180-9340 YL-16-KYNAR T958-EJ2 2 180-9339
48 8T-8737 ACCESSORY TABLE BU-16-HV T960-K24 4 180-9340
BR-16-KYNAR T959-EJ3 3 180-9339
49 8T-8737 QTY PART NAME P/N GN-16-HV T961-K16 5 180-9340
BU-16-KYNAR T960-EJ4 4 180-9339
50 8T-8737 1 CONNECTOR AS 7E-6513 WH-16-HV T962-K25 6 180-9340
51 8T-8737 GN-16-KYNAR T961-EJ5 5 180-9339
50mm TUBE 112-8144 GY-16-HV T858-K15 7 180-9340
52 8T-8737 WH-16-KYNAR T962-EJ6 6 180-9339
53 8T-8737 WH-16-HV T859-K21 8 180-9340
GY-16-KYNAR T858-EJ7 7 180-9339
54 8T-8737 OR-16-HV T860-K14 9 180-9340
WH-16-KYNAR T859-EJ8 8 180-9339
55 8T-8737 BR-16-HV K737-K4 10 180-9340
BU-18 C967-K13 56 180-9340 OR-16-KYNAR T860-EJ9 9 180-9339
EJ-C2 GN-16-HV K738-K41 11 180-9340
GY-18 R747-K5 57 180-9340 10 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG BU-16-HV K739-K40 12 180-9340
58 8T-8737 11 8T-8737
59 8T-8737 GY-16-KYNAR T858-EJ13 1 ACCESSORY TABLE
12 8T-8737
60 8T-8737 PU-16-KYNAR T957-EJ1 2 QTY PART NAME P/N
ACCESSORY TABLE
61 8T-8737 ACCESSORY TABLE 1 PLUG AS. 155-2252
YL-18 F421-K12 62 180-9340 QTY PART NAME P/N
QTY PART NAME P/N 200mm PAINT/PRO 110-3202
63 8T-8737 1 RECEPTACLE AS. 262-6073
64 8T-8737 1 CONNECTOR AS 7E-6513 1 WEDGE 155-2258
1 WEDGE 3E-5180
WH-18 T725-K44 65 180-9340 50mm TUBE 112-8144
66 8T-8737 K-C7
K-C5
67 8T-8737
68 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
69 8T-8737 BU-18 C967-K13 1 180-9340 WH-18 G828-K30 1 180-9340
70 8T-8737 PK-18 G833-K38 2 180-9340 GN-18 G829-K34 2 180-9340
71 8T-8737 PK-18 R746-K18 3 180-9340
K-C11 ACCESSORY TABLE
WH-18 G828-K1 72 180-9340
CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N ACCESSORY TABLE
73 8T-8737
74 8T-8737 YL-18 F421-K12 1 180-9340 1 PLUG AS. 230-4011 QTY PART NAME P/N
75 8T-8737 PK-18 G833-K37 2 180-9340 200mm PAINT/PRO 110-3202 1 PLUG AS. 237-0227
76 8T-8737 WH-18 T725-K44 3 180-9340 200mm PAINT/PRO 110-3202
77 8T-8737
PU-18 N707-K43 4 180-9340 L-C2
78 8T-8737
79 8T-8737 WH-18 G828-K28 5 180-9340 CLR-GA WIRE NAME POS TERM/PLUG K-C10
80 8T-8737 GN-18 G829-K35 6 180-9340 WH-18 G828-L1 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
81 8T-8737 PK-18 C991-K6 7 180-9340 GN-18 G829-L2 2 180-9340 BU-18 995-K11 1 180-9340
82 8T-8737
8 8T-8737 PK-18 C991-L3 3 180-9340 PK-18 G833-K36 2 180-9340
PU-18 N707-K43 83 180-9340
84 8T-8737 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
85 8T-8737 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
86 8T-8737 1 PLUG AS. 231-2295 1 PLUG AS. 237-0227 1 PLUG AS. 230-4011
87 8T-8737 200mm PAINT/PRO 110-3202
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202
HARNESS TABLE
Volume 1 of 2 - ENGINE
Page 2 of 2
237-0227 230-4011

GRAY
3 2 1
155-2269

231-2295 230-4013
2 1

RED
3 2 1

231-2300 7E-6513

Wire 1

K-C9
CLR-GA WIRE NAME POS TERM/PLUG
Wire 2
WH-18 G828-K29 1 180-9340
GN-18 G829-K33 2 180-9340
GY-18 994-K10 3 180-9340
ACCESSORY TABLE
227-4002
QTY PART NAME P/N
1 PLUG AS. 237-0227
200mm PAINT/PRO 110-3202
10 9 8 7 6 5 4 3 2 1

22 21 20 19 18 17 16 15 14 13 12 11 K-C4
32 31 30 29 28 27 26 25 24 23 CLR-GA WIRE NAME POS TERM/PLUG
44 43 42 41 40 39 38 37 36 35 34 33 WH-18 G828-K31 1 180-9340
52 51 50 49 48 47 46 45 GN-18 G829-K32 2 180-9340
60 59 58 57 56 55 54 53 GY-18 R747-K5 3 180-9340
ACCESSORY TABLE
68 67 66 65 64 63 62 61
QTY PART NAME P/N
76 75 74 73 72 71 70 69
1 PLUG AS. 230-4013
88 87 86 85 84 83 82 81 80 79 78 77
200mm PAINT/PRO 110-3202
98 97 96 95 94 93 92 91 90 89
110 109 108 107 106 105 104 103 102 101 100 99
K-C6
120 119 118 117 116 115 114 113 112 111
CLR-GA WIRE NAME POS TERM/PLUG
BK-18 E963-K23 1 180-9340
WH-18 E964-K22 2 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
3E-8969 1 PLUG AS. 230-4011
200mm PAINT/PRO 110-3202

7 8 9 10 11 12
K-C8
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 E965-K27 1 180-9340
6 5 4 3 2 1 YL-18 E966-K26 2 180-9340
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 230-4011
200mm PAINT/PRO 110-3202
155-2252

12 11 10 9 8 7

1 2 3 4 5 6
HARNESS TABLE
Volume 2 of 2 - EMCP4.1/4.2
Page 1 of 2

CONNECTOR PINOUTS FOR HARNESS 269-8103

160-7689 155-2264

9X-4391
13 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
23 14 1 8
28 27 26 25 24 23 22 21 20 19 18 17 16 15
31 24
42 41 40 39 38 37 36 35 34 33 32 31 30 29 2 7
39 32
56 55 54 53 52 51 50 49 48 47 46 45 44 43
47 40
3 6
70 69 68 67 66 65 64 63 62 61 60 59 58 57
57 48 4 5
70 58

GENERATOR PLUG E /STOP PLUG

ECM (J1) PLUG
70 WAY 8 WAY
POSITION NO: WIRE INDENT POSITION NO: WIRE INDENT POSITION NO: WIRE INDENT
1 1 1 n/a 1 17
2 1 2 n/a 2 30
3 D+ 3 n/a 3 12
4 D- 4 n/a 4 11
5 SCR 5 n/a 5 46
6 n/a 6 n/a 6 2
7 10 7 n/a 7 34
8 n/a 8 D+ 8 4
9 n/a 9 D-
10 20 10 n/a
11 2 11 n/a
12 2 12 n/a
13 n/a 13 n/a
14 n/a 14 n/a
15 41 15 n/a
16 n/a 16 n/a
17 45 17 n/a
18 n/a 18 20
19 n/a 19 n/a
20 18 20 n/a
21 n/a 21 8
22 n/a 22 ES-
23 19 23 45
24 n/a 24 n/a
25 n/a 25 n/a
26 n/a 26 n/a
27 8 27 n/a
28 ES- 28 n/a
29 n/a 29 n/a
30 n/a 30 n/a
31 21 31 n/a
32 22 32 n/a
33 SCR 33 n/a
34 n/a 34 CAN1-
35 SSPD 35 n/a
36 DSPD 36 n/a
37 SCR 37 n/a
38 n/a 38 n/a
39 CAN1+ 39 n/a
40 CAN1- 40 41
41 SCR 41 n/a
42 n/a 42 n/a
43 n/a 43 n/a
44 n/a 44 n/a
45 n/a 45 n/a
46 11 46 n/a
47 12 47 n/a
48 17 48 B+
49 34 49 n/a
50 46 50 CAN1+
51 n/a 51 n/a
52 n/a 52 B+
53 n/a 53 B+
54 78 54 n/a
55 80 55 n/a
56 82 56 n/a
57 n/a 57 n/a
58 n/a 58 n/a
59 59 59 n/a
60 n/a 60 n/a
61 EF1 61 2
62 EF2 62 n/a
63 n/a 63 2
64 72 64 n/a
65 30 65 2
66 n/a 66 SSPD
67 n/a 67 n/a
68 n/a 68 DSPD
69 n/a 69 n/a
70 SCR 70 10
HARNESS TABLE
Volume 2 of 2 - EMCP4.1/4.2
Page 2 of 2

CONNECTOR PINOUTS FOR HARNESS 258-4700

160-7689
103-0213 128-2312

13 1

23 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 D+ D
31 24 15 16 17 18 19 20 21 22 23 24 25 26 27 28
D- E C
39 32 29 30 31 32 33 34 35 36 37 38 39 40 41 42
47 40 43 44 45 46 47 48 49 50 51 52 53 54 55 56
CAN 1- F A B 2
57 58 59 60 61 62 63 64 65 66 67 68 69 70 J 55
57 48
CAN 1+ G
70 58 H

GENERATOR RECEPTACLE SERVICE

EMCP 3 PLUG
70 WAY CONNECTOR
PIN WIRE PIN WIRE PIN WIRE
1 97 1 1 A 55
2 90 2 1 B 2
3 M- 3 D+ D D+
4 SRN 4 D- E D-
5 M+ 5 SRN F CAN 1-
6 n/a 6 n/a G CAN 1+
7 101 7 10 H n/a
8 n/a 8 3 J n/a
9 110 9 23A
10 n/a 10 n/a
11 109 11 2
12 n/a 12 2
13 108 13 15
14 99 14 16
15 92 15 41
16 n/a 16 41
17 n/a 17 45
18 n/a 18 n/a
19 n/a 19 62
20 n/a 20 18
21 n/a 21 n/a
22 n/a 22 n/a
23 n/a 23 19
24 98 24 n/a
25 91 25 30
26 38 26 n/a
27 55 27 8
28 94 28 ES-
29 62 29 n/a
30 19 30 n/a
31 51 31 21
32 6 32 22
33 36 33 SRN
34 CAN 1- 34 n/a
35 37 35 SSPD
36 93 36 DSPD
37 62 37 YEL
38 16 38 SRN
39 50 39 CAN 1+
40 55 40 CAN 1-
41 55 41 SRN
42 SRN 42 n/a
43 55 43 n/a
44 72 44 n/a
45 73 45 n/a
46 62 46 n/a
47 52 47 n/a
48 41 48 17
49 n/a 49 34
50 CAN 1+ 50 46
51 14 51 n/a
52 55 52 n/a
53 77 53 n/a
54 18 54 78
55 57 55 80
56 15 56 82
57 53 57 n/a
58 2 58 n/a
59 n/a 59 59
60 n/a 60 n/a
61 55 61 EF1
62 CAN 2+ 62 EF2
63 SRN 63 n/a
64 CAN 2- 64 72
65 2 65 30
66 22 66 n/a
67 21 67 n/a
68 96 68 n/a
69 95 69 n/a
70 17 70 SRN
CID / MID / FMI
Volume 1 of 2 - ENGINE

Engine Cross-Reference for SPN-FMI Code to EID

SPN/FMI EID Description of Code
94-15 E096-1 High Fuel Pressure Warning
94-16 E096-2 High Fuel Pressure Derate
94-00 E096-3 High Fuel Pressure Shutdown
94-17 E198-1 Low Fuel Pressure Warning
94-18 E198-2 Low Fuel Pressure Derate
94-01 E198-3 Low Fuel Pressure Shutdown
100-17 E360-1 Low Engine Oil Pressure Warning
100-01 E360-3 Low Engine Oil Pressure shutdown
110-15 E361-1 High Engine Coolant Temperature Warning
110-16 E361-2 High Engine Coolant Temperature Derate
110-00 E361-3 High Engine Coolant Temperature Shutdown
174-15 E363-1 High Fuel Supply Temperature Warning
174-16 E363-2 High Fuel Supply Temperature Derate
174-00 E363-3 High Fuel Supply Temperature Shutdown
175-15 E197-1 High Engine Oil Temperature Warning
175-16 E197-2 High Engine Oil Temperature Derate
175-00 E197-3 High Engine Oil Temperature Shutdown
190-15 E362-1 Engine Overspeed Warning
190-00 E362-3 Engine Overspeed Shutdown
1108-31 E085-3 Engine Shutdown Overridden
1636-15 E539-1 High Intake Manifold Air Temperature Warning
1636-16 E539-2 High Intake Manifold Air Temperature Derate
N/A E194-2 High Exhaust Temperature
N/A E255-1 Diagnostic Reset
N/A E264-3 Emergency Stop Activated

Engine Cross-Reference for SPN-FMI Code to CID-FMI

SPN/FMI CID/FMI Description of Code
91-08 91-08 Throttle Position signal abnormal
94-03 94-03 Fuel Pressure open/short to +batt
94-04 94-04 Fuel Pressure short to ground
100-03 100-03 Engine Oil Pressure open/short to +batt
100-04 100-04 Engine Oil Pressure short to ground
100-10 100-10 Engine Oil Pressure Sensor abnormal rate of change
108-03 274-03 Atmospheric Pressure open/short to +batt
108-04 274-04 Atmospheric Pressure short to ground
110-03 110-03 Engine Coolant Temperature open/short to +batt
110-04 110-04 Engine Coolant Temperature short to ground
168-00 168-00 System Voltage High
168-01 168-01 System Voltage Low
168-02 168-02 System Voltage intermittent/erratic
172-03 172-03 Intake Manifold Air Temp open/ short to +batt
172-04 172-04 Intake Manifold Air Temp short to ground
174-03 174-03 Fuel Temperature open/ short to +batt
174-04 174-04 Fuel Temperature short to ground
175-03 175-03 Engine Oil Temperature open/short to +batt
175-04 175-04 Engine Oil Temperature short to ground
190-08 190-08 Engine Speed signal abnormal
228-13 261-13 Engine Timing calibration required
234-02 253-02 Personality Module mismatch
620-03 262-03 5 Volt Sensor DC Power Supply short to +batt
620-04 262-04 5 Volt Sensor DC Power Supply short to ground
651-05 1-05 Cylinder #1 Injector open circuit
651-06 1-06 Cylinder #1 Injector short
652-05 2-05 Cylinder #2 Injector open circuit
652-06 2-06 Cylinder #2 Injector short
653-05 3-05 Cylinder #3 Injector open circuit
653-06 3-06 Cylinder #3 Injector short
654-05 4-05 Cylinder #4 Injector open circuit
654-06 4-06 Cylinder #4 Injector short
655-05 5-05 Cylinder #5 Injector open circuit
655-06 5-06 Cylinder #5 Injector short
656-05 6-05 Cylinder #6 Injector open circuit
656-06 6-06 Cylinder #6 Injector short
723-08 342-08 Secondary Engine Speed signal abnormal
1111-02 268-02 Check Programmable Parameters
1785-03 1785-03 Intake Manifold Pressure Sensor voltage high
1785-04 1785-04 Intake Manifold Pressure Sensor voltage low
1785-10 1785-10 Intake Manifold Pressure Signal abnormal rate of change
Throttle #2 Position Sensor abnormal frequency, pulse
N/A 1690-08
width, or period
CID / MID / FMI
Volume 2 of 2 - EMCP4.1/4.2

Failure Mode Identifier (FMI) Codes

Description FMI
Data Valid but Above Normal Operational Range- Most Severe Level 0
Data Valid but Below Normal Operational Range- Most Severe Level 1
Data Erratic, Intermittent or Incorrect 2
Voltage Above Normal or Shorted to High Source 3
Voltage Below Normal or Shorted to Low Source 4
Current Below Normal or Grounded Circuit 5
Current Above Normal or Grounded Circuit 6
Mechanical System Not Responding or Out of Adjustment 7
Abnormal Frequency, Pulse Width or Period 8
Abnormal Update Rate 9
Abnormal Rate of Change 10
Unexpected Engine Shutdown 11
Bad Intelligent Device or Component 12
Out of Calibration 13
Special Instructions 14
Data Valid But Above Normal Operational Range- Least Severe Level 15
Data Valid But Above Normal Operational Range- Moderately Severe Level (Derate) 16
Data Valid But Below Normal Operational Range- Least Severe Level 17
Data Valid But Below Normal Operational Range- Moderately Severe Level (Derate) 18
Received Network Data In Error 19
Not Available or Condition Exists 31
SPECIFICATIONS AND RELATED MANUALS
Volume 2 of 2 - EMCP4.1/4.2

Related Electrical Service Manuals

Title Form Number

EMCP 3 Systems Operation/ Troubleshooting/
Testing and Adjusting RENR7902
SUSPECT PARAMETER NUMBER (SPN)
Volume 2 of 2 - EMCP4.1/4.2

Suspect Parameter Number (SPN)

SPN Description SPN SPN Description SPN
Fuel Level (External Tank) 38 Exhaust Gas Port 11 Temperature 1147
Aftercooler Temperature 52 Exhaust Gas Port 12 Temperature 1148
Starting Air Pressure 82 Exhaust Gas Port 13 Temperature 1149
Fuel Pressure 94 Exhaust Gas Port 14 Temperature 1150
Fuel Filter Differential Pressure 95 Exhaust Gas Port 15 Temperature 1151
Fuel Level (Local Tank) 96 Exhaust Gas Port 16 Temperature 1152
Engine Oil Level 98 Exhaust Gas Port 17 Temperature 1153
Oil Filter Differential Pressure 99 Exhaust Gas Port 18 Temperature 1154
Engine Oil Pressure 100 Exhaust Gas Port 19 Temperature 1155
Crankcase Pressure 101 Exhaust Gas Port 20 Temperature 1156
Intake Manifold 1 Temperature 105 Main Bearing 1 Temperature (engine) 1157
Air Filter Differential Pressure 107 Main Bearing 2 Temperature (engine) 1158
Atmospheric Pressure 108 Main Bearing 3 Temperature (engine) 1159
Engine Coolant Temperature 110 Main Bearing 4 Temperature (engine) 1160
Engine Coolant Level 111 Main Bearing 5 Temperature (engine) 1161
Fire Extinguisher Pressure 137 Main Bearing 6 Temperature (engine) 1162
Battery Voltage (switch) 158 Main Bearing 7 Temperature (engine) 1163
Battery Charging System Voltage 167 Main Bearing 8 Temperature (engine) 1164
Battery Voltage 168 Main Bearing 9 Temperature (engine) 1165
Ambient Air Temperature 171 Main Bearing 10 Temperature (engine) 1166
Inlet Air Temperature 172 Main Bearing 11 Temperature (engine) 1167
Exhaust Temperature 173 Turbocharger 1 Compressor Inlet Temperature 1172
Fuel Temperature 174 Turbocharger 2 Compressor Inlet Temperature 1173
Engine Oil Temperature 175 Turbocharger 3 Compressor Inlet Temperature 1174
Turbo Oil Temperature 176 Turbocharger 4 Compressor Inlet Temperature 1175
Engine Speed 190 Turbocharger 1 Turbine Inlet Temperature 1180
Auxiliary Temperature 1 441 Turbocharger 2 Turbine Inlet Temperature 1181
Auxiliary Temperature 2 442 Turbocharger 3 Turbine Inlet Temperature 1182
Generator Rotating Diode Failure 612 Turbocharger 4 Turbine Inlet Temperature 1183
SCADA Data Link Fault 625 Turbocharger 1 Turbine Outlet Temperature 1184
Voltage Regulator Failure 628 Turbocharger 2 Turbine Outlet Temperature 1185
Primary Data Link (J1939 #1) 639 Turbocharger 3 Turbine Outlet Temperature 1186
Event Input Function #1 701 Turbocharger 4 Turbine Outlet Temperature 1187
Event Input Function #2 702 Engine Auxiliary Coolant Temperature 1212
Event Input Function #3 703 Accessory Data Link Fault (J1939 #2) 1231
Event Input Function #4 704 Emergency Shutdown Override Mode Active
1237
Event Input Function #5 705 Warning
Event Input Function #6 706 Ruptured Fuel Basin- Primary Tank 1239
Event Input Function #7 707 Unexpected Engine Shutdown 1383
Event Input Function #8 708 Engine Failure to Start Shutdown 1664
Event Input Function #9 709 Battery 1 Temperature 1800
Event Input Function #10 710 Battery 2 Temperature 1801
Event Input Function #11 711 Intake Manifold 5 Temperature 1802
Event Input Function #12 712 Intake Manifold 6 Temperature 1803
Event Input Function #13 713 Right Exhaust Temperature 2433
Event Input Function #14 714 Left Exhaust Temperature 2434
Event Input Function #15 715 Generator Frequency 2436
Event Input Function #16 716 Generator AC Voltage 2440
Emergency Stop Switch 970 Generator AC Current 2448
Engine Derate Overridden 971 Generator Reverse Power (kW) 2452
Generator Bearing Temperature #1 1122 Generator Reverse Power (kVAr) 2456
Generator Bearing Temperature #2 1123 Service Interval Warning 2648
Generator Winding Temperature #1 1124 Air Damper Closed 4000
Generator Winding Temperature #2 1125 ATS in Normal Position 4001
Generator Winding Temperature #3 1126 ATS in Emergency Position 4002
Intake Manifold 2 Temperature 1131 Battery Charger Failure 4003
Intake Manifold 3 Temperature 1132 Generator Breaker Closed 4004
Intake Manifold 4 Temperature 1133 Utility Breaker Closed 4005
Engine Oil Temperature 2 1135 Engine in Cooldown 4006
Exhaust Gas Port 1 Temperature 1137 Generator Control Not in Automatic Warning 4007
Exhaust Gas Port 2 Temperature 1138 Generator Breaker Failure to Open 4009
Exhaust Gas Port 3 Temperature 1139 Utility Breaker Failure to Open 4010
Exhaust Gas Port 4 Temperature 1140 Generator Breaker Failure to Close 4011
Exhaust Gas Port 5 Temperature 1141 Utility Breaker Failure to Close 4012
Exhaust Gas Port 6 Temperature 1142 Utility to Generator Transfer Failure Warning 4015
Exhaust Gas Port 7 Temperature 1143 Generator to Utility Transfer Failure Warning 4016
Exhaust Gas Port 8 Temperature 1144 Loss of Utility 4017
Exhaust Gas Port 9 Temperature 1145 Earth Fault 4028
Exhaust Gas Port 10 Temperature 1146 Earth Leakage 4029
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 7 6 5 4 3 2 1

E E

NOTE A K-S1
K-C12 K-C2
3E3364 8T8737 G833-K36 PK-18 G833-K7 PK-18
K-C13 EJ-C1
G833-K37 PK-18
1 G856-K8 WH-18 G833-K38 PK-18 1552252 3E8969
TIMING CALIBRATION(TC) PROBE 2 G857-K9 YL-18
K-S2 T957-K20 PU-16-HV 1 T957-EJ1 PU-16-KYNAR
G829-K34 GN-18 T958-K19 YL-16-HV 2 T958-EJ2 YL-16-KYNAR
G829-K33 GN-18 G829-K2 GN-18 T959-K17 BR-16-HV 3 T959-EJ3 BR-16-KYNAR
G829-K32 GN-18 T960-K24 BU-16-HV 4 T960-EJ4 BU-16-KYNAR
K-C10 G829-K35 GN-18 T961-K16 GN-16-HV 5 T961-EJ5 GN-16-KYNAR
T962-K25 WH-16-HV 6 T962-EJ6 WH-16-KYNAR
2304011 K-S3 T858-K15 GY-16-HV 7 T858-EJ7 GY-16-KYNAR
ENGINE COOLANT TEMPERATURE SENSOR SIGNAL 1 995-K11 BU-18 T859-K21 WH-16-HV 8 T859-EJ8 WH-16-KYNAR
G828-K30 WH-18 T860-K14 OR-16-HV 9 T860-EJ9 OR-16-KYNAR
2345012 GROUND 2 G833-K36 PK-18 G828-K29 WH-18 G828-K1 WH-18 K737-K4 BR-16-HV 10
G828-K31 WH-18 K738-K41 GN-16-HV 11
G828-K28 WH-18 K739-K40 BU-16-HV 12

K-C5 EJ-C2
2304011 7E6513
INLET MANIFOLD AIR TEMPERATURE SENSOR SIGNAL 1 C967-K13 BU-18 T858-EJ13 GY-16-KYNAR
G833-K38 PK-18 T957-EJ1 PU-16-KYNAR
1
INJECTOR 1
2345013 GROUND 2 2

994-K10 GY-18
995-K11 BU-18
C967-K13 BU-18
C991-K6 PK-18 EJ-C3
E963-K23 BK-18 7E6513
K-C8 E964-K22 WH-18 T858-EJ14 GY-16-KYNAR
2304011 E965-K27 BU-18 T958-EJ2 YL-16-KYNAR
1
2
INJECTOR 2
E966-K26 YL-18
SECONDARY ENGINE SPEED/TIMING SENSOR BK-18 1 E965-K27 BU-18 F421-K12 YL-18 EJ-S1
E966-K26 YL-18 G856-K8 WH-18 T858-EJ7 GY-16-KYNAR T858-EJ13 GY-16-KYNAR
2717537 WH-18 2
G857-K9 YL-18 T858-EJ14 GY-16-KYNAR
N707-K43 PU-18 EJ-C4
R746-K18 PK-18 7E6513
NOTE A R747-K5 GY-18 EJ-S2
T859-EJ16 WH-16-KYNAR
INJECTOR 3
D D
1
T725-K44 WH-18 T859-EJ8 WH-16-KYNAR T859-EJ15 WH-16-KYNAR
T859-EJ16 WH-16-KYNAR T959-EJ3 BR-16-KYNAR 2
EJ-S3
K-C6 T860-EJ9 OR-16-KYNAR T860-EJ17 OR-16-KYNAR
T860-EJ18 OR-16-KYNAR
2304011 EJ-C5
PRIMARY ENGINE SPEED/TIMING SENSOR BK-18 1 E963-K23 BK-18 NOTE A T957-EJ1 PU-16-KYNAR 7E6513
E964-K22 WH-18 NOTE A T958-EJ2 YL-16-KYNAR
2717538 WH-18 2
NOTE A T959-EJ3 BR-16-KYNAR T859-EJ15 WH-16-KYNAR 1
INJECTOR 4
T960-EJ4 BU-16-KYNAR T960-EJ4 BU-16-KYNAR 2

T961-EJ5 GN-16-KYNAR
NOTE A T962-EJ6 WH-16-KYNAR

T859-K21 WH-16-HV

T962-K25 WH-16-HV
K738-K41 GN-16-HV
K739-K40 BU-16-HV
T858-K15 GY-16-HV
T860-K14 OR-16-HV
T957-K20 PU-16-HV
T958-K19 YL-16-HV
T959-K17 BR-16-HV
T960-K24 BU-16-HV
T961-K16 GN-16-HV
EJ-C6

K737-K4 BR-16-HV
F421-K12 YL-18
C967-K13 BU-18
E963-K23 BK-18
E964-K22 WH-18
E965-K27 BU-18
E966-K26 YL-18

R746-K18 PK-18
N707-K43 PU-18

T725-K44 WH-18
K-C7 7E6513

994-K10 GY-18
995-K11 BU-18

C991-K6 PK-18

G828-K1 WH-18
G829-K2 GN-18
G833-K7 PK-18
G856-K8 WH-18
G857-K9 YL-18

R747-K5 GY-18
T860-EJ17 OR-16-KYNAR
2370227 T961-EJ5 GN-16-KYNAR
1
2
INJECTOR 5
INTAKE MANIFOLD PRESSURE SENSOR VS 1 G828-K30 WH-18
GROUND 2 G829-K34 GN-18
2490096 SIGNAL 3 R746-K18 PK-18
EJ-C7
7E6513
K-C4 T860-EJ18 OR-16-KYNAR 1
INJECTOR 6
T962-EJ6 WH-16-KYNAR
2304013 2

ATMOSPHERIC PRESSURE SENSOR VS 1 G828-K31 WH-18

GROUND 2 G829-K32 GN-18
2769067 SIGNAL 3 R747-K5 GY-18

K-C9
2370227
ENGINE OIL PRESSURE SENSOR VS 1 G828-K29 WH-18
GROUND 2 G829-K33 GN-18
2769067 SIGNAL 3 994-K10 GY-18

K738-K41 GN-16-HV

K739-K40 BU-16-HV

T860-K14 OR-16-HV

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV

T859-K21 WH-16-HV
T957-K20 PU-16-HV
T958-K19 YL-16-HV
K737-K4 BR-16-HV

F421-K12 YL-18
R746-K18 PK-18

E963-K23 BK-18

E964-K22 WH-18

E966-K26 YL-18
E965-K27 BU-18

C967-K13 BU-18

T725-K44 WH-18

N707-K43 PU-18
G829-K2 GN-18
995-K11 BU-18

G856-K8 WH-18
994-K10 GY-18
G833-K7 PK-18

G857-K9 YL-18

C991-K6 PK-18

R747-K5 GY-18

G828-K1 WH-18

T858-K15
T962-K25
T959-K17
T961-K16
T960-K24
FUEL JUMPER HARNESS

C L-C2 K-C1
2645732 C
2370227

100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
J2

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
1
2
3
4
5
6
7
8
9
BRAKE SOLENOID L/H

BRAKE SOLENOID M/H

ENGINE COOLANT TEMPERATURE

BRAKE COMMON
INTAKE MANIFOLD AIR PRESSURE

PRESSURE SENSOR COMMON

PRIMARY ENGINE SPEED/TIMING -

TIMING CALIBRATION PROBE +

ENGINE OIL PRESSURE

TEMPERATURE SENSOR COMMON

TIMING CALIBRATION PROBE -

FUEL PRESSURE

SECONDARY ENGINE SPEED/TIMING -

INLET MANIFOLD AIR TEMPERATURE

ATMOSPHERIC PRESSURE

FUEL TEMPERATURE

DIFFERENTIAL FUEL PRESSURE SW

PRESSURE SENSOR +5V

FUEL DIFFERENTIAL PRESS SW RETURN

INJECTOR 5&6 HIGH

1&2 HIGH
6 COMMON
3 COMMON
5 COMMON
4 COMMON

INJECTOR 3&4 HIGH

INJECTOR 1 COMMON

INJECTOR 2 COMMON
PRIMARY ENGINE SPEED/TIMING +

SECONDARY ENGINE SPEED/TIMING +

FUEL PRESSURE SENSOR VS 1 G828-L1 WH-18
GROUND 2 G829-L2 GN-18
2769067 SIGNAL 3 C991-L3 PK-18 L-C1 K-C11
2312300 2312295

INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
F421-L4 YL-18 1 F421-K12 YL-18
G833-L5 PK-18 2 G833-K37 PK-18
3 T725-K44 WH-18
4 N707-K43 PU-18
G828-L1 WH-18 5 G828-K28 WH-18
G829-L2 GN-18 6 G829-K35 GN-18
C991-L3 PK-18 7 C991-K6 PK-18
8
L-C3
2304011
FUEL TEMPERATURE SENSOR SIGNAL 1 F421-L4 YL-18
2345013 GROUND 2 G833-L5 PK-18
ENGINE CONTROL MODULE
2267467

NOTE A: MUST BE TWISTED TOGETHER AT LEAST

(-) BATTERY / SENSOR RETURN 1 TURN PER 25mm
SENSOR / ACTUATOR SUPPLY
B SIGNAL TO ECM IDENT PART NUMBER CHG NOTE B
CONTROL (POSITIVE) FROM ECM
CONTROL (NEGATIVE) FROM ECM
K 276-4752 01 ENGINE HARNESS
L 276-4754 00 FUEL JUMPER HARNESS (EPG)
HIGHWAYS
EJ 278-5657 03 (INTERNAL) INJECTOR HARNESS

SYMBOL DESCRIPTION
COLOR ABBREVIATIONS
CIRCUIT CONNECTED
ABBREV COLOR
RD RED CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
WH WHITE MACHINE STRUCTURE
OR ORANGE INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
YL YELLOW
CONNECTOR
PK PINK
A BK BLACK
H# CIRCUIT GROUPING DESIGNATION
A
GY GRAY ATCH WIRE, CABLE, COMPONENT

PU PURPLE CIRCUIT CONNECTED

BR BROWN
SPLICE
THIS SCHEMATIC IS FOR THE C18 GENERATOR SET WITH EMCP 4.1/4.2
GN GREEN
BLADE, SPADE, RING OR SCREW
ELECTRICAL SYSTEM
VOLUME 1 of 2: ENGINE
BU BLUE TERMINAL

MEDIA NUMBER: UENR3165-01

SCHEMATIC PART NUMBER: 276-4751, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
 9 8 7 6 5 4 3 2 1

SYMBOLS

:10
11 CHASSIS CUSTOMER TERMINAL
POWER TERMINAL R
LOCATED ON DC TERMINAL RAIL RELAY COIL
:2
11 CHASSIS DC TERMINAL CONNECTION
LOCATED ON DC TERMINAL RAIL
GSC 40 WAY HARNESS SCREEN CABLE
CORE BALANCE CHASSIS AC TERMINAL CONNECTOR
8
CURRENT TRANSFORMER 4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL LOCATED ON AC TERMINAL RAIL :1
IF REQUIRED ATB TERMINAL
E E
METERING C.T.s R/1
POLARITY 28 DOOR TERMINAL
RELAY CONTACT N/O
MARKS :3
T1 L1
:2 :3
S1 S2 CT1 2 START AID SOLENOID VALVE POTENTIOMETER
T2 L2 SOCKET :3 :1 PANEL LAMP SWITCH

G S1 S2 CT2
:2
T3 L3 58
FUSE EARTH
CHASSIS TO DOOR DC SOCKET
S1 S2 CT3
N N
30
CAN 2 SERVICE LOCAL ANNUNCIATOR ENGINE SOCKET
EMERGENCY STOP
E E CONNECTOR PUSHBUTTON
ANNUNCIATOR 5 CIRCUIT BREAKER
EF2 EF1 55 # 1 CHASSIS TO DOOR AC SOCKET
A 10 55 P16 J16
51 52 53 50 T1 T2 T3 101 2 18 1 1 BATT + PANEL LAMP
55 22 21 24 12 B 3
18 5 F1 F2 F3 REMOTE ANNUNCIATOR 5
2
2 2 BATT -
13 30 (2A) (2A) (2A) D
30 EARTH FAULT 14 (3) MAGNETIC ANNUNCIATOR
14 7 SERVICE 3 3 NC
RELAY EF2 PICK UP No.1 2 2 3 4 1 # 1 E
14 J16 P16 55 CONNECTOR SRN SRN
1 2 8 9 20 (6) GENERATOR BATT + 1 18 C 64 4 4 CAN2 SRN
73 1
EF1 RECEPTACLE NEUTRAL EARTH LINK T1 2 CAN2+ 63 CAN2- CAN2 -
EF1 EF2 BATT - 2 5 H 5 5
61 62 1030213 2
CAN2- CAN2+ ABBREVIATIONS
26 108 109 110 101 NC 3 J 62 6 6 CAN2 +
25 GENERATOR 3
PLUG 9X4391 EF2 CORE G407 ACB AIR CIRCUIT BREAKER
BALANCE BREAKER 1 RS-485+ 4 4
EF1 C.T. ASOR AIR SHUT-OFF RELAY
T2 RS-485- 5 G408 ASOS AIR SHUT-OFF SOLENOID
T3 REF. 5 5 OPTIONAL WIRING
G409 ALR ALARM RELAY
N B05 RS-485 REF 6 6
E AVR AUTOMATIC VOLTAGE REGULATOR
GEN CONN. 21 22 CR CONTROL RELAY
70 WAY GEN CONN.
41 42 43 29 27 31 62 63 64 35 36 37
31 32 33 CT CURRENT TRANSFORMER
70 WAY CTR CRANK TERMINATION RELAY SECTION BORDER
120 120 120
OHMS OHMS OHMS CDVR CAT DIGITAL VOLTAGE REGULATOR
1 21 22
ECM ENGINE CONTROL MODULE
1
EMCP ELECTRONIC MODULAR CONTROL PANEL
D 2 EPIR ETHER POWER INJECTOR RELAY D
1 1 21 22 51 52 53 50 108 109 110 101 G407 G408 G409 CAN1+ CAN1- CAN2+ CAN2- M+ M- MREF E/STOP EMERGENCY STOP
GFR GENSET FAULT RELAY
GRR GENERATOR RUNNING RELAY
AC LCD LIQUID CRYSTAL DISPLAY
67 66 31 47 57 39 13 11 9 7 59 49 17 50 34 42 62 64 63 5 3 4
- + MCCB MOLDED CASE CIRCUIT BREAKER
2 MAG VC + - REF + - SRN + - SRN + - REF
IA IB IC I RETURN MV MOTORIZED VALVE
PICKUP VB RS485 CAN1 J1939 CAN2 J1939 MODBUS
O/L OVERLOAD
VA NOTE G NOTE G (RS485) PC PUMP CONTACTOR
1 1 NOTE G POT POTENTIOMETER
REF. E PR PUMP RELAY SECTION COLOR LEGEND
EARTH (MOUNTING SCREW) +5V 16 12
B05
12 PTS POWER TERMINAL STRIP
PWM PULSE WIDTH MODULATED
2 60 COMMON ALARM RELAY

CB2 CB3 CB1

_
EMCP4.1/4.2 NOTE G
SINK O/P 1
69 95
22
RTD
SASV
RESISTIVE TEMPERATURE DETECTOR
STARTER AID SOLENOID VALVE
(20A) (15A) (60A) 2 65 SMMS STARTER MOTOR MAGNETIC SWITCH GENERATOR ALARM RELAY
_
NOTE G SRN SCREEN
BATTERY (12/24Vdc) 68 96
24 SINK O/P 2 23
RELAY 55 52
+
EMCP CONNECTION
BOX A+
+ 1
:30 55 18 NOTE G NOTE G START AID
+
PS1 SMMS1/1 SR/1 RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8
24V
:87
25 40 ENG FUEL ASR AUDIBLE GFR GRR PROG PROG LOW FUEL EARTH LOW OIL ENGINE (2) OIL OIL ENGINE (2) OIL AIR SHUTOFF
- CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P COOLANT LEAK FAULT FUEL PROG PROG PRESSURE TEMP TEMP PRESSURE TEMP TEMP
EMERG REMOTE LEVEL LEVEL I/P 5 I/P 6
STOP START PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE (+) BATTERY
(OPTIONAL) SM1 PS1 B+ ALT I/P 1 I/P 2 I/P 3 I/P 4 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3- GENERATOR CONNECTION
BATTERY DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29 (+) BATTERY SWITCHED
ISOLATOR CHARGING
ALTERNATOR F5 STARTING CIRCUIT RELAY BOX
SWITCH
(10A)
KEY 1 1A 14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17 57 18 77 73 72 93 94 15 16 19 62 62 62 (-) BATTERY / SENSOR RETURN
(4) ALTERNATOR
REMOVABLE SENSOR / ACTUATOR SUPPLY ESTOP CONNECTION
F4 56 57 58 59 60 61 21 20 33 34
C C
SIGNAL TO ECM
(10A)
1 55 CAT DATA LINK ECM CONNECTION
13 FUEL J1939(CAN) DATA LINK
15 8 16 LEAK
55 SWITCH RS-232/RS-485 DATA LINK
A 55 55
37 :86 36 AIR 62
REF.
A05
2 B 1A AIR
ASOR SHUTOFF 6 :2 38 SHUTOFF 13 14 23 19
RELAY :2
10 11 17 18 ALR ALARM
41 C 2 :85 RELAY GRR
1
:10
31 32 :10
34
CAN 1-
40
CAN 1- H :3
4 2
2 ETHER 1
27 28
50 39
3 COMMON
ALARM
GEN
RUNNING
START F27 (16A)
VOLTS ADJUST
CAN 1+ CAN 1+ J (9) PANEL :2
POTENTIOMETER COMMON ALARM
29 30 11 FOR SEE NOTE F
LIGHT (11) EMER. USE ALR/3
SWITCH 57 23
STOP WITH :12 :14
G 9 10 CVDR
34 55 45 46 17 30 44 :30 :2
5 :30 :11 IDENT HARNESS CHG DESCRIPTION
ASOR/1 :1 :3
F REMOTE EPIR/1 78 80 82
:87 64 65 66 Y 258-4700 07 EMCP HARNESS
8 3 :2 START :87 X 269-8103 06 J1 / GENERATOR SET CONTROL HARNESS
46 47 48
D+ D+ D CR CONTACT 23A
9 :10 45 REMOTE CONTACTS NOTE F: POTENTIOMETER NOT REQUIRED WITH CDVR. VOLTS ADJUST RAISE/LOWER SWITCH IS FITTED WITH
9 4 19
D- D- E 55 FOR GENERAL ALARM CDVR (REF. CDVR DIAGRAM ON OUTSIDE PAGE).
(10) PANEL 12 NOTE G: NOT AVAILABLE WITH EMCP 4.1
LIGHT 41 14 59 NOTE H: WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES. 208AC IS ACCEPTABLE VOLTAGE FOR AC FEED,
(7) SERVICE CONNECTOR BUT THE JW HEATER WILL DERATE. DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED
40 15 30
2 23A 78 80 82 WIRING. SEE SEPARATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS.
41 REF. REF. 13
C04 GENERATOR RUNNING SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON GENSET.
23 C05 NOTE J: CUSTOMER SUPPLY FROM 2 POLE BREAKER IN EMERGENCY PANEL POWERS
34 17 30 GRR/3
30 2 2 2 45 REF. 46 30 18 72 :12 :14 OPTIONAL JW HEATER, UNIT MOUNTED BATTERY CHARGER AND GENERATOR SPACE HEATER.
A03
GEN CONN. 49 7 17 50 48 25 65 20 59 9 64 54 55 56 70 DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

B 48
70
10
PWM SPEED CONTROL 70 WAY :11
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES. B
REF. 34 46 17 30 CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
B04 SPEED 10
ADJ. POT.
87 88 89 UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG.
78 80 82 ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT.
52 66 35 (2K, 10T) 49 50 51
S-SPD S-SPD S-SPD 3 44 NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
38 S 23A
59 ENGINEERING APPROVAL.
5 REMOTE CONTACTS
53 68 36 :1 7 1 3 4 5
FOR GENERATOR RUNNING
D-SPD D-SPD D-SPD
39 D 2 43 :2
EMER.
37 11 10 +B STOP ON
:3
40 ENCLOSURE
-B
61 1 42 8 WAY PLUG 78 80 82
30 8 6 2
63 FOR
R

14 SPEED CONTROL USE

WITH
65 21 10 1 CVDR
27 4
8 8 E
9
E :86 (1) FUEL
22 28 SMMS1 SR 2 LEVEL ST4
ES- ES- 8 50 SWITCH
24 REF.
ES- E03
:85 AVR
ENGINE :1 MAN :86 RELAY BOX REF 2
ELECTRONIC REF. E
:2 AUTO EPIR B05
CONTROL E04
MODULE(ECM) (8) ETHER
:85
E
45 45
{ENGINE MOUNTED} (12) DOOR 18
2 START SWITCH
2
11 (13) E
2 -VE ETHER 4 CHASSIS AIR THIS SCHEMATIC IS FOR THE C18 GENERATOR SET WITH EMCP 4.1/4.2
SUPPLY START 1
12
E REF 2 SHUT-OFF
SOLENOID
ELECTRICAL SYSTEM
BODY B05 59
2 2 10
A
C SASV ASOS VOLUME 2 of 2: EMCP 4.1/4.2
A 2
B
2
2
MEDIA NUMBER: UENR3165-01 A
1 REF.
(5) COOLANT LOSS Diagram Part Number: 372-8295, Change: 01, Version: - (EMCP4.1/4.2)
3 4 5 6 C05 Diagram Part Number: 244-5866, Change: 02, Version: DK (VOLTAGE REGULATOR(3 PHASE)
2
Diagram Part Number: 254-1260, Change: 01, Version: DK (DIGITAL VOLTAGE REGULATOR)
30
Diagram Part Number: 239-5745, Change: 02, Version: DK (VOLTAGE REGULATOR(SINGLE PHASE)
Diagram Part Number: 239-8007, Change: 01, Version: - (GENERATOR LEADS)
Diagram Part Number: 261-5834, Change: 17, Version: DK (OPTIONAL EQUIPMENT)
Diagram Part Number: 354-8363, Change: 03, Version: - (VR6-B)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4752
VIEW ALL CALLOUTS

ENGINE COOLANT
TEMPERATURE
SENSOR CONNECTOR
K-C10
INJECTOR
HARNESS
CONNECTOR
K-C13

INTAKE MANIFOLD
PRESSURE SENSOR
CONNECTOR
K-C7 INLET MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
K-C5

FUEL HARNESS
CONNECTOR
K-C11

K-S1 K-S3
SECONDARY ENGINE (G833 PK-18) (G828 WH-18)
SPEED/TIMING
SENSOR CONNECTOR
K-C8
K-S2
(G829 GN-18)
TIMING
CALIBRATION
PROBE
ENGINE OIL CONNECTOR
PRESSURE SENSOR K-C2
CONNECTOR
K-C9 ENGINE CONTROL
MODULE
(ECM) P2
K-C1

PRIMARY ENGINE
SPEED/TIMING ATMOSPHERIC PRESSURE
SENSOR CONNECTOR SENSOR CONNECTOR
K-C6 K-C4
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4754
VIEW ALL CALLOUTS

FUEL HARNESS TO
MAIN HARNESS
CONNECTOR
L-C1

FUEL TEMPERATURE
SENSOR CONNECTOR
L-C3

FUEL PRESSURE
SENSOR CONNECTOR
L-C2
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 278-5657
VIEW ALL CALLOUTS

INJECTOR 2
CONNECTOR INJECTOR 5
EJ-C3 CONNECTOR
EJ-C6

EJ-S1 EJ-S3
EJ-S2 (T860 OR-16)
(T858 GY-16) (T859 WH-16)

INJECTOR 4
INJECTOR 3
CONNECTOR CONNECTOR
EJ-C4 EJ-C5

INJECTOR 1 INJECTOR 6
CONNECTOR INJECTOR CONNECTOR
EJ-C2 HARNESS EJ-C7
CONNECTOR
EJ-C1
ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR

ENGINE COOLANT
TEMPERATURE SENSOR
CONNECTOR
K-C10

B
VIEW B-B FRONT VIEW
FUEL JUMPER HARNESS (TOP VIEW)
VIEW ALL CALLOUTS

FUEL TEMPERATURE
SENSOR CONNECTOR
L-C3

FUEL PRESSURE
SENSOR CONNECTOR
L-C2
 MACHINE COMPONENT LOCATION - TOP SIDE VIEW
VIEW ALL CALLOUTS
INTAKE MANIFOLD INJECTOR INLET MANIFOLD
PRESSURE SENSOR AIR TEMPERATURE TIMING CALIBRATION(TC)
HARNESS
CONNECTOR SENSOR CONNECTOR PROBE CONNECTOR
CONNECTOR
K-C7 K-C5 K-C2
K-C13
FUEL HARNESS
SECONDARY ENGINE
CONNECTOR
SPEED/TIMING SENSOR
K-C11
CONNECTOR
K-C8

ATMOSPHERIC
PRESSURE SENSOR
CONNECTOR
K-C4

PRIMARY ENGINE
SPEED/TIMING SENSOR
CONNECTOR
K-C6
ENGINE CONTROL
MODULE
(ECM) P2
K-C1
PRIMARY ENGINE
SPEED/TIMING SENSOR

ENGINE OIL
PRESSURE SENSOR
CONNECTOR
K-C9
TIMING CALIBRATION
PORT
TOP VIEW (INJECTOR HARNESS)
VIEW ALL CALLOUTS

INJECTOR 6
CONNECTOR
EJ-C7

INJECTOR 5
CONNECTOR
EJ-C6

INJECTOR 4
CONNECTOR
EJ-C5

INJECTOR HARNESS
CONNECTOR
EJ-C1
INJECTOR 3
CONNECTOR
EJ-C4

INJECTOR 2
CONNECTOR
EJ-C3

INJECTOR 1
CONNECTOR
EJ-C2
 CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 269-8103
VIEW ALL CALLOUTS

ELECTRONIC CONTROL
MODULE (ECM) 120
P1

340

ETHER START

59 2
R L
SPLICE(2)

30

116

110

SPLICE(7) SPLICE(5) SPLICE(4) SPLICE(3)

CONTROL PANEL 567 190 385 593 379 220

115 305 300 105 128 47

CAT DIGITAL
VOLTAGE
REGULATOR 90

10
2

372 78
80 ANALOG 260
440
72 VOLTAGE
40
30 REGULATOR 131
(1) FUEL LEVEL 1790
82
30
2 1500
EF1
EF2
CORE BALANCE
CURRENT E/STOP 21 22

2
TRANSFORMER 19
R L
R
2
SPLICE(6) 30 (2) OIL TEMPERATURE (3) MAGNETIC 2.5mm
2

2 25
L PICKUP 1
4 8mm2
180
100 1
180 8mm2
10
180 200
EARTH 310
200
245 310
2.5mm2 25 165 428
200
200
STARTER MOTOR
8mm2 40 SPLICE(1)
200 143
210
8mm 2
1 2198
180
2.5mm
2
1
1
B+ 90
180
180 ETH
TERMINAL BOX 180
180 2
8mm2
8mm2
40 30

2
A-10 8mm2

B
(4) ALTERNATOR 130 360 613

30 C B-2
A
C-18 8mm2 2

(5) COOLANT LOSS

NOTE A: UNLESS OTHERWISE SPECIFIED ALL WIRE SIZES 1.5mm/16 AWG

1595
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 258-4700
CONTROL
RELAY CR VIEW ALL CALLOUTS
1 1 10 1 2
41
1A 55
55 10

55 3

260
260
90 90

90
160 160

26 0

0
6

26
0
26

16
0
0 16
(6) GENERATOR 160
200 50 20 30 20 160 8
RECEPTACLE
10
30
0 23A
16
160
160 30

37
20
0 38
16
160
160 55

108 59
30
109 12 0 73
0 16
120 160
110 120 160 77

ES-
20
ES-
(7) SERVICE CONNECTOR
RECEPTACLE

0
95

16
0
16
160
160 96

EF2
EF1
30
50 SCN

19 90
1
0
51 12 0 CAN1-
0 19
120 190
52 120 190 CAN1+
190
19
0 SCN
(9) PANEL

19 0
19
0
190
LIGHT 160
(8) ETHER CAN1-
SWITCH
START CAN1+
ES- 2 1A 9
CAN1-
2 CAN1+

(10) PANEL 80 80 80 80 93
20
LIGHT 570
94

30 36 SCN
9 570 60

19 90
1
0
30 ALARM BUZZER 0 M+
200 19
190
190 M-
(11) E/STOP 200 2
17 SCN
14 45 30
30 DSPD

0
200 (12) DOOR STUD ETH SSPD

16
0
16
100 100 100 200 160
30 70

120 CONTROLLER ETH 30

(11) E/STOP 34 120 50 40 57
120
53 20
46 55

16 60
30

0
1
101 12 0 10
0 16
80 140 120 160
140 108 120
140
VOLTAGE 82 OPTION CHASSIS ETH
90
ADJUST 91
78 50
(13) CHASSIS ETH 92

16 60
100 ETH TERM

1
0
0 97
16
250 160
160 98
180 160
160-7689 16
100 0 99
58 70

16 0
16
0
48 57
40 47 SPLICE 50 SPLICE 62 SPLICE 10 SPLICE 30 SPLICE 108 SCN
32 39
600 100
24 31 CAN2+
14 23 SPLICE 55 SPLICE 2 SPLICE 41 SPLICE 1 SPLICE 17
1 13 CAN2-

EMCP CONNECTOR
ALL WIRES SIZES 1.5mm/16 AWG UNLESS
OTHERWISE STATED
ACB

T1 L1

T2 L2

POWER T3 L3
WIRING FROM
GENERATOR
N N

E E
6 55
8 17

2 :C1/C11*
3
2: 1: 24V DC
STR STR/1 ST SHUNT
C2/C12 TRIP
10: 3:
:C2/C12*

4 8
2 C2/C12 233 :14
REMOTE TERMS 67
FOR BREAKER 231 :12
65
OPEN & CLOSED 232 :11
POSITIONS 66
BREAKER
AUXILIARY

* C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS

C11 & C12 CONNECTIONS ON T7 (1250A & 1600A) BREAKERS
 ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING)

AREP SHUNT PMG

SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG
NOTE:A
ST3 10/YELLOW 10/YELLOW 14
X2 X2
1/2 PHASE
11/RED
T1- T4 OR
J3 PMG
9/GREEN 9/GREEN T8 - T11 15
50Hz 60Hz 10A FUSE X1 X1
X2
12/BLACK 16
Z2
Z1
EXCITATION CEILING ADJUST
P5 X1

ST2 Z2
STABILITY ADJUST 5
P3 E+ CONNECTION
_ TO EXCITER
6 +
R448 E-
OPTIONAL RFI KIT CONNECTIONS
ST6 NOTE:B
VOLTAGE ADJUST 0
P2 NOTE:D
110 BLACK
NOTE:C 3 W
W
ST9 220 ALTERNATOR
ALTERNATOR
TABLE: 1 ST1 WINDING
NOTE:E 2 WINDING BLACK
NOTE:F 380 V RFI UNIT V
CONNECTIONS CONNECTIONS
50 HZ VOLTAGE WYE
POT T1
415/240V - (T2 380) 3ph 470ohm S1 S2 J1 1 BLACK
U U
400/230V - (T2 380)
J2
380/220V - (T2 380)
4 BLUE
220/127V - (T2 220) N N
600V - (T2 220) P1
ST4 QUADRATURE DROOP ADJUST
60 HZ VOLTAGE WYE
_ U
480/277V - (T2 380)
P2
440/254V - (T2 380) S2
380/220V - (T2 380) +
S1 TI04 NOTE:H
240/139V - (T2 220)
220/127V - (T2 220) STATISME P1
NOTE:G NOTE:A
P2
208/120V - (T2 220) N 50/60 Hz SELECTION
600V - (T2 220) S2 S1 NOTE:B
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448
470ohm _ +
NOTE:I NOTE:C
TABLE: 2 POT
REFERENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731
TENSION NOTE:D
50 HZ VOLTAGE WYE
P1 ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK.
415/240V - (T1,T2&T3 380)
R731 NOTE:E
ST9 - AREP AND SHUNT - FULL LINK. PMG SPLIT LINK.
400/230V - (T1,T2&T3 380)
380/220V - (T1,T2&T3 380) NOTE:F
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT.
220/127V - (T1,T2&T3 220) U V W NOTE:G
600V - (T1,T2&T3 220)
REMOVE FOR OPTIONAL VOLTAGE ADJUST POT.
400

110

230

400

230
230

400

110

110

60 HZ VOLTAGE WYE NOTE:H

480/277V - (T1,T2&T3 380) 4 OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY.
3 STANDARD POSITION ON PHASE U.
440/254V - (T1,T2&T3 380)
FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT).
380/220V - (T1,T2&T3 380) 2
V(R731) -> W(ALT) . W(R731) -> U(ALT).
240/139V - (T1,T2&T3 220) 1
NOTE:I
220/127V - (T1,T2&T3 220)
FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION
208/120V - (T1,T2&T3 220)
600V - (T1,T2&T3 220)
 ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE
SENSING)

AREP SHUNT PMG

SUPPLY - AUXILIARY WINDING SUPPLY 140V MAX 50/60HZ SUPPLY STATOR PMG
NOTE:A
ST3 10/YELLOW 10/YELLOW 14
X2 X2
1/2 PHASE
11/RED
T1- T4 OR
J3 PMG
9/GREEN 9/GREEN T8 - T11 15
50Hz 60Hz 10A FUSE X1 X1
X2
12/BLACK 16
Z2
EXCITATION CEILING Z1
ADJUST
P5 X1

ST2 Z2
STABILITY ADJUST 5 OPTIONAL RFI KIT CONNECTIONS
P3 E+ CONNECTION
6 _ + TO EXCITER
R448 E-
BLACK
ST6 W
VOLTAGE ADJUST 0
P2 NOTE:D ALTERNATOR
110 BLACK WINDING
NOTE:G V
RFI UNIT CONNECTIONS
ST9 220 3 W
ALTERNATOR
ST1 BLACK
NOTE:E NOTE:C 2 WINDING U
NOTE:F 380 V
CONNECTIONS
POT T1 BLUE
3ph 470ohm S1 S2 J1 N
U
J2

P1 N
TABLE: 1 ST4 QUADRATURE DROOP ADJUST
NOTE:B
50 HZ VOLTAGE WYE NOTE:A
50/60 Hz SELECTION
415/240V - (T2 380)
400/230V - (T2 380) NOTE:B
380/220V - (T2 380) REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING.
220/127V - (T2 220) U NOTE:C
P2 REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448
600V - (T2 220) S2 NOTE:D
S1 TI04 NOTE:H ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - -
NOTE:E
P1 ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - -
60 HZ VOLTAGE WYE N NOTE:F
480/277V - (T2 380) ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - -
440/254V - (T2 380) NOTE:G
380/220V - (T2 380) FIT 5VA TRANSFORMER FOR 600V OPERATION
240/139V - (T2 220) NOTE:H
220/127V - (T2 220) OPTION TI04 FOR PARALLEL OPERATION.
208/120V - (T2 220)
600V - (T2 220)
BATTERY CHARGER CIRCUIT (120V L-N)

132
17

131
14
132

M4
1P 10A
MCB

CONSTANT 140
VOLTAGE CHARGER

1 140
+
TO
STARTER GND
MOTOR
131
2
-
93
33
CHARGER FAIL
30
45
CHARGER COMMON
BATTERY CHARGER CIRCUIT (240V L-N)

133
20

132
17

133
M4
1P 6A
MCB

136

:4
CR/1
FOR 5A CHARGER FIT (6A) BREAKER :1
*
FOR 10A CHARGER FIT (10A) BREAKER
140

CONSTANT
MCB VOLTAGE CHARGER
1P
1 M3 36
+ 1 + 140
(*) E

2 132
- 5 -
BLOCK HEATER CIRCUIT

11 133
21

55
132
18

:11 M2 :1 :3
2P 16A
CR/3 MCB :2 :4
:8

137 134 138

:A1 :3 :5

HC
:4 :6
:A2
JW1 JW2

ENGINE
HEATER

5
 CAT DIGITAL VOLTAGE REGULATOR (CDVR)

CONNECTION CONNECTION CONNECTION

TO ALTERNATOR TO EXCITER TO PMG
WINDINGS

U V W

T1 T2 T3 5+ 6- 14 15 16 CONNECTION TO AREP

F28 F29 F30

(10A) (10A) (10A)

T1 T2 T3 14A 15A 16A 9 12 11 10

F1 F2 12-3 12-4 12-5 12-6 12-9

+ -
8
10
+ 12 11 10 5 4 3 4 5 6 9 1 2 3

18-32
DIGITAL A.V.R. (WITH PMG) 6
VDC
7
- 2 1 2 3 7 8 9 6 5 4 2 1 F28 F29 F30
(10A) (10A) (10A)

14A 15A 16A

9-6 9-5 9-4
S2 S1

78 78 78 80 82 S2 S1 1 2 3
9-1 9-2 9-3 9-7 9-8 9-9 FROM
T2
GENERATOR
S2 S1
SENSING CT PHASE B
78 80 82 (5 AMP SECONDARY)
(1 VA BURDEN) POLARITY MARK

RAISE

LOWER
INPUT ADJUST
FITTED IN CONTROL PANEL
DISCREET I/O MODULE

DISCREET I/O MODULE

40-PIN CONNECTOR
INPUT #1 1 300
72 INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'
INPUT #2 11 301
73 INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN
INPUT #3 21 302
74 INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'
INPUT #4 31 303
75 INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
INPUT #5 2 304
76 INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'
INPUT #6 12 305
77 INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'
INPUT #7 22 306
78 INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'
INPUT #8 32 307
79 INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'
INPUT #9 3 308
80 INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'
INPUT #10 13 309
81 INPUT 10 DEFAULT SPN='SPARE'
INPUT #11 23 310
82 INPUT 11 DEFAULT SPN='SPARE'
INPUT #12 33 311
83 INPUT 12 DEFAULT SPN='SPARE'
INPUT COMMON #1 4 312
84
INPUT COMMON #2 14 313
85
INPUT COMMON #3 24 314
86
INPUT COMMON #4 34 315
87
OUTPUT #1 (N/O) 7 316
88
OUTPUT #1 (N/C) 5 317
89 OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'
OUTPUT #1 (COM) 6 318
90
OUTPUT #2 (N/O) 17 319
91
OUTPUT #2 (N/C) 15 320
92 OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'
OUTPUT #2 (COM) 16 321
93
OUTPUT #3 (N/O) 27 322
94
OUTPUT #3 (N/C) 25 323
95 OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'
OUTPUT #3 (COM) 26 324
96
OUTPUT #4 (N/O) 37 325
97
OUTPUT #4 (N/C) 35 326
98 OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'
OUTPUT #4 (COM) 36 327
99
OUTPUT #5 (N/O) 10 328
100
OUTPUT #5 (N/C) 8 329
101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN'
OUTPUT #5 (COM) 9 330
102
OUTPUT #6 (N/O) 20 331
103
OUTPUT #6 (N/C) 18 332
104 OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN'
OUTPUT #6 (COM) 19 333
105
OUTPUT #7 (N/O) 30 334
106
OUTPUT #7 (N/C) 28 335
107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK'
OUTPUT #7 (COM) 29 336
108
OUTPUT #8 (N/O) 40 337
109
OUTPUT #8 (N/C) 38 338
110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
OUTPUT #8 (COM) 39 339
111

8-PIN CONNECTOR
BATT(+) 1 55
18 BATTERY POSITIVE(12-24V DC)
BATT(-) 4 2
5

CAN_H 2 CAN2 +
62 J1939 DATA LINK - HIGH
CAN_L 3 CAN2 -
63 J1939 DATA LINK - LOW
SHIELD 5 SHIELD
64
FUEL LEVEL SWITCH

TERMINAL BOX
HIG
HIG H-
H

SW4 CABLE
SW3
SW2 ENTRY
SW1
H
HIG
- OW
LOW L
LOW

LEVEL
SWITCH
(TOP VIEW)

TERMINAL BOX

SW4 NORMALLY OPEN

LEVEL SWITCH SW3 NORMALLY CLOSED

(SIDE VIEW)
SW2 NORMALLY CLOSED

SW1 NORMALLY CLOSED

FUEL TRANSFER PUMP CIRCUIT

PUMPED FUEL SUPPLY FROM BELOW FUEL PUMPED FROM FREE STANDING
FLOOR LEVEL BULK TANK TO BASETANK
- FUEL SYSTEM No. 1
OR BULK TANK - FUEL SYSTEM NO. 3

DC CIRCUIT AC CIRCUIT
NOTE:B
1 F23 84 IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A
1
IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A
(2A)
84
PUMP 6 mm 2 132
16
RUN F22 F21 AC SUPPLY
(2A) NOTE:B CUSTOMER
207 207
84 131 100V TO 250V
54
81 14
:6 LOW :3 208
LEVEL
PR/2 FUEL PR/1
:7 SWITCH :1 PUMP
52 81 STOP 203
:X1 NOTE: CUSTOMER
55 HIGH PUMP CABLE TO ENTER
85 LEVEL 205 TRIP/ DIRECTLY ONTO
:2
FUEL
STOP :X2 6 mm 2 TERMINALS.
SWITCH
MV :9
:1 MOT. 83 PR/3
:11 131
VALVE 53
-VE SUPPLY
204 207 208 131
This circuitry :2 +
applies to fuel A1 13 1 3 5
PR
system No. 3 -
only. :10
It does not exist
PC
in fuel system 2
5
No. 1. A2 14 2 4 6
207

O/L 97

96 95 2 4 6 98

131 211 209 210 203

:X1
PUMP 7 8
RUN
:X2

M
FUEL TRANSFER CIRCUIT

GRAVITY FUEL SUPPLY FROM HIGH

LEVEL BULK TANK TO BASETANK
FUEL SYSTEM No. 2
DC CIRCUIT
F23
1 1
(2A)
84

84
54
LOW :3 :6
LEVEL PR/1 PR/2
FUEL
SWITCH :1 :7
52
55
HIGH
LEVEL 85
FUEL
SWITCH :2
83 MV
53 :1 MOT.
VALVE
:2 +
PR
- -VE SUPPLY
:10

2
5
GENERATOR LEAD WIRING

U
T1

T4
T7 W (L3)
T12 T6 T9
T3
SERIES STAR CONNECTION DIAGRAM T10 T11 T5 LINK
N CUSTOMER
T12 T0 T8 T2V V (L2)
(HIGH VOLTAGE WYE) T11 T5 T8 LOAD
T2
CONNECTIONS
LINK
T9 U (L1)
T6 T10 T4 T7
T1

N
T3
W

U T7
T1

W (L3)
T12 T6 T9
T10 T3
T2 LINK
PARALLEL STAR CONNECTION DIAGRAM T4
V (L2) CUSTOMER
T5
(LOW VOLTAGE WYE) N V T11 T5 T8
T2
LOAD
T12 T0 T8
CONNECTIONS
T11 LINK
T6 U (L1)
T10 T4 T7
T1

N
T9

W T3
HARNESS AND WIRE SYMBOLS- CONTROLLER AND
GENERATOR

P Indicates a Plug Connector Identification

Component Description J Indicates a Receptacle
Receptacle Part Number
and Part Number Signal P-B J-B
P-B 1117898 3E5179
1117898 Description
ABC MODULE 1
105-9344 CDL+ Plug Part Number Circuit
Identification
2 Number
CDL- Plug Receptacle 8

Plug 3

Ground
Connection GND
4
Socket Pin or Socket
Pin Receptacle Number
Integral with
Component
HARNESS AND WIRE SYMBOLS-ENGINE

Harness identification code

This example indicates Connector Reference
wire 135 in harness "AG". Designator

P174 J174 J274 Part Number For

P274 Connector Assembly
1306795 1306795 1117898 3E5179
325-AG135 PK-14 1 325-A135 PK-14
Plug Receptacle
2
Pin Socket Wire
Wire Gauge Fuse
Color Pin or Socket
Single Wire Ground Number
Connector Circuit Connection 200-L32 BK-14
Number Component
Identification Part Number
105-9344
JACKET WATER HEATER CIRCUIT

11 133
21

132
18

55
:1 :3
M2
2P 16A
MCB
:2 :4
:11
CR/3

:8

TH1 134 138

ENGINE MOUNTED
THERMOSTAT

TH2
:3 :5
:A1
HC
:A2 :4 :6

JW1

HIGH LIMIT
THERMOSTAT

ENGINE JACKET
WATER HEATER
2

5
JW2
MCCB

T1 L1

T2 L2

POWER T3 L3
WIRING FROM
GENERATOR
N N

E E

2 :C11
3
24V DC
ST SHUNT
6 TRIP
8
:C12

231 :11 :12 Q/1

REMOTE TERMS 65
FOR BREAKER 233 :13 :14 Q/2
OPEN & CLOSED 67
POSITIONS 232
66
BREAKER
AUXILIARY
MERLIN GERIN BREAKER

T1 L1

T2 L2

POWER T3 L3
WIRING FROM
GENERATOR
N N

E E
6 55
8 17

P853 :C1
A1: 6
11: 24V DC
STR STR/1 ST SHUNT
P854 TRIP
A2: 14:
:C2

3
2 233 :14
REMOTE TERMS 67
FOR BREAKER 231 :12
OPEN & CLOSED 65
POSITIONS 232 :11
66
BREAKER
AUXILIARY
SPACE HEATER CIRCUIT

133
20

132
17

133 132
M1 :1 :3
2P 6A
MCB :2 :4

141 AH2

:5
CR/2
:6

AH1 AH2

ALTERNATOR
HEATER
RTD MODULE

RTD MODULE
40-PIN CONNECTOR
RTD #1 - H 1 171 RED
112

RTD #1 - M 2 RTD
PT100
RTD #1 - L 3

RTD #1 - GND 4 172 WHITE

113

RTD #1 - SHIELD 5
114

RTD #2 - H 11 181 RED

115

RTD #2 - M 12 RTD
PT100
RTD #2 - L 13

RTD #2 - GND 14 182 WHITE

116

RTD #2 - SHIELD 15
117

RTD #3 - H 21 191 RED

118

RTD #3 - M 22 RTD
PT100
RTD #3 - L 23

RTD #3 - GND 24 192 WHITE

119

RTD #3 - SHIELD 25
120

RTD #4 - H 31 163 RED

121

RTD #4 - M 32 RTD
PT100
RTD #4 - L 33

RTD #4 - GND 34 164 WHITE

122

RTD #4 - SHIELD 35
123

RTD #5 - H 6

7 RTD
RTD #5 - M TERMINAL
STRIP
RTD #5 - L 8

RTD #5 - GND 9

RTD #5 - SHIELD 10

RTD #6 - H 16

RTD #6 - M 17

18
RTD #6 - L
19
RTD #6 - GND

RTD #6 - SHIELD 20

RTD #7 - H 26

RTD #7 - M 27

RTD #7 - L 28

RTD #7 - GND 29

30
RTD #7 - SHIELD

RTD #8 - H 36

RTD #8 - M 37

RTD #8 - L 38

RTD #8 - GND 39

RTD #8 - SHIELD 40

8-PIN CONNECTOR
BATT(+) 5 55
18 BATTERY POSITIVE(12-24V DC)
BATT(-) 6 2
5 BATTERY NEGATIVE (12-24VDC)

CAN_H 2 CAN2 +
62 J1939 DATA LINK - HIGH
CAN_L 4 CAN2 -
63 J1939 DATA LINK - LOW
SHIELD 3 SHIELD
64
TERMINAL BLOCK

CUSTOMER CONNECTIONS: JUMPER PLUGS WIRE IDENT:-

1 -1
2
AWG 12 -2 x2
SPARE BATTERY - 3
AWG 12
SPARE BATTERY - 4
AWG 12
SPARE BATTERY - 5
AWG 12
SPARE BATTERY - 6
7
AWG 12 -6
SHUNT TRIP RELAY 8
AWG 12 -8
ETHER START RELAY COIL 9
AWG 12 10 -55
OPTIONS BATTERY +
AWG 12 11
OPTIONS BATTERY +
12 -12
13 -30
14 -30
15 -37
16 -38
SPARE BATTERY + AWG 12 17 -55 x2
SPARE BATTERY + AWG 12 18 -55 x2
ETHER START SOLENOID AWG 12 19 -59
20 -73
FUEL LEAK DETECT AWG 12 21 -77
22 120 OHM
-95
23 -96 RESISTOR
ETHER START SWITCH AWG 12 24 -ES- x2 BETWEEN
25 -EF1 27 & 29
26 -EF2
J1939 PRIMARY COMMUNICATION AWG 12
27 -CAN1-
28
J1939 PRIMARY COMMUNICATION AWG 12 29 -CAN1+
30
SHIELD AWG 12
31 -SRN
32
33 -93 CHASSIS
AWG 12
34 -94 120 OHM DC TERMINAL
MODBUS RS485 COMMUNICATION
MODBUS RS485 COMMUNICATION AWG 12
35
36
-M+
-M-
RESISTOR RAIL
BETWEEN
MODBUS RS485 COMMUNICATION AWG 12 37 -MREF 41 & 42
38 -S-SPD
39 -D-SPD
40 -SRN
RS485 SERIAL ANNUNCIATOR + AWG 12 41 -G407
RS485 SERIAL ANNUNCIATOR - AWG 12 42 -G408
RS485 SERIAL ANNUNCIATOR REF AWG 12
43 -G409
REMOTE START FROM ATS AWG 12 44
ATS -57
REMOTE START FROM ATS AWG 12 45 -30
COMMON SHUTDOWN RELAY - N/C AWG 12 46 -64
COMMON SHUTDOWN RELAY - COMMON AWG 12 47 -65
COMMON SHUTDOWN RELAY - N/O AWG 12 48 -66
GENERATOR RUNNING RELAY - N/C AWG 12
49 -87
GENERATOR RUNNING RELAY - COMMON AWG 12
50 -88
GENERATOR RUNNING RELAY - N/O AWG 12
51 -89
52 -81
53 -83
54 -84
55 -85 120 OHM
56 -90 RESISTOR
57 -91 BETWEEN
58 -92 62 & 63
59 -97
60 -98
61 -99
J1939 SECONDARY COMMUNICATION AWG 12 -CAN2+
62
J1939 SECONDARY COMMUNICATION AWG 12 63 -CAN2-
SHIELD AWG 12 64 -SRN
BREAKER AUX N/C AWG 12 65 -231
BREAKER AUX COM AWG 12 66 -232
BREAKER AUX N/O AWG 12 67 -233

CT EARTH AWG 12 -50 CT EARTH AWG 12 -50

1 1
CT PHASE A AWG 12 -51 CT PHASE A AWG 12 -51
2 2
CT PHASE B AWG 12 CT PHASE B AWG 12
3 -52 3 -52
CT PHASE C AWG 12 CT PHASE C AWG 12
4 -53 4 -53
CT NEUTRAL AWG 12 CT NEUTRAL AWG 12
5 -101 5 -101
6 -108 6 -108
7 -209 7 -209
8 -210 8 -210
9 -142 9 -142
10 -140 10 -140
11 -131 11 -131
12 -131 12 -131
-143 -143
13 CHASSIS 13 CHASSIS
N
AWG 8 14 -131 AC TERMINAL 14 -131
AC TERMINAL
RAIL
15 -131
3 WIRE 240V
15 -131
RAIL
AWG 8 AWG 8
L1 16 -132 N 16 -132
2 WIRE 240V
17 -132 17 -132
18 -132 18 -132
L2 AWG 8 19 -133 L1 AWG 8 19 -133
20 -133 20 -133
CUSTOMER SUPPLY POWERS CUSTOMER SUPPLY POWERS
OPTIONAL JACKET WATER 21 -133 OPTIONAL JACKET WATER 21 -133
HEATER, BATTERY CHARGER, -EARTH HEATER, BATTERY CHARGER, -EARTH
AND GENERATOR SPACE HEATER -EARTH AND GENERATOR SPACE HEATER -EARTH

NOTES:
WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES.
208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE.
DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING.
SEE SEPARATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS.
SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON THE GENSET.
THERMOCOUPLE MODULE

THERMOCOUPLE MODULE
40-PIN CONNECTOR
THERMOCOUPLE #1 1 340
124
THERMOCOUPLE #1 11 341 CHANNEL1 DEFAULT SPN='EXHAUST GAS PORT 1 TEMP'
125
THERMOCOUPLE #2 21 342
126
THERMOCOUPLE #2 31 343 CHANNEL2 DEFAULT SPN='EXHAUST GAS PORT 2 TEMP'
127
THERMOCOUPLE #3 2 344
128
THERMOCOUPLE #3 12 345 CHANNEL3 DEFAULT SPN='EXHAUST GAS PORT 3 TEMP'
129
THERMOCOUPLE #4 22 346
130
THERMOCOUPLE #4 32 347 CHANNEL4 DEFAULT SPN='EXHAUST GAS PORT 4 TEMP'
131
THERMOCOUPLE #5 3 348
132
THERMOCOUPLE #5 13 349 CHANNEL5 DEFAULT SPN='EXHAUST GAS PORT 5 TEMP'
133
THERMOCOUPLE #6 23 350
134
CHANNEL6 DEFAULT SPN='EXHAUST GAS PORT 6 TEMP'
THERMOCOUPLE #6 33 351
135
THERMOCOUPLE #7 4 352
136
THERMOCOUPLE #7 14 353 CHANNEL7 DEFAULT SPN='EXHAUST GAS PORT 7 TEMP'
137
THERMOCOUPLE #8 24 354
138
THERMOCOUPLE #8 34 355 CHANNEL8 DEFAULT SPN='EXHAUST GAS PORT 8 TEMP'
139
THERMOCOUPLE #9 7 356
140
CHANNEL9 DEFAULT SPN='EXHAUST GAS PORT 9 TEMP'
THERMOCOUPLE #9 5 357
141
THERMOCOUPLE #10 6 358
142
CHANNEL10 DEFAULT SPN='EXHAUST GAS PORT 10 TEMP'
THERMOCOUPLE #10 17 359
143
THERMOCOUPLE #11 15
THERMOCOUPLE
THERMOCOUPLE #11 16 TERMINAL
STRIP
THERMOCOUPLE #12 27

THERMOCOUPLE #12 25

THERMOCOUPLE #13 26

THERMOCOUPLE #13 37

THERMOCOUPLE #14 35

THERMOCOUPLE #14 36

THERMOCOUPLE #15 10

THERMOCOUPLE #15 8

THERMOCOUPLE #16 9

THERMOCOUPLE #16 20

THERMOCOUPLE #17 18

THERMOCOUPLE #17 19

THERMOCOUPLE #18 30

THERMOCOUPLE #18 28

THERMOCOUPLE #19 29

THERMOCOUPLE #19 40

THERMOCOUPLE #20 38

THERMOCOUPLE #20 39

8-PIN CONNECTOR
BATT(+) 1 55
18 BATTERY POSITIVE(12-24V DC)
BATT(-) 4 2
5 BATTERY NEGATIVE (12-24VDC)

CAN_H 2 CAN1 +
29 J1939 DATA LINK - HIGH
CAN_L 3 CAN1 -
27 J1939 DATA LINK - LOW
SHIELD 5 SHIELD
31
VR6-B VOLTAGE REGULATOR DIAGRAM

6(-)
F2 CONNECTION
F2
TO F30
9 5(+) F1 EXCITER (10A) 10
F1
30 10
VOLTS ADJUST 8 11
POTENTIOMETER NOTE F 30
G (MOUNTED IN
11 CONNECTION
NOTE E 12
CONTROL PANEL) 5 7 F30 TO
30 (10A) 28 12 AREP
82 82 14
T1 T2 T3 NOTE H 6A 30 30 14 9
:3 :2 :1 CONNECTION
16 26 26 F26 9
80 4 80 16
10kΩ
28 28 16 TO (10A)
S1 0.5W 6
POLARITY PMG
MARKS 26
15
5A NOTE G 26 26
F26 15 CONNECT FOR AREP
DROOP CT

(10A) EXCITATION GENERATORS

5
S2
NOTE B
CONNECT FOR PMG
EXCITATION GENERATORS NOTE:B
4 CONNECT 1A DROOP CT BETWEEN TERMINALS 5 AND 6
CONNECT 5A DROOP CT BETWEEN TERMINALS 5A AND 6
NOTE:C
3 FOR SE GENERATOR JUMPER
TERMINAL 20 TO 28
TERMINAL 22 TO 30
L1 L2 L3 NOTE D 22 22
2 T1 T4 TERMINAL 24 TO 36
22 22 30 REMOVE JUMPERS FOR PM OR AREP GENERATOR
CONNECTION TO CONNECTION TO NOTE:D
24
T2
GENERATOR 24
T5 GENERATOR CONNECT VAR/PF CONTROL TO TERMINALS 2 AND 3
24 24 TERMINALS 28
TERMINALS JUMPER TERMINALS 2 AND 3 WHEN NOT USING VAR/PF CONTROL
20 (LINE PTS) 20 (CENTER PTS)
NOTE:E
T3 T6 FACTORY DEFAULT IS 2V/Hz UNDER FREQUENCY SLOPE. FOR 1V/Hz
20 20 26
UNDER FREQUENCY SLOPE, ADD JUMPER TO TERMINALS 6A AND 8.
GND
VR6-B
NOTE:F
FACTORY DEFAULT IS THREE PHASE SENSING. FOR SINGLE PHASE
240V OR BELOW: ABOVE 240V: SENSING REMOVE JUMPER BETWEEN TERMINALS 6A AND 9.

(PARALLEL CONNECTION) (SERIES CONNECTION) NOTE:G

JUMPER 4 AND 7 WHEN USING INTERNAL VOLTAGE ADJUST, REMOVE
WHEN USING REMOTE VOLTAGE ADJUST RHEOSTAT.
NOTE:H
CONNECT REMOTE ADJUST RHEOSTAT (10Ω, 0.5w) BETWEEN TERMINALS 6A AND 7.